Laminated slab and production line thereof

Abstract

The invention discloses a laminated slab and a production line thereof, the laminated slab comprises a bottom plate and a plurality of rib plates arranged above the bottom plate, the rib plates are connected with the bottom plate through truss steel bars, a post-pouring layer is poured on the bottom plate, and the post-pouring layer is flush with the top surfaces of the rib plates; through the mode that the rib plates and the truss steel bars are used in cooperation, the purposes of being free of formworks and supports and saving the construction cost are achieved; and meanwhile, due to intelligent arrangement of the production line, the purposes of improving the construction efficiency of the laminated slab and reducing the construction cost are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a composite board and a production line thereof. Background Art

[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories, where building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in the factory, transported to the construction site, and assembled and installed on site through reliable connection methods.

[0003] At present, there are many prefabricated systems, but they are basically point-based, and the production and construction efficiency are not high, and the cost is not low.

[0004] In order to solve the above problems, the present invention provides a composite board and a production line thereof to solve the problems of low construction efficiency and high cost of conventional composite boards. Summary of the invention

[0005] The purpose of the present invention is to provide a composite board and a production line thereof, so as to improve the construction efficiency of the composite board and reduce the construction cost.

[0006] To achieve the above object, the present invention provides the following solutions:

[0007] A composite plate comprises a bottom plate and a plurality of rib plates arranged above the bottom plate, wherein the rib plates are connected to the bottom plate through truss steel bars, a post-cast layer is cast on the bottom plate and the post-cast layer is flush with the top surface of the rib plates.

[0008] Preferably, the plurality of ribs are located in the same plane and are parallel to each other.

[0009] Preferably, the cross-section of the truss steel bar is triangular.

[0010] A production line for producing composite panels, comprising a feeding system, a stirring system, a grouting system, a curing system and a demoulding system connected in sequence, wherein the stirring system comprises a stirring mixer and a control system for controlling the opening and closing of the stirring mixer, the feeding system comprises a polystyrene particle feeding device, a cement feeding device and an admixture feeding device respectively connected to the stirring mixer, the script particle feeding device comprises a polystyrene particle foaming device, a polystyrene particle storage bin, a polystyrene particle meter and a script vinyl foam waiting bin connected in sequence, the cement feeding device comprises a cement tank and a fly ash tank connected in parallel with the stirring mixer, the admixture feeding device comprises a sand storage bin, a sand waiting bin, an admixture storage tank and a water storage tank connected in parallel, and a powder admixture storage tank connected in sequence, the grouting system is used to receive the discharge of the stirring mixer and cast, the curing system is used to cure the casted product, and the demoulding system is used for demoulding.

[0011] Preferably, a screw conveyor for feeding and a cement scale are sequentially arranged between the cement tank and the stirring mixer, and a screw conveyor for feeding and a fly ash scale are sequentially arranged between the fly ash tank and the stirring mixer.

[0012] Preferably, a sand measuring scale is arranged between the sand storage bin and the sand waiting bin, the admixture storage tank is connected in parallel with the water storage tank and the water scale, an admixture scale is arranged between the water scale and the admixture storage tank, and the screw machine and the powder admixture scale for feeding are also arranged in sequence between the powder admixture storage tank and the stirring mixer.

[0013] Preferably, the grouting system comprises a plurality of mold platforms for pouring and a mechanical grouting arm connected to the stirring mixer.

[0014] Preferably, the demoulding system includes a plurality of turning pedestals, and the curing system includes a plurality of curing pedestals and an energy-saving system for the curing pedestals, wherein the energy-saving system is used to provide heat for curing to the curing pedestals.

[0015] Preferably, the energy-saving system comprises a solar PVT heat collection evaporator module, a heat pump module and a cooling and heating module which are connected in sequence, and the cooling and heating module is connected to the maintenance base.

[0016] Preferably, a mother-and-child vehicle is used to transport components between the mold platform, the curing platform and the turning platform.

[0017] Compared with the prior art, the present invention has achieved the following technical effects:

[0018] 1. The present invention achieves the purpose of eliminating formwork and support and saving construction costs by using ribs and truss steel bars in combination; at the same time, the intelligent setting of the production line achieves the purpose of improving the construction efficiency of the composite slab and reducing the construction cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Attached Figure 1 It is a structural schematic diagram of the composite plate;

[0021] Attached Figure 2 is a schematic diagram of a production line for producing laminated panels;

[0022] 1. Rib plate; 2. Bottom plate; 3. Truss reinforcement; 4. Steel mesh; 5. Post-casting layer; 6. Feeding system; 7. Mixing system; 8. Grouting system; 9. Curing system; 10. Demolding system. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] The purpose of the present invention is to provide a composite board and a production line thereof, so as to improve the construction efficiency of the composite board and reduce the construction cost.

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] refer to Figure 1 A composite plate comprises a bottom plate and a plurality of rib plates arranged above the bottom plate, wherein the rib plates are connected to the bottom plate by truss steel bars, a post-cast layer is poured on the bottom plate and the post-cast layer is flush with the top surface of the rib plates; the present invention achieves the purpose of eliminating molds and supports and saving construction costs by using rib plates and truss steel bars in combination; at the same time, the intelligent setting of the production line achieves the purpose of improving the construction efficiency of the composite plate and reducing the construction cost.

[0027] refer to Figure 1, several ribs are located in the same plane and are parallel to each other.

[0028] refer to Figure 1 , the cross-section of the truss reinforcement is triangular.

[0029] refer to Figure 2 , a production line for producing composite boards, comprising a feeding system, a stirring system, a grouting system, a curing system and a demoulding system connected in sequence, the stirring system comprising a stirring mixer and a control system for controlling the opening and closing of the stirring mixer, the feeding system comprising a polystyrene particle feeding device, a cement feeding device and an admixture feeding device respectively connected to the stirring mixer, the script particle feeding device comprising a polystyrene particle foaming device, a polystyrene particle storage bin, a polystyrene particle meter and a script vinyl foam waiting bin connected in sequence, the cement feeding device comprising a cement tank and a fly ash tank connected in parallel with the stirring mixer, the admixture feeding device comprising a sand storage bin and a sand waiting bin connected in sequence, an admixture storage tank and a water storage tank connected in parallel, and a powder admixture storage tank, the grouting system is used to receive the discharge of the stirring mixer and cast it, the curing system is used to cure the casted product, and the demoulding system is used for demoulding.

[0030] Furthermore, a screw conveyor for feeding and a cement scale are sequentially arranged between the cement tank and the mixing machine, and a screw conveyor for feeding and a fly ash scale are sequentially arranged between the fly ash tank and the mixing machine.

[0031] Furthermore, a sand measuring scale is arranged between the sand storage bin and the sand waiting bin, the admixture storage tank is connected in parallel with the water storage tank and the water scale, an admixture scale is arranged between the water scale and the admixture storage tank, and the screw machine and the powder admixture scale for feeding are arranged in sequence between the powder admixture storage tank and the stirring mixer.

[0032] Furthermore, the grouting system includes a plurality of mold platforms for pouring and a mechanical grouting arm connected to the stirring mixer.

[0033] Furthermore, the demoulding system includes a plurality of turning pedestals, and the curing system includes a plurality of curing pedestals and an energy-saving system for the curing pedestals, wherein the energy-saving system is used to provide heat for curing the curing pedestals.

[0034] Furthermore, the energy-saving system includes a solar PVT heat collection evaporator module, a heat pump module and a cooling and heating module which are connected in sequence, and the cooling and heating module is connected to the maintenance base.

[0035] Furthermore, a mother-and-child vehicle is used to transport components between the mold platform, the maintenance platform and the turning platform.

[0036] Adaptive changes made according to actual needs are all within the protection scope of the present invention.

[0037] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A composite board, characterized in that: It comprises a bottom plate and a plurality of rib plates arranged above the bottom plate, wherein the rib plates are connected to the bottom plate through truss steel bars, a post-cast layer is poured on the bottom plate and the post-cast layer is flush with the top surface of the rib plates.

2. A composite board according to claim 1, characterized in that: The plurality of ribs are located in the same plane and are parallel to each other.

3. A composite board according to claim 1, characterized in that: The cross section of the truss steel bar is a triangle.

4. A production line for producing laminated boards, characterized in that: It includes a feeding system, a stirring system, a grouting system, a curing system and a demoulding system connected in sequence. The stirring system includes a stirring mixer and a control system for controlling the opening and closing of the stirring mixer. The feeding system includes a polystyrene particle feeding device, a cement feeding device and an admixture feeding device which are respectively connected to the stirring mixer. The script particle feeding device includes a polystyrene particle foaming device, a polystyrene particle storage bin, a polystyrene particle meter and a script vinyl foam waiting bin which are connected in sequence. The cement feeding device includes a cement tank and a fly ash tank which are connected in parallel with the stirring mixer. The admixture feeding device includes a sand storage bin and a sand waiting bin which are connected in sequence, an admixture storage tank and a water storage tank which are connected in parallel, and a powder admixture storage tank. The grouting system is used to receive the discharge of the stirring mixer and cast it. The curing system is used to cure the casted product. The demoulding system is used for demoulding.

5. A production line for producing laminated boards according to claim 4, characterized in that: A screw conveyor for feeding and a cement scale are arranged in sequence between the cement tank and the stirring mixer, and a screw conveyor for feeding and a fly ash scale are arranged in sequence between the fly ash tank and the stirring mixer.

6. A production line for producing laminated boards according to claim 5, characterized in that: A sand measuring scale is arranged between the sand storage bin and the sand waiting bin, the admixture storage tank is connected in parallel with the water storage tank and the water scale, an admixture scale is arranged between the water scale and the admixture storage tank, and the screw machine and the powder admixture scale for feeding are arranged in sequence between the powder admixture storage tank and the stirring mixer.

7. A production line for producing laminated boards according to claim 4, characterized in that: The grouting system comprises a plurality of mold platforms for pouring and a mechanical grouting arm connected to the stirring mixer.

8. A production line for producing laminated boards according to claim 7, characterized in that: The demoulding system includes a plurality of turning pedestals, and the curing system includes a plurality of curing pedestals and an energy-saving system for the curing pedestals, wherein the energy-saving system is used to provide heat for curing the curing pedestals.

9. A production line for producing laminated boards according to claim 8, characterized in that: The energy-saving system comprises a solar PVT heat collection evaporator module, a heat pump module and a cooling and heating module which are connected in sequence, and the cooling and heating module is connected to the maintenance stand.

10. A production line for producing laminated boards according to claim 9, characterized in that: The components between the mold platform, the curing platform and the turning platform are transported by a mother-and-child vehicle.

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