Detection device with active levelness correction function for board installation

By designing a detection device that integrates balance detection, angle change mechanism and automatic suction cup, the problems of low manual leveling efficiency and cumbersome use of laser level in existing wooden board installation are solved, and the automatic level correction and installation of the motherboard is realized, and construction efficiency and accuracy are improved.

CN119595013AActive Publication Date: 2025-03-11JIANGXI FANGZHU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202411721171.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-11
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

During the installation of existing wooden boards, the leveling efficiency is low and errors are prone to occur manually. Although the laser level can improve the measurement accuracy, it requires manual correction and movement, which is cumbersome to use and not highly automated.

Method used

A detection device with active horizontal correction function is designed, including a motherboard, an upper chassis and a lower chassis, equipped with a balanced detection mechanism, an angle change mechanism and an automatic suction cup, and automatic horizontal correction and movement of the motherboard are achieved through inertia wheels, laser emitters and receiving boards.

Benefits of technology

The automation level correction and installation of the motherboard is realized, construction efficiency is improved, manual error is reduced, operating process is simplified, and automation is improved.

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Patent Text Reader

Abstract

The invention discloses a detection device with an active levelness correction function for board installation, and relates to the technical field of levelness detection.The detection device comprises a mainboard, an upper case and a lower case, the upper case and the lower case are arranged at the upper end and the lower end of the mainboard respectively, a balance detection mechanism is arranged in the upper case, an angle changing mechanism is installed in the lower case, and the balance detection mechanism and the angle changing mechanism are arranged on the mainboard. A plurality of automatic suction cups are installed on the angle changing mechanism, the automatic suction cups position a template, balance adjusting mechanisms are installed at the four corners of the main board, the balance adjusting mechanisms and the balance detecting mechanism are both connected with a control system circuit, and a balancing weight is kept in a horizontal state through high-speed rotation of an inertia wheel. In the follow-up moving process of the detection device, the change of the main board does not influence the horizontal state of the balancing weight, and a basis is provided for continuous horizontal measurement.
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Description

Technical Field

[0001] The invention relates to the technical field of level detection, in particular to a detection device for installing a wooden board with an active level correction function. Background Art

[0002] In the process of modern engineering construction, leveling and installing wooden boards are often the preliminary steps to start construction. The existing mainstream leveling method for wooden board installation is still for operators to use a spirit level to perform the operation. The operation efficiency is relatively low, and the manual method is prone to errors and the levelness is not accurate enough. On this basis, the operator assists in using a laser level to correct the installation of the wooden board. Compared with using a spirit level, the operator can measure various positions of the wooden board through an entire horizontal surface, further adjusting the level effect. However, the laser level still requires the operator to manually calibrate the level before use. The operator also needs to move the laser level as he moves during the construction process. Every time the laser level moves, the levelness needs to be recalibrated. It is cumbersome to use, the degree of automation is not high, and the efficiency is relatively low. Summary of the invention

[0003] The object of the present invention is to provide a detection device for installing a wooden board with an active level correction function to solve the problems raised in the prior art.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a detection device for wooden board installation with active horizontality correction function, comprising a main board, an upper chassis and a lower chassis, the upper chassis and the lower chassis are respectively arranged at the upper and lower ends of the main board, a balance detection mechanism is arranged in the upper chassis, and an angle changing mechanism is installed in the lower chassis, and several automatic suction cups are installed on the angle changing mechanism, and the automatic suction cups position the template, and balance adjustment mechanisms are installed at the four corners of the main board, and the balance adjustment mechanism and the balance detection mechanism are both connected to the control system circuit.

[0005] Furthermore, the balance detection mechanism includes a frame, a counterweight and a turntable, the frame is rotatably mounted on the upper chassis, the counterweight is rotatably mounted in the frame, the rotation direction of the counterweight is perpendicular to the rotation direction of the frame, the turntable is rotatably mounted on the counterweight, a first motor and an inertia wheel are provided on the turntable, the inertia wheel is coaxially connected to the motor shaft of the first motor, before the detection device is started, regardless of whether the mainboard is horizontal or not, the frame is used to release the freedom of the counterweight so that the counterweight can maintain a horizontal state under the action of gravity, the first motor is energized to drive the inertia wheel to rotate at high speed, a part of the force generated by the inertia wheel is in the same direction as the rotation axis, and the other part causes the turntable to slowly rotate around the reflective column on the counterweight, and during the subsequent movement of the detection device, changes in the mainboard will not affect the horizontal state of the counterweight, thereby providing a basis for continuous horizontal measurement.

[0006] Furthermore, the balance detection mechanism also includes a reflective column, a plurality of receiving plates and a laser transmitter. The reflective column is connected to the bottom of the turntable, the reflective column passes through the counterweight, the bottom of the reflective column is provided with a 45° inclined surface, the inclined surface is provided with a reflector, the laser transmitter is provided on the main board, the laser transmitter is located directly below the reflective column, a plurality of receiving plates are evenly distributed in a ring shape at the bottom of the counterweight, the laser transmitter on the main board emits light, the light hits the reflector and then reflects to the receiving plate, and the reflective column rotates due to the turntable, and the reflected light is reflected on the receiving plate. A circular track is left on the board, the inclination angle of the light reflector is 45°, and the counterweight is in a horizontal state. The incident angle and reflection angle of the light emitted by the laser transmitter are always the same. If the circular light track received by the receiving board is on the same horizontal plane, then the main board is also in a horizontal state, and there is no need to use the balance adjustment mechanism for adjustment. If the main board is not in a horizontal state, the circular light track received by the receiving board is not on the same horizontal plane. The receiving board determines which corner the lower side of the main board is in through the trajectory of the light, and controls the balance adjustment mechanism through the control system to adjust the main board to a horizontal state.

[0007] Furthermore, each of the balance adjustment mechanisms includes a fine-tuning motor, a screw rod, a slide cylinder, a leg and a ball. The fine-tuning motor is installed above the main board, the screw rod is connected to the motor shaft of the fine-tuning motor, the slide cylinder is arranged below the main board, the screw rod passes through the main board and extends into the slide cylinder, the leg is slidably arranged on the slide cylinder, one side of the leg extends into the slide cylinder, the leg is threadedly connected to the screw rod, and the ball is rollingly installed on the bottom of the leg. The fine-tuning motor is energized to drive the screw rod to rotate, and the screw rod drives the leg to slide up and down in the slide cylinder through spiral transmission, thereby adjusting the height of the leg and realizing horizontal adjustment of the main board.

[0008] Furthermore, two driving units are arranged inside the supporting leg, and the two driving units are vertically distributed in space, and each driving unit includes a small motor, a tooth comb shaft, a sleeve and a plurality of rubber rings, the tooth comb shaft is connected to the motor shaft of the small motor, the sleeve is installed on the outside of the tooth comb shaft, a plurality of fine slits are evenly distributed in a ring shape on the tooth comb shaft, a plurality of rubber rings are sleeved on the sleeve, a plurality of rubber rings are respectively embedded in a plurality of fine slits, and the rubber rings are in contact with the ball, and the two driving units drive the ball to roll forward and The side rolling controls the movement of the entire detection device. A small motor drives the tooth comb shaft and the sleeve to rotate. The rubber ring on the sleeve drives the ball to rotate through friction. When the ball rolls forward, the rubber ring on the other driving unit slides on the sleeve and will not interfere with the forward rolling of the ball. When the ball rolls sideways, the rubber ring that drives the ball to roll forward slides on the sleeve. The ball is driven to roll by two sets of driving units, which can drive the entire device to move in two directions. The transmission is carried out through the rubber ring mounted on the sleeve, while avoiding interference with the rolling of the ball in another direction.

[0009] Furthermore, the angle-changing mechanism includes a second motor, a side bevel gear, an upper bevel gear and a lower bevel gear, the second motor is installed on the outside of the lower chassis, the side bevel gear is rotatably installed on the inside of the lower chassis, the motor shaft of the second motor passes through the lower chassis and is connected to the side bevel gear, the upper bevel gear and the lower bevel gear are symmetrically arranged up and down, the side bevel gear is meshed with the upper bevel gear and the lower bevel gear, an inner core shaft is provided at the bottom of the upper bevel gear, an outer sleeve shaft is provided at the bottom of the lower bevel gear, the outer sleeve shaft passes through the lower chassis, the inner core shaft passes through the lower bevel gear and the outer sleeve shaft, and the outer A pair of upper cantilevers are symmetrically installed on the sleeve shaft, and a pair of lower cantilevers are symmetrically installed on the inner core shaft. Four automatic suction cups are respectively arranged at the ends of the pair of upper cantilevers and the pair of lower cantilevers. The control system controls the second motor to be energized to drive the side bevel gear to rotate, and the side bevel gear drives the upper bevel gear and the lower bevel gear to rotate. The upper bevel gear and the lower bevel gear have opposite directions. The upper bevel gear drives the two automatic suction cups to move through the inner core shaft and the lower cantilever, and the lower bevel gear drives the two automatic suction cups to move through the outer sleeve shaft and the upper cantilever, so as to adjust the positions of the four automatic suction cups to adapt to the suction of wooden boards with different contour sizes.

[0010] Furthermore, each of the automatic suction cups includes an electric push rod, a sealing cylinder body and a sliding suction cup, the electric push rod is connected to the upper cantilever or the lower cantilever, the sealing cylinder body is arranged on the piston rod of the electric push rod, the sliding suction cup is slidably installed in the sealing cylinder body, the sliding suction cup passes through up and down, a spring is arranged between the sliding suction cup and the sealing cylinder body, four electric push rods push the sealing cylinder body downward at the same time, the sealing cylinder body drives the sliding suction cup to move downward until it contacts the wooden board, with continued downward pressure, the spring is compressed, and the air in the sealing cylinder body is squeezed out through the bottom of the sliding suction cup.

[0011] Furthermore, a free shift block is rotatably mounted on the sliding suction cup, and the bottom of the free shift block is against the sliding suction cup. A one-way gear pulley is rotatably mounted on the bottom position of the sealed cylinder body, and circular holes are evenly distributed on the one-way gear pulley in a circular shape. A valve inner hole is opened inside the sealed cylinder body, and one end of the valve inner hole is connected to the atmosphere, and the other end of the valve inner hole is connected to the interior of the sealed cylinder body.

[0012] Furthermore, the one-way gear pulley rotates in one direction.

[0013] Furthermore, the one-way gear pulley blocks the inner hole of the valve, and the free pull block pulls the one-way gear pulley to rotate a certain angle, so that the one-way gear pulley blocks the inner hole of the valve. When the electric push rod moves upward, the spring stretches the sealing cylinder body and the sliding suction cup to open, so that negative pressure is formed inside the sealing cylinder body, and the sliding suction cup firmly sucks the wooden board and lifts the wooden board. When the sliding suction cup moves downward relative to the sealing cylinder body, the free pull block deflects upward and passes the one-way gear pulley, and will not drive the one-way gear pulley to rotate in the opposite direction. When the wooden board needs to be put down, the electric push rod pushes the sealing cylinder body downward again at the same time, and the wooden board contacts the ground. The operator installs the wooden board. As the squeezing continues, the sliding suction cup moves upward, the spring is compressed again, and the free pull block pulls the one-way gear pulley to rotate a certain angle again, and the circular hole on the one-way gear pulley is connected with the inner hole of the valve, the inside of the sealing cylinder body is connected with the external atmosphere, and the sliding suction cup loses its adsorption force on the wooden board.

[0014] The wooden board is squeezed by the automatic suction cup, first squeezed once to adsorb, and then squeezed again to release, so as to achieve horizontal installation of the wooden board.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The inertia wheel rotates at high speed to keep the counterweight in a horizontal state. During the subsequent movement of the detection device, changes in the mainboard will not affect the horizontal state of the counterweight, providing a basis for continuous horizontal measurement. The laser transmitter emits light with the same incident angle and reflection angle, leaving a circular track on the receiving board. The receiving board determines which corner the lower side of the mainboard is in through the track of the light, and controls the balance adjustment mechanism to adjust the mainboard to a horizontal state through the control system. The ball is driven to roll by two sets of driving units, which can drive the entire device to move in two directions. The transmission is carried out through a rubber ring mounted on the sleeve, while avoiding interference with the rolling of the ball in the other direction. The wooden board is squeezed by an automatic suction cup, which is first squeezed once for adsorption and then squeezed again for release, so as to achieve horizontal installation of the wooden board. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall appearance structure of the present invention is shown in FIG. Figure 1 ;

[0018] Figure 2 The overall appearance structure of the present invention is shown in FIG. Figure 2 ;

[0019] Figure 3 The internal structure of the present invention is shown in FIG. Figure 1 ;

[0020] Figure 4 The internal structure of the present invention is shown in FIG. Figure 2 ;

[0021] Figure 5 It is a structural schematic diagram of the balance detection mechanism of the present invention;

[0022] Figure 6 It is a structural schematic diagram of the angle-changing mechanism part of the present invention;

[0023] Figure 7 The internal structure of the automatic suction cup of the present invention is shown in FIG. Figure 1 ;

[0024] Figure 8 The internal structure of the automatic suction cup of the present invention is shown in FIG. Figure 2 .

[0025] Fig. 9 The structure of the driving unit of the present invention is shown in FIG. Figure 1 .

[0026] Fig.10 The structure of the driving unit of the present invention is shown in FIG. Figure 2 .

[0027] In the figure: 1. main board; 2. upper case; 3. lower case; 4. fine-tuning motor; 5. lead screw; 6. slide cylinder; 7. outrigger; 8. sphere; 9. small motor; 10. tooth comb shaft; 11. sleeve; 12. rubber ring; 13. frame; 14. counterweight; 15. turntable; 16. reflective column; 17. first motor; 18. inertia wheel; 19. receiving plate; 20. laser transmitter; 21. second motor; 22. side bevel gear; 23. upper bevel gear; 24. lower bevel gear; 25. outer sleeve shaft; 26. inner core shaft; 27. upper cantilever; 28. lower cantilever; 29. ​​electric push rod; 30. sealed cylinder; 31. sliding suction cup; 32. free dial block; 33. one-way tooth dial wheel; 34. valve inner hole; 35. automatic suction cup. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example: Figure 1-Figure 10 As shown, the present invention provides a technical solution, a detection device for installing a wooden board with an active horizontal correction function, comprising a mainboard 1, an upper chassis 2 and a lower chassis 3, wherein the upper chassis 2 and the lower chassis 3 are respectively arranged at the upper and lower ends of the mainboard 1, a balance detection mechanism is arranged in the upper chassis 2, and an angle-changing mechanism is installed in the lower chassis 3, and a plurality of automatic suction cups 35 are installed on the angle-changing mechanism, and the automatic suction cups 35 are used to position the template, and balance adjustment mechanisms are installed at the four corners of the mainboard 1, and the balance adjustment mechanism and the balance detection mechanism are both connected to the control system circuit.

[0030] The balance detection mechanism includes a frame 13, a counterweight 14 and a turntable 15, wherein the frame 13 is rotatably mounted on the upper chassis 2, the counterweight 14 is rotatably mounted in the frame 13, the rotation direction of the counterweight 14 is perpendicular to the rotation direction of the frame 13, the turntable 15 is rotatably mounted on the counterweight 14, a first motor 17 and an inertia wheel 18 are arranged on the turntable 15, the inertia wheel 18 is coaxially connected to the motor shaft of the first motor 17, the balance detection mechanism also includes a reflective column 16, a plurality of receiving plates 19 and a laser emitter 20, the reflective column 16 is connected to the bottom of the turntable 15, the reflective column 16 passes through the counterweight 14, a 45° inclined plane is provided at the bottom of the reflective column 16, a reflector is provided on the inclined plane, the laser emitter 20 is arranged on the main board 1, the laser emitter 20 is located directly below the reflective column 16, and a plurality of receiving plates 19 are evenly distributed in a ring shape at the bottom of the counterweight 14.

[0031] Before the detection device is started, regardless of whether the main board 1 is horizontal or not, the frame 13 is used to release the freedom of the counterweight 14, so that the counterweight 14 can maintain a horizontal state under the action of gravity. The first motor 17 is energized to drive the inertia wheel 18 to rotate at a high speed. Part of the force generated by the inertia wheel 18 is in the same direction as the rotation axis, and the other part makes the turntable 15 rotate slowly around the reflective column 16 on the counterweight 14. During the subsequent movement of the detection device, the changes in the main board 1 will not affect the horizontal state of the counterweight 14, providing a basis for continuous horizontal measurement. The laser transmitter 20 on the main board 1 emits light, which is reflected by the reflector and then by the receiving plate 19, and then by the The reflective column 16 is rotated on the turntable 15, and the reflected light leaves a circular track on the receiving plate 19. The inclination angle of the light reflector is 45°, and the counterweight block 14 is in a horizontal state. The incident angle and reflection angle of the light emitted by the laser transmitter 20 are always the same. If the circular light track received by the receiving plate 19 is on the same horizontal plane, then the main board 1 is also in a horizontal state, and there is no need to use the balance adjustment mechanism for adjustment. If the main board 1 is not in a horizontal state, the circular light track received by the receiving plate 19 is not on the same horizontal plane. The receiving plate 19 determines which corner the lower side of the main board 1 is in through the track of the light, and controls the balance adjustment mechanism through the control system to adjust the main board 1 to a horizontal state.

[0032] Each of the balancing adjustment mechanisms comprises a fine-tuning motor 4, a screw 5, a slide 6, a leg 7 and a ball 8. The fine-tuning motor 4 is mounted above the main board 1. The screw 5 is connected to the motor shaft of the fine-tuning motor 4. The slide 6 is arranged below the main board 1. The screw 5 penetrates the main board 1 and extends into the slide 6. The leg 7 is slidably arranged on the slide 6. One side of the leg 7 extends into the slide 6. The leg 7 is threadedly connected to the screw 5. The ball 8 is rollingly mounted on the bottom of the leg 7. The inner part of the leg 7 is provided with a There are two driving units, which are vertically distributed in space. Each driving unit includes a small motor 9, a tooth comb shaft 10, a sleeve 11 and a plurality of rubber rings 12. The tooth comb shaft 10 is connected to the motor shaft of the small motor 9. The sleeve 11 is installed on the outside of the tooth comb shaft 10. The tooth comb shaft 10 is evenly distributed with a plurality of slits in a ring shape. The plurality of rubber rings 12 are sleeved on the sleeve 11, and the plurality of rubber rings 12 are respectively embedded in the plurality of slits. The rubber ring 12 is in contact with the sphere 8.

[0033] The fine-tuning motor 4 is energized to drive the screw rod 5 to rotate, and the screw rod 5 drives the support leg 7 to slide up and down in the slide cylinder 6 through spiral transmission, so as to adjust the height of the support leg 7 and realize the horizontal adjustment of the main board 1. The two sets of driving units drive the ball 8 to roll forward and sideways to control the movement of the entire detection device. The small motor 9 drives the tooth comb shaft 10 and the sleeve 11 to rotate, and the rubber ring 12 on the sleeve 11 drives the ball 8 to rotate through friction. When the ball 8 rolls forward, the rubber ring 12 on the other driving unit slides on the sleeve 11 and will not interfere with the forward rolling of the ball 8. When the ball 8 rolls sideways, the rubber ring 12 that drives the ball 8 to roll forward slides on the sleeve 11. The ball 8 is driven to roll by the two sets of driving units, and the entire device can be driven to move in two directions. The transmission is performed through the rubber ring 12 mounted on the sleeve 11, while avoiding interference with the rolling of the ball 8 in the other direction.

[0034] The angle-changing mechanism includes a second motor 21, a side bevel gear 22, an upper bevel gear 23 and a lower bevel gear 24. The second motor 21 is installed on the outside of the lower chassis 3, and the side bevel gear 22 is rotatably installed on the inside of the lower chassis 3. The motor shaft of the second motor 21 passes through the lower chassis 3 and is connected to the side bevel gear 22. The upper bevel gear 23 and the lower bevel gear 24 are symmetrically arranged up and down. The side bevel gear 22 is meshed with the upper bevel gear 23 and the lower bevel gear 24. An inner core shaft 26 is provided at the bottom of the upper bevel gear 23, and an outer sleeve shaft 25 is provided at the bottom of the lower bevel gear 24. The outer sleeve shaft 25 passes through the lower chassis 3, and the inner core shaft 26 passes through the lower bevel gear 24 and the outer sleeve shaft 25. A pair of upper cantilevers 27 are symmetrically installed on the inner core shaft 26, and a pair of lower cantilevers 28 are symmetrically installed on the inner core shaft 26. Four automatic suction cups 35 are respectively arranged at the ends of the pair of upper cantilevers 27 and the pair of lower cantilevers 28. The control system controls the second motor 21 to be energized to drive the side bevel gear 22 to rotate, and the side bevel gear 22 drives the upper bevel gear 23 and the lower bevel gear 24 to rotate. The upper bevel gear 23 and the lower bevel gear 24 have opposite directions. The upper bevel gear 23 drives the two automatic suction cups 35 to move through the inner core shaft 26 and the lower cantilever 28, and the lower bevel gear 24 drives the two automatic suction cups 35 to move through the outer sleeve shaft 25 and the upper cantilever 27 to adjust the positions of the four automatic suction cups 35 to adapt to the suction of wooden boards with different contour sizes.

[0035] Each of the automatic suction cups 35 includes an electric push rod 29, a sealed cylinder body 30 and a sliding suction cup 31. The electric push rod 29 is connected to the upper cantilever 27 or the lower cantilever 28. The sealed cylinder body 30 is arranged on the piston rod of the electric push rod 29. The sliding suction cup 31 is slidably installed in the sealed cylinder body 30. The sliding suction cup 31 passes through from top to bottom. A spring (not shown in the figure) is arranged between the sliding suction cup 31 and the sealed cylinder body 30. A free shifting block 32 is rotatably installed on the sliding suction cup 31. The bottom of the free shifting block 32 abuts against the sliding suction cup 31. A one-way gear is rotatably installed at the bottom position of the sealed cylinder body 30. The one-way gear puller 33 is provided with circular holes evenly distributed in a circular shape, and the interior of the sealed cylinder body 30 is provided with a valve inner hole 34, one end of the valve inner hole 34 is connected to the atmosphere, and the other end of the valve inner hole 34 is connected to the interior of the sealed cylinder body 30. The one-way gear puller 33 rotates in one direction, and the one-way gear puller 33 blocks the valve inner hole 34. The four electric push rods 29 push the sealed cylinder body 30 downward at the same time, and the sealed cylinder body 30 drives the sliding suction cup 31 to move downward until it contacts the wooden board. As the downward pressure continues, the spring is compressed, and the air in the sealed cylinder body 30 is squeezed out through the bottom of the sliding suction cup 31.

[0036] The free shift block 32 shifts the one-way gear dial 33 to rotate a certain angle, and the one-way gear dial 33 blocks the valve inner hole 34. When the electric push rod 29 moves upward, the spring opens the sealing cylinder 30 and the sliding suction cup 31, so that negative pressure is formed inside the sealing cylinder 30. The sliding suction cup 31 firmly sucks the wooden board and lifts it up. When the sliding suction cup 31 moves downward relative to the sealing cylinder 30, the free shift block 32 deflects upward and passes over the one-way gear dial 33, and will not drive the one-way gear dial 33 to rotate in the opposite direction. When the wooden board needs to be put down, the electric push rod 29 is moved again. At the same time, the sealing cylinder 30 is pushed downward, the wooden board touches the ground, and the operator installs the wooden board. With continued squeezing, the sliding suction cup 31 moves up, the spring is compressed again, and the free dial block 32 again drives the one-way gear dial 33 to rotate a certain angle. The circular hole on the one-way gear dial 33 is connected with the valve inner hole 34, and the inside of the sealing cylinder 30 is connected with the external atmosphere. The sliding suction cup 31 loses its adsorption force on the wooden board, and the wooden board is squeezed by the automatic suction cup 35, first squeezed once for adsorption, and then squeezed again for release, to achieve horizontal installation of the wooden board.

[0037] The working principle of the present invention is as follows: before the detection device is started, no matter whether the main board 1 is horizontal or not, the frame 13 is used to release the freedom of the counterweight 14, so that the counterweight 14 can maintain a horizontal state under the action of gravity. The first motor 17 is energized to drive the inertia wheel 18 to rotate at a high speed. A part of the force generated by the inertia wheel 18 is in the same direction as the rotation axis, and the other part makes the turntable 15 rotate slowly around the reflective column 16 on the counterweight 14. During the subsequent movement of the detection device, the change of the main board 1 will not affect the horizontal state of the counterweight 14, providing a basis for continuous horizontal measurement. The laser transmitter 20 on the main board 1 emits light, and the light is reflected to the receiving board 1 after hitting the reflector. 9, and because the turntable 15 makes the reflective column 16 rotate, the reflected light leaves a ring track on the receiving plate 19, the inclination angle of the light reflector is 45°, and the counterweight 14 is in a horizontal state, the incident angle and reflection angle of the light emitted by the laser transmitter 20 are always the same, if the annular light track received by the receiving plate 19 is on the same horizontal plane, then the main board 1 is also in a horizontal state, and there is no need to use the balance adjustment mechanism for adjustment. If the main board 1 is not in a horizontal state, the annular light track received by the receiving plate 19 is not on the same horizontal plane. The receiving plate 19 determines which corner the lower side of the main board 1 is in through the track of the light, and controls the balance adjustment mechanism through the control system to adjust the main board 1 to a horizontal state.

[0038] The fine-tuning motor 4 is energized to drive the screw rod 5 to rotate, and the screw rod 5 drives the support leg 7 to slide up and down in the slide cylinder 6 through spiral transmission, so as to adjust the height of the support leg 7 and realize the horizontal adjustment of the main board 1. The two sets of driving units drive the ball 8 to roll forward and sideways to control the movement of the entire detection device. The small motor 9 drives the tooth comb shaft 10 and the sleeve 11 to rotate, and the rubber ring 12 on the sleeve 11 drives the ball 8 to rotate through friction. When the ball 8 rolls forward, the rubber ring 12 on the other driving unit slides on the sleeve 11 and will not interfere with the forward rolling of the ball 8. When the ball 8 rolls sideways, the rubber ring 12 that drives the ball 8 to roll forward slides on the sleeve 11. The ball 8 is driven to roll by the two sets of driving units, and the entire device can be driven to move in two directions. The transmission is performed through the rubber ring 12 mounted on the sleeve 11, while avoiding interference with the rolling of the ball 8 in the other direction.

[0039] The control system controls the second motor 21 to be energized to drive the side bevel gear 22 to rotate, and the side bevel gear 22 drives the upper bevel gear 23 and the lower bevel gear 24 to rotate. The upper bevel gear 23 and the lower bevel gear 24 have opposite directions. The upper bevel gear 23 drives the two automatic suction cups 35 to move through the inner core shaft 26 and the lower cantilever 28, and the lower bevel gear 24 drives the two automatic suction cups 35 to move through the outer sleeve shaft 25 and the upper cantilever 27 to adjust the positions of the four automatic suction cups 35 to adapt to the suction of wooden boards with different contour sizes. The four electric push rods 29 simultaneously push the sealing cylinder 30 downward, and the sealing cylinder 30 drives the sliding suction cup 31 to move downward until it contacts the wooden board. As the downward pressure continues, the spring is compressed, and the air in the sealing cylinder 30 is squeezed out through the bottom of the sliding suction cup 31.

[0040] The free shift block 32 shifts the one-way gear dial 33 to rotate a certain angle, and the one-way gear dial 33 blocks the valve inner hole 34. When the electric push rod 29 moves upward, the spring opens the sealing cylinder 30 and the sliding suction cup 31, so that negative pressure is formed inside the sealing cylinder 30. The sliding suction cup 31 firmly sucks the wooden board and lifts it up. When the sliding suction cup 31 moves downward relative to the sealing cylinder 30, the free shift block 32 deflects upward and passes over the one-way gear dial 33, and will not drive the one-way gear dial 33 to rotate in the opposite direction. When the wooden board needs to be put down, the electric push rod 29 is moved again. At the same time, the sealing cylinder 30 is pushed downward, the wooden board touches the ground, and the operator installs the wooden board. With continued squeezing, the sliding suction cup 31 moves up, the spring is compressed again, and the free dial block 32 again drives the one-way gear dial 33 to rotate a certain angle. The circular hole on the one-way gear dial 33 is connected with the valve inner hole 34, and the inside of the sealing cylinder 30 is connected with the external atmosphere. The sliding suction cup 31 loses its adsorption force on the wooden board, and the wooden board is squeezed by the automatic suction cup 35, first squeezed once for adsorption, and then squeezed again for release, to achieve horizontal installation of the wooden board.

[0041] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A detection device for installing a wooden board with an active level correction function, characterized in that: The invention comprises a mainboard (1), an upper chassis (2) and a lower chassis (3), wherein the upper chassis (2) and the lower chassis (3) are respectively arranged at the upper and lower ends of the mainboard (1), a balance detection mechanism is arranged in the upper chassis (2), and an angle-changing mechanism is installed in the lower chassis (3), and a plurality of automatic suction cups (35) are installed on the angle-changing mechanism, and the automatic suction cups (35) are used to position the template, and balance adjustment mechanisms are installed at the four corners of the mainboard (1), and the balance adjustment mechanism and the balance detection mechanism are both connected to the control system circuit.

2. A detection device for installing a wooden board with an active level correction function according to claim 1, characterized in that: The balance detection mechanism comprises a frame (13), a counterweight (14) and a turntable (15); the frame (13) is rotatably mounted on the upper chassis (2); the counterweight (14) is rotatably mounted in the frame (13); the rotation direction of the counterweight (14) is perpendicular to the rotation direction of the frame (13); the turntable (15) is rotatably mounted on the counterweight (14); a first motor (17) and an inertia wheel (18) are arranged on the turntable (15); the inertia wheel (18) is coaxially connected to the motor shaft of the first motor (17).

3. A detection device for installing a wooden board with an active level correction function according to claim 2, characterized in that: The balance detection mechanism further comprises a reflective column (16), a plurality of receiving plates (19) and a laser emitter (20); the reflective column (16) is connected to the bottom of the turntable (15); the reflective column (16) passes through the counterweight (14); a 45° inclined surface is provided at the bottom of the reflective column (16); a reflector is provided on the inclined surface; the laser emitter (20) is arranged on the main board (1); the laser emitter (20) is located directly below the reflective column (16); and a plurality of receiving plates (19) are evenly distributed in a ring shape at the bottom of the counterweight (14).

4. The detection device for installing a wooden board with an active level correction function according to claim 1, characterized in that: Each of the balancing adjustment mechanisms comprises a fine-tuning motor (4), a screw rod (5), a slide cylinder (6), a leg (7) and a ball (8); the fine-tuning motor (4) is mounted above the main board (1); the screw rod (5) is connected to the motor shaft of the fine-tuning motor (4); the slide cylinder (6) is arranged below the main board (1); the screw rod (5) penetrates the main board (1) and extends into the slide cylinder (6); the leg (7) is slidably arranged on the slide cylinder (6); one side of the leg (7) extends into the slide cylinder (6); the leg (7) is threadedly connected to the screw rod (5); and the ball (8) is rollingly mounted on the bottom of the leg (7).

5. The detection device for installing a wooden board with an active level correction function according to claim 4, characterized in that: Two drive units are arranged inside the supporting leg (7), and the two drive units are vertically distributed in space. Each drive unit comprises a small motor (9), a tooth comb shaft (10), a sleeve (11) and a plurality of rubber rings (12). The tooth comb shaft (10) is connected to the motor shaft of the small motor (9), the sleeve (11) is installed on the outside of the tooth comb shaft (10), and a plurality of fine slits are evenly distributed in an annular shape on the tooth comb shaft (10). A plurality of rubber rings (12) are sleeved on the sleeve (11), and the plurality of rubber rings (12) are respectively embedded in the plurality of fine slits, and the rubber rings (12) are in contact with the ball (8).

6. The detection device for installing a wooden board with an active level correction function according to claim 1, characterized in that: The angle-changing mechanism comprises a second motor (21), a side bevel gear (22), an upper bevel gear (23) and a lower bevel gear (24); the second motor (21) is mounted on the outside of the lower case (3); the side bevel gear (22) is rotatably mounted on the inside of the lower case (3); a motor shaft of the second motor (21) passes through the lower case (3) and is connected to the side bevel gear (22); the upper bevel gear (23) and the lower bevel gear (24) are symmetrically arranged in a vertical direction; the side bevel gear (22) is meshed with the upper bevel gear (23) and the lower bevel gear (24); An inner core shaft (26) is arranged at the bottom of the upper bevel gear (23), an outer shell shaft (25) is arranged at the bottom of the lower bevel gear (24), the outer shell shaft (25) passes through the lower chassis (3), the inner core shaft (26) passes through the lower bevel gear (24) and the outer shell shaft (25), a pair of upper cantilevers (27) are symmetrically mounted on the outer shell shaft (25), a pair of lower cantilevers (28) are symmetrically mounted on the inner core shaft (26), and four automatic suction cups (35) are respectively arranged at the ends of the pair of upper cantilevers (27) and the pair of lower cantilevers (28).

7. The detection device for installing a wooden board with an active level correction function according to claim 1, characterized in that: Each of the automatic suction cups (35) comprises an electric push rod (29), a sealing cylinder body (30) and a sliding suction cup (31); the electric push rod (29) is connected to the upper cantilever (27) or the lower cantilever (28); the sealing cylinder body (30) is arranged on the piston rod of the electric push rod (29); the sliding suction cup (31) is slidably installed in the sealing cylinder body (30); the sliding suction cup (31) is connected vertically; and a spring is arranged between the sliding suction cup (31) and the sealing cylinder body (30).

8. The detection device for installing a wooden board with an active level correction function according to claim 7, characterized in that: A free shifting block (32) is rotatably mounted on the sliding suction cup (31), the bottom of the free shifting block (32) abuts against the sliding suction cup (31), a one-way gear shifting wheel (33) is rotatably mounted at the bottom of the sealing cylinder body (30), circular holes are evenly distributed in a circumferential shape on the one-way gear shifting wheel (33), a valve inner hole (34) is opened inside the sealing cylinder body (30), one end of the valve inner hole (34) is connected to the atmosphere, and the other end of the valve inner hole (34) is connected to the inside of the sealing cylinder body (30).

9. The detection device for installing a wooden board with an active level correction function according to claim 8, characterized in that: The one-way gear pulley (33) rotates in one direction.

10. The detection device for installing a wooden board with an active level correction function according to claim 8, characterized in that: The one-way gear puller (33) blocks the inner hole (34) of the valve.

Citation Information

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