Temperature resistance detection equipment and method for ultrasonic transducer
By introducing vibration and cooling mechanisms into the ultrasonic transducer temperature resistance detection equipment, the problem that existing equipment cannot perform vibration testing in high-temperature environments and lacks cooling devices is solved, comprehensive detection and rapid cooling of transducer performance are achieved, and detection efficiency and the stability of transducer are improved.
Patent Information
- Application Number
- CN202510142086.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing ultrasonic transducer temperature resistance detection equipment cannot conduct vibration testing of the transducer in a high-temperature environment, and the lack of cooling devices leads to prolonging the test cycle and low detection efficiency. It may cause the material stress to be insufficiently released due to natural cooling, affecting the performance and stability of the transducer.
An ultrasonic transducer temperature resistance detection device including a vibration mechanism and a cooling mechanism is designed. The vibration mechanism drives the test bench to vibrate by driving the motor, simulating the use of the transducer in a high-temperature vibration environment. The cooling mechanism uses a cooling cylinder and a speed control motor to cool the transducer quickly and safely by cooling the liquid droplets through a multi-stage cooling and cleaning method.
Through the arrangement of the vibration mechanism, the equipment can fully detect the performance of the transducer in a high-temperature vibration environment. Through the setting of the cooling mechanism, the transducer can be cooled to room temperature quickly and safely, shortening the test cycle, improving detection efficiency, and ensuring the performance and stability of the transducer.
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Figure CN119595091A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transducer temperature resistance detection, and in particular to an ultrasonic transducer temperature resistance detection device and method. Background Art
[0002] Ultrasonic transducers are devices that use the piezoelectric effect of ceramics to convert the mechanical vibrations generated by ultrasound into electrical signals or generate mechanical vibrations under the drive of an electric field to emit ultrasound. In detection applications, ultrasonic transducers are used in pairs, one for transmission and the other for reception. In order to ensure the validity of the ultrasonic transducer detection data, it is necessary to ensure that the characteristics of the transmission wave and the echo of the paired transducers match.
[0003] In order to ensure the effectiveness of ultrasonic transducers under extreme temperatures, it is usually necessary to perform temperature resistance tests on ultrasonic transducers. When existing ultrasonic transducer temperature resistance testing equipment is used to test the transducer, the transducer is usually fixed. However, when the transducer is used in a high temperature environment, it may be used with vibration. If the transducer is not subjected to a vibration test at high temperature, the performance of the transducer in a high temperature vibration environment cannot be obtained. In addition, after the existing temperature resistance testing equipment has performed a high temperature test on the transducer, the physical properties of the piezoelectric ceramics, metals and other materials inside the transducer may produce stress or residual stress due to the high temperature. The existing temperature resistance testing equipment does not have a cooling function and can only rely on natural cooling. Due to the slow natural cooling speed, the natural cooling process will not be effective. During the cooling process, these stresses may not be fully released, causing problems such as structural loosening, deformation or damage. In particular, when preload is used during the transducer assembly process, natural cooling may lead to preload loss, which in turn affects the performance and stability of the transducer after the test. After the high-temperature test of the ultrasonic transducer is completed, the performance parameters of the transducer, such as resonant frequency and amplitude, may change. In order to ensure the accuracy of the temperature resistance test, it is necessary to wait for the transducer to cool to room temperature and retest its performance parameters to evaluate its performance stability in a high temperature environment. The existing temperature resistance test equipment lacks a cooling device, so subsequent testing or evaluation work needs to wait for the transducer to cool naturally, which will extend the entire test cycle and reduce detection efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide an ultrasonic transducer temperature resistance detection device and method to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultrasonic transducer temperature resistance detection device, comprising an equipment body, a heating element is arranged inside the equipment body, a detector is arranged on the side wall of the equipment body, a sealing door is slidably arranged on the equipment body, side rails are provided on both sides of the interior of the equipment body, a test bench is slidably connected to the interior of the side rails, a plurality of driving wheels are arranged inside the side rails, and the plurality of driving wheels are in contact with the test bench, a vibration groove is provided inside the test bench, a clamping table is slidably connected to the inner side wall of the vibration groove, a clamping plate is arranged inside the clamping table, a contact magnet is arranged outside the clamping table, a vibration spring is fixedly connected to the outer side wall of the clamping table, an end of the vibration spring away from the clamping table is fixedly connected to the inner side wall of the vibration groove, and a transducer is arranged on the clamping table.
[0006] The vibration mechanism is arranged inside the test bench, and vibrates the transducer while conducting the temperature resistance test on the transducer, so as to simulate the use of the transducer in a vibration environment; The cooling mechanism is arranged outside the main body of the device, and cools and cleans the transducer after the temperature resistance test.
[0007] Preferably, the vibration mechanism includes a driving motor arranged on the outer wall of the test bench, a turntable is arranged at the output end of the driving motor, a track is arranged on the turntable, a trigger magnet is slidably connected to the inner wall of the track, the magnetic pole of the trigger magnet is the same as that of the contact magnet, a tension spring is fixedly connected to the outer wall of the trigger magnet, and the end of the tension spring away from the trigger magnet is fixedly connected to the inner wall of the track.
[0008] Preferably, the cooling mechanism includes a bottom plate arranged on the outer wall of the equipment body, a water collecting box is arranged on the bottom plate, bases are fixedly connected on both sides of the bottom plate, two telescopic rods are fixedly connected on the outer walls of the bases on both sides, the ends of the two telescopic rods are commonly connected to a mounting platform, a motor mounting part is fixedly connected on the outer wall of the mounting platform, a speed regulating motor is fixedly connected on the outer wall of the motor mounting part, a transmission rod is rotatably connected to the inner wall of the mounting platform, a cooling cylinder is fixedly connected to the bottom of the transmission rod, a rotating wheel is sleeved on the output end of the transmission rod and the speed regulating motor, a belt is sleeved between the two rotating wheels, and a cold water chamber, a cleaning chamber and a hot water chamber are respectively provided inside the transmission rod.
[0009] Preferably, the cold water chamber is connected to a plurality of water delivery boxes, the inner side walls of the plurality of water delivery boxes are slidably connected with baffles, tension springs are fixedly connected on both sides of the baffles, one end of the tension spring away from the baffle is fixedly connected to the inner side wall of the water delivery box, two through holes are provided at the bottom of the water delivery box, a circulation box is provided at the bottom of the water delivery box, and the two through holes penetrate to the interior of the circulation box.
[0010] Preferably, a plurality of bottom boxes are connected to the transmission rod, a hot water channel is arranged inside each of the bottom boxes, the hot water channel is connected to the inside of the hot water chamber, a flow regulating plate is slidably connected inside the hot water channel, pressure magnets are arranged on the outer wall of the flow regulating plate and the hot water channel, the magnetic poles of the two pressure magnets are the same, a sliding groove is provided on the outside of the bottom box, a trigger member is slidably connected to the inner wall of the sliding groove, the trigger member is in contact with the flow regulating plate, a push plate is arranged on the outer side of the trigger member, and the push plate A pressure spring is fixedly connected to the top, and one end of the pressure spring away from the push plate is fixedly connected to the inner wall of the sliding groove. A liquid ejection hole is opened at the end of the hot water channel. A plurality of sliding rods are arranged inside the bottom box, and a cover is slidably connected to the plurality of sliding rods. The cover blocks the liquid ejection hole. A pressure spring is sleeved on the sliding rod, and the pressure spring is in contact with the cover. A liquid guide tube is connected to the inside of the bottom box, and one end of the liquid guide tube away from the bottom box is connected to the inside of the cooling cylinder. An infusion channel is arranged between the water transfer tank and the bottom box.
[0011] Preferably, a cleaning channel is provided in the interior of the cleaning chamber, and a plurality of inner side walls of the cleaning channels are slidably connected with sliding tubes, and the ends of the sliding tubes slide through the interior of the infusion channel, and a return spring is sleeved on one end of the sliding tube located outside the cleaning channel, and a drip hole is provided on the sliding tube, and the sliding tube is located directly to the side of the push plate.
[0012] Preferably, a mounting piece is fixedly connected to the outer wall of the mounting platform, an infusion rod is fixedly connected to the outer wall of the mounting piece, the infusion rod slides through the interior of the transmission rod, a cooling water pipe, a cleaning agent pipe and a hot water pipe are provided inside the infusion rod, the cooling water pipe is connected to the interior of the cold water cavity, the interior of the cooling water pipe is connected to be provided with a cold water dripping port, the cold water dripping port is located inside the cold water cavity, the interior of the cleaning agent pipe is connected to be provided with a cleaning liquid dripping port, the cleaning liquid dripping port is located inside the cleaning cavity, the interior of the hot water pipe is connected to be provided with a hot water delivery port, the hot water delivery port is located inside the hot water cavity.
[0013] Preferably, a liquid storage tank is fixedly connected to the outer wall of the mounting platform, a water storage tank, a detergent storage tank and a hot water tank are respectively arranged inside the liquid storage tank, a heater is arranged inside the hot water tank, and the cooling water pipe, detergent pipe and hot water pipe are connected to the inside of the water storage tank, detergent storage tank and hot water tank at one end away from the infusion pole respectively.
[0014] Preferably, the water storage tank, detergent storage tank and hot water tank are all provided with pluggable liquid filling ports, and the cooling cylinder is provided with a cleaning brush.
[0015] A method for using an ultrasonic transducer temperature resistance detection device, the method comprising the following steps: S1: First, the transducer can be placed on the clamping table, and the main body of the device can be tested at high temperature; S2: During the high temperature test, the transducer can be subjected to a high temperature vibration test through a vibration mechanism; S3: After the temperature resistance test of the transducer is completed, the temperature can be cooled in stages through a cooling mechanism; S4: After the cooling mechanism cools down the transducer in stages, it will clean the surface of the transducer.
[0016] Compared with the prior art, the present invention has the following beneficial effects: Through the setting of the vibration mechanism, when the main body of the equipment performs temperature resistance test on the transducer, the driving motor will drive the transducer to vibrate through the clamping table, so as to simulate the use of the transducer in a high temperature vibration environment. By performing high temperature vibration test on the transducer, the entire equipment can make the detection of the transducer more comprehensive.
[0017] Through the setting of the cooling mechanism, when the equipment body has completed the detection of the transducer, the cooling mechanism will cool down the transducer through the cooling cylinder. When the cooling cylinder cools down the transducer, it will adaptively control the temperature of the cooling water and cool down the transducer in stages to avoid the phenomenon that the material in the transducer is too cold and hot due to rapid cooling, which affects the physical properties of the entire transducer. The entire cooling process is efficient and fast, and the transducer can be quickly cooled to room temperature, which is convenient for subsequent detection of the transducer and improves the detection efficiency of the entire temperature resistance test. In addition, when the cooling cylinder cools down the transducer, the cooling cylinder will also adaptively drip cleaning agent onto the surface of the transducer, and cooperate with multiple cleaning brushes inside the cooling cylinder to clean the impurities generated by pyrolysis on the surface of the transducer to avoid impurities remaining on the transducer and affecting subsequent detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ; Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ; Figure 3 It is a schematic diagram of the internal structure of the device body of the present invention; Figure 4 It is a schematic diagram of the partial structure of the main body of the device of the present invention; Figure 5 It is a side structural schematic diagram of the present invention; Figure 6 It is a schematic diagram of the local structure of the present invention; Figure 7 It is a schematic diagram of the transmission rod structure of the present invention; Figure 8 for Figure 7 A magnified view of middle; Fig. 9 It is a schematic diagram of the structure of the water delivery box of the present invention; Fig.10 It is a schematic diagram of the top structure of the water delivery tank of the present invention; Fig.11 It is a schematic diagram of the local planar structure of the present invention; Fig.12 Schematic diagram of the internal structure of the transmission rod of the present invention Figure 1 ; Fig.13 It is a schematic diagram of the internal structure of the infusion pole of the present invention; Fig.14 Schematic diagram of the internal structure of the transmission rod of the present invention Figure 2 ; Fig.15 It is a schematic diagram of the internal structure of the cooling cylinder of the present invention; Fig.16 Schematic diagram of the internal structure of the clamping table of the present invention In the attached drawings, the parts represented by the reference numerals are as follows: 1. Equipment body; 2. Detector; 3. Sealing door; 4. Bottom plate; 5. Water receiving tank; 6. Side rail; 7. Driving wheel; 8. Test bench; 9. Driving motor; 10. Vibration tank; 11. Vibration spring; 12. Contact magnet; 13. Clamping table; 14. Cleaning brush; 15. Transducer; 16. Turntable; 17. Track; 18. Trigger magnet; 19. Tension spring; 20. Base; 21. Telescopic rod; 22. Mounting platform; 23. Liquid storage tank; 24. Liquid filling port; 25. Water storage tank; 26. Detergent storage tank; 27. Hot water tank; 28. Hot water pipe; 29. Detergent pipe; 30. Cooling water pipe; 31. Speed regulating motor; 32. Rotating wheel; 33. Belt; 34. Transmission rod; 35. Infusion rod; 36. Cooling cylinder; 37. Water delivery box; 38. Infusion channel; 39. Bottom box; 40. Cold water chamber; 41. Cleaning chamber; 42. Hot water chamber; 43. Liquid guide tube; 44. Baffle; 45. Tension spring; 46. Circulation box; 47. Cleaning channel; 48. Push plate; 49. Hot water channel; 50. Slide tube; 51. Return spring; 52. Drip hole; 53. Press spring; 54. Through hole; 55. Trigger; 56. Flow regulating plate; 57. Pressure magnet; 58. Hot water delivery port; 59. Cover; 60. Ejection hole; 61. Slide rod; 62. Cold water drip outlet; 63. Cleaning liquid drip outlet. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example 1: Please refer to Figure 1 - Fig.14 , an ultrasonic transducer temperature resistance detection device, including a device body 1, a heating element is arranged inside the device body 1, a detector 2 is arranged on the side wall of the device body 1, a sealing door 3 is slidably arranged on the device body 1, side rails 6 are arranged on both sides of the inside of the device body 1, a test bench 8 is slidably connected to the inside of the side rail 6, a plurality of driving wheels 7 are arranged inside the side rail 6, and the plurality of driving wheels 7 are in contact with the test bench 8, a vibration groove 10 is arranged inside the test bench 8, a clamping table 13 is slidably connected to the inner side wall of the vibration groove 10, a clamping plate is arranged inside the clamping table 13, a contact magnet 12 is arranged outside the clamping table 13, a vibration spring 11 is fixedly connected to the outer wall of the clamping table 13, and the vibration spring 11 is away from the clamping table 13 One end of the test bench 8 is fixedly connected to the inner wall of the vibration groove 10, the clamping table 13 is provided with a transducer 15, and the vibration mechanism is arranged inside the test bench 8. While the transducer 15 is subjected to temperature resistance testing, the transducer 15 is vibrated to simulate the use of the transducer 15 in a vibration environment. The vibration mechanism includes a driving motor 9 arranged on the outer wall of the test bench 8, a turntable 16 is arranged at the output end of the driving motor 9, a track 17 is arranged on the turntable 16, a trigger magnet 18 is slidably connected to the inner wall of the track 17, the magnetic pole of the trigger magnet 18 is the same as that of the contact magnet 12, and a tension spring 19 is fixedly connected to the outer wall of the trigger magnet 18, and one end of the tension spring 19 away from the trigger magnet 18 is fixedly connected to the inner wall of the track 17.
[0021] In this embodiment, when using, the operator can first insert the transducer 15 to be monitored into the clamping table 13, and the transducer 15 is installed and fixed by the mounting plate inside the clamping table 13. When the transducer 15 is fixed, the operator can turn on the heating element in the device body 1 to increase the temperature inside the device body 1. When the environment inside the device body 1 is heated, the physical properties of the piezoelectric ceramics, metals and other materials in the device body 1 will change. At this time, the operator can generate an excitation signal through an external signal generator and drive the transducer 15 for use. The detector 2 will record and analyze the response signal of the transducer 15 to detect the use effect of the transducer 15 in a high temperature environment (this is a prior art and will not be elaborated on). During the test, if If it is necessary to test the use effect of the transducer 15 in a high-temperature vibration environment, the operator can turn on the drive motor 9 to drive the turntable 16 to rotate. When the turntable 16 rotates, under the action of centrifugal force, the trigger magnet 18 will overcome the pulling force of the tension spring 19 and be thrown to the outside of the track 17. When the trigger magnet 18 thrown to the outside of the track 17 rotates intermittently with the turntable 16 to the positive side of the contact magnet 12, the intermittent magnetic force and the elastic force of the vibration spring 11 will make the clamping table 13 vibrate in the vibration groove 10. When the clamping table 13 drives the transducer 15 to vibrate, the detector 2 can also be used to record and analyze the response signal of the transducer 15 to detect the use effect of the transducer 15 in a high-temperature vibration environment (this is a prior art and will not be elaborated in detail).
[0022] Example 2: Please refer to Figure 1 - Fig.16, this embodiment further explains the first embodiment, the cooling mechanism is arranged outside the equipment body 1, when the transducer 15 is tested for temperature resistance, the transducer 15 is cooled and cleaned, the cooling mechanism includes a bottom plate 4 arranged on the outer wall of the equipment body 1, a water receiving box 5 is arranged on the bottom plate 4, both sides of the bottom plate 4 are fixedly connected with a base 20, the outer walls of the bases 20 on both sides are fixedly connected with two telescopic rods 21, the ends of the two telescopic rods 21 are commonly connected with a mounting platform 22, the outer wall of the mounting platform 22 is fixedly connected with a motor mounting piece, the outer wall of the motor mounting piece is fixedly connected with a speed regulating motor 31, the inner wall of the mounting platform 22 is rotatably connected with a transmission rod 34, the bottom of the transmission rod 34 is fixedly connected with a cooling cylinder 36, the transmission rod 3 4 and the output end of the speed regulating motor 31 are sleeved with a rotating wheel 32, a belt 33 is sleeved between the two rotating wheels 32, a cold water chamber 40, a cleaning chamber 41 and a hot water chamber 42 are respectively provided inside the transmission rod 34, a plurality of water delivery boxes 37 are provided in communication with the cold water chamber 40, the inner side walls of the plurality of water delivery boxes 37 are slidably connected with baffles 44, both sides of the baffles 44 are fixedly connected with tension springs 45, one end of the tension spring 45 away from the baffles 44 is fixedly connected to the inner side wall of the water delivery box 37, two through holes 54 are provided at the bottom of the water delivery box 37, a circulation box 46 is provided at the bottom of the water delivery box 37, the two through holes 54 penetrate to the inside of the circulation box 46, a plurality of bottom boxes 39 are provided in communication with the transmission rod 34, and the insides of the plurality of bottom boxes 39 are provided with hot water channels 49, the hot water channel 49 is connected to the inside of the hot water chamber 42, and the inside of the hot water channel 49 is slidably connected with a flow regulating plate 56, and the outer walls of the flow regulating plate 56 and the hot water channel 49 are both provided with pressure magnets 57, and the magnetic poles of the two pressure magnets 57 are the same. A sliding groove is provided on the outside of the bottom box 39, and a trigger member 55 is slidably connected to the inner wall of the sliding groove. The trigger member 55 contacts the flow regulating plate 56, and a push plate 48 is provided on the outer side of the trigger member 55. A pressing spring 53 is fixedly connected to the push plate 48, and one end of the pressing spring 53 away from the push plate 48 is fixedly connected to the inner wall of the sliding groove. A liquid ejection hole 60 is provided at the end of the hot water channel 49, and a plurality of sliding rods 61 are provided inside the bottom box 39, and a cover is slidably connected to the plurality of sliding rods 61 together 59, the cover 59 blocks the liquid ejection hole 60, a pressure spring is sleeved on the slide bar 61, and the pressure spring is in contact with the cover 59, the interior of the bottom box 39 is connected with a liquid guide tube 43, and the end of the liquid guide tube 43 away from the bottom box 39 is connected to the interior of the cooling cylinder 36, and the water delivery box 37 and the bottom box 39 are connected with a liquid delivery channel 38, and the interior of the cleaning cavity 41 is connected with a cleaning channel 47, and the inner side walls of the plurality of cleaning channels 47 are slidably connected with a slide tube 50, and the end of the slide tube 50 slides through the interior of the liquid delivery channel 38, and the end of the slide tube 50 located outside the cleaning channel 47 is sleeved with a return spring 51, and a drip hole 52 is opened on the slide tube 50, and the slide tube 50 is located on the right side of the push plate 48, and a mounting piece is fixedly connected to the outer wall of the mounting platform 22,An infusion rod 35 is fixedly connected to the outer wall of the mounting part, and the infusion rod 35 slides through the interior of the transmission rod 34. A cooling water pipe 30, a cleaning agent pipe 29 and a hot water pipe 28 are arranged inside the infusion rod 35. The cooling water pipe 30 is connected to the interior of the cold water cavity 40. The interior of the cooling water pipe 30 is connected to a cold water dripping port 62, and the cold water dripping port 62 is located inside the cold water cavity 40. The interior of the cleaning agent pipe 29 is connected to a cleaning liquid dripping port 63, and the cleaning liquid dripping port 63 is located inside the cleaning cavity 41. The interior of the hot water pipe 28 is connected to a hot water delivery port 58, and the hot water delivery port 58 is located inside the hot water cavity 42, and a liquid storage tank 23 is fixedly connected to the outer wall of the mounting platform 22. A water storage tank 25, a detergent storage tank 26 and a hot water tank 27 are respectively arranged inside the liquid storage tank 23. A heater is arranged inside the hot water tank 27. The cooling water pipe 30, the detergent pipe 29 and the hot water pipe 28 are connected to the inside of the water storage tank 25, the detergent storage tank 26 and the hot water tank 27 at one end away from the infusion rod 35. The inside of the water storage tank 25, the detergent storage tank 26 and the hot water tank 27 are all provided with a pluggable liquid filling port 24, and the inside of the cooling cylinder 36 is provided with a cleaning brush 14.
[0023] In this embodiment, after the device body 1 completes the temperature resistance test on the transducer 15, in order to ensure the use effect of the transducer 15 after the test, the multiple driving wheels 7 in the side rails 6 will rotate, allowing the test bench 8 to move out of the device body 1 along the side rails 6. When the test bench 8 drives the transducer 15 to move to the bottom of the cooling cylinder 36, the driving wheel 7 will stop rotating, allowing the transducer 15 to stay under the cooling cylinder 36. When the transducer 15 stays under the cooling cylinder 36, the telescopic rod 21 starts and contracts, and the cooling cylinder 36 is put on the outside of the transducer 15. When the transducer 15 is located under the cooling cylinder 36, the telescopic rod 21 starts and contracts. After the transducer 15 is inside the cylinder 36, in the initial stage of cooling the transducer 15, in order to avoid the cooling speed being too fast, resulting in rapid cooling of the transducer 15 and affecting the physical properties of the internal material thereof, the speed regulating motor 31 will be started at low power, and the transmission rod 34 will be driven to rotate slowly through the rotating wheel 32 and the belt 33. When the transmission rod 34 rotates slowly, under the action of a small centrifugal force, the baffle 44 will overcome the tension of the tension spring 45 and move a short distance to the outside of the water delivery box 37. When the baffle 44 moves a short distance to the outside of the water delivery box 37, one of the two through holes 54 will come to the right side of the baffle 44 (refer to Fig.10), when one of the two through holes 54 comes to the right side of the baffle 44, the baffle 44 will no longer block it. When the transmission rod 34 rotates, the cold water in the cold water chamber 40 will be thrown into the water delivery box 37. When the baffle 44 no longer blocks one of the two through holes 54, the cooling water entering the water delivery box 37 will enter the circulation box 46 through the single through hole 54, and then enter the bottom box 39 through the infusion channel 38. When the transmission rod 34 rotates slowly, it will also drive the bottom box 39 to rotate slowly. When the bottom box 39 rotates slowly, the hot water in the hot water chamber 42 will be thrown into the hot water channel 49. Since the rotation speed of the bottom box 39 is slow, the hot water produced at this time The generated smaller centrifugal force will cause the trigger member 55 to overcome the elastic force of the pressing spring 53 and move a short distance to the outside of the bottom box 39. When the trigger member 55 moves a short distance to the outside of the bottom box 39, it will push the flow regulating plate 56 a short distance into the hot water channel 49 along its inclined surface, thereby blocking the hot water passing through the hot water channel 49 in a small range. The hot water entering the hot water channel 49 will finally flow to the outside of the bottom box 39 through the ejection hole 60 in large quantities and mix with the cold water transported from the infusion channel 38. After the cold water and hot water are mixed in the bottom box 39 to form warm water, they will enter the cooling cylinder 36 through the liquid guide tube 43 to cool the transducer 15 located inside the cooling cylinder 36.
[0024] When the warm water cools the transducer 15 for a period of time, in the middle of the cooling process, the speed regulating motor 31 will drive the wheel 32 to rotate at a medium power. Under the above principle, the transmission rod 34 will rotate rapidly compared with the initial stage of cooling. When the transmission rod 34 rotates rapidly, under the action of a large centrifugal force, the baffle 44 will overcome the tension of the tension spring 45 and move a large distance to the outside of the water delivery tank 37. When the baffle 44 moves a greater distance to the outside of the water delivery tank 37, the two through holes 54 will be located on the right side of the baffle 44 (refer to Fig.10), when the two through holes 54 come to the right side of the baffle 44, the baffle 44 will no longer block it. At this time, the cooling water entering the water delivery box 37 will enter the circulation box 46 through the two through holes 54, and then flow into the bottom box 39 through the infusion channel 38. The cold water is input through the two through holes 54. Compared with the initial stage of cooling, the amount of cold water input into the bottom box 39 by the water delivery box 37 will increase. When the transmission rod 34 drives the bottom box 39 to rotate rapidly, the larger centrifugal force generated at this time will cause the trigger member 55 to overcome the elastic force of the pressing spring 53 and move a greater distance to the outside of the bottom box 39. When the trigger member 55 moves a greater distance to the outside of the bottom box 39, it will flow along its inclined surface. The regulating plate 56 is pushed further into the hot water channel 49. When the flow regulating plate 56 moves further into the hot water channel 49, the blocking effect of the flow regulating plate 56 on the hot water in the hot water channel 49 will be improved compared with before. Therefore, the amount of hot water flowing from the hot water channel 49 to the outside of the bottom tank 39 through the liquid ejection hole 60 will be reduced. When the amount of cold water delivered to the bottom tank 39 by the water delivery tank 37 through the liquid delivery channel 38 increases, and the amount of hot water delivered by the hot water channel 49 decreases, when the two are mixed, the temperature of the warm water mixed in the middle of the cooling process is lower than that in the initial stage of cooling. After the warm water with a lower temperature is mixed in the bottom tank 39, it will enter the cooling cylinder 36 through the liquid guide tube 43 again to drip and cool the transducer 15. When the lower temperature warm water cools the transducer 15 for a period of time, in the late stage of cooling, the speed regulating motor 31 will drive the wheel 32 to rotate at a high power. When the wheel 32 rotates at a high speed, the amount of cold water input from the water delivery box 37 to the bottom box 39 through the infusion channel 38 remains unchanged. Compared with the middle stage of cooling, a greater centrifugal force will be generated, which will cause the trigger member 55 to overcome the elastic force of the pressing spring 53 and move a greater distance to the outside of the bottom box 39. When the trigger member 55 moves a long distance to the outside of the bottom box 39, the trigger member 5 5 will make its plane contact with the flow regulating plate 56, thereby pushing the flow regulating plate 56 to completely block the hot water channel 49, so that the hot water channel 49 no longer transmits hot water to the outside of the bottom box 39 through the liquid ejection hole 60. When the trigger member 55 moves to a relatively far distance outside the bottom box 39, the flow regulating plate 56 completely blocks the hot water channel 49, and at the same time, it will drive the push plate 48 to contact and push the slide tube 50. When the push plate 48 pushes the slide tube 50 to move into the infusion channel 38, the drip hole 52 will enter the cleaning channel. When the dripping hole 52 enters the cleaning channel 47, the cleaning liquid transported in the cleaning channel 47 will enter the slide tube 50 through the dripping hole 52, and then enter the infusion channel 38 through the open end of the slide tube 50 to mix with the cooling water transported by the infusion channel 38. When the hot water channel 49 stops transporting hot water, the cooling water mixed with the cleaning liquid enters the bottom box 39, and then enters the transducer 15 through the liquid guide tube 43 to drip on the transducer 15. The temperature of the water is lower than the temperature of the warm water in the middle of the cooling process. By using cooling water of different temperatures to cool the transducer 15 in stages, it is possible to avoid the phenomenon that rapid cooling causes the material inside the transducer 15 to have an excessively large thermal gradient, thereby affecting the physical properties of the entire transducer 15. After the cooling water mixed with the cleaning liquid enters the cooling cylinder 36, it can also cooperate with the rotating multiple cleaning brushes 14 to clean the impurities generated by thermal decomposition on the surface of the transducer 15, thereby avoiding impurities remaining on the transducer 15 and affecting subsequent detection.
[0025] It should be noted that in the later stage of cooling, when the transmission rod 34 rotates at high speed, although the baffle 44 will overcome the tension of the tension spring 45 and be thrown to the outside of the water tank 37, there are only two through holes 54 in the water tank 37. Therefore, the water flow rate does not change compared with the middle stage of cooling.
[0026] It should also be noted that, in the later stage of cooling, after the cooling water mixed with cleaning liquid has cooled and cleaned the transducer 15, the speed regulating motor 31 will drive the transmission rod 34 to slowly slow down until it stops. When the transmission rod 34 slowly rotates until it stops, the effect of the transmission rod 34 caused by the rotation speed will also be realized under the action of the above principle. At this time, the bottom box 39 will re-introduce warm water into the cooling cylinder 36, and cooperate with the cleaning brush 14 to brush the surface of the transducer 15 to avoid residual cleaning liquid on the surface of the transducer 15, which affects the use of the transducer 15. Since the process of slowly slowing down the transmission rod 34 until it stops is relatively short, the warm water will not reheat the transducer 15. At the same time, the adjustment of the driving power of the speed regulating motor 31 and the test bench 8 driving the transducer 15 to move to the position directly below the cooling cylinder 36 and stop are all controlled by PLC programming (this is the prior art and will not be elaborated in detail).
[0027] It should also be noted that when the transmission rod 34 rotates, the infusion rod 35 is stationary relative to the transmission rod 34. Therefore, the cooling water pipe 30 in the infusion rod 35 will transport the cold water in the water storage tank 25 to the cold water cavity 40 through the cold water dripping port 62, the detergent pipe 29 will transport the cleaning liquid in the detergent storage tank 26 to the cleaning cavity 41 through the cleaning liquid dripping port 63, and the hot water pipe 28 will transport the hot water in the hot water tank 27 to the hot water cavity 42 through the hot water delivery port 58. The hot water tank 27 is provided with a heater to heat the cooling water in the hot water tank 27. The cooling water used by the cooling cylinder 36 to cool the transducer 15 will drip into the water receiving tank 5 for collection.
[0028] It should also be noted that a cover 59 is provided on the outside of the ejection hole 60 to block it. Only when the bottom box 39 rotates, under the action of centrifugal force, the cover 59 will overcome the elastic force of the pressure spring and move, thus losing the blockage of the ejection hole 60.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic transducer temperature resistance detection device, comprising a device body (1), wherein a heating element is arranged inside the device body (1), characterized in that: A detector (2) is arranged on the side wall of the device body (1); a sealing door (3) is slidably arranged on the device body (1); side rails (6) are arranged on both sides of the inside of the device body (1); a test bench (8) is slidably connected to the inside of the side rails (6); a plurality of driving wheels (7) are arranged inside the side rails (6); the plurality of driving wheels (7) are in contact with the test bench (8); a vibration groove (10) is arranged inside the test bench (8); a clamping table (13) is slidably connected to the inner wall of the vibration groove (10); a clamping plate is arranged inside the clamping table (13); a contact magnet (12) is arranged outside the clamping table (13); a vibration spring (11) is fixedly connected to the outer wall of the clamping table (13); an end of the vibration spring (11) away from the clamping table (13) is fixedly connected to the inner wall of the vibration groove (10); and a transducer (15) is arranged on the clamping table (13); A vibration mechanism is arranged inside the test bench (8) and vibrates the transducer (15) while performing a temperature resistance test on the transducer (15) to simulate the use of the transducer (15) in a vibration environment; The cooling mechanism is arranged outside the device body (1) and cools and cleans the transducer (15) after the transducer (15) has been tested for temperature resistance.
2. The ultrasonic transducer temperature resistance detection device according to claim 1, characterized in that: The vibration mechanism comprises a driving motor (9) arranged on the outer wall of the test bench (8), a turntable (16) being arranged at the output end of the driving motor (9), a track (17) being arranged on the turntable (16), a trigger magnet (18) being slidably connected to the inner wall of the track (17), the magnetic pole of the trigger magnet (18) being the same as that of the contact magnet (12), a tension spring (19) being fixedly connected to the outer wall of the trigger magnet (18), and an end of the tension spring (19) away from the trigger magnet (18) being fixedly connected to the inner wall of the track (17).
3. The ultrasonic transducer temperature resistance detection device according to claim 1, characterized in that: The cooling mechanism comprises a bottom plate (4) arranged on the outer wall of the equipment body (1), a water receiving box (5) being arranged on the bottom plate (4), bases (20) being fixedly connected to both sides of the bottom plate (4), two telescopic rods (21) being fixedly connected to the outer walls of the bases (20) on both sides, ends of the two telescopic rods (21) being commonly connected to a mounting platform (22), a motor mounting piece being fixedly connected to the outer wall of the mounting platform (22), a speed regulating motor (31) being fixedly connected to the outer wall of the motor mounting piece, a transmission rod (34) being rotatably connected to the inner wall of the mounting platform (22), a cooling cylinder (36) being fixedly connected to the bottom of the transmission rod (34), a rotating wheel (32) being sleeved on the output ends of the transmission rod (34) and the speed regulating motor (31), a belt (33) being sleeved between the two rotating wheels (32), and a cold water chamber (40), a cleaning chamber (41) and a hot water chamber (42) being respectively provided inside the transmission rod (34).
4. The ultrasonic transducer temperature resistance detection device according to claim 3, characterized in that: The cold water chamber (40) is connected to a plurality of water delivery boxes (37), the inner side walls of the plurality of water delivery boxes (37) are slidably connected to baffles (44), both sides of the baffles (44) are fixedly connected to tension springs (45), one end of the tension spring (45) away from the baffle (44) is fixedly connected to the inner side wall of the water delivery box (37), the bottom of the water delivery box (37) is provided with two through holes (54), the bottom of the water delivery box (37) is provided with a circulation box (46), and the two through holes (54) penetrate to the interior of the circulation box (46).
5. The ultrasonic transducer temperature resistance detection device according to claim 4, characterized in that: A plurality of bottom boxes (39) are connected to the transmission rod (34), each of the bottom boxes (39) being provided with a hot water channel (49) inside, the hot water channel (49) being connected to the inside of the hot water chamber (42), a flow regulating plate (56) being slidably connected inside the hot water channel (49), the flow regulating plate (56) and the outer side wall of the hot water channel (49) being provided with a pressure magnet (57), the two pressure magnets (57) having the same magnetic poles, a sliding groove being provided outside the bottom box (39), a triggering member (55) being slidably connected to the inner side wall of the sliding groove, the triggering member (55) being in contact with the flow regulating plate (56), a push plate (48) being provided on the outer side of the triggering member (55), the push plate (48) being fixedly connected with a A pressing spring (53), one end of the pressing spring (53) away from the push plate (48) is fixedly connected to the inner wall of the sliding groove, an end of the hot water channel (49) is provided with a liquid ejection hole (60), a plurality of sliding rods (61) are arranged inside the bottom box (39), a cover (59) is slidably connected to the plurality of sliding rods (61), the cover (59) blocks the liquid ejection hole (60), a pressure spring is sleeved on the sliding rod (61), the pressure spring is in contact with the cover (59), the inside of the bottom box (39) is connected with a liquid guide tube (43), one end of the liquid guide tube (43) away from the bottom box (39) is connected to the inside of the cooling cylinder (36), and a liquid infusion channel (38) is arranged between the water infusion box (37) and the bottom box (39).
6. The ultrasonic transducer temperature resistance detection device according to claim 3, characterized in that: The cleaning cavity (41) is internally connected to a cleaning channel (47), and a plurality of inner side walls of the cleaning channels (47) are slidably connected to sliding tubes (50). The ends of the sliding tubes (50) slide through the interior of the infusion channel (38), and one end of the sliding tube (50) located outside the cleaning channel (47) is sleeved with a return spring (51). The sliding tube (50) is provided with a dripping hole (52), and the sliding tube (50) is located directly to the side of the push plate (48).
7. The ultrasonic transducer temperature resistance detection device according to claim 3, characterized in that: A mounting piece is fixedly connected to the outer wall of the mounting platform (22), and an infusion rod (35) is fixedly connected to the outer wall of the mounting piece. The infusion rod (35) slides through the interior of the transmission rod (34). A cooling water pipe (30), a cleaning agent pipe (29) and a hot water pipe (28) are arranged inside the infusion rod (35). The cooling water pipe (30) is connected to the interior of the cold water cavity (40). A cold water dripping port (62) is arranged inside the cooling water pipe (30), and the cold water dripping port (62) is located inside the cold water cavity (40). A cleaning liquid dripping port (63) is arranged inside the cleaning agent pipe (29), and the cleaning liquid dripping port (63) is located inside the cleaning cavity (41). A hot water delivery port (58) is arranged inside the hot water pipe (28), and the hot water delivery port (58) is located inside the hot water cavity (42).
8. The ultrasonic transducer temperature resistance detection device according to claim 7, characterized in that: A liquid storage tank (23) is fixedly connected to the outer wall of the mounting platform (22); a water storage tank (25), a detergent storage tank (26) and a hot water tank (27) are respectively arranged inside the liquid storage tank (23); a heater is arranged inside the hot water tank (27); and ends of the cooling water pipe (30), the detergent pipe (29) and the hot water pipe (28) away from the infusion rod (35) are respectively connected to the inside of the water storage tank (25), the detergent storage tank (26) and the hot water tank (27).
9. The ultrasonic transducer temperature resistance detection device according to claim 8, characterized in that: The water storage tank (25), the detergent storage tank (26) and the hot water tank (27) are all provided with pluggable liquid filling ports (24) inside, and the cooling cylinder (36) is provided with a cleaning brush (14) inside.
10. A method for using an ultrasonic transducer temperature resistance detection device, using the device described in any one of claims 1 to 9, characterized in that: The method comprises the following steps: S1: First, the transducer (15) can be placed on the clamping table (13), and the device body (1) can be used to perform a high temperature test; S2: During the high temperature test, the transducer (15) may be subjected to a high temperature vibration test by a vibration mechanism; S3: After the temperature resistance test of the transducer (15) is completed, the temperature thereof can be cooled in stages by a cooling mechanism; S4: After the cooling mechanism cools the transducer (15) in stages, the surface of the transducer (15) is cleaned.
Citation Information
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