A sewing thread tension measuring device
By designing the load-bearing mechanism and thread-carrying assembly of the sewing thread tension measuring device, combined with the switching adjustment of the drive and measuring mechanism, efficient and accurate detection of multiple strands of sewing threads is achieved, and the problems of low detection efficiency and high cost in the prior art are solved.
Patent Information
- Application Number
- CN202411785011.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The existing sewing thread tension testing device is difficult to efficiently and accurately detect multiple strands of sewing threads in the same batch, and the inspection cost is high and the efficiency is low.
A sewing thread tension measuring device is designed. By setting up a load-bearing mechanism and thread-carrying assembly, the batch loading and convenient loading of multiple strands of sewing threads is realized. The drive mechanism and the measuring mechanism are switched and adjusted and tested, and the sampling and detection method is adopted to improve the detection efficiency.
It realizes efficient and comprehensive inspection of multiple strands of sewing threads in the same batch, reduces equipment costs, improves detection efficiency, and ensures the accuracy of the detection results.
Smart Images

Figure CN119595430B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sewing thread detection, in particular to a sewing thread tension measuring device. Background Art
[0002] Sewing thread is the thread needed for knitted clothing products. According to the raw materials, sewing thread can be divided into three categories: natural fiber sewing thread, synthetic fiber sewing thread and mixed sewing thread. After the sewing thread is produced, the tension of the sewing thread needs to be tested, which requires a sewing thread tension testing device with screening strength.
[0003] There is a Chinese patent with authorization announcement number CN114720259A, which discloses a sewing thread tension testing device for screening strength, including a base, a winding assembly fixedly connected to the top outer wall of the base, and the winding assembly includes an electric telescopic rod fixedly connected to the top outer wall of the base, and the output end of the electric telescopic rod is fixedly connected to a fixed plate.
[0004] Although the technical solution in the above-mentioned patent document completes the tension measurement of the sewing thread during the winding process of the sewing thread, in the production and inspection process of the sewing thread, multiple strands of sewing thread of the same batch are produced simultaneously, and then when they are inspected, the multiple strands of sewing thread are generally inspected in a sampling manner. In the prior art, the inspection of sewing thread is a full-process inspection of a single strand, which is not only troublesome in wiring, but also can only inspect a single strand of sewing thread, and it is difficult to ensure the accuracy of the inspection results of multiple strands of sewing thread produced in the same batch. If each strand of sewing thread is equipped with a detection structure, not only will the inspection cost be increased, but the inspection wiring process will also consume a lot of time, affecting the inspection efficiency of the sewing thread. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a sewing thread tension measuring device, which realizes batch loading of sewing threads to be tested by arranging a load-bearing mechanism with two wire-carrying assemblies, and the load-bearing assemblies can realize convenient loading of multiple strands of sewing threads at one time. The two wire-carrying assemblies are switched and adjusted under the action of a driving mechanism, and then batch detection of the sewing threads is realized with the cooperation of a measuring mechanism, so that efficient and comprehensive detection of multiple strands of sewing threads in the same batch can be realized in a sampling detection manner, which not only reduces the equipment cost, but also improves the detection efficiency of the sewing threads, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A sewing thread tension measuring device, comprising a frame used as a base, the top of the frame is divided into a thread loading area and a detection area, the top of the frame is equipped with a bearing mechanism, a driving mechanism, a measuring mechanism and a contact rod, wherein the bearing mechanism is composed of an adjustment component and a thread carrying component, the adjustment component includes two, which are symmetrically arranged on the top of the frame, and the thread carrying component also includes two, which are symmetrically arranged between the two adjustment components and correspond to the thread loading area and the detection area respectively, the driving mechanism, the measuring mechanism and the contact rod are all located below the thread carrying component, wherein the driving mechanism is located in the thread loading area, and the measuring mechanism is located in the detection area;
[0008] The adjustment assembly includes an L-shaped plate fixedly connected to the frame by bolts, a toothed chain member is provided on the outer side of the L-shaped plate, and two load-bearing sliders are slidably connected to the L-shaped plate, the two load-bearing sliders are distributed front and back, and the load-bearing sliders are connected to the toothed chain member through a splicing plate, a movable loading member is installed on the inner wall of the rear load-bearing slider, a bracket 2 is installed on the inner wall of the front load-bearing slider, the front wire-carrying assembly is connected to the two brackets 2, and the rear wire-carrying assembly is connected to the two movable loading members;
[0009] The thread carrying assembly comprises a thread carrying plate, both side outer walls of which are provided with sliding sleeves, and the thread carrying plate is provided with two notches for the ends of the sewing threads to pass through, wherein the notches are provided with clamping pieces for fixing the sewing threads.
[0010] As a further solution of the present invention, the toothed chain member is composed of a sprocket and a chain, wherein the sprocket includes two sprockets, which are rotatably connected to the outer side of the L-shaped plate through a rotating shaft, and the two sprockets are distributed front and back and connected by a chain;
[0011] The L-shaped plate is symmetrically provided with load-bearing grooves, and the two load-bearing sliding blocks are respectively slidably connected in the corresponding load-bearing grooves. A guide groove located on the inner wall of the L-shaped plate is provided above the upper load-bearing groove, and a convex rod is slidably connected in the guide groove.
[0012] As a further solution of the present invention, the movable loading member includes a frame frame fixedly connected to the inner wall of the corresponding load-bearing slider by bolts, a slide plate is slidably connected to the frame frame, a bracket is installed on the side wall of the slide plate by screws, and one end of the protruding rod away from the guide groove is fixedly connected to the corresponding side wall of the slide plate;
[0013] The sliding sleeve on the front side is connected to the corresponding bracket 2 via fastening bolts, and the sliding sleeve on the rear side is also connected to the corresponding bracket 1 via fastening bolts.
[0014] As a further solution of the present invention, a rectangular groove is provided on the top shell wall of the wire carrier board, a through notch is provided at the center of the rectangular groove, a plurality of wiring strips for wiring are equidistantly arranged on both sides of the through notch, and a viscose pad located on the inner wall of the rectangular groove is provided between two adjacent wiring strips at the ends, and the viscose pad is used for pre-fixing the sewing thread;
[0015] The two notches are respectively located at the two side ends of the rectangular groove, and the clamping member includes a vertical plate integrally arranged on the inner wall of the notch, and the front and rear sides of the vertical plate are integrally provided with extension plates, each extension plate is provided with a hole, and a guide rod is movably connected in the hole, and a plurality of guide rods are commonly connected to an extrusion plate on one side close to the L-shaped plate, and an end plate is installed at the other end of the guide rod, and an extrusion spring located on the guide rod is sleeved between the end plate and the vertical plate;
[0016] A double-sided wedge block is installed on one side of the front extrusion plate away from the vertical plate, and a single-sided wedge block is installed on one side of the rear extrusion plate away from the vertical plate.
[0017] As a further solution of the present invention, the contact rods include two, which are respectively located on both sides of the measuring mechanism and directly below the corresponding movable loading parts, wherein the contact rods are mounted on the top of the frame by screws, and the top end of the contact rods is rollingly connected with a ball.
[0018] As a further scheme of the present invention, the driving mechanism includes an electric push rod arranged on the frame, a sliding frame is installed at the output end of the electric push rod, a bending plate is integrally arranged on the top rear side of the sliding frame, a rack is installed on the back of the bending plate, and extrusion wedges located on the back shell wall of the sliding frame are installed on both sides of the bending plate, a gear meshing with the rack is provided behind the rack, a transmission shaft is installed on the gear, the bottom end of the transmission shaft is rotatably connected to the frame through a bearing, and a swing arm located on the transmission shaft is sleeved below the gear, the other end of the swing arm is movably connected to a connecting rod through a pin shaft, the end of the connecting rod away from the swing arm is connected to an integration plate through a movable pin, and the two ends of the integration plate are respectively mounted on the corresponding load-bearing sliders by screws.
[0019] As a further solution of the present invention, a movable groove is provided on the top shell wall of the frame, a movable block is slidably connected in the movable groove, and the top end of the movable block is fixedly connected to the electric push rod.
[0020] As a further solution of the present invention, the measuring mechanism includes a base plate fixedly connected to the frame by bolts, a plurality of vertical rods are arranged in a matrix on the top of the base plate, a base plate is commonly mounted on the plurality of vertical rods, a plurality of tension measuring components for measuring the tension of the sewing thread are linearly arranged on the top of the base plate, and a vertical plate is fixedly connected to the bottom of the base plate, an oblique groove is provided on the vertical plate, a sliding rod is slidably connected in the oblique groove, a support is installed on the left end of the sliding rod, an adjusting member is provided on the support, and the bottom of the support is slidably connected to the base plate.
[0021] As a further solution of the present invention, the adjusting member includes a rod body fixedly connected to the support by bolts, an ear plate is sleeved on the rod body, the bottom of the ear plate is fixedly connected to the bottom plate, and a ball is rollingly connected to the end of the rod body away from the support, and the ball is in rolling contact with the extrusion wedge block, and a return spring located on the rod body is sleeved between the support and the ear plate.
[0022] As a further solution of the present invention, the tension measuring assembly includes a pressure sensor body arranged on a substrate, a chassis is provided above the pressure sensor body, a measuring spring is installed on the top of the chassis, the top of the measuring spring is fixedly connected to a top plate for contacting the sewing thread, the bottom of the top plate is symmetrically provided with a convex plate, a telescopic rod is installed at the bottom end of the convex plate, and the bottom of the telescopic rod is arranged on the substrate.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] By setting up a carrying mechanism, two wire carrying assemblies are used to carry the sewing threads to be tested in batches, and the carrying assemblies can realize the convenient loading of multiple strands of sewing threads at one time. The two wire carrying assemblies are switched and adjusted under the action of the driving mechanism, and then the sewing threads are tested in batches with the cooperation of the measuring mechanism. Sampling testing is used to realize efficient and comprehensive testing of multiple strands of sewing threads in the same batch, which not only ensures the accuracy of testing the same batch of sewing threads, reduces equipment costs, but also improves the testing efficiency of sewing threads.
[0025] The two thread-carrying assemblies in the bearing mechanism can be displaced and adjusted through the driving mechanism with the cooperation of the adjusting assembly. Therefore, when a large number of sewing threads are to be inspected, multiple strands of sewing threads can be inspected in batches, thereby ensuring the comprehensiveness of the sewing thread inspection. The measuring mechanism also moves under the action of the driving mechanism, and then completes the measurement operation of the sewing thread on the switched thread-carrying assembly with a single drive after the displacement adjustment of the thread-carrying assembly, thereby alleviating the trouble of the existing sewing thread tension inspection.
[0026] The switching adjustment of the two thread-carrying components in the carrying mechanism makes it possible to fully utilize the time for sewing thread detection to achieve loading replacement of the sewing thread to be tested. In the case of detecting a large number of sewing threads, the time consumption can be further reduced and the detection efficiency can be improved.
[0027] When loading the sewing thread, the thread carrier assembly only needs to place it in a standardized manner. The viscose pad arranged on it can pre-fix the sewing thread to avoid displacement or wrinkling of the sewing thread when the thread carrier assembly is switched and adjusted. The setting of the contact rod can squeeze and adjust the clamping part on the thread carrier assembly moved to the detection area, so as to clamp and fix the end of the sewing thread arranged thereon, thereby ensuring the stability of the sewing thread during detection. The convenience of wiring further improves the detection efficiency of the sewing thread.
[0028] The coordination of the movable loading parts and the guide grooves enables the two thread-carrying assemblies to move in an offset manner during switching and adjustment, thereby ensuring the smooth switching and adjustment of the two thread-carrying assemblies. Furthermore, the offset switching of the two thread-carrying assemblies does not affect their positions when they stay in the detection area, thereby ensuring that the measuring mechanism can accurately measure the sewing thread on any thread-carrying assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of a sewing thread tension measuring device;
[0030] Figure 2 for Figure 1 Schematic diagram of the structure viewed from above;
[0031] Figure 3 for Figure 1 A schematic diagram of the enlarged local structure at A;
[0032] Figure 4 for Figure 1 Schematic diagram of the bearing mechanism structure;
[0033] Figure 5 for Figure 4 A schematic diagram of the enlarged local structure at B;
[0034] Figure 6 for Figure 4 A schematic diagram of the enlarged local structure at C;
[0035] Figure 7 for Figure 4 Schematic diagram of the structure viewed from above;
[0036] Figure 8 for Figure 7 A magnified schematic diagram of the local structure at D;
[0037] Fig. 9 for Figure 7 A magnified schematic diagram of the local structure at E;
[0038] Fig.10 for Figure 1 Schematic diagram of the driving mechanism and measuring mechanism Figure 1 ;
[0039] Fig.11 for Figure 1 Schematic diagram of the driving mechanism and measuring mechanism Figure 2 ;
[0040] Fig.12 for Fig.11 A magnified schematic diagram of the local structure at F;
[0041] Fig.13 for Fig.11 Schematic diagram of the structure viewed from above;
[0042] Fig.14 for Fig.13 A magnified schematic diagram of the local structure at G;
[0043] Fig.15 for Fig.10 Schematic diagram of the tension measurement component structure.
[0044] In the figure: 1, frame; 2, adjustment assembly; 21, L-shaped plate; 22, tooth chain member; 23, splicing plate; 24, movable loading member; 241, frame; 242, slide plate; 243, bracket 1; 25, bracket 2; 3, wire carrying assembly; 31, wire carrying plate; 32, sliding sleeve; 33, wiring strip; 34, adhesive pad; 35, clamping member; 351, vertical plate; 352, guide rod; 353, extrusion plate; 36, double-sided wedge block; 37, single-sided wedge block; 4, driving mechanism; 4 1. Electric push rod; 42. Sliding frame; 43. Bending plate; 44. Rack; 45. Extrusion wedge; 46. Gear; 47. Swing arm; 48. Connecting rod; 49. Integration plate; 5. Measuring mechanism; 51. Bottom plate; 52. Vertical rod; 53. Base plate; 54. Tension measuring assembly; 541. Pressure sensor body; 542. Chassis; 543. Measuring spring; 544. Top plate; 545. Telescopic rod; 55. Vertical plate; 56. Support; 57. Adjustment member; 6. Contact rod. DETAILED DESCRIPTION
[0045] See also Figure 1-Figure 2 In an embodiment of the present invention, a sewing thread tension measuring device includes a frame 1 used to serve as a base, and the frame 1 is composed of a desktop and supporting legs, wherein the supporting legs include four legs, which are respectively arranged at the four corners of the bottom of the desktop, so as to achieve stable support of the frame 1.
[0046] The top of the frame 1 is divided into a thread loading area and a detection area, thereby dividing the wiring and detection of the sewing thread to be tested. A bearing mechanism, a driving mechanism 4, a measuring mechanism 5 and a contact rod 6 are installed on the top of the frame 1. Among them, the bearing mechanism is composed of an adjustment component 2 and a thread carrying component 3. There are two adjustment components 2, which are symmetrically arranged on the top of the frame 1. There are also two thread carrying components 3, which are symmetrically arranged between the two adjustment components 2, and correspond to the thread loading area and the detection area respectively. The two thread carrying components 3 are switched and adjusted by the driving mechanism 4 with the cooperation of the two adjustment components 2.
[0047] The driving mechanism 4, the measuring mechanism 5 and the contact rod 6 are all located below the thread carrier assembly 3. The driving mechanism 4 is located in the thread loading area, and the measuring mechanism 5 is located in the detection area. The arrangement of the measuring mechanism 5 in the detection area can realize the tension measurement of the sewing thread on the thread carrier assembly 3 that reaches the detection area.
[0048] See also Figure 1-Figure 5 and Figure 7-Figure 9 In an embodiment of the present invention, the adjustment component 2 includes an L-shaped plate 21 fixedly connected to the frame 1 by bolts. A toothed chain component 22 is provided on the outer side of the L-shaped plate 21, and two load-bearing sliders are slidably connected to the L-shaped plate 21. Load-bearing slide grooves are symmetrically provided on the side wall of the L-shaped plate 21, and the two load-bearing sliders are respectively slidably connected to the corresponding load-bearing slide grooves. Through the cooperation between the load-bearing slide grooves and the load-bearing sliders, the movement of the load-bearing sliders is guided and constrained. The toothed chain component 22 is composed of a sprocket and a chain, wherein the sprocket includes two, which are rotatably connected to the outer side of the L-shaped plate 21 through a rotating shaft. The two sprockets are distributed front and back and connected by a chain.
[0049] The two bearing sliders are arranged front and back, and the bearing sliders are connected to the toothed chain member 22 through a splicing plate 23. One side of the splicing plate 23 is mounted on the bearing slider by screws, and the other side of the splicing plate 23 is arranged on the chain, and the splicing plates 23 on the two bearing sliders are respectively mounted on the top and bottom inner walls of the chain, thereby ensuring that the two bearing sliders move relative to each other when the toothed chain member 22 moves.
[0050] A movable loading member 24 is installed on the inner wall of the rear bearing slider, and a bracket 25 is installed on the inner wall of the front bearing slider. The front wire carrying assembly 3 is connected to the two brackets 25. The rear wire carrying assembly 3 is connected to the two movable loading members 24. When the toothed chain member 22 moves, the two bearing sliders on the same L-shaped plate 21 move relative to each other, and the movable loading member 24 and the bracket 25 are synchronously driven to move the wire carrying assembly 3 loaded thereon relative to each other, thereby realizing the switching adjustment of the two wire carrying assemblies 3 at the workstations.
[0051] A guide groove is provided above the upper bearing slide groove on the inner wall of the L-shaped plate 21, and a convex rod is slidably connected in the guide groove. The guide groove is composed of a straight groove part and an oblique groove part, wherein the straight groove part and the oblique groove part are mutually connected, and the oblique groove part is located in the detection area.
[0052] The movable loading member 24 includes a frame 241 fixedly connected to the inner wall of the corresponding bearing slider by bolts. A slide plate 242 is slidably connected to the frame 241, and a bracket 243 is installed on the side wall of the slide plate 242 by screws, and the end of the protruding rod away from the guide groove is fixedly connected to the corresponding side wall of the slide plate 242. When the movable loading member 24 moves with the corresponding bearing slider, due to the cooperation of the protruding rod and the guide groove, when the bearing slider moves linearly, the slide plate 242 drives the bracket 243 to perform height adjustment activities, thereby ensuring the misalignment requirements when the two wire carrying assemblies 3 are replaced.
[0053] See also Figure 4-Figure 9 In the embodiment of the present invention, the thread carrying assembly 3 includes a thread carrying plate 31, and a sliding sleeve 32 is installed on both sides of the outer wall of the thread carrying plate 31. The thread carrying plate 31 is provided with two notches for the passage of the ends of the sewing threads, and a clamping member 35 for fixing the sewing threads is arranged in the notch. The clamping member 35 can realize the clamping and fixing of the ends of the sewing threads to be tested.
[0054] The front side sliding sleeve 32 is connected to the corresponding bracket 2 25 by fastening bolts. The rear side sliding sleeve 32 is also connected to the corresponding bracket 1 243 by fastening bolts. Both the bracket 2 25 and the bracket 1 243 are provided with slideways adapted to the sliding sleeve 32, so as to facilitate the loading and unloading operations of the sliding sleeve 32 therewith.
[0055] A rectangular groove is provided on the top shell wall of the thread carrier plate 31 , and a through-notch is provided at the center of the rectangular groove. The through-notch is provided to facilitate the measuring mechanism 5 to measure the sewing thread on the thread carrier assembly 3 .
[0056] Multiple wiring strips 33 for wiring are evenly spaced on both sides of the through-notch. Multiple V-shaped notches for placing sewing threads are evenly spaced on the wiring strips 33. The setting of the V-shaped notches can realize the wiring and placement of sewing threads of different specifications. A viscose pad 34 located on the inner wall of the rectangular groove is provided between two adjacent wiring strips 33 at the ends. The viscose pad 34 is used for pre-fixing the sewing thread. The viscose pad 34 is only provided to ensure the stability of the sewing thread when it is wired, to avoid the occurrence of deviation when the wire carrier assembly 3 is replaced, and thus the viscose pad 34 does not need to have strong viscosity, and thus will not have an adverse effect on the measurement of the sewing thread.
[0057] The two notches are respectively located at the two side ends of the rectangular groove. The clamping member 35 includes a vertical plate 351 integrally arranged on the inner wall of the notch, and the front and rear sides of the vertical plate 351 are integrally provided with extension plates, each of which is provided with a hole, and a guide rod 352 is movably connected in the hole. A plurality of guide rods 352 are commonly connected to an extrusion plate 353 on one side close to the L-shaped plate 21. The extrusion plate 353 is composed of a plate body and a rubber strip, thereby further improving the stability of the sewing thread clamping when the extrusion plate 353 clamps the sewing thread. An end plate is installed at the other end of the guide rod 352, and an extrusion spring located on the guide rod 352 is sleeved between the end plate and the vertical plate 351. The setting of the extrusion spring enables the guide rod 352 to automatically reset and adjust when no force is applied. The top of the extrusion plate 353 is slidably connected to the bottom shell wall of the wire carrier plate 31, further ensuring the stability of the displacement of the extrusion plate 353.
[0058] A double-sided wedge block 36 is installed on one side of the front extrusion plate 353 away from the vertical plate 351 . A single-sided wedge block 37 is installed on one side of the rear extrusion plate 353 away from the vertical plate 351 .
[0059] There are two contact rods 6, which are respectively located on both sides of the measuring mechanism 5 and directly below the corresponding movable loading member 24. The contact rod 6 is mounted on the top of the frame 1 by screws, and a ball is rollingly connected to the top of the contact rod 6. When the wire carrying assembly 3 moves to the detection area, if the double-sided wedge block 36 contacts the ball of the contact rod 6, the contact rod 6 acts to cause the corresponding extrusion plate 353 to adjust its displacement.
[0060] See also Fig.10 , Fig.11 and Fig.13 In the embodiment of the present invention, the driving mechanism 4 includes an electric push rod 41 disposed on the frame 1. A sliding frame 42 is installed at the output end of the electric push rod 41, and a bending plate 43 is integrally provided on the top rear side of the sliding frame 42. The vertical section of the bending plate 43 is an "L"-shaped structure.
[0061] A rack 44 is installed on the back of the bending plate 43, and extrusion wedges 45 located on the back wall of the sliding frame 42 are installed on both sides of the bending plate 43, and the extrusion wedges 45 are located below the bending plate 43. The inclined surfaces of the two extrusion wedges 45 are arranged opposite to each other.
[0062] A gear 46 meshing with the rack 44 is provided at the rear thereof, and a transmission shaft is mounted on the gear 46, and the bottom end of the transmission shaft is rotatably connected to the frame 1 through a bearing. The movement of the rack 44 drives the gear 46 to rotate, and the movement of the rack 44 enables the gear 46 to be adjusted by ninety degrees.
[0063] A swing arm 47 located on the transmission shaft is sleeved below the gear 46, and the other end of the swing arm 47 is movably connected to a connecting rod 48 through a pin shaft. The end of the connecting rod 48 away from the swing arm 47 is connected to an integration plate 49 through a movable pin, and the two ends of the integration plate 49 are respectively installed on the corresponding bearing slider through screws. When the gear 46 drives the transmission shaft to move, the displacement adjustment of the bearing slider is achieved through the swing arm 47, the connecting rod 48 and the integration plate 49.
[0064] A movable groove is provided on the top shell wall of the frame 1, and a movable block is slidably connected in the movable groove, and the top of the movable block is fixedly connected to the electric push rod 41. The configuration of the movable groove and the movable block ensures the stability of the movement of the sliding frame 42.
[0065] See also Figure 10-Figure 15 In the embodiment of the present invention, the measuring mechanism 5 includes a bottom plate 51 fixedly connected to the frame 1 by bolts. A plurality of vertical rods 52 are arranged in a matrix on the top of the bottom plate 51, and a base plate 53 is sleeved on the plurality of vertical rods 52. The plurality of vertical rods 52 arranged in a matrix ensure the stability of the lifting and lowering adjustment of the base plate 53.
[0066] A plurality of tension measuring components 54 for measuring the tension of the sewing thread are linearly arranged on the top of the base plate 53. A vertical plate 55 is fixedly connected to the bottom of the base plate 53. The vertical plate 55 is provided with an oblique groove, and a slide bar is slidably connected in the oblique groove. A support 56 is installed at the left end of the slide bar. An adjustment member 57 is provided on the support 56, and the bottom of the support 56 is slidably connected to the bottom plate 51. The support 56 is driven to move and adjust through the adjustment member 57, and the movement of the slide bar in the oblique groove enables the vertical plate 55 to drive the base plate 53 to be raised and lowered.
[0067] The adjusting member 57 includes a rod body fixedly connected to the support 56 by bolts. An ear plate is sleeved on the rod body, and the bottom of the ear plate is fixedly connected to the bottom plate 51.
[0068] A ball is rollingly connected to one end of the rod away from the support 56, and the ball is rollingly in contact with the extrusion wedge 45. A return spring on the rod is sleeved between the support 56 and the ear plate. The cooperation of the return spring and the ball enables the rod to drive the support 56 to adjust its displacement when it contacts the extrusion wedge 45.
[0069] The tension measuring assembly 54 includes a pressure sensor body 541 disposed on a substrate 53. A chassis 542 is disposed above the pressure sensor body 541, and a measuring spring 543 is installed on the top of the chassis 542. The arrangement of the chassis 542 enables stable force to be applied to the pressure sensor body 541. A top plate 544 for contacting the sewing thread is fixedly connected to the top of the measuring spring 543, and a receiving groove for accommodating the sewing thread is provided on the top plate 544, which is used to ensure the stability of the sewing thread when it contacts the sewing thread. A convex plate is symmetrically disposed at the bottom of the top plate 544, and a telescopic rod 545 is installed at the bottom end of the convex plate, and the bottom of the telescopic rod 545 is disposed on the substrate 53. The arrangement of the telescopic rod 545 ensures the stability of the force-bearing movement of the measuring spring 543.
[0070] The working principle of the present invention is: when measuring the tension of a large number of sewing threads, the controller body arranged on the frame 1 is used to first calibrate each tension measuring component 54 in the measuring mechanism 5 to ensure its accuracy when measuring the tension of the sewing threads.
[0071] After the tension measuring assembly 54 is calibrated, each sewing thread to be tested is arranged in a standardized manner in the thread carrying assembly 3 in the thread loading area. When the sewing thread is routed on the thread carrying assembly 3, it is arranged and arranged according to each routing line 33 arranged thereon, and after the sewing thread is arranged, its two ends pass through the corresponding notches respectively, and after the sewing thread is arranged in a standardized manner, the contact between it and the adhesive pad 34 is realized to pre-fix it. This prevents the arranged sewing thread from being scattered with the switching of the thread carrying assembly 3.
[0072] After the thread-carrying assembly 3 in the thread-loading area has completed the arrangement of the sewing thread to be tested, the electric push rod 41 in the driving mechanism 4 is started through the controller body. The operation of the electric push rod 41 causes the sliding frame 42 to move, and when the sliding frame 42 is in the moving state at this time, the rack 44 and the gear 46 arranged thereon are meshed and transmitted, thereby driving the transmission shaft to move. When the transmission shaft rotates, the swing arm 47 arranged thereon is synchronously moved, and the integration plate 49 is linearly moved through the connecting rod 48. The movement of the integration plate 49 causes the bearing slider connected thereto to move synchronously, and the bearing slider is connected to the toothed chain member 22 through the splicing plate 23, thereby causing the toothed chain member 22 to move. Thus, the station switching adjustment of the two thread-carrying assemblies 3 is realized.
[0073] When the electric push rod 41 outputs one-third of the mileage, the rack 44 and the gear 46 are disengaged, and then the swing arm 47 and the connecting rod 48 enable the integration plate 49 to complete the displacement adjustment, thereby realizing the switching of the two wire-carrying assemblies 3 to achieve the working position.
[0074] When the workstation of the thread carrier assembly 3 is switched, the thread carrier assembly 3 on which the sewing thread to be tested is arranged moves from the thread loading area to the detection area. At this time, when the thread carrier assembly 3 that has completed the arrangement of the sewing thread is moved and adjusted, due to the cooperation of the guide groove, the convex rod and the movable loading member 24, it moves downward when it moves to the detection area, and then the single-sided wedge block 37 on the clamping member 35 of the thread carrier assembly 3 squeezes the corresponding contact rod 6, so that the squeezing plate 353 in the corresponding clamping member 35 is forced to move. After the squeezing plate 353 is forced, it moves with the cooperation of the corresponding guide rod 352, stretching the squeezing spring, and then the squeezing plate 353 clamps and fixes the end of the sewing thread passing through the notch. In this way, the end of the sewing thread to be tested is locked and limited.
[0075] After the two wire-carrying assemblies 3 have completed the switching adjustment, the controller body drives the electric push rod 41 to continue to operate. Then the sliding frame 42 continues to move. At this time, since the rack 44 and the gear 46 are out of mesh, the integration plate 49 will not be driven to move. The continuous movement of the sliding frame 42 causes the extrusion wedge 45 configured thereon to move accordingly. During the displacement process, the extrusion wedge 45 contacts the rod body of the adjustment member 57 in the measuring mechanism 5, and then with the continuous movement of the extrusion wedge 45, the rod body in the adjustment member 57 is forced to move, squeeze the reset spring, and drive the support 56 to move.
[0076] After the support 56 is subjected to force movement, the vertical plate 55 moves upward through the movement of the slide rod in the inclined groove of the vertical plate 55, and the upward movement of the base plate 53 is realized synchronously. When the base plate 53 moves upward, the multiple tension measuring components 54 arranged thereon move synchronously. After each tension measuring component 54 moves upward, its top plate 544 contacts the corresponding sewing thread. As the base plate 53 moves upward, each sewing thread contacts the top plate 544 and moves downward with the cooperation of the telescopic rod 545, compressing the measuring spring 543 and making the bottom plate 542 contact the pressure sensor body 541. The force exerted on each pressure sensor body 541 is transmitted to the controller body, and the tension of each sewing thread to be measured is calculated.
[0077] After the wire carrier assembly 3 is switched, the original sewing thread of the wire carrier assembly 3 newly entering the wire loading area is first removed, and then the new sewing thread to be tested is wired. When the sewing thread on the wire carrier assembly 3 located in the detection area is measured, the reverse movement of the electric push rod 41 in the driving mechanism 4 is started again through the controller body. In the one-third of the return journey of the electric push rod 41, the measuring mechanism 5 is reset first, and then the switching adjustment of the two wire carrier assemblies 3 is realized in the one-third to two-thirds of the return journey. Finally, the measuring mechanism 5 is activated again in the last one-third of the return journey of the electric push rod 41, so as to measure the sewing thread to be tested on the wire carrier assembly 3 after the switching is completed. The cycle is repeated to achieve the tension measurement of a large number of sewing threads.
[0078] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sewing thread tension measuring device, comprising a frame (1) used as a base, the top of the frame (1) being divided into a thread loading area and a detection area, characterized in that: The top of the frame (1) is provided with a bearing mechanism, a driving mechanism (4), a measuring mechanism (5) and a contact rod (6), wherein the bearing mechanism is composed of an adjustment component (2) and a wire carrying component (3), the adjustment component (2) includes two components, which are symmetrically arranged on the top of the frame (1), and the wire carrying component (3) also includes two components, which are symmetrically arranged between the two adjustment components (2) and correspond to the wire loading area and the detection area respectively, and the driving mechanism (4), the measuring mechanism (5) and the contact rod (6) are all located below the wire carrying component (3), wherein the driving mechanism (4) is located in the wire loading area, and the measuring mechanism (5) is located in the detection area; The adjustment assembly (2) comprises an L-shaped plate (21) fixedly connected to the frame (1) by bolts, a toothed chain member (22) is provided on the outer side of the L-shaped plate (21), and two bearing sliders are slidably connected to the L-shaped plate (21), the two bearing sliders are distributed front and back, and the bearing sliders are connected to the toothed chain member (22) through a splicing plate (23), a movable loading member (24) is installed on the inner wall of the rear bearing slider, and a bracket 2 (25) is installed on the inner wall of the front bearing slider, the front wire carrying assembly (3) is connected to the two brackets 2 (25), and the rear wire carrying assembly (3) is connected to the two movable loading members (24); The thread carrying assembly (3) comprises a thread carrying plate (31), and sliding sleeves (32) are installed on both side outer walls of the thread carrying plate (31). The thread carrying plate (31) is provided with two notches for the ends of the sewing threads to pass through, and the notches are provided with clamping members (35) for fixing the sewing threads.
2. A sewing thread tension measuring device according to claim 1, characterized in that: The toothed chain member (22) is composed of a sprocket and a chain, wherein the sprocket comprises two sprockets, which are rotatably connected to the outer side of the L-shaped plate (21) via a rotating shaft, and the two sprockets are distributed front and back and connected via a chain; The L-shaped plate (21) is symmetrically provided with load-bearing slide grooves, and the two load-bearing sliding blocks are respectively slidably connected in the corresponding load-bearing slide grooves. A guide groove located on the inner wall of the L-shaped plate (21) is provided above the upper load-bearing slide groove, and a protruding rod is slidably connected in the guide groove.
3. A sewing thread tension measuring device according to claim 2, characterized in that: The movable loading member (24) comprises a frame (241) fixedly connected to the inner wall of the corresponding bearing slider by bolts, a slide plate (242) is slidably connected to the frame (241), a bracket (243) is mounted on the side wall of the slide plate (242) by screws, and an end of the protruding rod away from the guide groove is fixedly connected to the corresponding side wall of the slide plate (242); The front side sliding sleeve (32) and the corresponding bracket 2 (25) are connected via fastening bolts, and the rear side sliding sleeve (32) and the corresponding bracket 1 (243) are also connected via fastening bolts.
4. A sewing thread tension measuring device according to claim 1, characterized in that: A rectangular groove is provided on the top shell wall of the wire carrier plate (31), a through notch is provided at the center of the rectangular groove, a plurality of wiring strips (33) for wiring are equidistantly arranged on both sides of the through notch, and a viscose pad (34) located on the inner wall of the rectangular groove is provided between two adjacent wiring strips (33) at the ends, the viscose pad (34) being used for pre-fixing the sewing thread; The two notches are respectively located at the two side ends of the rectangular groove, the clamping member (35) comprises a vertical plate (351) integrally arranged on the inner wall of the notch, the front and rear sides of the vertical plate (351) are integrally arranged with extension plates, each extension plate is provided with a hole, a guide rod (352) is movably connected in the hole, a plurality of guide rods (352) are commonly connected to an extrusion plate (353) on one side close to the L-shaped plate (21), an end plate is installed at the other end of the guide rod (352), and an extrusion spring located on the guide rod (352) is sleeved between the end plate and the vertical plate (351); A double-sided wedge block (36) is installed on the side of the front extrusion plate (353) away from the vertical plate (351), and a single-sided wedge block (37) is installed on the side of the rear extrusion plate (353) away from the vertical plate (351).
5. A sewing thread tension measuring device according to claim 1, characterized in that: The contact rods (6) include two, which are located on both sides of the measuring mechanism (5) and directly below the corresponding movable loading member (24), wherein the contact rods (6) are mounted on the top of the frame (1) by screws, and the top of the contact rods (6) is rollingly connected with a ball.
6. A sewing thread tension measuring device according to claim 1, characterized in that: The driving mechanism (4) comprises an electric push rod (41) arranged on the frame (1), a sliding frame (42) is installed at the output end of the electric push rod (41), a bending plate (43) is integrally arranged on the top rear side of the sliding frame (42), a rack (44) is installed on the back of the bending plate (43), and extrusion wedges (45) located on the back shell wall of the sliding frame (42) are installed on both sides of the bending plate (43), and a gear (46) meshing with the rack (44) is arranged behind the rack (44), a transmission shaft is installed on the gear (46), the bottom end of the transmission shaft is rotatably connected to the frame (1) through a bearing, and a swing arm (47) located on the transmission shaft is sleeved below the gear (46), the other end of the swing arm (47) is movably connected to a connecting rod (48) through a pin shaft, and the end of the connecting rod (48) away from the swing arm (47) is connected to an integration plate (49) through a movable pin, and the two ends of the integration plate (49) are respectively mounted on corresponding bearing slide blocks through screws.
7. A sewing thread tension measuring device according to claim 6, characterized in that: A movable groove is provided on the top shell wall of the frame (1), a movable block is slidably connected in the movable groove, and the top end of the movable block is fixedly connected to the electric push rod (41).
8. A sewing thread tension measuring device according to claim 6, characterized in that: The measuring mechanism (5) comprises a bottom plate (51) fixedly connected to the frame (1) by bolts, a plurality of vertical rods (52) are arranged in a matrix on the top of the bottom plate (51), a base plate (53) is sleeved on the plurality of vertical rods (52), a plurality of tension measuring components (54) for measuring the tension of sewing threads are linearly arranged on the top of the base plate (53), a vertical plate (55) is fixedly connected to the bottom of the base plate (53), an inclined groove is provided on the vertical plate (55), a sliding rod is slidably connected in the inclined groove, a support (56) is installed at the left end of the sliding rod, an adjusting member (57) is provided on the support (56), and the bottom of the support (56) is slidably connected to the bottom plate (51).
9. A sewing thread tension measuring device according to claim 8, characterized in that: The adjusting member (57) comprises a rod body fixedly connected to the support (56) by bolts, an ear plate is sleeved on the rod body, the bottom of the ear plate is fixedly connected to the bottom plate (51), and a ball is rollingly connected to one end of the rod body away from the support (56), and the ball is in rolling contact with the extrusion wedge (45), and a return spring located on the rod body is sleeved between the support (56) and the ear plate.
10. A sewing thread tension measuring device according to claim 9, characterized in that: The tension measurement assembly (54) comprises a pressure sensor body (541) arranged on a base plate (53); a base plate (542) is arranged above the pressure sensor body (541); a measuring spring (543) is installed on the top of the base plate (542); a top plate (544) for contacting a sewing thread is fixedly connected to the top of the measuring spring (543); a convex plate is symmetrically arranged at the bottom of the top plate (544); a telescopic rod (545) is installed at the bottom end of the convex plate; and the bottom of the telescopic rod (545) is arranged on the base plate (53).
Citation Information
Patent Citations
Sewing thread tension testing device for screening strength
CN114720259A
Sewing thread tension measuring device
CN221945432U