Raw material sterilization treatment device for canned dendrocalamus latiflorus production

Abstract

The invention provides a raw material sterilization treatment device for canned dendrocalamus latiflorus production. The device comprises a sterilization tank and a material containing mechanism. An inner rail composed of a plurality of inclined pillow strips is arranged on the inner side wall of the sterilization tank to form a slope surface, and sliding grooves with different lengths are formed in the upper surfaces of the pillow strips. The material containing mechanism is composed of a plurality of material grooves, and a sliding block matched with the sliding groove is arranged at the bottom of each material groove. During charging, the troughs are connected in series and closed through the guide rods, so that raw materials can be quickly filled; after the raw materials enter the sterilization tank, the troughs are automatically dispersed along the sliding chutes under the action of gravity to form linear spaced arrangement, so that steam uniformly penetrates through the raw materials, and a comprehensive and uniform sterilization effect is realized. Through the ingenious structural design, the operation process is simplified, the production efficiency is improved, maintenance is easy, and remarkable technical advantages are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of food raw material processing, in particular to a raw material sterilization processing device for producing canned bamboo shoots. Background Art

[0002] In the production process of canned bamboo shoots, the sterilization of raw materials is a crucial link. Traditional sterilization methods often have problems such as uneven sterilization and cumbersome operation, which affect product safety and quality to a certain extent. Especially when the raw materials are stacked tightly, it is difficult for steam to penetrate each raw material evenly, resulting in unsatisfactory sterilization effect. In addition, traditional devices also require a lot of manual intervention during the loading and unloading process, which is not only inefficient, but also increases the risk of contamination. Therefore, there is an urgent need for a raw material sterilization device that can sterilize efficiently and evenly and is easy to operate. Summary of the invention

[0003] The present invention aims to provide a raw material sterilization processing device for the production of canned bamboo shoots. The device realizes automatic dispersion and uniform arrangement of raw materials during the sterilization process through a unique inner rail design and a slidable material containing mechanism, thereby ensuring that each portion of raw material can be fully and evenly sterilized.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: a raw material sterilization processing device for canned bamboo shoots production, comprising a sterilization tank, an inner rail is arranged on the inner side wall of the sterilization tank, the inner rail comprises a plurality of pillow bars with flush upper surfaces and parallel to each other, each of the pillow bars is inclined to form a slope, the top of the slope is located at the tank mouth of the sterilization tank, and the bottom of the slope is located at the tank bottom of the sterilization tank, the upper surface of each of the pillow bars is provided with a slide groove along its length direction, and the length of each of the slide grooves decreases in sequence from both sides to the center; It also includes a material holding mechanism, which includes a plurality of material troughs, each of the two pillow bars in pairs has a corresponding material trough, and a pair of sliders are provided at the bottom of each material trough, and each pair of sliders are slidably arranged in the slide grooves of each pair of pillow bars, and each material trough is strung together by at least two guide rods.

[0005] In some embodiments, both ends of the guide rod are provided with limiting mechanisms.

[0006] In some embodiments, the bottom of the sterilization tank is provided with a socket adapted to the end of the guide rod.

[0007] In some embodiments, each of the pillow bars is tilted by a pad, and a cavity for accommodating a sterilization device is provided inside the pad.

[0008] In some embodiments, a handle is provided at the end of the guide rod, and the handle and the guide rod form an "L"-shaped structure.

[0009] In some embodiments, an outer rail is further included, wherein the outer rail is laid between the ground and the tank mouth of the sterilization tank, and the end point of the outer rail leads to the starting point of the inner rail.

[0010] In some embodiments, the trough is made of a porous mesh.

[0011] Compared with the prior art, the present invention has the following beneficial effects: The inner rail of the inner side wall of the sterilization tank of the present invention is designed with inclined pillow bars and slide grooves of different lengths, so that the material troughs can be automatically dispersed and arranged under the action of gravity. This design effectively avoids the problem of uneven sterilization caused by the stacking of raw materials, ensures that each portion of raw materials can be fully and evenly sterilized, and improves the safety and quality of the product. In addition, the material holding mechanism adopts a slidable material trough design, and with the use of guide rods, it is easy to switch between the two states of being close together during loading and being dispersed during sterilization. When loading, the material troughs are close together for quick filling; after entering the sterilization tank, the material troughs are automatically dispersed without manual intervention, which greatly improves the loading and unloading efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The overall structural diagram of the sterilization treatment device of the present invention (when the material containing mechanism is located on the outer rail); Figure 2 The overall structural diagram of the sterilization treatment device of the present invention (when the material holding mechanism is located on the inner rail); Figure 3 The external structure diagram of the sterilization tank of the sterilization treatment device of the present invention; Figure 4 It is a diagram showing the internal structure of the sterilization tank of the sterilization treatment device of the present invention; Figure 5 A cross-sectional view of a sterilization tank of the sterilization treatment device of the present invention; Figure 6 A detailed structural diagram of the inner rail of the sterilization treatment device of the present invention; Figure 7 It is a detailed structural diagram of the material containing mechanism of the sterilization treatment device of the present invention.

[0013] In the figure: 1. sterilizing tank; 101. socket; 2. inner rail; 201. cushion block; 202. pillow bar; 203. slide groove; 3. outer rail; 4. material holding mechanism; 401. material trough; 402. guide rod; 403. handle; 404. slide block. DETAILED DESCRIPTION

[0014] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0015] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0016] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0017] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] like Figure 1-7 As shown, the present embodiment provides a raw material sterilization processing device for canned bamboo shoots production, comprising a sterilization tank 1, an inner rail 2 is arranged on the inner side wall of the sterilization tank 1, the inner rail 2 extends from the tank mouth of the sterilization tank 1 to the tank bottom, the inner rail 2 comprises a plurality of pillow strips 202 whose upper surfaces are flush and parallel to each other, each pillow strip 202 is inclined to form a slope, the top of the slope is located at the tank mouth of the sterilization tank 1, and the bottom of the slope is located at the tank bottom of the sterilization tank 1, and the upper surface of each pillow strip 202 is provided with a slide groove 203 along its length direction, and the length of each slide groove 203 decreases from both sides to the center, that is, the length of the slide groove 203 located at the most sides is the longest, and the length of the slide groove 203 located at the most center is the shortest, and the pillow strips 202 located at symmetrical positions are paired, and the slide grooves 203 on the two paired pillow strips 202 are of equal length; It also includes a material holding mechanism 4, which includes a plurality of material troughs 401. Each of the two pillow bars 202 in pairs has a corresponding material trough 401. A pair of sliders 404 are provided at the bottom of each material trough 401. Each pair of sliders 404 is slidably arranged in the slide grooves 203 of each pair of pillow bars 202. As the sliders 404 slide in the slide grooves 203, the material troughs 401 also slide accordingly. Since the length of each slide groove 203 decreases from both sides to the center, when each material trough 401 slides into the sterilization tank 1 along the slide groove 203 in sequence due to its own gravity, since the terminal positions of each slide groove 203 are different, each material trough 401 will be arranged in a "one" shape on the slope surface. Each trough 401 is strung together by at least two guide rods 402, and each trough 401 is slidably arranged on the guide rods 402. The setting direction of the guide rods 402 is consistent with the moving direction of the trough 401 on the chute 203. When loading, each trough 401 can be put together to facilitate centralized loading. After the loading is completed and transferred to the sterilization tank 1, each trough 401 will be arranged in a "one" shape on the slope. Such dispersed placement is conducive to uniform sterilization, and the switching between gathering and dispersion only requires gravity to let the chute 203 move by itself, which is very convenient to operate. The inner rail 2 in the device of the present invention is designed with an inclined pillow bar 202 to form a slope, and cooperates with the chute 203 of different lengths, so that the trough 401 is automatically dispersed and arranged under the action of gravity, effectively avoiding the problem of uneven sterilization caused by the stacking of raw materials, ensuring that each portion of raw materials can be fully and evenly sterilized, and improving the safety and quality of the product. The material holding mechanism 4 adopts a slidable material trough 401 design, and with the use of a guide rod 402, it realizes easy switching between the two states of being close together during loading and being dispersed during sterilization. When loading, the material trough 401 is close together for quick filling; after entering the sterilization tank 1, the material trough 401 is automatically dispersed without manual intervention, which greatly improves the loading and unloading efficiency, reduces labor costs, and also reduces the risk of contamination. In addition, by adjusting the length of the slide 203 and the inclination angle of the pillow bar 202, it can flexibly adapt to raw materials of different sizes and weights, improve the versatility and flexibility of the device, and meet diversified production needs.

[0019] Specifically, the inner side wall of the sterilization tank 1 of the present invention is provided with an inner rail 2, which is composed of a plurality of inclined pillow strips 202, forming a slope from the tank mouth to the tank bottom. A slide groove 203 is provided on the upper surface of the pillow strip 202, and the length of the slide groove 203 decreases from both sides to the center, ensuring that the material trough 401 can be automatically dispersed during the sliding process. The material holding mechanism 4 includes a plurality of material troughs 401, and a slider 404 is provided at the bottom of each material trough 401, which matches the slide groove 203 on the pillow strip 202.

[0020] In the loading area, all the troughs 401 are connected in series and close together through the guide rods 402 to form a compact whole, which is convenient for quickly filling the bamboo shoots. At this time, since the troughs 401 are closely arranged, space can be efficiently utilized and the loading time can be reduced.

[0021] The material receiving mechanism 4 filled with raw materials is transferred as a whole to the port of the sterilizing tank 1. As the slider 404 slides down the chute 203, the material troughs 401 begin to automatically disperse on the slope due to the different lengths of the chute 203, forming a "one"-shaped interval arrangement. This process completely relies on gravity, does not require additional power, and is both energy-saving and efficient.

[0022] The dispersed arrangement of the material troughs 401 ensures that the steam can evenly penetrate each portion of the raw material, achieving a comprehensive and uniform sterilization effect. During the sterilization process, the steam is generated and circulated through the heating system of the sterilization tank 1, ensuring that every corner can reach the required sterilization temperature and time.

[0023] After sterilization, the material holding mechanism 4 can be connected in series again through the guide rod 402, so as to be moved out of the sterilization tank 1 for unloading. At the same time, the inner rail 2, the material trough 401 and the guide rod 402 and other components can be easily disassembled for easy cleaning and maintenance, thereby ensuring the long-term stable operation of the equipment.

[0024] In summary, the present invention achieves efficient and uniform sterilization of raw materials for canned bamboo shoots through ingenious structural design, simplifies the operating process, improves production efficiency, and is easy to maintain, and has significant technical advantages and market application value.

[0025] Preferably, both ends of the guide rod 402 are provided with a limit mechanism. The limit mechanism can effectively limit the sliding range of the trough 401 on the guide rod 402, preventing the trough 401 from accidentally falling off during the process of loading, transferring or sterilizing, thereby enhancing the stability of the entire material holding mechanism 4. Especially during loading and unloading, when the troughs 401 are brought together or dispersed to the extreme position, the limit mechanism can play a role of buffering and stopping, avoiding damage or safety accidents caused by excessive sliding.

[0026] In some embodiments, Figure 4-5As shown, the bottom of the sterilizing tank 1 is provided with a socket 101 adapted to the end of the guide rod 402. The design of the socket 101 allows the position of the guide rod 402 in the sterilizing tank 1 to be accurately fixed, avoiding the change of the position of the material trough 401 caused by the shaking or deviation of the guide rod 402 during the sterilization process, thereby ensuring the stable arrangement of the material trough 401 in the sterilizing tank 1. This high-precision positioning not only improves the consistency of the sterilization effect, but also reduces the noise and wear caused by the vibration of the equipment. Moreover, the cooperation between the guide rod 402 and the socket 101 makes the installation and disassembly of the material holding mechanism 4 in the sterilizing tank 1 extremely simple. The operator only needs to align the end of the guide rod 402 with the socket 101 and insert it, without the need for complicated adjustment or fixing steps. This not only saves operation time, but also reduces the difficulty of operation and improves work efficiency. In addition, the design of the socket 101 effectively prevents the guide rod 402 from falling off or loosening due to unexpected circumstances (such as steam pressure, equipment vibration, etc.) during the sterilization process, thereby avoiding possible safety accidents caused by this. This enhanced safety provides a strong guarantee for the continuous and stable operation of the production line.

[0027] In some embodiments, Figure 5 As shown, each pillow bar 202 is cushioned to an inclined state by a cushion block 201, and a cavity for accommodating the sterilization equipment is provided inside the cushion block 201. The cavity provided inside the cushion block 201 provides an ideal installation space for the sterilization equipment (such as heating elements, temperature sensors, steam injection ports, etc.). This design enables the sterilization equipment to be tightly integrated on the inner wall of the sterilization tank 1 without occupying additional space inside the tank, thereby optimizing the overall layout of the equipment and improving space utilization. The cushion block 201 not only provides installation space for the sterilization equipment, but also plays a role in supporting and fixing the pillow bar 202. By accurately adjusting the height and position of the cushion block 201, it is possible to ensure that the pillow bar 202 maintains a stable inclined state, thereby improving the stability and reliability of the entire inner rail 2 structure. This enhanced structural stability helps to reduce the vibration and noise of the equipment during operation and extend the service life of the equipment.

[0028] In some embodiments, Figure 7As shown, a handle 403 is provided at the end of the guide rod 402, and the handle 403 and the guide rod 402 form an "L"-shaped structure. The design of the handle 403 enables the operator to hold and move the guide rod 402 more easily. In particular, during the loading and unloading process, the operator can easily push or pull the material holding mechanism 4 through the handle 403, thereby achieving fast and accurate positioning. This design greatly improves the convenience of operation and reduces labor intensity. The design of the "L"-shaped structure forms a stable torque between the handle 403 and the guide rod 402, thereby enhancing the operator's control over the guide rod 402. When moving the material holding mechanism 4, the operator can more easily maintain the stability of the guide rod 402, avoiding the change in the position of the material trough 401 caused by the shaking or deviation of the guide rod 402. This enhanced control force helps to ensure the precise arrangement of the material trough 401 in the sterilization tank 1, thereby improving the consistency of the sterilization effect. In addition, the design of the handle 403 makes the maintenance and management of the guide rod 402 simpler and more convenient. For example, when the guide rod 402 needs to be cleaned, inspected or repaired, the operator can easily take the guide rod 402 out of or put it into the sterilization tank 1 through the handle 403 without using additional tools or equipment. This design reduces maintenance costs and improves the maintainability and usability of the equipment.

[0029] In some embodiments, Figure 1-2As shown, it also includes an outer rail 3, which is laid between the ground and the mouth of the sterilizing tank 1, and the end of the outer rail 3 leads to the starting point of the inner rail 2. The seamless connection between the outer rail 3 and the inner rail 2 ensures that the material holding mechanism 4 can move smoothly and smoothly during the transfer process from the loading area to the sterilizing tank 1. This design avoids the bumps or jams that may occur during the transfer process, thereby protecting the integrity of the raw materials and reducing the loss caused by the transfer. The addition of the outer rail 3 makes the transfer path of the material holding mechanism 4 more clear and fixed, and the operator can quickly and accurately push the material holding mechanism 4 to the mouth of the sterilizing tank 1 along the outer rail 3. This design greatly improves the transfer efficiency, shortens the production cycle, and thus improves the overall production capacity. In addition, the outer rail 3 provides a stable support platform for the material holding mechanism 4, ensuring its stability during the transfer process. Even on uneven ground or in the presence of slight vibrations, the outer rail 3 can effectively prevent the material holding mechanism 4 from tilting or tipping over, thereby protecting the safety of the operator and avoiding possible production accidents. Of course, the design of the outer rail 3 has certain flexibility and adjustability, and can be customized according to different production environments and needs. For example, the length, width and height of the outer rail 3 can be adjusted according to factors such as ground conditions, the position and height of the sterilization tank 1, so as to ensure its perfect docking with the inner rail 2 and the smooth transfer of the material holding mechanism 4. In addition, the addition of the outer rail 3 simplifies the operation process, making the transfer of the material holding mechanism 4 simpler and more intuitive. The operator does not need to make complex adjustments or positioning, but only needs to push the material holding mechanism 4 along the outer rail 3. This design reduces the difficulty of operation, reduces the operation time, and improves work efficiency. The coordinated work of the outer rail 3 and the inner rail 2 improves the overall performance of the entire equipment. Together, they constitute an efficient and stable raw material transfer system, ensuring the uniformity and consistency of the raw materials during the sterilization process. At the same time, the addition of the outer rail 3 also makes the equipment more complete and improves its market competitiveness.

[0030] In some embodiments, Figure 7As shown, the trough 401 is made of a porous mesh. The trough 401 made of the porous mesh has a large number of tiny holes, which allow the steam to penetrate the raw materials in the trough 401 more evenly. During the sterilization process, the steam can contact the raw materials in all directions through these holes, thereby ensuring that each part of the raw materials can be fully sterilized. This design greatly improves the efficiency and uniformity of sterilization and avoids the sterilization dead corners caused by uneven steam penetration. In addition, the hole structure of the porous mesh not only enhances the permeability of steam, but also promotes the transfer of heat. In the sterilization tank 1, the heat generated by the heating system can be quickly transferred to the inside of the raw materials through steam and holes, so that the raw materials are heated more evenly. This design helps to shorten the sterilization time, improve production efficiency, and ensure the quality stability of the raw materials during the sterilization process. Compared with the traditional solid trough 401, the trough 401 made of the porous mesh is lighter because it has a hole structure. This makes the trough 401 easier to operate during loading, transfer and unloading, reducing the labor intensity of the operator. At the same time, the lightweight design also helps to reduce the overall weight of the equipment, making it easier to transport and install the equipment. And after sterilization is completed, some moisture or steam may remain in the trough 401. The design of the porous mesh allows these moisture or steam to be quickly discharged through the holes, thereby improving drainage efficiency. This design helps to keep the raw materials dry and avoids problems such as deterioration or mold of the raw materials caused by residual moisture. In addition, the structure of the porous mesh makes the trough 401 more convenient to clean and maintain. The operator can easily clean the inside and outside of the trough 401 through the holes, removing residual raw materials and dirt. At the same time, the design of the porous mesh also makes it easier and faster to disassemble and replace the trough 401, improving the maintainability and availability of the equipment.

[0031] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A raw material sterilization treatment device for the production of canned bamboo shoots, characterized in that: include: A sterilizing tank (1), wherein an inner rail (2) is provided on the inner side wall of the sterilizing tank (1), wherein the inner rail (2) comprises a plurality of pillow bars (202) whose upper surfaces are flush and parallel to each other, wherein each of the pillow bars (202) is inclined to form a slope, wherein the top of the slope is located at the tank mouth of the sterilizing tank (1), and the bottom of the slope is located at the tank bottom of the sterilizing tank (1), wherein the upper surface of each of the pillow bars (202) is provided with a slide groove (203) along its length direction, and the length of each of the slide grooves (203) decreases in sequence from both sides to the center; A material holding mechanism (4), the material holding mechanism (4) comprising a plurality of material troughs (401), each of the two pillow bars (202) forming a pair of two each corresponding to a material trough (401), a pair of sliders (404) being provided at the bottom of each material trough (401), each pair of sliders (404) being slidably arranged in the slide grooves (203) of each pair of pillow bars (202) in a one-to-one correspondence, and each material trough (401) being connected in series by at least two guide rods (402).

2. The raw material sterilization treatment device for producing canned bamboo shoots according to claim 1, characterized in that: Limiting mechanisms are provided at both ends of the guide rod (402).

3. The raw material sterilization treatment device for producing canned bamboo shoots according to claim 1, characterized in that: The tank bottom of the sterilizing tank (1) is provided with a socket (101) adapted to the end of the guide rod (402).

4. The raw material sterilization treatment device for producing canned bamboo shoots according to claim 1, characterized in that: Each of the pillow bars (202) is cushioned to an inclined state by a cushion block (201), and a cavity for accommodating a sterilization device is provided inside the cushion block (201).

5. The raw material sterilization treatment device for producing canned bamboo shoots according to claim 1, characterized in that: A handle (403) is provided at the end of the guide rod (402), and the handle (403) and the guide rod (402) form an "L"-shaped structure.

6. The raw material sterilization treatment device for producing canned bamboo shoots according to claim 1, characterized in that: It also comprises an outer rail (3), which is laid between the ground and the tank mouth of the sterilization tank (1), and the end point of the outer rail (3) leads to the starting point of the inner rail (2).

7. The raw material sterilization treatment device for producing canned bamboo shoots according to claim 1, characterized in that: The material trough (401) is made of a porous mesh plate.

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