Medicament mixing self-positioning and self-cleaning device for initiating explosive devices
By designing a self-positioning and self-cleaning device for mixing chemicals for pyrotechnics, the automatic mixing of chemicals and self-cleaning of tooling is achieved using components such as pneumatic motors, cylinders and guide sleeves, the problems of explosion risk and high manual labor intensity during mixing chemicals for pyrotechnics in the prior art are solved, and the safety and automation of the production process are improved.
Patent Information
- Application Number
- CN202411651384.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-03-14
AI Technical Summary
There is a risk of explosion during the mixing process of existing pyrotechnics, and the labor intensity is high and the degree of automation is low, making it difficult to achieve uniform mixing of the agent and self-cleaning of the tooling.
A self-positioning and self-cleaning device for mixing chemicals for pyrotechnics is designed, including a drug mixing mechanism, a self-correcting mechanism and a self-cleaning mechanism. The automatic mixing of chemicals and self-cleaning of tooling are realized through components such as pneumatic motors, cylinders and guide sleeves.
The automatic mixing of pyrotechnic agents is realized, the automatic correction of the medicine cup and the self-cleaning of the mixed tooling are reduced, the risk of manual contact with dry chemicals is improved, the safety and automation of the production process are improved, and the uniformity and process quality of the chemicals are ensured.
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Figure CN119608003A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of dangerous agent mixing for explosives, and in particular relates to a self-positioning and self-cleaning device for mixing explosives. Background Art
[0002] The preparation of existing pyrotechnics in China requires that the pyrotechnics be fully soaked in a special paint and then mixed evenly for subsequent pyrotechnic dipping operations. The key quality of the pyrotechnics mixing process is to mix the pyrotechnics evenly and finely without precipitation, agglomeration, or bubbles.
[0003] Because the explosives used in pyrotechnics are detonators or ignition powders, their high energy and high sensitivity make the safety risks of their preparation process extremely high. During the mixing process of pyrotechnics, there is dry agent in the mixing process, or there is friction between the mixing tooling and the mixing container, there is a great risk of explosion.
[0004] Based on this, most of the current domestic production operations are to mix the medicines manually behind the chest guard. During the mixing process, the medicines in the medicine cups are stirred continuously in multiple directions with mixing rods to prevent the medicines from agglomerating and uneven mixing. After the mixing is completed, the mixing tools are immediately cleaned with a cleaning solvent to prevent the medicines stuck on the mixing tools from changing from a wet state to a dry state, which poses a safety risk.
[0005] Therefore, it is necessary to design a self-cleaning device for mixing explosives, which can not only realize the automatic mixing of explosives, but also realize the self-cleaning of mixing tools. It can completely eliminate the risk of manual contact with dry explosives, improve the inherent safety of the production process, and ensure that the explosives are mixed evenly and finely to meet the process quality requirements. It can solve the problems of high safety risks, high labor intensity and low degree of automation in the preparation of explosives. Summary of the invention
[0006] The purpose of the present invention is to provide a self-positioning and self-cleaning device for mixing explosives, which can realize automatic mixing of explosives and self-cleaning of mixing tools, so as to solve the problems of backward production and preparation technology and low intrinsic safety, and ensure that the mixing of explosives is uniform and fine, and meet the product process quality requirements.
[0007] The present invention is achieved by the following technical solutions:
[0008] A self-positioning and self-cleaning device for mixing explosives, comprising a workbench, an explosive mixing mechanism, a self-aligning mechanism, and a self-cleaning mechanism, wherein the explosive mixing mechanism and the self-aligning mechanism are arranged on the left side of the workbench, and the self-cleaning mechanism is arranged on the right side of the workbench;
[0009] The medicine mixing mechanism includes a dispensing cylinder, and an adjustable liquid level buffer is provided at one end of the left side of the dispensing cylinder; a C-shaped mounting frame is provided on the sliding end of the dispensing cylinder. Coaxial mounting holes are provided at both the upper and lower ends of the C-shaped mounting frame, and an air motor is provided at the upper end thereof, and the working end of the air motor is connected to one end of a dispensing connecting rod through a coupling; a long mounting hole is provided on the bottom end of the dispensing connecting rod, and the mixing tool is inserted into the long mounting hole; a bearing support with a flange plate is provided on the upper surface of the lower end of the C-shaped mounting frame, and the dispensing connecting rod passes through the inner hole of the bearing support; a guide sleeve is provided on the lower surface of the lower end of the C-shaped mounting frame, and the internal structure of the guide sleeve is a trumpet structure shape, and the closing end of the trumpet structure cooperates with the outer ring of the bearing support;
[0010] The medicine mixing mechanism has three groups of pressing blocks evenly distributed on the edge of the guide sleeve, and the upper end of each group of pressing blocks carries a buffer spring.
[0011] The medicine mixing mechanism and the self-aligning mechanism are both arranged on the bracket 1, the self-aligning mechanism is arranged at the lower end of the medicine mixing mechanism, and the self-aligning mechanism comprises a medicine cup lifting cylinder; the extended end of the medicine cup lifting cylinder is provided with a lifting medicine cup support plate;
[0012] The medicine mixing mechanism includes a mixing tool, which is made of polytetrafluoroethylene and is provided with a group of vertically distributed mixing blades, each of which is an inclined structure, so as to ensure that the medicine can be driven to flip up and down during the mixing process, and ensure that the medicine is mixed evenly. At the same time, there is a small gap between the edge of the mixing blade and the medicine cup.
[0013] The self-cleaning mechanism comprises a second bracket, a cleaning tank, and a solvent replenishing device. A receiving cylinder is arranged in the middle of the second bracket, which is connected to the second bracket through a connecting plate. A cleaning tank bracket is arranged on the protruding end of the receiving cylinder, and a limit pin is symmetrically arranged on the upper end of the cleaning tank bracket. Two hanging ears are symmetrically arranged on the upper edge of the cleaning tank, and a through hole is opened on each hanging ear, and the cleaning tank can be quickly hung therein through the limit pin.
[0014] The self-cleaning mechanism is provided with a solvent replenishing device at the upper end of the second bracket, which includes a spray gun and a syringe. The spray gun is connected with the syringe, and the cleaning tank is located below the spray gun.
[0015] Specific steps:
[0016] 1) Before each mixing of the reagents, the mixing tools are immersed in the cleaning tank;
[0017] 2) When mixing starts, the dispensing cylinder drives the mixing tooling to lift up, the receiving cylinder drives the cleaning tank to retract, and then the medicine cup lifting cylinder drives the medicine cup to lift up;
[0018] 3) The dispensing cylinder drives the mixing tool to fall, and the medicine cup is guided by the open end of the guide sleeve horn structure. At the same time, the guide sleeve applies a pre-tightening force to the medicine cup by means of the internal pressure block and the spring;
[0019] 4) On the one hand, the pneumatic motor drives the mixing tool to mix the medicine in the medicine cup; at the same time, the self-cleaning mechanism quantitatively sprays a portion of the cleaning solvent into the cleaning tank;
[0020] 5) After the mixing is completed, all cylinders return to their original positions, and then the material receiving cylinder drives the cleaning tank to extend, and the medicine dispensing cylinder drives the mixing tool to fall, and the mixing tool is immersed in the cleaning tank. At the same time, the pneumatic motor is forward and reversed to clean the mixing tool.
[0021] The invention designs a self-cleaning agent mixing device for explosives, which realizes the automatic mixing of explosives, the automatic alignment of medicine cups, and the self-cleaning function requirements of mixing tools; this production method is fully automatic, eliminating direct contact between humans and dry agents, reducing safety risks, improving the inherent safety of the production process, and improving the process technology level of agent mixing. And through self-cleaning technology, the self-cleaning of the mixing tool is achieved, reducing the cost of manual maintenance. At the same time, a mixing tool is designed to ensure that the agent is mixed evenly and finely, meeting the process quality requirements of agent mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front view of a self-cleaning device for mixing explosive agents for explosives according to the present invention;
[0023] Figure 2 It is a structural diagram of the guide sleeve of the present invention. DETAILED DESCRIPTION
[0024] In order to better illustrate the purpose, technical solutions and advantages of the present invention, further description is given below in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are only used to illustrate the technical effects of the present invention, rather than to limit the protection scope of the present invention.
[0025] The invention discloses a self-defined self-cleaning device for mixing explosive agents, comprising a workbench, an agent mixing mechanism, a self-aligning mechanism and a self-cleaning mechanism, wherein the agent mixing mechanism, the self-aligning mechanism and the self-cleaning mechanism are arranged on the left and right sides of the workbench.
[0026] like Figure 1As shown, the medicine mixing mechanism is used to mix the medicine in the medicine cup to reduce the risk of direct contact between humans and medicines. It includes a medicine dispensing cylinder 108, and a liquid level buffer 105 with adjustable height is set at one end of the left side of the medicine dispensing cylinder 108, which can not only achieve smooth movement of the medicine dispensing cylinder 108 in place, but also adjust the cylinder stroke by adjusting the height of the liquid level buffer 105; a C-shaped mounting frame 111 is set on the sliding end of the medicine dispensing cylinder 108, which is connected to the medicine dispensing cylinder 108 by bolts. Coaxial mounting holes are provided at both the upper and lower ends of the C-shaped mounting frame 111, and a pneumatic motor 109 is provided at the upper end thereof, and the working end of the pneumatic motor 109 is connected to one end of the dispensing connecting rod 107 through a coupling; a long strip mounting hole is provided on the bottom end of the dispensing connecting rod 107, and the mixing tooling 103 is inserted into the long strip mounting hole and fastened by a set screw; a bearing support 106 with a flange plate is provided on the upper surface of the lower end of the C-shaped mounting frame 111, and the dispensing connecting rod 107 passes through the inner hole of the bearing support 106; a guide sleeve 104 is provided on the lower surface of the lower end of the C-shaped mounting frame 111, and the C-shaped mounting frame 111 is fixedly connected to the upper surface of the guide sleeve 104 by bolts, and the internal structure of the guide sleeve 104 is a trumpet structure shape, and the closing end of the trumpet structure cooperates with the outer ring of the bearing support 106, and with the help of the bearing support 106, it is ensured that the guide sleeve 104 and the dispensing connecting rod 107 are coaxial.
[0027] like Figure 2 In the medicine mixing mechanism, three groups of pressing blocks 113 are evenly distributed on the edge of the guide sleeve 104, and the upper end of each group of pressing blocks 113 carries a buffer spring 112. In this way, after the medicine mixing is completed, the medicine dispensing cylinder 108 drives the mixing tool 103 to lift up, but with the elastic force of the spring, the pressing block 113 of the guide sleeve 104 continues to apply a pressing force to the medicine, preventing the medicine cup from being lifted up by the mixing tool 103 due to the viscosity of the medicine and falling off.
[0028] like Figure 1 As shown, the medicine mixing mechanism and the self-aligning mechanism are both arranged on the bracket 1, the self-aligning mechanism is arranged at the lower end of the medicine mixing mechanism, and the self-aligning mechanism includes a medicine cup lifting cylinder 101; the extended end of the medicine cup lifting cylinder 101 is provided with a medicine cup lifting support plate 102. The use of this upper and lower distribution layout can ensure that the medicine cup and the mixing tool 103 are precisely coaxial, avoiding the risk of explosion caused by the mixing tool 103 contacting the edge of the medicine cup during the mixing process.
[0029] like Figure 1As shown, the medicine mixing mechanism includes a mixing tool 103, on which a group of vertically distributed mixing blades are arranged, each blade is an inclined structure, which ensures that the medicine can be driven to flip up and down during the mixing process, and ensures that the medicine is mixed evenly. At the same time, there is a small gap between the blade and the edge of the medicine cup.
[0030] like Figure 1 As shown, the self-cleaning mechanism includes a bracket 205, a cleaning tank 205, and a solvent replenishing device. A receiving cylinder 206 is provided in the middle of the bracket 2, and a cleaning tank bracket 204 is provided at its protruding end. A limit pin 203 is symmetrically provided at the upper end of the cleaning tank bracket 204. Two hanging ears are symmetrically provided on the upper edge of the cleaning tank 205, and a through hole is opened on each hanging ear. The cleaning tank 205 can be quickly hung therein through the limit pin 203. During the working process, the cleaning solvent is filled in the cleaning tank 205 through the solvent replenishing device for cleaning the mixing tool 103.
[0031] The self-cleaning mechanism is provided with a solvent replenishing device at its upper end, which includes a spray gun 202 and a syringe 201. The syringe 201 is filled with a cleaning solvent. During operation, the cleaning tank 205 is filled with the cleaning solvent through the solvent replenishing device, which can not only be used to replenish the solvent in the cleaning tank 205, but also to flush the agent on the edge of the cleaning tank arm.
[0032] like Figure 1 As shown, the self-cleaning medicine mixing mechanism, before each medicine mixing, the mixing tool 103 is immersed in the cleaning tank 205. When mixing starts, the medicine dispensing cylinder 111 drives the mixing tool 103 to lift up, the material receiving cylinder 206 drives the cleaning tank 205 to retract, and then the medicine cup lifting cylinder 101 drives the medicine cup to lift up; at the same time, the medicine dispensing cylinder 111 drives the mixing tool 103 to fall, and the medicine cup is guided by the open end of the horn structure of the guide sleeve 104 to ensure that the medicine cup and the mixing tool 103 are coaxial; the pneumatic motor 109 drives the mixing tool 103 to mix the medicine in the medicine cup. At the same time, the self-cleaning mechanism quantitatively sprays a part of the cleaning solvent into the cleaning tank 205, which not only supplements the volatile solvent in the cleaning tank 205, but also can flush the medicine at the edge of the cleaning tank 205 arm. After the mixing is completed, all cylinders return to their original positions, and then the material receiving cylinder 206 drives the cleaning tank 205 to extend, and the dispensing cylinder 111 drives the mixing tool 103 to fall, and the mixing tool 103 is immersed in the cleaning tank 205. At the same time, the pneumatic motor 109 is forward and reversed to clean the mixing tool 103.
Claims
1. A self-positioning and self-cleaning device for mixing explosives, characterized by: It comprises a workbench, a medicine mixing mechanism, a self-aligning mechanism, and a self-cleaning mechanism, wherein the medicine mixing mechanism and the self-aligning mechanism are arranged on the left side of the workbench, and the self-cleaning mechanism is arranged on the right side of the workbench; The medicine mixing mechanism comprises a dispensing cylinder, and an adjustable liquid level buffer is provided at one end of the left side of the dispensing cylinder; a C-shaped mounting frame is provided on the sliding end of the dispensing cylinder; coaxial mounting holes are provided at both upper and lower ends of the C-shaped mounting frame, and an air motor is provided at the upper end, and the working end of the air motor is connected to one end of a dispensing connecting rod through a coupling; a long strip mounting hole is provided on the bottom end of the dispensing connecting rod, and the mixing tool is inserted into the long strip mounting hole; a bearing support with a flange plate is provided on the upper surface of the lower end of the C-shaped mounting frame, and the dispensing connecting rod passes through the inner hole of the bearing support; a guide sleeve is provided on the lower surface of the lower end of the C-shaped mounting frame, and the internal structure of the guide sleeve is a trumpet structure shape, and the closing end of the trumpet structure cooperates with the outer ring of the bearing support; The medicine mixing mechanism and the self-aligning mechanism are both arranged on the bracket 1, the self-aligning mechanism is arranged at the lower end of the medicine mixing mechanism, and the self-aligning mechanism comprises a medicine cup lifting cylinder; the extended end of the medicine cup lifting cylinder is provided with a lifting medicine cup support plate; The self-cleaning mechanism includes a second bracket, a cleaning tank, and a solvent replenishing device. A material receiving cylinder is arranged in the middle of the second bracket, a cleaning tank bracket is arranged on the protruding end of the material receiving cylinder, and the cleaning tank is connected to the cleaning tank bracket; a solvent replenishing device is arranged at the upper end of the second bracket, including a spray gun and a syringe, the spray gun is connected to the syringe, and the cleaning tank is located below the spray gun.
2. The self-positioning and self-cleaning device for mixing explosives according to claim 1, characterized in that: The medicine mixing mechanism has three groups of pressing blocks evenly distributed on the edge of the guide sleeve, and the upper end of each group of pressing blocks carries a buffer spring.
3. The self-positioning and self-cleaning device for mixing explosives according to claim 1, characterized in that: The mixing tool of the medicine mixing mechanism is provided with a group of mixing blades vertically distributed up and down, each blade is an inclined structure, and there is a small gap between the edge of the mixing blade and the medicine cup.
4. The self-positioning and self-cleaning device for mixing explosives according to claim 1, characterized in that: The mixing tool material of the medicine mixing mechanism is polytetrafluoroethylene.
5. The self-positioning and self-cleaning device for mixing explosives according to claim 1, characterized in that: The self-cleaning mechanism is symmetrically provided with a limit pin at the upper end of the cleaning tank bracket, and two hanging ears are symmetrically provided on the upper edge of the cleaning tank, and a through hole is opened on each hanging ear. The cleaning tank is hung on the cleaning tank bracket by passing the limit pin through the through hole on the hanging ear.