Hard copper bar machining and bending device

By designing a hard copper raft processing and bending device, the automated production process of hard copper rafts is realized, the problem of stress not being released after cold bending is solved, and product stability and production efficiency are improved.

CN119608860AInactive Publication Date: 2025-03-14JINBAOLI (JIANGSU) NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411900716.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

After cold bending treatment, existing hard copper rows are prone to deformation during use due to insufficient stress release, affecting the stability of the power system operation, and relying on manual feeding, bending and discharge, resulting in inefficiency and error-prone.

Method used

A hard copper strip processing bending device is designed, including a workbench, mold assembly, heat treatment assembly and drive assembly. It automatically feeds, bending and discharges through the drive assembly and heat treatment is performed in the heat treatment assembly to release stress during cold bending.

Benefits of technology

The automated production process of hard copper ducts has been realized, the stability of hard copper ducts after bending is improved, the production efficiency has been significantly improved, and the error and inefficiency problems caused by manual operation are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of hard copper bars, in particular to a hard copper bar machining and bending device which comprises a workbench, a mold assembly, a heat treatment assembly used for releasing stress and a driving assembly, a supporting frame is connected to the top of one end of the workbench, and a guide groove is formed in the top of the end, away from the supporting frame, of the workbench; the die assembly is arranged at the discharging end of the guide groove, the heat treatment assembly is arranged at the bottom of the die assembly, and the driving assembly is installed at the inner bottom of the workbench. The bending device capable of releasing stress is provided for the hard copper bar through the workbench, the die assembly, the heat treatment assembly and the driving assembly, the bent hard copper bar is subjected to heat treatment so as to release the stress of cold bending insertion, and therefore the use stability of the hard copper bar subjected to bending treatment is improved, and the service life of the hard copper bar is prolonged. The whole process automation of automatic feeding, bending, heat treatment and discharging of the hard copper bar is achieved, and the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The invention relates to the technical field of hard copper busbars, and in particular to a hard copper busbar processing and bending device. Background Art

[0002] As a highly efficient conductive material, hard copper busbar is widely used in many fields due to its high conductivity, corrosion resistance and high mechanical strength. In the electrical field, hard copper busbar is used to connect electrical equipment such as bus ducts, switch cabinets, cable trays, etc. to ensure stable current transmission. In the field of new energy, hard copper busbar has become an ideal choice for solar energy, wind energy and other power generation systems, and is widely used in the conductive connection of various equipment in the industrial manufacturing field. Its excellent performance provides strong support for the development of modern industry.

[0003] At present, according to the site layout and installation requirements, the hard copper busbar must adapt to various complex installation environments and space limitations and be flexibly arranged. The hard copper busbar is bent to form a specific shape and structure to optimize the distribution of current in the conductor.

[0004] After cold bending, the existing hard copper busbars are prone to deformation during use due to insufficient stress release, affecting the stability of the power system operation. In addition, they rely on manual feeding, bending and discharging, resulting in low efficiency and prone to errors. Therefore, a hard copper busbar processing and bending device is proposed. Summary of the invention

[0005] In view of the problems in the prior art, the present invention provides a hard copper busbar processing and bending device, which provides a set of bending devices capable of releasing stress for the hard copper busbar, so that the hard copper busbar after bending is heat treated to release the stress of cold bending and insertion, thereby improving the stability of the hard copper busbar after bending, realizing the full process automation of automatic feeding, bending, heat treatment and discharge of the hard copper busbar, and significantly improving production efficiency.

[0006] The technical solution adopted by the present invention to solve its technical problems is a hard copper busbar processing and bending device, including a workbench, a mold assembly, a heat treatment assembly for releasing stress and a drive assembly. The top of one end of the workbench is connected to a support frame, and a material guide trough is provided on the top of the workbench away from one end of the support frame. The mold assembly is arranged at the discharge end of the material guide trough, the heat treatment assembly is arranged at the bottom of the mold assembly, and the drive assembly is installed at the bottom of the workbench.

[0007] By adopting the above technical scheme, a set of bending devices capable of releasing stress is provided for the hard copper busbar through the components consisting of a workbench, a mold assembly, a heat treatment assembly and a driving assembly. The hard copper busbar blank is fed into the mold assembly through the driving assembly, and the hard copper busbar blank is pressed and bent by the mold assembly. During the return process of the driving assembly, the hard copper busbar on the mold assembly after the bending process will be discharged synchronously with the return of the driving assembly, so that the bent hard copper busbar enters the heat treatment assembly for heat treatment to release the stress of cold bending and insertion, thereby improving the stability of the hard copper busbar after bending. During the process of the driving assembly feeding the mold assembly again, the mold assembly is restored to a normal bending processing state by the driving force of the driving assembly. At the same time, the heat treatment assembly is linked to the driving assembly, and the heat-treated hard copper busbar in the heat treatment assembly is automatically discharged, thereby realizing the full process automation of automatic feeding, bending, heat treatment and discharge of the hard copper busbar, and significantly improving production efficiency.

[0008] Specifically, movable grooves are provided on both sides of the bottom of the material guide trough, a material storage box for stacking and storing hard copper bar blanks is provided on the top of the material guide trough, and clamping sleeves are respectively connected to the two ends of the material storage box on the workbench, and the material storage box is located between the clamping sleeves, and clamping blocks are provided at both ends of the material storage box, and the clamping blocks are inserted in the clamping sleeves, and positioning holes are provided on the clamping blocks, and an electric cylinder is installed on the back of the clamping sleeve, and the output end of the electric cylinder passes through the clamping sleeve and is inserted in the positioning hole;

[0009] A feeding port is provided at the top of the material storage box, and a discharging port is provided at the bottom of the material storage box. The width of the discharging port is consistent with that of the material guide trough, and the discharging port is aligned parallelly up and down.

[0010] By adopting the above technical solution, the hard copper bar blanks to be bent are stored in the material storage box. Based on the discharge port at the bottom of the material storage box, the hard copper bar blank at the bottom of the material storage box will fall into the material guide groove, preparing for the pushing of the driving component.

[0011] Specifically, the driving assembly includes a screw and a rack, the screw thread sleeve is provided with an internal thread sleeve, guide rods are inserted at both ends of the internal thread sleeve, the two ends of the screw are rotatably connected to the workbench through bearings, the two ends of the guide rod are connected to the workbench through bolts, a servo motor is installed at one end of the workbench away from the support frame, and the driving end of the servo motor is connected to the rotating shaft of the screw;

[0012] The bottom of the internal threaded sleeve is integrally connected with an air cylinder, and a spiral blade is arranged in the air cylinder. Both ends of the spiral blade are rotatably connected to the air cylinder through bearings, and a rotating shaft at one end of the spiral blade passes through the air cylinder and is equipped with a gear, the rack is meshed with the top of the gear, and both ends of the rack are installed and connected with the workbench bolts.

[0013] By adopting the above technical solution, the servo motor in the driving assembly drives the screw to rotate, so that the screw drives the internal threaded sleeve to move under the movable groove. At the same time, during the movement of the internal threaded sleeve, the gear at the bottom of the internal threaded sleeve will generate a rotational force based on the meshing of the rack, and drive the spiral blade to rotate. During this period, the gear moves and rotates toward the mold assembly, and negative pressure is generated at the end of the air cylinder close to the gear. At the same time, high-pressure air is generated at the end of the air cylinder away from the gear.

[0014] Specifically, the top of the internal threaded sleeve is connected to a sleeve, the top of the sleeve is inserted with an inner sleeve, the top of the inner sleeve is connected to a top sleeve, a spring is sleeved on the inner sleeve, both ends of the spring are connected to the sleeve and the top sleeve, a plurality of groups of air inlet holes are opened on the top of the top sleeve, a sealing ring is connected to the outer periphery of the air inlet hole, and the top sleeve is located in the movable groove;

[0015] One end of the gas cylinder is connected to the bottom of the inner sleeve through a pipeline, the other end of the gas cylinder is connected to a pipe sleeve, and the end of the pipe sleeve away from the gas cylinder is connected to a bellows;

[0016] An air separator is arranged on the top of the ferrule near one end of the mold assembly of the material storage box, the bellows is connected to the air separator box, one side of the air separator box is connected to several groups of metal shaping hoses for blowing air to remove impurities from the surface of the mold assembly, and an air nozzle is arranged on the end of the metal shaping hose.

[0017] By adopting the above technical solution, when the internal thread sleeve and the gear move toward the mold assembly, the gear drives the spiral blade to rotate forward based on the meshing of the rack, so that negative pressure is generated in the end of the air cylinder close to the gear, and negative pressure is formed in the inner sleeve and the top sleeve, so that the air inlet hole on the top sleeve draws air from the top, and when the internal thread sleeve moves and passes through the guide groove below the material storage box, the top sleeve in a negative pressure state will move in the moving groove, so that the air inlet hole with a sealing ring will grab and suck the hard copper bar blank retained in the guide groove, and drive it to move to the discharge end of the guide groove, so that the end of the hard copper bar away from the top sleeve enters the hard copper bar blank and is pushed into the mold assembly;

[0018] Similarly, when the hard copper bar blank moves toward the discharge end of the guide trough, the high-pressure air in the air cylinder away from the gear end will be discharged through the metal shaping hose, and the air nozzle on the metal shaping hose will spray the surface of the mold assembly to remove foreign matter on the surface of the mold assembly, which can effectively avoid the influence of impurities on the bending quality of the hard copper bar.

[0019] Specifically, a lower connecting arm is fixedly connected to the internal threaded sleeve and located at the bottom of the air cylinder, slide rails are respectively installed on both sides of the bottom of the workbench, and sliders are slidably connected to the slide rails. A support seat is installed on the top of the slider, and support rollers are rotatably installed at both ends of the top of the support seat through bearing seats. A cross bar is arranged in the support seat, one side of the bottom of the lower connecting arm is connected to the cross bar, and a pull-out plate is connected to the bottom end of the lower connecting arm.

[0020] By adopting the above technical solution, when the internal thread sleeve moves toward the mold assembly, the lower connecting arm below the internal thread sleeve will push the support seat into the bottom of the mold assembly, so that the support rollers on the support seat support the bottom of the mold assembly. At the same time, the pull-out plate at the bottom of the lower connecting arm will be further inserted under the heat treatment assembly.

[0021] Specifically, the mold assembly includes a lower mold base, a lower pressure die, an upper mold base and an upper pressure die. One end of the lower mold base is rotatably connected to the workbench through a rotating shaft, the lower pressure die is installed on the lower mold base by bolts, a cylinder is installed on the top of the support frame, the upper mold base is installed on the output end of the cylinder, and the upper pressure die is installed on the bottom of the upper mold base by bolts.

[0022] By adopting the above technical solution, after the internal thread sleeve moves toward the mold assembly, the support roller on the support seat will push and support the lower mold seat in the hanging state, so that the lower mold seat and the upper mold seat are in a vertically parallel state, and the hard copper bar blank entering the mold assembly is supported by the lower pressing die, and then the upper mold seat is pushed down by the cylinder, so that the upper mold seat presses down the hard copper bar blank on the lower pressing die, so that the copper bar is bent;

[0023] Similarly, when the servo motor rotates and the screw drives the internal threaded sleeve to return to its position, the support seat simultaneously leaves the support for the lower die seat, the lower die seat resumes hanging, and the hard copper bar after pressing and bending falls from the lower die into the heat treatment assembly.

[0024] Specifically, the heat treatment component includes a quartz box and a high-frequency induction coil, the quartz box is provided with a feed port, the bottom of the quartz box is provided with a feed inlet, one end of the pull-out plate is inserted into the feed inlet, one end of the pull-out plate is provided with a through opening for unloading hard copper bars, the bottom of the workbench discharge end is provided with an inclined unloading opening connected to the feed port, the feed inlet is connected to the feed port, the high-frequency induction coil is arranged at the bottom of the quartz box, and the feed port is located in the middle of the high-frequency induction coil.

[0025] By adopting the above technical scheme, the quartz box in the heat treatment component provides a heating environment for the hard copper bar discharged from the mold component, and the high-frequency induction coil drops the hard copper bar at the bottom of the quartz box to heat it, and performs stress release treatment until the next drive component works again. The servo motor in the drive component drives the lead screw again, so that the lower connecting arm at the bottom of the internal threaded sleeve drives the pull-out plate to further insert into the quartz box. The through opening of the pull-out plate will move into the quartz box and overlap with the feeding port, so that the hard copper bar after heating treatment falls through the feeding port into the inclined discharge port and is discharged to the outside from the inclined discharge port, thereby realizing automatic discharge.

[0026] The beneficial effects of the present invention are as follows: through the components consisting of a workbench, a mold component, a heat treatment component and a driving component, a set of bending devices capable of releasing stress is provided for the hard copper bar, the hard copper bar blank is sent to the mold component by the driving component, and the hard copper bar blank is pressed and bent by the mold component. During the return process of the driving component, the hard copper bar after the bending process on the mold component will be discharged synchronously with the return of the driving component, so that the bent hard copper bar enters the heat treatment component for heat treatment to release the stress of cold bending and insertion, thereby improving the stability of the hard copper bar after the bending process, and during the drive During the process of the driving component feeding the mold component again, the mold component is restored to a normal bending processing state by the driving force of the driving component. At the same time, the heat treatment component is linked with the driving component, and the hard copper busbar after heat treatment in the heat treatment component is automatically discharged, realizing the full process automation of automatic feeding, bending, heat treatment and discharge of the hard copper busbar, significantly improving the production efficiency, and solving the problem that the existing hard copper busbar is prone to deformation during use due to insufficient release of stress after cold bending treatment, affecting the stability of the power system operation, and relying on manual feeding, bending and discharge, resulting in low efficiency and easy errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0028] Figure 1 It is an overall diagram of the present invention;

[0029] Figure 2 It is a schematic diagram of the lower die base falling of the present invention;

[0030] Figure 3 This is a schematic diagram of the lower die base of the present invention being supported by the support roller;

[0031] Figure 4 It is a schematic diagram of the structure of the driving assembly of the present invention;

[0032] Figure 5 It is a schematic diagram of the structure of the pull-out plate of the present invention;

[0033] Figure 6It is a schematic diagram of the structure of the material storage box of the present invention;

[0034] Figure 7 It is a schematic diagram of the structure of the heat treatment component of the present invention;

[0035] Figure 8 It is a schematic diagram of the structure of the high-frequency induction coil of the present invention;

[0036] Fig. 9 It is a schematic diagram of the spiral blade structure of the present invention;

[0037] Fig.10 For the present invention Figure 3 The enlarged schematic diagram at A in the middle;

[0038] Fig.11 For the present invention Figure 5 The enlarged schematic diagram of point B in the middle;

[0039] In the figure: workbench 1, guide trough 11, moving trough 12, ferrule 13, electric cylinder 14, inclined discharge port 15, support frame 2, storage box 3, feed port 31, discharge port 32, block 33, positioning socket 34, mold assembly 4, lower mold base 41, lower die 42, upper mold base 43, upper die 45, cylinder 46, heat treatment assembly 5, quartz box 51, feed port 53, discharge port 53, high-frequency induction coil 54, drive assembly 6, screw rod 61, guide rod 62 , internal threaded sleeve 63, rack 64, connecting sleeve 65, air inlet 66, air cylinder 67, spiral blade 68, gear 69, sleeve 610, inner sleeve 611, spring 612, top sleeve 613, sealing ring 614, air distribution box 615, metal shaping hose 616, servo motor 617, bellows 618, support seat 620, support roller 621, cross bar 622, pull-out plate 623, lower connecting arm 624, slider 625, slide rail 626, through port 627. DETAILED DESCRIPTION

[0040] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0041] In order to automate the whole process of automatic feeding, bending, heat treatment and discharge of hard copper bars to improve production efficiency, as an embodiment of the present invention, Figure 1-11 As shown, a hard copper busbar processing and bending device described in the present invention includes a workbench 1, a mold assembly 4, a heat treatment assembly 5 for releasing stress and a drive assembly 6. The top of one end of the workbench 1 is connected to a support frame 2, and a material guide trough 11 is provided on the top of the workbench 1 away from the support frame 2. The mold assembly 4 is arranged at the discharge end of the material guide trough 11, the heat treatment assembly 5 is arranged at the bottom of the mold assembly 4, and the drive assembly 6 is installed at the bottom of the workbench 1.

[0042] When in use, the workbench 1, the mold assembly 4, the heat treatment assembly 5 and the drive assembly 6 provide a set of bending devices capable of releasing stress for the hard copper busbar, thereby realizing the full process automation of automatic feeding, bending, heat treatment and discharge of the hard copper busbar, and significantly improving production efficiency.

[0043] In order to centrally store the hard copper bar blanks to be bent, for example, Figure 1-11 As shown, the present invention also includes that the bottom sides of the guide trough 11 are penetrated with movable grooves 12, the top of the guide trough 11 is provided with a storage box 3 for stacking and storing hard copper bar blanks, the workbench 1 and the two ends of the storage box 3 are respectively connected with clamping sleeves 13, the storage box 3 is located between the clamping sleeves 13, and the two ends of the storage box 3 are provided with clamping blocks 33, the clamping blocks 33 are inserted in the clamping sleeve 13, and the clamping blocks 33 are provided with positioning holes 34, and the back of the clamping sleeve 13 is installed with an electric cylinder 14, and the output end of the electric cylinder 14 penetrates the clamping sleeve 13 and is inserted in the positioning hole 34;

[0044] A feeding port 31 is provided at the top of the material storage box 3 , and a discharging port 32 is provided at the bottom of the material storage box 3 . The discharging port 32 is consistent in width with the material guide trough 11 , and is aligned parallel to each other up and down.

[0045] When in use, the storage box 3 is used to centrally store the hard copper bar blanks to be bent. Based on the discharge port 32 at the bottom of the storage box 3, the hard copper bar blanks at the bottom of the storage box 3 will fall into the guide groove 11, ready for the driving component 6 to push the material.

[0046] The present invention also includes that the driving assembly 6 includes a screw rod 61 and a rack 64, the screw rod 61 is threaded with an internal thread sleeve 63, and guide rods 62 are inserted at both ends of the internal thread sleeve 63, the two ends of the screw rod 61 are rotatably connected to the workbench 1 through bearings, and the two ends of the guide rod 62 are connected to the workbench 1 through bolts, and a servo motor 617 is installed at one end of the workbench 1 away from the support frame 2, and the driving end of the servo motor 617 is connected to the rotating shaft of the screw rod 61;

[0047] The bottom of the internal threaded sleeve 63 is integrally connected with an air cylinder 67, and a spiral blade 68 is arranged in the air cylinder 67. Both ends of the spiral blade 68 are rotatably connected to the air cylinder 67 through bearings, and a rotating shaft at one end of the spiral blade 68 passes through the air cylinder 67 and is installed with a gear 69, the rack 64 is meshed with the top of the gear 69, and both ends of the rack 64 are bolted to the workbench 1.

[0048] When in use, the servo motor 617 drives the screw 61 to rotate, so that the screw 61 drives the internal threaded sleeve 63 to move under the movable groove 12. At the same time, during the movement of the internal threaded sleeve 63, the gear 69 at the bottom of the internal threaded sleeve 63 will generate a rotational force based on the engagement of the rack 64, and drive the spiral blade 68 to rotate. During this period, the gear 69 moves and rotates toward the mold assembly 4, and negative pressure is generated at the end of the air cylinder 67 close to the gear 69. At the same time, high-pressure air is generated at the end of the air cylinder 67 away from the gear 69.

[0049] In order to remove foreign matter on the surface of the mold assembly, the influence of impurities on the bending quality of the hard copper busbar can be effectively avoided. For example, Figure 1-11 As shown, the present invention also includes that the top of the internal threaded sleeve 63 is connected to a sleeve 610, the top of the sleeve 610 is inserted with an inner sleeve 611, the top of the inner sleeve 611 is connected to a top sleeve 613, the inner sleeve 611 is sleeved with a spring 612, the two ends of the spring 612 are connected to the sleeve 610 and the top sleeve 613, the top of the top sleeve 613 is opened with a plurality of groups of air inlet holes 66, the outer periphery of the air inlet holes 66 is connected with a sealing ring 614, and the top sleeve 613 is located in the movable groove 12;

[0050] One end of the gas cylinder 67 is connected to the bottom of the inner sleeve 611 through a pipe, and the other end of the gas cylinder 67 is connected to a pipe sleeve 65, and the end of the pipe sleeve 65 away from the gas cylinder 67 is connected to a bellows 618;

[0051] An air separator 615 is arranged on the top of the ferrule 13 at one end of the material storage box 3 close to the mold assembly 4, and the bellows 618 is connected to the air separator 615. One side of the air separator 615 is connected to several groups of metal shaping hoses 616 for blowing air to remove impurities from the surface of the mold assembly 4, and an air nozzle is arranged on the end of the metal shaping hose 616.

[0052] When in use, while the servo motor 617 drives the screw rod 61, the gear 69 below the internal threaded sleeve 63 drives the spiral blade 68 to rotate forward based on the meshing of the rack 64, so that negative pressure is generated at the end of the air cylinder 67 close to the gear 69, so that negative pressure is formed in the inner sleeve 611 and the top sleeve 613, so that the air inlet hole 66 on the top sleeve 613 draws air from the top, and when the internal threaded sleeve 63 moves and passes through the guide groove 11 below the storage box 3, the top sleeve 613 in a negative pressure state will move in the moving groove 12, so that the air inlet hole 66 with the sealing ring 614 will The hard copper bar blank retained in the material guide trough 11 is grabbed and sucked, and driven to move to the discharge end of the material guide trough 11, so that the end of the hard copper bar away from the top sleeve 613 enters the entered hard copper bar blank and is pushed into the mold assembly 4. In the process of the hard copper bar blank moving toward the discharge end of the material guide trough 11, the high-pressure air in the air cylinder 67 away from the end of the gear 69 will be discharged through the metal shaping hose 616, and will be sprayed to the surface of the mold assembly 4 by the air nozzle on the metal shaping hose 616, so that foreign matter on the surface of the mold assembly 4 can be removed, which can effectively avoid the influence of impurities on the bending quality of the hard copper bar.

[0053] The present invention also includes that a lower connecting arm 624 is fixedly connected to the internal threaded sleeve 63 and located at the bottom of the air cylinder 67, and slide rails 626 are respectively installed on both sides of the bottom of the workbench 1, and a slider 625 is slidably connected to the slide rail 626. A support seat 620 is installed on the top of the slider 625, and support rollers 621 are rotatably installed at both ends of the top of the support seat 620 through bearing seats. A cross bar 622 is arranged in the support seat 620, and one side of the bottom of the lower connecting arm 624 is connected to the cross bar 622, and the bottom end of the lower connecting arm 624 is connected to a pull-out plate 623.

[0054] When in use, the servo motor 617 drives the screw rod 61 to move the internal threaded sleeve 63 toward the mold assembly 4. During this period, the lower connecting arm 624 below the internal threaded sleeve 63 will push the support seat 620 into the bottom of the mold assembly 4, so that the support roller 621 on the support seat 620 supports the bottom of the mold assembly 4. At the same time, the pull-out plate 623 at the bottom of the lower connecting arm 624 will be further inserted under the heat treatment assembly 5.

[0055] In order to press and bend the hard copper busbar, for example, Figure 1-11 As shown, the present invention also includes that the mold assembly 4 includes a lower mold base 41, a lower die 42, an upper mold base 43 and an upper die 45, one end of the lower mold base 41 is rotatably connected to the workbench 1 through a rotating shaft, the lower die 42 is mounted on the lower mold base 41 by bolts, a cylinder 46 is installed on the top of the support frame 2, the upper mold base 43 is installed on the output end of the cylinder 46, and the upper die 45 is mounted on the bottom of the upper mold base 43 by bolts.

[0056] When in use, the support seat 620 is based on the movement of the internal threaded sleeve 63, and the support roller 621 on the support seat 620 will push up and support the lower die seat 41 in a hanging state, so that the lower die seat 41 and the upper die seat 43 form a state of vertical parallelism, and the hard copper bar blank entering the mold assembly 4 is supported by the lower die 42, and then the upper die seat 43 is pushed down by the cylinder 46, so that the upper die seat 43 presses down the hard copper bar blank on the lower die 42, so that the copper bar is bent, and when the servo motor 617 rotates and the screw rod 61 drives the internal threaded sleeve 63 to return, the support seat 620 simultaneously leaves the support for the lower die seat 41, the lower die seat 41 resumes hanging, and the hard copper bar after pressing and bending falls from the lower die 42 into the heat treatment assembly 5.

[0057] In order to heat the hard copper bar to release the stress caused by pressing and bending the hard copper bar, for example, Figure 1-11 As shown, the present invention also includes that the heat treatment component 5 includes a quartz box 51 and a high-frequency induction coil 54, the quartz box 51 is provided with a feed port 52, the bottom of the quartz box 51 is provided with a feed port 53, one end of the pull-out plate 623 is inserted into the feed port 53, one end of the pull-out plate 623 is provided with a through port 627 for unloading hard copper bars, the bottom of the discharge end of the workbench 1 is provided with an inclined unloading port 15 connected to the feed port 53, the feed port 53 is connected to the feed port 52, the high-frequency induction coil 54 is arranged at the bottom of the quartz box 51, and the feed port 53 is located in the middle of the high-frequency induction coil 54.

[0058] The pull-out plate 623 is made of quartz material.

[0059] When in use, the quartz box 51 provides a heating environment for the hard copper bar, and the high-frequency induction coil 54 heats the hard copper bar that falls to the bottom of the quartz box 51, so that the stress caused by the compression and bending of the hard copper bar is released until the next operation of the drive component 6. The servo motor 617 in the drive component 6 drives the screw rod 61 again, so that the lower connecting arm 624 at the bottom of the internal threaded sleeve 63 drives the pull-out plate 623 to further insert into the quartz box 51, and the through opening 627 of the pull-out plate 623 will move into the quartz box 51 and overlap with the feed port 53, so that the hard copper bar after heating treatment falls into the inclined discharge port 15 through the feed port 53 and is discharged to the outside from the inclined discharge port 15, thereby realizing automatic discharge.

[0060] When the present invention is in use, the hard copper bar blanks that need to be bent are placed in the storage box 3. Based on the discharge port 32 at the bottom of the storage box 3, the hard copper bar blanks at the bottom of the storage box 3 will fall into the guide groove 11. When the storage box 3 needs to be replaced, the output end of the electric cylinder 14 is recovered, so that the storage box 3 between the ferrules 13 loses its limit, and then the new storage box 3 is inserted between the ferrules 13. At the same time, the original storage box 3 will be ejected, and then the output end of the electric cylinder 14 is output again, and the positioning socket 34 of the newly entered storage box 3 is inserted to fix the storage box 3. During the bending process, the servo motor 617 drives the screw rod 61 to rotate, so that the screw rod 61 drives the internal thread sleeve 63 to move under the movable groove 12. At the same time as the internal thread sleeve 63 moves When the gear 69 below the internal threaded sleeve 63 is meshed with the rack 64, the spiral blade 68 is driven to rotate forward, so that negative pressure is generated at the end of the air cylinder 67 close to the gear 69, so that negative pressure is formed in the inner sleeve 611 and the top sleeve 613, so that the air inlet 66 on the top sleeve 613 draws air upward. At the same time, before the top sleeve 613 enters the bottom of the storage box 3, the high-pressure air at the end of the air cylinder 67 away from the gear 69 will be discharged through the metal shaping hose 616, and the air nozzle on the metal shaping hose 616 will be sprayed to the surface of the mold assembly 4, so that the surface of the mold assembly 4 is cleaned before operation, which can effectively avoid the influence of impurities on the bending quality of the hard copper bar. When the top sleeve 613 in the moving groove 12 passes under the storage box 3, the air inlet with the sealing ring 614 The hole 66 will grab and suck the hard copper bar blank retained in the guide groove 11 below the storage box 3, and drive it to move to the discharge end of the guide groove 11, so that the hard copper bar enters the mold assembly 4. During this period, when the hard copper bar is grabbed and sucked and moved toward the mold assembly 4, the support seat 620 contacts the lower mold seat 41 based on the movement of the internal threaded sleeve 63, and pushes the lower mold seat 41. The support roller 621 on the support seat 620 pushes and supports the lower mold seat 41 in a hanging state, so that the lower mold seat 41 and the upper mold seat 43 form a state of vertical parallelism, and the hard copper bar blank entering the mold assembly 4 is supported by the lower die 42, and the upper die seat 43 is pushed down by the cylinder 46, so that the upper die seat 43 presses down the hard copper bar blank on the lower die 42, so that the copper bar is bent. When the servo motor 617 rotates, so that the screw rod 61 drives the internal threaded sleeve 63 to return to its original position, the support seat 620 simultaneously leaves the support for the lower die seat 41, and the lower die seat 41 resumes to hang down, and the hard copper bar after pressing and bending is discharged from the lower die 42 and enters the quartz box 51 through the feeding port 53. At the same time, the pull-out plate 623 is also retracted, and supports the hard copper bar in the quartz box 51, and is heated by the high-frequency induction coil 54 to the hard copper bar at the bottom of the quartz box 51, so that the stress generated by the pressing and bending of the hard copper bar is released until the next operation of the drive assembly 6. In the drive assembly 6, the servo motor 617 drives the screw rod 61 again, so that the lower connecting arm 624 at the bottom of the internal threaded sleeve 63 drives the pull-out plate 623 to further insert into the quartz box 51.The opening 627 of the pull plate 623 will move into the quartz box 51 and overlap with the feed port 53, so that the hard copper bar after heating treatment will fall into the inclined discharge port 15 through the feed port 53 and be discharged from the inclined discharge port 15 to the outside, thereby realizing automatic discharge and completing the automatic feeding, discharge and heat treatment of the hard copper bar.

[0061] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A hard copper bar processing and bending device, characterized in that: The invention comprises a workbench (1), a mold assembly (4), a heat treatment assembly (5) for relieving stress, and a drive assembly (6); the top of one end of the workbench (1) is connected to a support frame (2); the top of the workbench (1) away from the support frame (2) is provided with a material guide trough (11); the mold assembly (4) is arranged at the discharge end of the material guide trough (11); the heat treatment assembly (5) is arranged at the bottom of the mold assembly (4); and the drive assembly (6) is installed at the inner bottom of the workbench (1).

2. A hard copper busbar processing and bending device according to claim 1, characterized in that: The guide trough (11) has movable grooves (12) extending through the two sides of the bottom thereof, the guide trough (11) has a material storage box (3) for stacking and storing hard copper bar blanks, the workbench (1) is provided with clamping sleeves (13) on both ends of the material storage box (3), the material storage box (3) is located between the clamping sleeves (13), the two ends of the material storage box (3) are provided with clamping blocks (33), the clamping blocks (33) are inserted into the clamping sleeve (13), the clamping blocks (33) are provided with positioning holes (34), and an electric cylinder (14) is installed on the back of the clamping sleeve (13), the output end of the electric cylinder (14) passes through the clamping sleeve (13) and is inserted into the positioning hole (34); The top of the material storage box (3) is provided with a material feed port (31), and the bottom of the material storage box (3) is provided with a material discharge port (32). The material discharge port (32) is consistent in width with the material guide trough (11) and is aligned parallel to each other up and down.

3. The hard copper busbar processing and bending device according to claim 2 is characterized in that: The driving assembly (6) comprises a screw rod (61) and a rack (64); an internal threaded sleeve (63) is threadedly sleeved on the screw rod (61); guide rods (62) are respectively inserted at both ends of the internal threaded sleeve (63); both ends of the screw rod (61) are rotatably connected to the workbench (1) via bearings; both ends of the guide rod (62) are connected to the workbench (1) via bolts; a servo motor (617) is installed at one end of the workbench (1) away from the support frame (2); and a driving end of the servo motor (617) is connected to the rotating shaft of the screw rod (61); The bottom of the internal threaded sleeve (63) is integrally connected with an air cylinder (67), and a spiral blade (68) is arranged in the air cylinder (67). Both ends of the spiral blade (68) are rotatably connected to the air cylinder (67) through bearings, and a rotating shaft at one end of the spiral blade (68) passes through the air cylinder (67) and is installed with a gear (69), the rack (64) is meshed with the top of the gear (69), and both ends of the rack (64) are bolt-mounted and connected to the workbench (1).

4. The hard copper busbar processing and bending device according to claim 3 is characterized in that: The top of the internal threaded sleeve (63) is connected to a sleeve (610), the top of the sleeve (610) is inserted with an inner sleeve (611), the top of the inner sleeve (611) is connected to a top sleeve (613), the inner sleeve (611) is sleeved with a spring (612), the two ends of the spring (612) are connected to the sleeve (610) and the top sleeve (613), the top of the top sleeve (613) is provided with a plurality of groups of air inlet holes (66), the outer periphery of the air inlet holes (66) is connected with a sealing ring (614), and the top sleeve (613) is located in the movable groove (12); One end of the gas cylinder (67) is connected to the bottom of the inner sleeve (611) through a pipeline, and the other end of the gas cylinder (67) is connected to a pipe sleeve (65), and the end of the pipe sleeve (65) away from the gas cylinder (67) is connected to a bellows (618); An air separator (615) is arranged on the top of the ferrule (13) at one end of the material storage box (3) close to the mold assembly (4), and the bellows (618) is connected to the air separator (615). One side of the air separator (615) is connected to a plurality of groups of metal shaping hoses (616) for blowing air to remove impurities from the surface of the mold assembly (4), and an air nozzle is arranged at the end of the metal shaping hose (616).

5. The hard copper busbar processing and bending device according to claim 4 is characterized in that: A lower connecting arm (624) is fixedly connected to the internal threaded sleeve (63) and located at the bottom of the air cylinder (67); slide rails (626) are respectively installed on both sides of the bottom of the workbench (1); a slider (625) is slidably connected to the slide rail (626); a support seat (620) is installed on the top of the slider (625); support rollers (621) are rotatably installed at both ends of the top of the support seat (620) through bearing seats; a cross bar (622) is arranged in the support seat (620); one side of the bottom of the lower connecting arm (624) is connected to the cross bar (622); and a pull-out plate (623) is connected to the bottom end of the lower connecting arm (624).

6. The hard copper busbar processing and bending device according to claim 5, characterized in that: The mold assembly (4) comprises a lower mold base (41), a lower die (42), an upper mold base (43) and an upper die (45); one end of the lower mold base (41) is rotatably connected to the workbench (1) via a rotating shaft; the lower die (42) is mounted on the lower mold base (41) via bolts; a cylinder (46) is mounted on the top of the support frame (2); the upper mold base (43) is mounted on the output end of the cylinder (46); and the upper die (45) is mounted on the bottom of the upper mold base (43) via bolts.

7. The hard copper busbar processing and bending device according to claim 6 is characterized in that: The heat treatment assembly (5) comprises a quartz box (51) and a high-frequency induction coil (54); a feed port (52) is formed through the quartz box (51); a feed inlet (53) is formed at the bottom of the quartz box (51); one end of the pull-out plate (623) is inserted into the feed inlet (53); one end of the pull-out plate (623) is provided with a through opening (627) for unloading hard copper bars; an inclined unloading opening (15) communicating with the feed inlet (53) is formed at the bottom of the discharge end of the workbench (1); the feed inlet (53) is communicated with the feed port (52); the high-frequency induction coil (54) is arranged at the bottom of the quartz box (51), and the feed inlet (53) is located in the middle of the high-frequency induction coil (54).