Rotating shaft assembling equipment

Abstract

The invention relates to the field of rotating shaft assembling, in particular to rotating shaft assembling equipment, and aims to overcome the defect that existing rotating shaft assembling equipment is difficult to align to an assembling position. The rotating shaft assembling equipment comprises a workbench, a synchronous moving mechanism, a first distance sensor and a driving mechanism, and a first moving plate and a second moving plate are arranged on the two sides of the top of the workbench correspondingly; a first three-jaw chuck and a second three-jaw chuck are fixed to the top of the first moving plate and the top of the second moving plate correspondingly, a first mounting plate and a second mounting plate are fixed to the top of the first three-jaw chuck and the top of the second three-jaw chuck correspondingly, and the synchronous moving mechanism is used for driving the first moving plate and the second moving plate to move synchronously. The first distance sensor is mounted on the inner side of the first mounting plate; the driving mechanism is used for driving the distance measuring plate and the second distance sensor to move. Manual assembly is not needed, time and labor are saved, and the working efficiency is improved; and the bearing can be directly aligned to the end part of the rotating shaft for assembly, so that the accuracy of the assembly position is ensured, and the normal use of the subsequent rotating shaft is not influenced.

Description

Technical Field

[0001] The invention relates to the technical field of rotating shaft assembly, and in particular to a rotating shaft assembly device. Background Art

[0002] A shaft is an axis used to support and rotate mechanical parts. It is usually a shaft fixed in the structure of a machine, allowing other parts (such as gears, rollers, torque transmission devices, etc.) to rotate around it. The function of a shaft is to support the rotating parts of a mechanical device and transmit force or motion. They are usually made of metal and have sufficient strength and wear resistance to withstand the various stresses and pressures in the mechanical system. Shafts can be found in a variety of devices and mechanical systems, from small household appliances to large industrial machinery. In the fields of automobiles, wind turbines, factory production lines, etc., shafts play a vital role in ensuring the normal operation of mechanical devices.

[0003] When the rotating shaft needs to be supported and rotated at both ends, bearings will be installed at both ends of the rotating shaft respectively, so as to ensure the stability and balance of the rotating shaft and make the load distribution of the rotating shaft at both ends more even. Therefore, the rotating shaft and the bearing need to be assembled together. The existing rotating shaft and bearing assembly is generally performed manually, which is time-consuming, labor-intensive and inefficient. Some assembly equipment is used to assemble the rotating shaft and the bearing, but the existing assembly equipment makes it difficult to align the bearing to the end of the rotating shaft for assembly, which may cause deviation in the assembly position, affecting the normal use of the subsequent rotating shaft. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a rotating shaft assembly device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A rotating shaft assembly device comprises: a workbench, a first movable plate and a second movable plate are respectively vertically arranged on opposite sides of the top of the workbench, a first three-claw chuck and a second three-claw chuck are respectively fixedly installed on the top of the first movable plate and the second movable plate, and a first mounting plate and a second mounting plate are respectively vertically fixedly installed on the top of the first three-claw chuck and the second three-claw chuck;

[0007] A synchronous moving mechanism, the synchronous moving mechanism is used to drive the first moving plate and the second moving plate to move synchronously;

[0008] A first distance sensor, wherein the first distance sensor is fixedly mounted on the inner side of the first mounting plate;

[0009] A distance measuring plate and a second distance sensor, wherein the distance measuring plate and the second distance sensor are located opposite to each other in the vertical direction, and the distance measuring plate and the first distance sensor are located opposite to each other in the horizontal direction;

[0010] The driving mechanism is used to drive the distance measuring plate and the second distance sensor to move.

[0011] The bearing and the rotating shaft are fixed on the first three-claw chuck and the second three-claw chuck respectively. At this time, the front end of the rotating shaft is blocked between the distance measuring plate and the second distance sensor. The driving mechanism is used to drive the distance measuring plate and the second distance sensor to move forward. When the distance sensed by the second distance sensor is equal to the distance between it and the distance measuring plate, it means that the distance measuring plate and the second distance sensor have just exceeded the front end of the rotating shaft. At this time, the movement is stopped immediately. The synchronous moving mechanism is then used to drive the first moving plate and the second moving plate to move synchronously, which drives the distance measuring plate and the first distance sensor to move toward each other, and drives the front end of the rotating shaft and the bearing to approach each other. When the distance sensed by the first distance sensor is 0, it means that the distance measuring plate and the first distance sensor are in contact. At this time, the drive is stopped immediately, and the bearing is just aligned with the front end of the rotating shaft for assembly. There is no need to manually assemble the rotating shaft and the bearing, which saves time and effort and improves work efficiency. The bearing can be directly aligned to the end of the rotating shaft for assembly to ensure the accuracy of the assembly position without affecting the normal use of the subsequent rotating shaft.

[0012] As a further technical solution of the present invention, support legs are vertically welded at the four corners of the bottom of the workbench, bottom wheels are fixedly installed at the bottom of the four support legs, and a connecting rod is horizontally welded in the middle between every two adjacent support legs.

[0013] As a further technical solution of the present invention, the synchronous moving mechanism includes a forward and reverse motor, which is horizontally fixedly installed in the middle of one side of the outer periphery of the workbench. A strip groove is horizontally opened in the middle of the top of the workbench. A screw rod is horizontally connected to the strip groove for horizontal rotation. One end of the screw rod extends out of the strip groove and is fixedly connected to the output shaft of the forward and reverse motor. The first moving plate and the second moving plate are respectively sleeved on the two ends of the screw rod located inside the strip groove. The first moving plate and the second moving plate are both connected to the screw rod through threads, and the threads at the two ends of the screw rod are in opposite directions. The first moving plate and the second moving plate are both slidably connected to the strip groove.

[0014] The forward and reverse motors are started to drive the screw rod to rotate, and due to the effect of the threaded connection, the first moving plate and the second moving plate can be driven to move toward each other on the screw rod.

[0015] As a further technical solution of the present invention, a controller is fixedly installed at one corner of the top of the workbench, and the controller communicates information with all electrical equipment and controls the opening and closing of all electrical equipment.

[0016] As a further technical solution of the present invention, the driving mechanism includes an electric telescopic rod, a lower cross plate is horizontally penetrated and slidably connected on the second movable plate, an upper cross plate is horizontally penetrated and slidably connected on the second mounting plate, the ranging plate is welded to the front end of the upper cross plate, the second distance sensor is fixedly installed at the front end of the top of the lower cross plate, and the same connecting plate is vertically welded between the tail ends of the upper cross plate and the lower cross plate, a through hole is opened on the connecting plate aligned with the center position of the second three-jaw chuck, the electric telescopic rod is horizontally fixedly installed at the bottom of the outer side of the second mounting plate, and the telescopic end of the electric telescopic rod is fixedly connected to the connecting plate.

[0017] The electric telescopic rod is started to drive the connecting plate to move toward the second three-jaw chuck, the connecting plate drives the upper horizontal plate and the lower horizontal plate to move, and the upper horizontal plate and the lower horizontal plate respectively drive the distance measuring plate and the second distance sensor to move.

[0018] The beneficial effects of the present invention are: no manual assembly of the rotating shaft and the bearing is required, which saves time and effort and improves work efficiency; and the bearing can be directly aligned to the end of the rotating shaft for assembly, ensuring the accuracy of the assembly position without affecting the normal use of the subsequent rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of a rotating shaft assembly device proposed by the present invention;

[0020] Figure 2 A side structural schematic diagram of a rotating shaft assembly device proposed by the present invention;

[0021] Figure 3 A schematic diagram of the top view of a rotating shaft assembly device proposed by the present invention;

[0022] Figure 4 A schematic diagram of the working state of a rotating shaft assembly device proposed by the present invention Figure 1 ;

[0023] Figure 5 A schematic diagram of the working state of a rotating shaft assembly device proposed by the present invention Figure 2 .

[0024] In the figure: 1. electric telescopic rod; 2. screw rod; 3. upper horizontal plate; 4. connecting plate; 5. through hole; 6. lower horizontal plate; 7. forward and reverse motor; 8. connecting rod; 9. bottom wheel; 10. supporting leg; 11. first movable plate; 12. first three-jaw chuck; 13. first mounting plate; 14. first distance sensor; 15. workbench; 16. strip groove; 17. second three-jaw chuck; 18. second movable plate; 19. second distance sensor; 20. second mounting plate; 21. distance measuring plate; 22. controller. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0026] Please refer to the attached Figure 1 -Attached Figure 5 , a shaft assembly device, comprising: a workbench 15, a first moving plate 11 and a second moving plate 18 are respectively vertically arranged on opposite sides of the top of the workbench 15, a first three-claw chuck 12 and a second three-claw chuck 17 are respectively fixedly installed on the top of the first moving plate 11 and the second moving plate 18, and a first mounting plate 13 and a second mounting plate 20 are respectively vertically fixedly installed on the top of the first three-claw chuck 12 and the second three-claw chuck 17;

[0027] A synchronous moving mechanism, which is used to drive the first moving plate 11 and the second moving plate 18 to move synchronously;

[0028] A first distance sensor 14, which is fixedly mounted on the inner side of the first mounting plate 13;

[0029] The distance measuring plate 21 and the second distance sensor 19 are opposite to each other in the vertical direction, and the distance measuring plate 21 and the first distance sensor 14 are opposite to each other in the horizontal direction;

[0030] The driving mechanism is used to drive the distance measuring plate 21 and the second distance sensor 19 to move.

[0031] The bearing and the rotating shaft are fixed on the first three-claw chuck 12 and the second three-claw chuck 17 respectively. At this time, the front end of the rotating shaft is blocked between the distance measuring plate 21 and the second distance sensor 19. The driving mechanism is used to drive the distance measuring plate 21 and the second distance sensor 19 to move forward. When the distance sensed by the second distance sensor 19 is equal to the distance between it and the distance measuring plate 21, it means that the distance measuring plate 21 and the second distance sensor 19 have just exceeded the front end of the rotating shaft. At this time, the movement is stopped immediately. Then, the synchronous moving mechanism is used to drive the first moving plate 11 and the second moving plate 18 to move synchronously, and the distance measuring plate 21 and the first distance sensor 14 are driven to move toward each other. When the distance sensed by the first distance sensor 14 is 0, it means that the distance measuring plate 21 and the first distance sensor 14 are in contact. At this time, the driving is stopped immediately, and the bearing is just aligned with the front end of the rotating shaft for assembly. There is no need to manually assemble the rotating shaft and the bearing, which saves time and effort and improves work efficiency. The bearing can be directly aligned to the end of the rotating shaft for assembly to ensure the accuracy of the assembly position without affecting the normal use of the subsequent rotating shaft.

[0032] Please refer to the attached Figure 1-5In a preferred embodiment, support legs 10 are vertically welded at the four corners of the bottom of the workbench 15, bottom wheels 9 are fixedly installed at the bottom of the four support legs 10, and a connecting rod 8 is horizontally welded in the middle between every two adjacent support legs 10.

[0033] The bottom wheels 9 facilitate the movement of the entire device, the support legs 10 support the workbench 15, and the connecting rods 8 make the result between the support legs 1 more stable.

[0034] Please refer to the attached Figure 1-3 In a preferred embodiment, the synchronous moving mechanism includes a forward and reverse motor 7, which is horizontally fixedly installed in the middle of one side of the outer periphery of the workbench 15. A strip groove 16 is horizontally opened in the middle of the top of the workbench 15. A screw rod 2 is horizontally rotatably connected in the strip groove 16. One end of the screw rod 2 extends out of the strip groove 16 and is fixedly connected to the output shaft of the forward and reverse motor 7.

[0035] Please refer to the attached Figure 1-3 In a preferred embodiment, the first movable plate 11 and the second movable plate 18 are respectively sleeved on the two ends of the screw rod 2 located inside the strip groove 16, and the first movable plate 11 and the second movable plate 18 are both connected to the screw rod 2 through threads, and the thread directions at the two ends of the screw rod 2 are opposite, and the first movable plate 11 and the second movable plate 18 are both slidably connected in the strip groove 16.

[0036] The forward and reverse motor 7 is started to drive the screw rod 2 to rotate. Due to the effect of the threaded connection, the first moving plate 11 and the second moving plate 18 can be driven to move toward each other on the screw rod 2.

[0037] Please refer to the attached Figure 3 In a preferred embodiment, a controller 22 is fixedly installed at a corner of the top of the workbench 15. The controller 22 communicates with all electrical equipment and controls the opening and closing of all electrical equipment.

[0038] The distance sensed by the first distance sensor 14 and the second distance sensor 19 is transmitted to the controller 22 in real time. When the distance sensed by the second distance sensor 19 is equal to the distance between it and the distance measuring plate 21, the controller 22 controls the electric telescopic rod 1 to close in real time; when the distance sensed by the first distance sensor 14 is 0, the controller 22 controls the forward and reverse motors 7 to close in real time.

[0039] Please refer to the attached Figure 1 , 2 , 4 and 5, in a preferred embodiment, the driving mechanism includes an electric telescopic rod 1, a lower cross plate 6 is horizontally penetrated and slidably connected to the second movable plate 18, and an upper cross plate 3 is horizontally penetrated and slidably connected to the second mounting plate 20.

[0040] Please refer to the attached Figure 1 , 2, 4 and 5, in a preferred embodiment, the ranging plate 21 is welded to the front end of the upper cross plate 3, the second distance sensor 19 is fixedly installed at the front end of the top of the lower cross plate 6, and the same connecting plate 4 is vertically welded between the tail ends of the upper cross plate 3 and the lower cross plate 6, and a through hole 5 is opened on the connecting plate 4 to align with the center position of the second three-jaw chuck 17.

[0041] Please refer to the attached Figure 1 , 2 , 4 and 5, in a preferred embodiment, the electric telescopic rod 1 is horizontally fixedly installed below the outer side of the second mounting plate 20, and the telescopic end of the electric telescopic rod 1 is fixedly connected to the connecting plate 4.

[0042] Start the electric telescopic rod 1 to drive the connecting plate 4 to move toward the second three-jaw chuck 17, the connecting plate 4 drives the upper cross plate 3 and the lower cross plate 6 to move, and the upper cross plate 3 and the lower cross plate 6 respectively drive the distance measuring plate 21 and the second distance sensor 19 to move.

[0043] From the above description, it can be seen that the above-mentioned embodiment of the present invention achieves the following technical effects: the distance sensed by the first distance sensor 14 and the second distance sensor 19 is transmitted to the controller 22 in real time, and the bearing and the rotating shaft are respectively fixed on the first three-claw chuck 12 and the second three-claw chuck 17. At this time, the front end of the rotating shaft is blocked between the distance measuring plate 21 and the second distance sensor 19, and the electric telescopic rod 1 is started to drive the connecting plate 4 to move toward the second three-claw chuck 17. The connecting plate 4 drives the upper cross plate 3 and the lower cross plate 6 to move, and the upper cross plate 3 and the lower cross plate 6 drive the distance measuring plate 21 and the second distance sensor 19 to move respectively. When the distance sensed by the second distance sensor 19 is equal to the distance between it and the distance measuring plate 21, it means that the distance measuring plate 21 and the second distance sensor 19 have just exceeded the front end of the rotating shaft, and the controller 22 controls the electric telescopic rod 1 to close in real time;

[0044] Restart the forward and reverse motor 7 to drive the screw rod 2 to rotate. Due to the effect of the threaded connection, the first movable plate 11 and the second movable plate 18 can be driven to move toward each other on the screw rod 2, and the distance measuring plate 21 and the first distance sensor 14 are driven to move toward each other. When the distance sensed by the first distance sensor 14 is 0, it means that the distance measuring plate 21 and the first distance sensor 14 are in contact. The controller 22 controls the forward and reverse motor 7 to be turned off in real time. At this time, the bearing is just aligned with the front end of the rotating shaft for assembly. There is no need to manually assemble the rotating shaft and the bearing, which saves time and effort and improves work efficiency. The bearing can be directly aligned with the end of the rotating shaft for assembly to ensure the accuracy of the assembly position without affecting the normal use of the subsequent rotating shaft.

[0045] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0046] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rotating shaft assembly device, characterized in that: include: A workbench (15), wherein a first movable plate (11) and a second movable plate (18) are respectively vertically arranged on opposite sides of the top of the workbench (15), a first three-jaw chuck (12) and a second three-jaw chuck (17) are respectively fixedly installed on the top of the first movable plate (11) and the second movable plate (18), and a first mounting plate (13) and a second mounting plate (20) are respectively vertically fixedly installed on the top of the first three-jaw chuck (12) and the second three-jaw chuck (17); A synchronous movement mechanism, the synchronous movement mechanism is used to drive the first moving plate (11) and the second moving plate (18) to move synchronously; A first distance sensor (14), the first distance sensor (14) being fixedly mounted on the inner side of the first mounting plate (13); A distance measuring plate (21) and a second distance sensor (19), wherein the distance measuring plate (21) and the second distance sensor (19) are positioned relative to each other in the vertical direction, and the distance measuring plate (21) and the first distance sensor (14) are positioned relative to each other in the horizontal direction; A driving mechanism is used to drive the distance measuring plate (21) and the second distance sensor (19) to move.

2. A rotating shaft assembly device according to claim 1, characterized in that: Support legs (10) are vertically welded at the four corners of the bottom of the workbench (15), bottom wheels (9) are fixedly installed at the bottoms of the four support legs (10), and a connecting rod (8) is horizontally welded in the middle between every two adjacent support legs (10).

3. The shaft assembly device according to claim 1, characterized in that: The synchronous moving mechanism comprises a forward and reverse motor (7), which is horizontally fixedly installed in the middle of one side of the outer circumference of the workbench (15), and a strip groove (16) is horizontally opened in the middle of the top of the workbench (15). A screw rod (2) is horizontally rotatably connected in the strip groove (16), and one end of the screw rod (2) extends out of the strip groove (16) and is fixedly connected to the output shaft of the forward and reverse motor (7).

4. The rotating shaft assembly device according to claim 3, characterized in that: The first movable plate (11) and the second movable plate (18) are respectively sleeved on the two ends of the screw rod (2) located inside the strip groove (16); the first movable plate (11) and the second movable plate (18) are connected to the screw rod (2) via threads; the threads at the two ends of the screw rod (2) have opposite directions; and the first movable plate (11) and the second movable plate (18) are both slidably connected in the strip groove (16).

5. The shaft assembly device according to claim 1, characterized in that: A controller (22) is fixedly mounted at one corner of the top of the workbench (15); the controller (22) communicates information with all electrical equipment and controls the opening and closing of all electrical equipment.

6. The rotating shaft assembly device according to claim 1, characterized in that: The driving mechanism comprises an electric telescopic rod (1), a lower transverse plate (6) horizontally penetrating and slidably connected to the second movable plate (18), and an upper transverse plate (3) horizontally penetrating and slidably connected to the second mounting plate (20).

7. The rotating shaft assembly device according to claim 6, characterized in that: The distance measuring plate (21) is welded to the front end of the upper transverse plate (3), the second distance sensor (19) is fixedly mounted on the front end of the top of the lower transverse plate (6), and a connecting plate (4) is vertically welded between the tail ends of the upper transverse plate (3) and the lower transverse plate (6), and a through hole (5) is provided on the connecting plate (4) aligned with the center position of the second three-jaw chuck (17).

8. The rotating shaft assembly device according to claim 7, characterized in that: Place The electric telescopic rod (1) is horizontally fixedly mounted below the outer side of the second mounting plate (20). The telescopic end of the electric telescopic rod (1) is fixedly connected to the connecting plate (4).

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