Maintenance tool for wind power generation construction
By designing the maintenance tooling for towers for wind power generation facilities and using lifting and stabilizing mechanisms, the problems of poor stability and safety hazards in tower polishing and repair are solved, and a more efficient and safe maintenance process is achieved.
Patent Information
- Application Number
- CN202510143728.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The polishing and maintenance of wind power generation facilities towers faces the problems of poor stability and safety hazards, especially in strong wind environments, suspended ropes are prone to shake, affecting maintenance efficiency and increasing safety risks.
A maintenance tool for wind power generation construction is designed, using lifting mechanisms and stabilizing mechanisms. Through automatic lifting and positioning functions, the maintenance tool is ensured to be stable on the surface of the tower, reduce shaking, and collect and polish the fine particles generated by grinding through the dust reduction mechanism to protect the safety of staff.
It improves the stability and efficiency of the surface polishing of the tower of the wind power plant, enhances the safety of staff, and improves the comfort and convenience of the polishing process.
Smart Images

Figure CN119609877A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wind power generation maintenance equipment, and in particular relates to a maintenance tool for wind power generation construction. Background Art
[0002] Wind power generation equipment is a device that converts wind energy into electrical energy. It is mainly composed of wind rotors, generators, towers, nacelles, etc. The wind rotor captures wind energy to drive the generator to operate, thereby generating electricity. The tower plays a supporting role, allowing the nacelle and blades to be at a suitable height to obtain sufficient wind energy. After a period of use, the tower of the wind power generation equipment is exposed to the outside for a long time. The erosion of wind, sand and rain will damage the paint surface of the outer wall and make it rough, increasing wind resistance. As the wind resistance increases, the force on the tower increases accordingly, which not only affects the power generation efficiency, but also aggravates the fatigue loss of the structure and buries safety hazards. Therefore, it is necessary to polish and repair the partial outer wall of the wind power tower. For example, the authorization announcement number is CN213673429U, which discloses a maintenance tool for wind power construction.
[0003] At present, the grinding and maintenance of wind power generation facility towers face many challenges. In terms of maintenance tools, ropes are often used to suspend workers to the tower to be repaired, and then the workers use hand-held grinding equipment to operate. However, the stability of this tool is poor. Given that wind power generation facilities are often built in places with abundant winds, strong winds frequently hit, which can easily blow the suspension ropes, causing the workers to shake violently during maintenance. At the same time, when the workers use grinding equipment to process the tower surface, the reverse force generated by the grinding will also cause the ropes to shake, which in turn causes the workers to sway. This series of shaking problems not only seriously hinders the efficient advancement of tower grinding and maintenance work, but also poses a hidden danger to the personal safety of the workers, greatly reducing the convenience of wind power generation facility tower grinding and maintenance operations; Furthermore, during the tower grinding and maintenance process, the fine particles produced by grinding fly around and can easily invade the mouth and nose of the workers, which not only affects the comfort of the workers' operation, but also interferes with the efficiency of grinding and maintenance to a certain extent.
[0004] Therefore, we propose a maintenance tool for wind power generation construction to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a maintenance tool for wind power generation construction in view of the above problems.
[0006] To achieve the above-mentioned object, the present invention adopts the following technical solutions: a maintenance tool for wind power generation construction, comprising an L-shaped bottom plate, the outer wall of the L-shaped bottom plate is fixedly connected to an L-shaped cover plate, the L-shaped cover plate and the outer wall of the L-shaped bottom plate are jointly fixedly connected to two L-shaped railings, the rod walls of the two L-shaped railings are jointly fixedly connected to a plurality of cross bars, and the inner wall of the L-shaped cover plate is fixedly connected to a lifting mechanism; A stabilizing mechanism is fixedly embedded in the outer wall of the vertical portion of the L-shaped bottom plate; The inner wall of the L-shaped cover plate is fixedly connected with a dust suppression mechanism; A rotating bearing is fixedly embedded on the upper surface of the L-shaped cover plate, an adjusting mechanism is fixedly connected to the inner wall of the rotating bearing, a connecting cover is fixedly connected to the side end of the adjusting mechanism, a driving motor is fixedly connected to the inner wall of the connecting cover, a connecting rod is fixedly connected to the output of the driving motor, a grinding disc is fixedly connected to the side end of the connecting rod by a screw, a rectangular through hole matching the side end of the grinding disc is provided on the outer wall of the connecting cover, a bearing seat is fixedly sleeved on the outer wall of the connecting rod, the outer wall of the bearing seat is fixedly connected to the inner wall of the connecting cover, a PLC controller is fixedly connected to the inner wall of the vertical part of the L-shaped bottom plate, and a control panel is fixedly connected to the top end of the L-shaped cover plate.
[0007] In the above-mentioned maintenance tool for wind power generation construction, the lifting mechanism includes a reciprocating screw and a driving rod, the outer wall of the L-shaped cover plate is provided with a plurality of connecting through holes for the reciprocating screw and two ends of the driving end, and the hole walls of the connecting through holes are fixedly connected with connecting bearings, the outer wall of the L-shaped cover plate is fixedly connected with a U-shaped frame, the outer wall of the U-shaped frame is fixedly connected with a self-locking motor, the driving end of the self-locking motor is fixedly connected to the side end of the driving rod, the outer walls on the same side of the driving rod and the reciprocating screw are fixedly sleeved with a sprocket, the outer walls of the two sprockets are jointly sleeved with a transmission chain, the rod wall of the reciprocating screw is threadedly sleeved with a screw nut, the outer wall of the screw nut is fixedly connected with a moving ring, the inner wall of the moving ring is movably connected with a steel wire rope for lifting and lowering the maintenance tool, the rod wall of the driving rod is fixedly sleeved with a winding wheel, the bottom end of the steel wire rope is fixedly connected to the outer wall of the winding wheel, and the top of the L-shaped cover plate is provided with a rectangular rope hole.
[0008] In the above-mentioned maintenance tool for wind power generation construction, the adjustment mechanism includes a rotating rod fixedly connected to the inner wall of the rolling bearing, the top of the rotating rod is fixedly connected to a U-shaped block, the inner walls at both ends of the U-shaped block are provided with circular holes, and the hole walls of the circular holes are movably connected with clamping blocks, the outer walls of the two clamping blocks are commonly fixedly connected with a sleeve, the inner wall of the sleeve is movably connected with a control rod, one side end of the control rod is fixedly connected with a handle, and the other side end of the control rod is fixedly connected to the outer wall of the connecting cover, the outer wall of the sleeve is provided with a threaded hole, and the hole wall of the threaded hole is threadedly connected with a fastening bolt, and the control rod is located at the side end of the connecting cover and is fixedly sleeved with a dust collecting cover.
[0009] In the above-mentioned maintenance tool for wind power generation construction, the stabilizing mechanism includes two first electric push rods fixedly embedded in the vertical part of the L-shaped bottom plate, the moving end of the first electric push rod is fixedly connected to a fixed cover, the side end of the fixed cover is fixedly connected to a sealing ring, the inner wall of the fixed cover is fixedly connected to a light sensor, the two connecting pipe heads of the fixed covers are commonly fixedly connected to a Y-shaped pipe, the air outlet end of the Y-shaped pipe is fixedly connected to a three-way reversing solenoid valve, the other air inlet end of the three-way reversing solenoid valve is fixedly connected to a conduit, the bottom end of the conduit is fixedly connected to the outer wall of the dust collecting cover, the air inlet end of the three-way reversing solenoid valve passes through the inner wall of the vertical part of the L-shaped bottom plate and is fixedly connected to an air pump, the bottom end of the L-shaped bottom plate is obliquely fixedly connected to the second electric push rod, the bottom end of the second electric push rod is fixedly connected to a bottom block, and the inner wall of the bottom block is fixedly connected to an anti-slip rubber pad.
[0010] In the above-mentioned maintenance tool for wind power generation construction, the outer wall of the vertical part of the L-shaped bottom plate is fixedly connected with a U-shaped rod, and the rod wall of the U-shaped rod is fixedly sleeved with a positioning roller through the installation of a bearing, and the outer wall of the positioning roller is provided with an arc groove.
[0011] In the above-mentioned maintenance tool for wind power generation construction, the dust reduction mechanism includes two partitions fixedly connected to the inner wall of the L-shaped cover plate, the side walls of the two partitions are fixedly connected to the inner wall of the vertical part of the L-shaped bottom plate, the bottom end of the vacuum pump is fixedly connected to the upper surface of one of the partitions, the air outlet end of the vacuum pump passes through the lower surface of the partition, the two partitions are fixedly connected to the opposite sides with a retaining ring, the outer side of the retaining ring is movably connected with a sponge filter block, the outer wall of the L-shaped cover plate is provided with a threaded hole, and the hole wall of the threaded hole is threadedly connected with a sealing ring, and the inner wall of the sealing ring is fixedly connected with a filter mesh plate.
[0012] In the above-mentioned maintenance tool for wind power generation construction, a battery and a non-slip cushion are fixedly connected to the outer wall of the bottom end of the L-shaped bottom plate, and the battery is located on the inner side of the L-shaped cover plate.
[0013] In the above-mentioned maintenance tool for wind power generation construction, the rod walls of the two L-shaped railings are fixedly connected with multiple vertical rods, the bottom ends of the vertical rods are fixedly connected to the upper surface of the L-shaped bottom plate, and the rod walls of the two L-shaped railings are fixedly connected with lifting rings.
[0014] Compared with the existing technology, the advantages of a maintenance tool for wind power generation construction are: By means of the provided lifting mechanism and stabilizing mechanism, when it is necessary to grind the local surface of the tower of the wind power generation facility, firstly, the top of the steel wire rope is fixed to the top of the wind power generation facility, and then the staff wears the safety rope to enter the maintenance space composed of the L-shaped bottom plate, the L-shaped cover plate, two L-shaped railings and a plurality of cross bars, and then the staff controls the lifting mechanism through the operation panel and the PLC controller so that the maintenance tool can be automatically moved to the surface of the tower that needs to be polished, and then the stabilizing mechanism is controlled to adsorb the tower surface to position the maintenance tool, and the moving end of the second electric push rod extends to push the bottom block and the anti-slip rubber pad to contact with the tower surface of the wind power generation facility, and the oblique support of the second electric push rod can improve the stability of the maintenance tool, and avoid the situation where the maintenance tool is greatly shaken on the tower surface of the wind power generation facility due to the influence of high-altitude wind force, and the mechanism enables the maintenance tool to have the function of automatic lifting, and can effectively improve the stability of the maintenance tool in the high-altitude grinding operation on the tower surface of the wind power generation facility, thereby improving the convenience and efficiency of the grinding of the maintenance tool, and also improving the safety of the staff's high-altitude operation.
[0015] By means of the provided grinding disc, adjustment mechanism, drive motor and stabilizing mechanism, after the maintenance tool is positioned on the tower surface of the wind power generation facility, the staff on the L-shaped bottom plate loosens the fastening bolts and adjusts the position of the grinding disc through the adjustment mechanism so that the grinding disc is close to the surface of the tower that needs to be polished, and then starts the drive motor, which drives the grinding disc to rotate to achieve automatic polishing. During the polishing process, the maintenance tool is positioned by the stabilizing mechanism, so that the reverse force generated by the polishing will not cause the maintenance tool to shake, so that the staff on the maintenance tool can stably polish the surface of the tower of the wind power generation facility. The mechanism can avoid the situation where the maintenance tool is unstable due to the reverse force during the tower surface polishing process, and further improve the stability of the maintenance tool operation. At the same time, the staff does not need to laboriously hold the polishing equipment during the polishing process, thereby improving the convenience, efficiency and comfort of the staff in polishing the surface of the tower of the wind power generation facility.
[0016] Through the dust reduction mechanism, dust hood, vacuum pump and three-way reversing solenoid valve, when the grinding disc grinds the surface of the tower of the wind power generation equipment, the vacuum pump draws air through the unpowered three-way reversing solenoid valve, and makes the dust hood in a negative pressure environment, and the fine particles generated by the grinding disc are collected by the negative pressure dust hood, and finally the fine particles are filtered and retained by the dust reduction mechanism, so that the fine particles generated by grinding are prevented from flying to the mouth and nose of the staff, and the fine particles generated by grinding are prevented from falling to the mouth and nose of the staff on the ground. This mechanism enables the maintenance tool to have the function of collecting fine particles for grinding, so that the fine particles are prevented from flying to the mouth and nose of the staff, which can not only improve the comfort of the staff's work, but also improve the efficiency of the maintenance tool in grinding the tower surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a maintenance tool for wind power generation construction provided by the present invention when it is working; Figure 2 yes Figure 1 A partially enlarged structural schematic diagram; Figure 3 It is a structural schematic diagram of a partial cross-section of a maintenance tool for wind power generation construction provided by the present invention; Figure 4 yes Figure 3 A partially enlarged structural diagram of the middle lifting mechanism; Figure 5 It is a schematic structural diagram of a side view of an L-shaped cover plate in a maintenance tool for wind power generation construction provided by the present invention; Figure 6 It is a schematic structural diagram of a side view of a connection cover part of a maintenance tool for wind power generation construction provided by the present invention; Figure 7 It is a structural schematic diagram of an adjustment mechanism in a maintenance tool for wind power generation construction provided by the present invention; Figure 8 It is a structural schematic diagram of a positioning roller part in a maintenance tool for wind power generation construction provided by the present invention; Fig. 9 It is a structural schematic diagram of an L-shaped railing part of a maintenance tool for wind power generation construction provided by the present invention; Fig.10 The present invention is a schematic structural diagram of a dust reduction mechanism in a maintenance tool for wind power generation construction provided by the present invention.
[0018] In the figure: 1 L-shaped bottom plate, 2 L-shaped cover plate, 3 L-shaped railing, 4 cross bar, 5 lifting ring, 6 lifting mechanism, 61 reciprocating screw rod, 62 driving rod, 63 connecting bearing, 64 U-shaped frame, 65 self-locking motor, 66 sprocket, 67 transmission chain, 68 screw nut, 69 moving ring, 610 wire rope, 611 winding wheel, 612 rectangular rope hole, 7 stabilizing mechanism, 71 first electric push rod, 72 fixed cover, 73 sealing ring, 74 light sensor, 75 Y-shaped tube, 76 three-way reversing solenoid valve, 77 conduit, 78 vacuum pump, 79 second electric push rod, 710 bottom block, 711 anti-skid rubber pad, 8 dust suppression mechanism, 81 partition, 82 retaining ring, 83 sponge filter block, 84 sealing ring, 85 filter screen, 9 adjustment mechanism, 91 rotating rod, 92 U-shaped block, 93 card block, 94 sleeve, 95 control rod, 96 handle, 97 fastening bolt, 98 dust cover, 10 rotating bearing, 11 connecting cover, 12 driving motor, 13 connecting rod, 14 grinding disc, 15 rectangular through hole, 16 bearing seat, 17 PLC controller, 18 U-shaped rod, 19 positioning roller, 20 battery, 21 anti-skid soft pad, 22 vertical rod, 23 control panel. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] like Figure 1-Figure 10 As shown, a maintenance tool for wind power generation construction comprises an L-shaped base plate 1, the outer wall of the L-shaped base plate 1 is fixedly connected to an L-shaped cover plate 2, the outer wall of the vertical part of the L-shaped base plate 1 is fixedly connected to a U-shaped rod 18, the rod wall of the U-shaped rod 18 is fixedly sleeved with a positioning roller 19 by installing a bearing, the outer wall of the positioning roller 19 is provided with an arc-shaped groove, the positioning roller 19 can increase the contact area between the maintenance tool and the surface of the tower of the wind power generation facility, and further improve the stability of the maintenance tool, the outer walls of the L-shaped cover plate 2 and the L-shaped base plate 1 are jointly fixedly connected to two L-shaped railings 3, the rod walls of the two L-shaped railings 3 are jointly fixedly connected to a plurality of cross bars 4, the inner wall of the L-shaped cover plate 2 is fixedly connected to a lifting mechanism 6, the lifting mechanism 6 comprises a reciprocating screw rod 61 and a driving rod 62, the outer wall of the L-shaped cover plate 2 is provided with a plurality of connecting through holes for the reciprocating screw rod 61 and the two ends of the driving end, and the hole walls of the connecting through holes are fixedly connected to The outer wall of the L-shaped cover plate 2 is fixedly connected to a U-shaped frame 64, and the outer wall of the U-shaped frame 64 is fixedly connected to a self-locking motor 65. The driving end of the self-locking motor 65 is fixedly connected to the side end of the driving rod 62. The outer walls on the same side of the driving rod 62 and the reciprocating screw rod 61 are fixedly sleeved with a sprocket 66, and the outer walls of the two sprocket wheels 66 are jointly sleeved with a transmission chain 67. The rod wall of the reciprocating screw rod 61 is threadedly sleeved with a screw nut 68, and the outer wall of the screw nut 68 is fixedly connected with a moving ring 69, and the inner wall of the moving ring 69 is movably connected with a steel wire rope 610 for lifting and lowering the maintenance tooling. The rod wall of the driving rod 62 is fixedly sleeved with a winding wheel 611, and the bottom end of the steel wire rope 610 is fixedly connected to the outer wall of the winding wheel 611. A rectangular rope hole 612 is provided at the top of the L-shaped cover plate 2. This mechanism enables the maintenance tooling to have the function of automatic lifting and lowering, which can effectively improve the convenience of using the maintenance tooling.
[0021] The outer wall of the vertical part of the L-shaped bottom plate 1 is fixedly embedded with a stabilizing mechanism 7, which includes two first electric push rods 71 fixedly embedded with the vertical part of the L-shaped bottom plate 1, the moving end of the first electric push rod 71 is fixedly connected with a fixed cover 72, the side end of the fixed cover 72 is fixedly connected with a sealing ring 73, the inner wall of the fixed cover 72 is fixedly connected with a light sensor 74, the connecting pipe heads of the two fixed covers 72 are commonly fixedly connected with a Y-shaped pipe 75, the outlet end of the Y-shaped pipe 75 is fixedly connected with a three-way reversing solenoid valve 76, the other air inlet end of the three-way reversing solenoid valve 76 is fixedly connected with a conduit 77, and the conduit 77 The bottom end is fixedly connected to the outer wall of the dust collecting hood 98, the air inlet end of the three-way reversing solenoid valve 76 passes through the inner wall of the vertical part of the L-shaped bottom plate 1, and is fixedly connected to the vacuum pump 78, the bottom end of the L-shaped bottom plate 1 is tilted and fixedly connected to the second electric push rod 79, the bottom end of the second electric push rod 79 is fixedly connected to the bottom block 710, and the inner wall of the bottom block 710 is fixedly connected to the anti-slip rubber pad 711. This mechanism can effectively improve the stability of the maintenance tooling during high-altitude grinding operations on the surface of the tower of a wind power generation facility, thereby improving the convenience and efficiency of the grinding of the maintenance tooling, and also improving the safety of the staff working at high altitudes.
[0022] The inner wall of the L-shaped cover plate 2 is fixedly connected with a dust reduction mechanism 8, and the dust reduction mechanism 8 includes two partitions 81 fixedly connected to the inner wall of the L-shaped cover plate 2, and the side walls of the two partitions 81 are fixedly connected to the inner wall of the vertical part of the L-shaped bottom plate 1, and the bottom end of the vacuum pump 78 is fixedly connected to the upper surface of one of the partitions 81, and the air outlet end of the vacuum pump 78 passes through the lower surface of the partition 81, and the opposite sides of the two partitions 81 are jointly fixedly connected with a retaining ring 82, and the outer side of the retaining ring 82 is movably connected with a sponge filter block 83, and the outer wall of the L-shaped cover plate 2 is provided with a threaded hole, and the hole wall of the threaded hole is threadedly connected with a sealing ring 84, and the inner wall of the sealing ring 84 is fixedly connected with a filter screen plate 85. This mechanism enables the maintenance tool to have the function of collecting fine particles after grinding, so as to prevent fine particles from flying to the mouth and nose of the staff, which can not only improve the comfort of the staff's operation, but also improve the efficiency of the maintenance tool in grinding the tower surface.
[0023] A rotating bearing 10 is fixedly embedded on the upper surface of the L-shaped cover plate 2, and an adjusting mechanism 9 is fixedly connected to the inner wall of the rotating bearing 10. The adjusting mechanism 9 includes a rotating rod 91 fixedly connected to the inner wall of the rolling bearing, and a U-shaped block 92 is fixedly connected to the top of the rotating rod 91. Circular holes are provided on the inner walls of both ends of the U-shaped block 92, and blocks 93 are movably connected to the hole walls of the circular holes. A sleeve 94 is fixedly connected to the outer walls of the two blocks 93. A control rod 95 is movably connected to the inner wall of the sleeve 94. A handle 96 is fixedly connected to one side end of the control rod 95, and a handle 96 is fixedly connected to the other side end of the control rod 95 and the outer wall of the connecting cover 11. A threaded hole is provided on the outer wall of the sleeve 94, and a fastening bolt 97 is threadedly connected to the hole wall of the threaded hole. The control rod 95 is located at the side end of the connecting cover 11 and is fixedly sleeved with The dust collecting hood 98 can facilitate the multi-angle adjustment of the grinding disc 14 and support the grinding structure, which can improve the comfort of the staff's operation. The side end of the adjusting mechanism 9 is fixedly connected with a connecting hood 11, and the inner wall of the connecting hood 11 is fixedly connected with a driving motor 12. The output of the driving motor 12 is fixedly connected with a connecting rod 13. The side end of the connecting rod 13 is fixedly connected with the grinding disc 14 by screws. The outer wall of the connecting hood 11 is provided with a rectangular through hole 15 that matches the side end of the grinding disc 14. The outer wall of the connecting rod 13 is fixedly sleeved with a bearing seat 16, and the outer wall of the bearing seat 16 is fixedly connected to the inner wall of the connecting hood 11. The inner wall of the vertical part of the L-shaped bottom plate 1 is fixedly connected with a PLC controller 17, and the top of the L-shaped cover plate 2 is fixedly connected with a control panel 23.
[0024] The outer wall of the bottom end of the L-shaped base plate 1 is fixedly connected with a battery 20 and an anti-skid pad 21. The battery 20 is located on the inner side of the L-shaped cover plate 2. The anti-skid pad 21 can improve the comfort of the staff standing on the L-shaped base plate 1. The rod walls of the two L-shaped railings 3 are fixedly connected with multiple vertical rods 22. The bottom ends of the vertical rods 22 are fixedly connected to the upper surface of the L-shaped base plate 1. The rod walls of the two L-shaped railings 3 are fixedly connected with lifting rings 5. The lifting rings 5 can be used to increase the ropes for suspending the maintenance tooling to further ensure the safety of high-altitude operations.
[0025] The self-locking motor 65, the first electric push rod 71, the three-way reversing solenoid valve 76, the vacuum pump 78, the second electric push rod 79 and the drive motor 12 are all electrically connected through the output end of the PLC controller 17, and the light sensor 74 and the control panel 23 are both electrically connected to the input end of the PLC controller 17 through wires. The above-mentioned power-on devices and electrical connections are existing technologies and will not be repeated here.
[0026] The operating principle of the present invention is now described as follows: when it is necessary to grind the local surface of the tower of a wind power generation facility, first, the maintenance tool is transferred to the top of the wind power generation facility through the elevator inside the wind power generation facility, and then the maintenance cover on the top of the wind power generation facility is opened, so that the staff and the maintenance tool can be on the outside of the top of the wind power generation facility, and at the same time, the top of the wire rope 610 is fixed inside the top of the wind power generation facility, and then the staff wears a safety rope to enter the maintenance space composed of the L-shaped bottom plate 1, the L-shaped cover plate 2, two L-shaped railings 3 and multiple cross bars 4, and then the staff controls the self-locking motor 65 driving end to rotate through the control panel 23 and the PLC controller 17, the self-locking motor 65 drives the driving rod 62 to rotate, and the driving rod 62 drives the winding wheel 611 to release the wire rope 610, so that the maintenance tool can move along the wind power generation facility. The surface of the facility tower descends and eventually moves to the surface of the wind power facility tower that needs to be repaired. Then the staff controls the self-locking motor 65 to stop rotating through the control panel 23 and the PLC controller 17. At the same time, the arc groove of the positioning roller 19 also contacts the surface of the tower of the wind power facility, increasing the contact area, and the positioning roller 19 can further improve the stability of the maintenance tool lifting process. In addition, the driving rod 62 drives the winding wheel 611 to rotate during the winding of the wire rope 610, and the reciprocating screw rod 61 is rotated through the transmission chain 67 and the two sprocket wheels 66. The reciprocating screw rod 61 drives the wire rope 610 to swing through the screw nut 68 and the moving ring 69 to avoid the situation where the wire rope 610 is wound at the same position of the winding wheel 611 when winding. This mechanism enables the maintenance tool to have the function of automatic lifting and lowering, thereby improving the convenience of using the maintenance tool. Then the staff controls the second electric push rod 79 and the moving ends of the two first electric push rods 71 to extend through the control panel 23 and the PLC controller 17, and pushes the sealing ring 73 at the side end of the fixed cover 72 to be close to the surface of the tower of the wind power generation facility, so that the interior of the fixed cover 72 is in a dark state. At this time, the light sensor 74 cannot detect the light environment, and the light sensor 74 sends a corresponding electrical signal to the PLC controller 17. The PLC controller 17 controls the air pump 78 and the three-way reversing solenoid valve 76 to be energized according to the electrical signal, wherein the power-on time of the three-way reversing solenoid valve 76 is 30 seconds, and the air pump 78 sucks the air in the Y-shaped tube 75 through the three-way reversing solenoid valve 76, and the Y-shaped tube 75 The air in the two fixed covers 72 is sucked to make the fixed covers 72 in a negative pressure state, and the fixed covers 72 and the sealing ring 73 are tightly attached to the tower surface, so as to achieve the purpose of positioning the maintenance tool. The moving end of the second electric push rod 79 extends to push the bottom block 710 and the anti-skid rubber pad 711 to contact the tower surface of the wind power generation facility. The oblique support of the second electric push rod 79 can improve the stability of the maintenance tool, and avoid the maintenance tool being greatly shaken on the tower surface of the wind power generation facility due to the influence of high-altitude wind. After 30 seconds, the three-way reversing solenoid valve 76 is powered off, and the air guide direction of the three-way reversing solenoid valve 76 is changed, so that the three-way reversing solenoid valve 76 is inhaled through the air inlet end connected to the conduit 77; In addition, in the process of the maintenance tool descending along the surface of the tower of the wind power generation facility, the positioning roller 19 is always in contact with the tower surface, and the arc-shaped groove of the positioning roller 19 can expand the contact area with the tower surface. At the same time, the staff controls the second electric push rod 79 to extend the moving end through the control panel 23, and makes the anti-skid rubber pad 711 contact with the tower surface, so as to provide auxiliary support for the maintenance tool, and try to ensure the stability of the maintenance tool when it descends. If the maintenance tool moves along the tower surface and encounters strong winds, the staff will promptly control the fixed cover 72 and the sealing ring 73 of the stabilizing mechanism 7 through the control panel 23 to be negatively adsorbed on the tower surface, so as to achieve the purpose of stabilizing the maintenance tool and avoid the situation where the maintenance tool continues to shake and causes safety accidents to the staff. This mechanism can effectively improve the stability of the maintenance tool in the high-altitude grinding operation on the tower surface of the wind power generation facility, thereby improving the convenience and efficiency of the grinding of the maintenance tool, and also improving the safety of the staff's high-altitude operation; After the maintenance tool is positioned on the tower surface of the wind power generation facility, the staff on the L-shaped bottom plate 1 loosens the fastening bolts 97, so that the control rod 95 can move freely in the sleeve 94, and controls the control rod 95 to move in the sleeve 94 through the handle 96, and the control rod 95 drives the connecting cover 11 and the grinding disc 14 to approach the surface of the wind power generation facility tower that needs to be polished, and controls the drive motor 12 to start through the control panel 23 and the PLC controller 17. The drive motor 12 drives the grinding disc 14 to rotate through the connecting rod 13, and the rotating grinding disc 14 approaches the surface of the wind power generation facility tower that needs to be polished for grinding, and the grinding disc 14 can be adjusted in angle through the adjustment mechanism 9, wherein the rotation of the rotating rod 91, the up and down deflection of the sleeve 94 and the free extension and retraction of the control rod 95 in the sleeve 94 can realize the multi-angle adjustment capability of the grinding disc 14, ensuring The grinding disc 14 can perform grinding processing efficiently and reliably, and the adjustment mechanism 9 supports the grinding disc 14 and the drive motor 12, so that the staff does not need to laboriously hold the grinding equipment by hand, which saves time and effort. During the grinding process, since the maintenance tool is positioned by the stabilizing mechanism 7, the reverse force generated by grinding will not cause the maintenance tool to shake, so that the staff on the maintenance tool can stably grind the surface of the tower of the wind power generation facility. After the grinding disc 14 is finished grinding, the staff controls the drive motor 12 to stop rotating, and limits the control rod 95 by tightening the fastening bolt 97. This mechanism can avoid the situation where the reverse force during the grinding process of the tower surface causes the maintenance tool to be unstable, and further improve the stability of the maintenance tool operation. At the same time, during the grinding process, the staff does not need to laboriously hold the grinding equipment by hand, which improves the convenience, efficiency and comfort of the staff in grinding the surface of the tower of the wind power generation facility. When the grinding disc 14 grinds the surface of the tower of the wind power generation equipment, at this time, the air pump 78 sucks the air in the conduit 77 through the unpowered three-way reversing solenoid valve 76, and the conduit 77 sucks the air inside the dust hood 98, and makes the dust hood 98 in a negative pressure environment, and the fine particles generated by the grinding of the grinding disc 14 are collected by the negative pressure dust hood 98, and the fine particles are finally transported to the position between the two partitions 81 by the conduit 77, the three-way reversing solenoid valve 76 and the air pump 78 along with the air, and then the air passes through the sponge The filter block 83 and the filter screen plate 85 are discharged, while the fine particles are retained by the sponge filter block 83 and the filter screen plate 85, which prevents the fine particles generated by grinding from flying to the mouth and nose of the staff, and also prevents the fine particles generated by grinding from falling to the mouth and nose of the ground staff. This mechanism enables the maintenance tool to have the function of collecting fine particles from grinding, and prevents fine particles from flying to the mouth and nose of the staff, which not only improves the comfort of the staff's work, but also improves the efficiency of the maintenance tool in grinding the tower surface.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A maintenance tool for wind power generation construction, comprising an L-shaped bottom plate (1), characterized in that: The outer wall of the L-shaped bottom plate (1) is fixedly connected to an L-shaped cover plate (2); the L-shaped cover plate (2) and the outer wall of the L-shaped bottom plate (1) are jointly fixedly connected to two L-shaped railings (3); the rod walls of the two L-shaped railings (3) are jointly fixedly connected to a plurality of cross bars (4); and the inner wall of the L-shaped cover plate (2) is fixedly connected to a lifting mechanism (6); A stabilizing mechanism (7) is fixedly embedded in the outer wall of the vertical portion of the L-shaped bottom plate (1); The inner wall of the L-shaped cover plate (2) is fixedly connected with a dust reduction mechanism (8); A rotary bearing (10) is fixedly embedded on the upper surface of the L-shaped cover plate (2); an adjusting mechanism (9) is fixedly connected to the inner wall of the rotary bearing (10); a connecting cover (11) is fixedly connected to the side end of the adjusting mechanism (9); a driving motor (12) is fixedly connected to the inner wall of the connecting cover (11); a connecting rod (13) is fixedly connected to the output of the driving motor (12); a side end of the connecting rod (13) is fixedly connected to a grinding disc (14) by means of screws; a rectangular through hole (15) matching the side end of the grinding disc (14) is formed on the outer wall of the connecting cover (11); a bearing seat (16) is fixedly sleeved on the outer wall of the connecting rod (13); the outer wall of the bearing seat (16) is fixedly connected to the inner wall of the connecting cover (11); a PLC controller (17) is fixedly connected to the inner wall of the vertical portion of the L-shaped bottom plate (1); and a control panel (23) is fixedly connected to the top end of the L-shaped cover plate (2).
2. A maintenance tool for wind power generation construction according to claim 1, characterized in that: The lifting mechanism (6) comprises a reciprocating screw rod (61) and a driving rod (62); the outer wall of the L-shaped cover plate (2) is provided with a plurality of connecting through holes for connecting the reciprocating screw rod (61) and two ends of the driving end, and the hole walls of the connecting through holes are fixedly connected to connecting bearings (63); the outer wall of the L-shaped cover plate (2) is fixedly connected to a U-shaped frame (64); the outer wall of the U-shaped frame (64) is fixedly connected to a self-locking motor (65); the driving end of the self-locking motor (65) is fixedly connected to the side end of the driving rod (62); and the outer walls on the same side of the driving rod (62) and the reciprocating screw rod (61) are both fixedly sleeved with a chain The outer walls of the two sprocket wheels (66) are jointly sleeved with a transmission chain (67); the rod wall of the reciprocating screw rod (61) is threadedly sleeved with a screw nut (68); the outer wall of the screw nut (68) is fixedly connected with a moving ring (69); the inner wall of the moving ring (69) is movably connected with a steel wire rope (610) for lifting and lowering maintenance tooling; the rod wall of the driving rod (62) is fixedly sleeved with a winding wheel (611); the bottom end of the steel wire rope (610) is fixedly connected to the outer wall of the winding wheel (611); and the top end of the L-shaped cover plate (2) is provided with a rectangular rope hole (612).
3. A maintenance tool for wind power generation construction according to claim 1, characterized in that: The adjustment mechanism (9) comprises a rotating rod (91) fixedly connected to the inner wall of the rolling bearing, the top end of the rotating rod (91) being fixedly connected to a U-shaped block (92), the inner walls of both ends of the U-shaped block (92) being provided with circular holes, and the hole walls of the circular holes being movably connected to a clamping block (93), the outer walls of the two clamping blocks (93) being fixedly connected to a sleeve (94), the inner wall of the sleeve (94) being movably connected to a control rod (95), one side end of the control rod (95) being fixedly connected to a handle (96), the other side end of the control rod (95) being fixedly connected to the outer wall of the connecting cover (11), the outer wall of the sleeve (94) being provided with a threaded hole, and the hole wall of the threaded hole being threadedly connected to a fastening bolt (97), and the side end of the control rod (95) located on the connecting cover (11) being fixedly sleeved with a dust collecting cover (98).
4. A maintenance tool for wind power generation construction according to claim 3, characterized in that: The stabilizing mechanism (7) comprises two first electric push rods (71) fixedly embedded in the vertical portion of the L-shaped bottom plate (1); the movable end of the first electric push rod (71) is fixedly connected to a fixed cover (72); the side end of the fixed cover (72) is fixedly connected to a sealing ring (73); the inner wall of the fixed cover (72) is fixedly connected to a light sensor (74); the connecting pipe heads of the two fixed covers (72) are fixedly connected to a Y-shaped pipe (75); the outlet end of the Y-shaped pipe (75) is fixedly connected to a three-way reversing solenoid valve (76); the three-way reversing solenoid valve (76) is fixedly connected to the air outlet end of the Y-shaped pipe (75); A conduit (77) is fixedly connected to the other air inlet end of the solenoid valve (76); the bottom end of the conduit (77) is fixedly connected to the outer wall of the dust collecting hood (98); the air inlet end of the three-way reversing solenoid valve (76) passes through the inner wall of the vertical portion of the L-shaped bottom plate (1) and is fixedly connected to an air pump (78); a second electric push rod (79) is fixedly connected to the bottom end of the L-shaped bottom plate (1) at an angle; the bottom end of the second electric push rod (79) is fixedly connected to a bottom block (710); and the inner wall of the bottom block (710) is fixedly connected to a non-slip rubber pad (711).
5. A maintenance tool for wind power generation construction according to claim 4, characterized in that: The outer wall of the vertical portion of the L-shaped bottom plate (1) is fixedly connected to a U-shaped rod (18), the rod wall of the U-shaped rod (18) is fixedly sleeved with a positioning roller (19) via a bearing, and the outer wall of the positioning roller (19) is provided with an arc-shaped groove.
6. A maintenance tool for wind power generation construction according to claim 4, characterized in that: The dust reduction mechanism (8) comprises two partitions (81) fixedly connected to the inner wall of the L-shaped cover plate (2), the side walls of the two partitions (81) are fixedly connected to the inner wall of the vertical portion of the L-shaped bottom plate (1), the bottom end of the air pump (78) is fixedly connected to the upper surface of one of the partitions (81), the air outlet end of the air pump (78) passes through the lower surface of the partition (81), the two partitions (81) are fixedly connected to a retaining ring (82) on opposite sides, the outer side of the retaining ring (82) is movably connected to a sponge filter block (83), the outer wall of the L-shaped cover plate (2) is provided with a threaded hole, and the hole wall of the threaded hole is threadedly connected to a sealing ring (84), and the inner wall of the sealing ring (84) is fixedly connected to a filter screen plate (85).
7. A maintenance tool for wind power generation construction according to claim 1, characterized in that: A storage battery (20) and an anti-skid cushion (21) are fixedly connected to the outer wall of the bottom end of the L-shaped bottom plate (1); the storage battery (20) is located on the inner side of the L-shaped cover plate (2).
8. The maintenance tool for wind power generation construction according to claim 1, characterized in that: The rod walls of the two L-shaped railings (3) are fixedly connected to a plurality of vertical rods (22), the bottom ends of the vertical rods (22) are fixedly connected to the upper surface of the L-shaped bottom plate (1), and the rod walls of the two L-shaped railings (3) are fixedly connected to hanging rings (5).
Citation Information
Patent Citations
Maintenance tool for wind power generation construction
CN213673429U