Pressing mechanism, high-speed cotton pasting machine and high-speed cotton pasting method
By designing a retractable pressing block and a pressing mechanism that avoids gaps, the problem that the pressing mechanism in the prior art is difficult to adapt to foam prefabricated blocks of different specifications is solved, and efficient fixing and grasping of foam prefabricated blocks is achieved, and the accuracy and efficiency of automated operations are improved.
Patent Information
- Application Number
- CN202510074675.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-03-14
AI Technical Summary
The existing pressing mechanism has a fixed size and is difficult to apply to foam prefabricated blocks of different specifications and sizes, resulting in problems with pasting accuracy in automated operations.
A pressing mechanism including the first and second pressing blocks is designed. Through the design of retractable pressing blocks and avoiding gaps, it can adapt to foam prefabricated blocks of different specifications, and press and fix the non-target foam prefabricated blocks during grabbing to prevent them from moving.
It realizes efficient fixing and grabbing of foam prefabricated blocks of different specifications, improves the accuracy and efficiency of automated operations, and avoids pulling and position changes of adjacent foam prefabricated blocks.
Smart Images

Figure CN119610270A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of knife plate molds, and in particular to a material pressing mechanism, a high-speed cotton pasting machine including the material pressing mechanism, and a high-speed cotton pasting method implemented by the high-speed cotton pasting machine. Background Art
[0002] The flat die cutter is a very commonly used tool in the packaging industry. A blade is provided on the flat die cutter, and the blade is used to cut or indent the packaging material to meet the needs of use.
[0003] Usually, elastic materials are provided on the cutting plates on both sides of the blade of the blade. The elastic materials are foams. The elastic materials are attached to the cutting plates and are located on both sides of the blade, so that the blade is covered in the elastic materials. Only when the elastic materials are compressed during cutting, the blade is exposed. This arrangement can protect the blade and minimize the damage caused by the blade being hit during non-working hours. Secondly, after the blade cuts the packaging material, the compressed elastic materials are reset to lift the packaging material, so that the packaging material is separated from the blade.
[0004] Since a whole piece of foam needs to be cut into foam prefabricated blocks of appropriate sizes according to the required size, the bottom of the foam prefabricated block also needs to be sticky to facilitate sticking the foam prefabricated block to the flat die.
[0005] In the prior art, since adjacent foam prefabricated blocks may be partially connected, and the oil paper at the bottom of adjacent foam prefabricated blocks may be integrally or partially connected, when a foam prefabricated block is grabbed by the device, other connected foam prefabricated blocks may be moved, thereby changing the positions of other foam prefabricated blocks. When the device is operated automatically, the next process may have problems with the pasting accuracy. In response to this problem, the applicant has developed a material pressing mechanism, but in actual application, it is found that the existing material pressing mechanism has a fixed size and is difficult to apply to foam prefabricated blocks of different sizes.
[0006] A material pressing mechanism that can be applied to different sizes, a high-speed cotton sticking machine including the material pressing mechanism, and a high-speed cotton sticking method have become a demand. Summary of the invention
[0007] In view of at least one of the above technical problems, the present application provides a material pressing mechanism.
[0008] The present application also provides a high-speed cotton sticking machine including the material pressing mechanism and a high-speed cotton sticking method implemented by the high-speed cotton sticking machine.
[0009] The embodiment of the first aspect of the present application provides a material pressing mechanism, which includes:
[0010] A first pressing cylinder, the output shaft of which is connected to a pressing bracket;
[0011] A first pressing block, which is used to press and fix the foam prefabricated block, the first pressing block is fixed on the pressing bracket, and a first avoidance gap is provided at the front end of the first pressing block;
[0012] The first pressing cylinder is perpendicular to the first pressing block.
[0013] As a further improvement of the present invention, it also includes a second pressing block, the bottom surface of the first pressing block is provided with a groove, the second pressing block can be telescopically arranged in the groove, and the front end of the second pressing block is provided with a second avoidance gap.
[0014] As a further improvement of the present invention, a first pressing slide rail and a second pressing slide rail are provided on the upper surface of the first pressing block, a first pressing slider is provided on the first pressing slide rail, and a second pressing slider is provided on the second pressing slide rail. The second pressing slider is fixedly connected to the second pressing block, and the first pressing slider and the second pressing slider are fixedly connected.
[0015] As a further improvement of the present invention, one end of the first pressing sliding block is connected to a first pressing reset tension spring, and the other end of the first pressing reset tension spring is fixed to the first pressing block.
[0016] As a further improvement of the present invention, a second pressing cylinder is fixed on the pressing support or the first pressing block, and the output shaft of the second pressing cylinder is connected to the second pressing block.
[0017] As a further improvement of the present invention, the bottom surfaces of the first pressing block and the second pressing block are flat;
[0018] The opening of the first avoidance gap is larger than the opening of the second avoidance gap.
[0019] As a further improvement of the present invention, the size and shape of the foam prefabricated block are set according to production needs, the production method of the foam prefabricated block is selected according to production needs, and the foam prefabricated block is arranged as required and placed on the foam prefabricated block placement station of the high-speed foam laminating machine.
[0020] A high-speed cotton pasting machine, comprising:
[0021] A work surface, on which a foam prefabricated block placement station and a flat die placement station are provided;
[0022] An X / Y axis feeding mechanism, the X / Y axis feeding mechanism is arranged above the worktable;
[0023] A Z-axis feeding mechanism, the Z-axis feeding mechanism is arranged on the X / Y-axis feeding mechanism;
[0024] A gripper tool head, which is arranged on the Z-axis feeding mechanism and is used to grab the foam prefabricated block from the foam prefabricated block placement station to the flat plate die placement station;
[0025] The material pressing mechanism according to any one of claims 1 to 7 is arranged on the Z-axis feeding mechanism, and is used to press and fix the non-target foam preformed block adjacent to the target foam preformed block, and cooperate with the gripper tool head to grab the target foam preformed block.
[0026] A high-speed cotton sticking method, comprising the following steps:
[0027] Place the flat plate die on the flat plate die placement station;
[0028] Placing the foam prefabricated blocks at the foam prefabricated block placement station, wherein the foam prefabricated blocks are separated from each other or partially connected, and the oil paper pasted on the bottom thereof is integrated;
[0029] When grabbing a larger-sized foam prefabricated block, the first pressing block descends and presses the non-target foam prefabricated block adjacent to the fixed target foam prefabricated block, and the target foam prefabricated block is in the first avoidance gap;
[0030] The gripper tool head moves downward and is inserted into the target foam preform block;
[0031] The gripper tool head moves laterally so that the target foam preform block is separated from the oil paper;
[0032] The gripper tool head moves upward to take the target foam prefabricated block away from the foam prefabricated block placement station and place it on a corresponding position of the flat plate die.
[0033] As a further improvement of the present invention, it also includes the following steps:
[0034] When grabbing a smaller-sized foam prefabricated block, the first pressing block descends, and the second pressing block extends from the first pressing block, and the second pressing block presses and fixes the non-target foam prefabricated block adjacent to the target foam prefabricated block, and the target foam prefabricated block is in the second avoidance gap;
[0035] The gripper tool head moves downward and is inserted into the target foam preform block;
[0036] The gripper tool head moves laterally so that the target foam preform block is separated from the oil paper;
[0037] The gripper tool head moves upward to take the target foam prefabricated block away from the foam prefabricated block placement station and place it on a corresponding position of the flat plate die.
[0038] The embodiments of the present application have the following technical effects: the present invention is reasonably and cleverly designed, and can select a pressing block for foam preformed blocks of different specifications, so that the pressing block presses and fixes the non-target foam preformed blocks each time, and only grabs the target foam preformed blocks each time, and will not pull the adjacent non-target foam preformed blocks, which has high efficiency and a high degree of automation.
[0039] The present invention is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0041] Figure 1 It is a three-dimensional structural schematic diagram of the material pressing mechanism in the present invention;
[0042] Figure 2 It is a bottom view of the material pressing mechanism in the present invention;
[0043] Figure 3 It is a three-dimensional structural schematic diagram of the material pressing mechanism in the present invention from another angle;
[0044] Figure 4 It is a top view of the material pressing mechanism in the present invention.
[0045] Figure 5 It is a structural schematic diagram of the high-speed cotton pasting machine in the present invention;
[0046] Figure 6 It is a structural schematic diagram of the material pressing mechanism and the gripper tool head in the present invention;
[0047] Figure 7 It is a structural schematic diagram of a foam prefabricated block. DETAILED DESCRIPTION
[0048] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0049] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0050] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0051] In the embodiments of the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to the specific circumstances.
[0052] The size and shape of the foam prefabricated block are set according to production needs, the production method of the foam prefabricated block is selected according to production needs, and the foam prefabricated block is arranged and placed on the foam prefabricated block placement station of the high-speed foam laminating machine in a required manner.
[0053] In the present invention, the size and shape of the foam prefabricated block are not limited, and can be any size and shape that meets the use requirements. The production method and arrangement and placement of the foam prefabricated block are not limited, and it can be produced in any way, and it can also be arranged and placed on the foam prefabricated block placement station of the high-speed foam laminating machine as required.
[0054] like Figures 1 to 6 As shown, an embodiment of the present application provides a material pressing mechanism, and the material pressing mechanism 57 includes:
[0055] A first pressing cylinder 571, the output shaft of which is connected to a pressing bracket 572;
[0056] A first pressing block 573, the first pressing block 573 is fixed on the pressing bracket 572, and a first avoidance notch 574 is provided at the front end of the first pressing block 573;
[0057] When the first pressing block 573 is used to press and fix the foam preformed block, the target foam preformed block to be grasped is located in the first avoidance gap 574, and the non-target foam preformed blocks adjacent to the target foam preformed block are all pressed and fixed, and there is no foam preformed block in the remaining direction. Therefore, no matter whether the gripper tool head 56 moves laterally or directly upward, the non-target foam preformed blocks will not shift, and only the target foam preformed block will be grasped.
[0058] A second pressing block 575, wherein a groove 576 is provided on the bottom surface of the first pressing block 573, and the second pressing block is telescopically arranged in the groove 576, and a second avoidance notch 577 is provided at the front end of the second pressing block 575;
[0059] When the second pressing block 575 is used to press and fix the foam prefabricated block, the size of the foam prefabricated block is relatively small at this time, and the pressing effect is not good using the first pressing block 573. The target foam prefabricated block to be grasped is located in the second avoidance gap 577, and the non-target foam prefabricated blocks adjacent to the target foam prefabricated block are all pressed and fixed, and there is no foam prefabricated block in the remaining direction, so that no matter whether the gripper tool head 56 moves horizontally or directly upward, the non-target foam prefabricated block will not be displaced.
[0060] The second pressing cylinder 578 is fixed on the pressing support 572 or the first pressing block 573 , and the output shaft of the second pressing cylinder 578 is connected to the second pressing block 575 .
[0061] The upper surface of the first pressing block 573 is provided with a first pressing slide rail and a second pressing slide rail 582. The first pressing slide rail is provided with a first pressing slider 583. The second pressing slider 582 is provided with a second pressing slider 584. The second pressing slider 584 is fixedly connected to the second pressing block 575. The first pressing slider 583 and the second pressing slider 584 are fixedly connected. One end of the first pressing slider 583 is connected to a first pressing reset tension spring 579, and the other end of the first pressing reset tension spring 579 is fixed to the first pressing block 573.
[0062] The adjacent foam preformed blocks and oil papers are completely separated or partially connected. When the gripper tool head 56 grabs the foam preformed block from the foam preformed block placement station 51, the pressing mechanism 57 presses and fixes the non-target foam preformed block. After the gripper tool head 56 is inserted into the target foam preformed block, it is shaken laterally to separate it from other foam preformed blocks. The gripper tool head 56 then moves to take the target foam preformed block away.
[0063] The first pressing cylinder 571 is perpendicular to the first pressing block 573 .
[0064] The bottom surfaces of the first pressing block 573 and the second pressing block 575 are flush with each other.
[0065] The opening of the first avoidance gap 574 is larger than the opening of the second avoidance gap 577. The first pressing block 573 is used to press and fix the foam prefabricated block with a relatively large size, and the second pressing block 575 is used to press and fix the foam prefabricated block with a relatively small size. The target foam prefabricated block is located in the opening of the first avoidance gap 574 or the second avoidance gap 577, and the non-target foam prefabricated block is pressed and fixed by the first pressing block 573 and / or the second pressing block 575.
[0066] like Figure 5 , Figure 6 As shown, a high-speed cotton pasting machine comprises:
[0067] A work surface 1, on which a foam prefabricated block placement station 11 and a flat die placement station 12 are provided;
[0068] An X / Y axis feeding mechanism 13, the X / Y axis feeding mechanism 13 is disposed above the work surface 1;
[0069] A Z-axis feeding mechanism 14, the Z-axis feeding mechanism 14 is disposed on the X / Y-axis feeding mechanism 13;
[0070] The gripper tool head 15 is arranged on the Z-axis feeding mechanism 14, and is used to grab the foam preformed block from the foam preformed block placement station 11 to the flat die placement station 12; the gripper tool head 15 is provided with a hook needle, which is inserted into the foam preformed block for grabbing.
[0071] The material pressing mechanism 16 is disposed on the Z-axis feeding mechanism 14 and is used to press and fix the non-target foam prefabricated block adjacent to the target foam prefabricated block, and cooperate with the gripper tool head 15 to grab the target foam prefabricated block.
[0072] A high-speed cotton sticking method, comprising the following steps:
[0073] Placing the flat plate die on the flat plate die placement station 12;
[0074] Place the foam prefabricated blocks in the foam prefabricated block placement station 11, wherein the foam prefabricated blocks are separated from each other or partially connected, and the oil paper pasted on the bottom is integrated;
[0075] When grabbing a larger foam prefabricated block, the first pressing block 573 descends and presses the non-target foam prefabricated block adjacent to the target foam prefabricated block, and the target foam prefabricated block is in the first avoidance gap 574;
[0076] The gripper tool head 15 moves downward and is inserted into the target foam prefabricated block;
[0077] The gripper tool head 15 moves laterally so that the target foam prefabricated block is separated from the oil paper;
[0078] The gripper tool head 15 moves upward to take the target foam prefabricated block away from the foam prefabricated block placement station 11 and place it on the corresponding position of the flat plate die.
[0079] like Figure 7 As shown, a glue layer 22 is provided at the bottom of the foam prefabricated block 21 , and a plurality of foam prefabricated blocks 21 are pasted on a whole piece of oil paper 23 .
[0080] As a further improvement of the present invention, it also includes the following steps:
[0081] When grabbing a foam prefabricated block of a smaller size, the first pressing block 573 descends, and the second pressing block 575 extends from the first pressing block 573. The second pressing block 575 presses and fixes the non-target foam prefabricated block adjacent to the target foam prefabricated block, and the target foam prefabricated block is in the second avoidance gap 577.
[0082] The gripper tool head 15 moves downward and is inserted into the target foam prefabricated block;
[0083] The gripper tool head 15 moves laterally so that the target foam prefabricated block is separated from the oil paper;
[0084] The gripper tool head 15 moves upward to take the target foam prefabricated block away from the foam prefabricated block placement station 11 and place it on the corresponding position of the flat plate die.
[0085] The design of the present invention is reasonable and ingenious, and a pressing block can be selected according to foam prefabricated blocks of different specifications, so that the pressing block presses and fixes non-target foam prefabricated blocks each time, and only grabs the target foam prefabricated block each time, and will not pull adjacent non-target foam prefabricated blocks, with high efficiency and high degree of automation.
[0086] The above is only a preferred embodiment of the present application and does not constitute any formal limitation to the present application. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present application by using the above disclosed methods and technical contents without departing from the scope of the technical solution of the present application, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the present application without departing from the content of the technical solution of the present application should be included in the protection scope of the present application.
Claims
1. A material pressing mechanism, characterized in that: It includes: A first pressing cylinder, the output shaft of which is connected to a pressing bracket; A first pressing block, which is used to press and fix the foam prefabricated block, the first pressing block is fixed on the pressing bracket, and a first avoidance gap is provided at the front end of the first pressing block; The first pressing cylinder is perpendicular to the first pressing block.
2. The material pressing mechanism according to claim 1, characterized in that: It also includes a second pressing block. The bottom surface of the first pressing block is provided with a groove. The second pressing block is telescopically arranged in the groove. The front end of the second pressing block is provided with a second avoidance gap.
3. The material pressing mechanism according to claim 2, characterized in that: A first pressing slide rail and a second pressing slide rail are provided on the upper surface of the first pressing block, a first pressing slider is provided on the first pressing slide rail, and a second pressing slider is provided on the second pressing slide rail. The second pressing slider is fixedly connected to the second pressing block, and the first pressing slider and the second pressing slider are fixedly connected.
4. The material pressing mechanism according to claim 3, characterized in that: One end of the first pressing sliding block is connected to a first pressing resetting tension spring, and the other end of the first pressing resetting tension spring is fixed to the first pressing block.
5. The material pressing mechanism according to claim 4, characterized in that: The second pressing cylinder is fixed on the pressing support or the first pressing block, and the output shaft of the second pressing cylinder is connected to the second pressing block.
6. The material pressing mechanism according to claim 2, characterized in that: The bottom surfaces of the first pressing block and the second pressing block are flat; The opening of the first avoidance gap is larger than the opening of the second avoidance gap.
7. The material pressing mechanism according to claim 1, characterized in that: The size and shape of the foam prefabricated block are set according to production needs, the production method of the foam prefabricated block is selected according to production needs, and the foam prefabricated block is arranged and placed on the foam prefabricated block placement station of the high-speed foam laminating machine in a required manner.
8. A high-speed cotton pasting machine, characterized in that: It includes: A work surface, on which a foam prefabricated block placement station and a flat die placement station are provided; An X / Y axis feeding mechanism, the X / Y axis feeding mechanism is arranged above the worktable; A Z-axis feeding mechanism, the Z-axis feeding mechanism is arranged on the X / Y-axis feeding mechanism; A gripper tool head, which is arranged on the Z-axis feeding mechanism and is used to grab the foam prefabricated block from the foam prefabricated block placement station to the flat plate die placement station; The material pressing mechanism according to any one of claims 1 to 7 is arranged on the Z-axis feeding mechanism, and is used to press and fix the non-target foam preformed block adjacent to the target foam preformed block, and cooperate with the gripper tool head to grab the target foam preformed block.
9. A high-speed cotton applicator method implemented by the high-speed cotton applicator according to claim 8, characterized in that: It includes the following steps: Place the flat plate die on the flat plate die placement station; Placing the foam prefabricated blocks at the foam prefabricated block placement station, wherein the foam prefabricated blocks are separated from each other or partially connected, and the oil paper pasted on the bottom thereof is integrated; When grabbing a larger-sized foam prefabricated block, the first pressing block descends and presses the non-target foam prefabricated block adjacent to the fixed target foam prefabricated block, and the target foam prefabricated block is in the first avoidance gap; The gripper tool head moves downward and is inserted into the target foam preform block; The gripper tool head moves laterally so that the target foam preform block is separated from the oil paper; The gripper tool head moves upward to take the target foam prefabricated block away from the foam prefabricated block placement station and place it on a corresponding position of the flat plate die.
10. The high-speed cotton sticking method implemented by the high-speed cotton sticking machine according to claim 9, characterized in that: It also includes the following steps: When grabbing a smaller-sized foam prefabricated block, the first pressing block descends, and the second pressing block extends from the first pressing block, and the second pressing block presses and fixes the non-target foam prefabricated block adjacent to the target foam prefabricated block, and the target foam prefabricated block is in the second avoidance gap; The gripper tool head moves downward and is inserted into the target foam preform block; The gripper tool head moves laterally so that the target foam preform block is separated from the oil paper; The gripper tool head moves upward to take the target foam prefabricated block away from the foam prefabricated block placement station and place it on a corresponding position of the flat plate die.
Citation Information
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