Plastic film, plastic film processing equipment and processing method

By designing plastic film processing equipment with multiple rollers and using step-shaped rollers for multiple rolling, the problem that traditional equipment cannot fully roll plastics is solved, and efficient plastic film production is achieved.

CN119610518APending Publication Date: 2025-03-14张达一
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Patent Information

Application Number
CN202411822951.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

Traditional plastic film processing equipment only has one roller, and it is impossible to fully calender the plastic into a thin film at one time.

Method used

A plastic film processing equipment including multiple rollers is designed. Through the sliding connection of the door-shaped plate and the vertical strip, the rollers are arranged in a step-like manner to realize multiple rolling.

Benefits of technology

By calendering multiple rollers, the plastic can be fully calendered into a film at one time, improving processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of plastic films, in particular to a plastic film and a plastic film processing device and method. Plastic film processing equipment comprises a door-shaped plate, the front end and the rear end of the door-shaped plate are vertically and slidably connected with a plurality of vertical strips from left to right, a rolling wheel is rotationally connected between the lower ends of every two vertical strips which are opposite in the front-back direction, the lengths of the vertical strips are gradually increased from left to right, and the rolling wheels are arranged in a step shape with the left higher than the right. The plastic film processing equipment is used for processing a plastic film and comprises the following steps that S1, a flat plate is heated, and plastic is placed on the flat plate to be heated; s2, pressing a plurality of step-shaped rollers on the plastic, and calendering the plastic into a film through the plurality of rollers; s3, trimming the front edge and the rear edge of the plastic film; and S4, after the plastic film is solidified, the plastic film is jacked up through the multiple soft strips, so that the plastic film is separated from the flat plate.
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Description

Technical Field

[0001] The present invention relates to the field of plastic films, and more particularly to a plastic film, a plastic film processing device and a processing method. Background Art

[0002] Plastic film processing equipment is mainly used to produce various types of plastic films, such as polyethylene, polypropylene, polyvinyl chloride, etc. These equipment can be used to manufacture food packaging, industrial packaging, agricultural films, and other plastic film products. Plastic film processing is an important industrial process that involves converting plastic raw materials into films, which are widely used in packaging, agriculture, construction, and other fields. Calenders can roll molten plastic sheets into films, but traditional calenders only have one roller and cannot fully roll the plastic into films at one time. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a plastic film, a plastic film processing device and a processing method, which have the beneficial effects of being able to calender plastic into a film through multiple rollers, and being able to fully calender the plastic into a film at one time.

[0004] A plastic film processing device comprises a door-shaped plate, wherein the front and rear ends of the door-shaped plate are vertically slidably connected with a plurality of vertical bars from left to right, a roller is rotatably connected between the lower ends of two front and rear opposite vertical bars, the plurality of vertical bars gradually increase in length from left to right, and the plurality of rollers are arranged in a stepped shape with the left side higher and the right side lower.

[0005] A stop pin is fixed on the upper part of each vertical bar, a convex plate is fixed on the lower part of each vertical bar, an elastic rod is fixed on the upper side of each convex plate, and the upper end of each elastic rod is fixed on the lower side of the door-shaped plate.

[0006] A plastic film processing device is used to process a plastic film processing method, comprising the following steps:

[0007] S1: Heat the flat plate and place the plastic on the flat plate for heating;

[0008] S2: Multiple rollers in a stepped shape are pressed over the plastic, and the plastic is calendered into a film by the multiple rollers;

[0009] S3: trimming the front and rear edges of the plastic film;

[0010] S4: Wait for the plastic film to solidify, and lift the plastic film through a plurality of soft strips to separate the plastic film from the flat plate.

[0011] A plastic film processing device processes a plastic film, wherein the processed plastic film is a polyethylene plastic film. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0013] Figure 1 A schematic diagram of the structure of a plastic film processing equipment Figure 1 ;

[0014] Figure 2 A schematic diagram of the structure of a plastic film processing equipment Figure 2 ;

[0015] Figure 3 A schematic diagram of the structure of a plastic film processing equipment Figure 3 ;

[0016] Figure 4 A schematic diagram of the structure of a plastic film processing equipment Figure 4 ;

[0017] Figure 5 The structure of the door plate Figure 1 ;

[0018] Figure 6 The structure of the door plate Figure 2 ;

[0019] Figure 7 The structure of the plate Figure 1 ;

[0020] Figure 8 The structure of the plate Figure 2 ;

[0021] Fig. 9 is a schematic diagram of the structure of the base;

[0022] Fig.10 It is a schematic diagram of the structure of the push-pull rod.

[0023] In the figure: door-shaped plate 101; stop pin 102; elastic rod 103; vertical bar 104; convex plate 105; roller 106;

[0024] Flat plate 201; strip groove 202; baffle 203; fastening screw 204; fixing seat 205; sliding rod 206; side rod 207; soft strip 208; convex piece 209; support rod 210; electric heating plate 211; telescopic rod 212;

[0025] Base 301; track 302; stand 303; telescopic rod 2 304; slot rod 305; cross bar 306; motor 307; screw rod 308; lifting seat 309; telescopic rod 310;

[0026] Push-pull rod 401 ; rubber sleeve 402 ; handle 403 ; convex frame 404 ; cutter 405 ; bar 406 ; blocking piece 407 . DETAILED DESCRIPTION

[0027] like Figure 5-6 As shown, this example can achieve the effect of fully calendering the plastic into a film at one time.

[0028] Since the plastic film processing equipment includes a gate-shaped plate 101, the front and rear ends of the gate-shaped plate 101 are vertically slidably connected with multiple vertical bars 104 from left to right, and a roller 106 is rotatably connected between the lower ends of the two front and rear opposite vertical bars 104, and the multiple vertical bars 104 gradually increase in length from left to right, and the multiple rollers 106 are arranged in a stepped shape with the left higher and the right lower, driving the gate-shaped plate 101 to move downward and then to the right. At this time, the first roller 106 at the right end is pressed on the molten plastic, and then the second roller 106 is pressed on the molten plastic and moves to the right, so that the multiple rollers 106 are pressed on the molten plastic and move to the right in turn, and the plastic is calendered multiple times by multiple rollers 106, so that the plastic can be fully calendered into a film at one time.

[0029] like Figure 5-6 As shown, this example can achieve the effect of rolling the plastic into a plastic film by a plurality of rollers 106 .

[0030] Since each of the vertical bars 104 is plugged with a stop pin 102 at the top, each of the vertical bars 104 is welded with a convex plate 105 at the bottom, each of the convex plates 105 is welded with an elastic rod 103 at the top, and each of the elastic rods 103 is welded to the bottom of the door-shaped plate 101, the elastic rod 103 gives the corresponding vertical bar 104 a downward sliding force, so that the multiple vertical bars 104 always have downward elastic force, and then the multiple rollers 106 can press on the plastic through elastic force, and then the plastic is rolled into a plastic film by the multiple rollers 106. The stop pin 102 can prevent the vertical bar 104 from detaching from the door-shaped plate 101.

[0031] like Figure 5-8 As shown, this example can achieve the effect of the electric heating plate 211 heating the flat plate 201 .

[0032] Since a flat plate 201 is arranged below the multiple rollers 106, support rods 210 are welded at the four corners of the lower side of the flat plate 201, and an electric heating plate 211 is arranged on the lower side of the flat plate 201, the four support rods 210 support the flat plate 201, and the flat plate 201 is used to place plastic. The multiple rollers 106 press on the plastic on the flat plate 201 to calender the plastic. The electric heating plate 211 heats the flat plate 201, so that the plastic on the flat plate 201 will not solidify too quickly, which facilitates the calendering of the plastic.

[0033] like Figure 7-8 As shown, this example can achieve the effect of limiting the width of the plastic after calendering.

[0034] Since two front and rear baffles 203 are arranged on the upper side of the flat plate 201, slide bars 206 are welded on the left and right ends of each baffle 203, and fixed seats 205 are welded at the four corners of the flat plate 201. Multiple slide bars 206 are respectively slidably connected to multiple fixed seats 205, and each fixed seat 205 is threadedly connected with a fastening screw 204, which is pressed on the corresponding slide bar 206. The slide bar 206 can slide on the corresponding fixed seat 205, thereby driving the front and rear baffles 203 to move forward and backward relative to the flat plate 201. The position of the baffle 203 can be fixed by rotating the fastening screw 204 to press on the slide bar 206. The spacing between the two baffles 203 is adjusted according to the front and rear width of the plastic film to be processed, the plastic is limited, and the width of the plastic after calendering is restricted.

[0035] like Figure 7-8 As shown, this example can achieve the effect of preventing the solidified plastic film from adhering to the flat plate 201 .

[0036] Since a plurality of strip grooves 202 are provided on the upper side of the flat plate 201 from left to right, a soft strip 208 is provided at each strip groove 202, the front ends and rear ends of the plurality of soft strips 208 are respectively welded to the front and rear side bars 207, and a convex piece 209 is welded to the lower side of each side bar 207. The front and rear ends of the lower side of the flat plate 201 are connected to a telescopic rod 1 212 by screws, and the movable ends of the two telescopic rods 1 212 are respectively connected to the two convex pieces 209 by screws. The two side bars 207 are driven to move forward and backward by the telescopic movement of the two telescopic rods 1 212. When the two side bars 207 are close to each other, the middle parts of the plurality of soft strips 208 are driven to bulge upward, thereby lifting up the solidified plastic film on the flat plate 201 to prevent the solidified plastic film from adhering to the flat plate 201.

[0037] like Figure 1-9 As shown, this example can achieve the effect of calendering a plastic film with wider front and back widths.

[0038] Since the four support rods 210 are all welded to the base 301, a track 302 is provided at the right end of the base 301, a stand 303 is slidably connected to the track 302, a slot rod 305 is welded to the upper part of the stand 303, a lifting seat 309 is vertically slidably connected to the slot rod 305, a cross bar 306 is horizontally slidably connected to the lifting seat 309, the left end of the cross bar 306 is welded to the right end of the door-shaped plate 101, the cross bar 306 can move vertically on the slot rod 305, and the cross bar 306 can move left and right on the lifting seat 309 , so that the cross bar 306 can move up and down, left and right, and so that the door-shaped plate 101 and multiple rollers 106 can move up and down, left and right, and so on, drive the multiple rollers 106 to press on the plastic in sequence; the stand 303 can move forward and backward on the track 302, so that the cross bar 306, the door-shaped plate 101 and multiple rollers 106 can move forward and backward. When the distance between the two baffles 203 becomes larger, the multiple rollers 106 can be driven to press on the plastic multiple times at different front and rear positions, thereby rolling out a plastic film with a wider front and rear width.

[0039] like Figure 1-9 As shown, this example can achieve the effect of driving the door plate 101 to move in multiple directions.

[0040] Since the base 301 is fixed with a telescopic rod three 310, the movable end of the telescopic rod three 310 is fixed on the stand 303, the stand 303 is fixed with a telescopic rod two 304, the movable end of the telescopic rod two 304 is fixed on the lower side of the lifting seat 309, the right end of the cross bar 306 is fixed with a motor 307, the output shaft of the motor 307 is fixed with a screw 308, the screw 308 cooperates with the lifting seat 309 through a thread, the telescopic rod three 310 drives the stand 303 to slide on the track 302, the telescopic rod two 304 drives the lifting seat 309 to slide on the slot rod 305, the motor 307 drives the screw 308 to rotate, and then drives the cross bar 306 to slide on the lifting seat 309, and then drives the door-shaped plate 101 to move in multiple directions.

[0041] like Figure 1-10 As shown, this example can achieve the effect of cutting and trimming the manufactured plastic film.

[0042] Because the rear side of the groove rod 305 is welded with a convex frame 404, a rubber sleeve 402 is arranged on the convex frame 404, a push-pull rod 401 is slidably connected to the rubber sleeve 402, a handle 403 is welded to the right end of the push-pull rod 401, baffles 407 are welded to the front and rear ends of the bar 406, and knives 405 are slidably connected to the front and rear ends of the bar 406, and the two knives 405 are respectively fitted with the inner sides of the two baffles 203, a compression spring is sleeved on the bar 406, and the compression spring is located between the two knives 405. The baffle 407 located at the rear side is welded to the front and rear ends of the bar 406. Connected to the left part of the push-pull rod 401, the compression spring gives elastic force to the two cutting knives 405, so that the two cutting knives 405 are respectively pressed on the inner sides of the two baffle bars 203. When the plastic film is calendered, the push-pull rod 401 is driven by the handle 403 to slide rightward on the rubber sleeve 402. The friction force is increased by the rubber sleeve 402, so that the push-pull rod 401 can be fixed on the protrusion 404 at any time, thereby driving the bar 406 and the two cutting knives 405 to slide rightward, and the two cutting knives 405 pass through the front and rear edges of the plastic film, thereby cutting and trimming the manufactured plastic film.

[0043] A plastic film processing device is used to process a plastic film processing method, comprising the following steps:

[0044] S1: heating the flat plate 201 and placing the plastic on the flat plate 201 for heating;

[0045] S2: Pressing a plurality of rollers 106 in a stepped shape over the plastic, and rolling the plastic into a film by the plurality of rollers 106;

[0046] S3: trimming the front and rear edges of the plastic film;

[0047] S4: Wait for the plastic film to solidify, and lift up the plastic film through a plurality of soft strips 208 so that the plastic film is separated from the flat plate 201 .

[0048] A plastic film processing device processes a plastic film, wherein the processed plastic film is a polyethylene plastic film.

Claims

1. A plastic film processing device, comprising a door-shaped plate (101), characterized in that: The front and rear ends of the door-shaped plate (101) are both vertically slidably connected from left to right with a plurality of vertical bars (104), and a roller (106) is rotatably connected between the lower ends of two front and rear opposite vertical bars (104), the plurality of vertical bars (104) gradually increase in length from left to right, and the plurality of rollers (106) are arranged in a stepped shape with the left side higher and the right side lower.

2. A plastic film processing equipment according to claim 1, characterized in that: A stop pin (102) is fixed to the upper portion of each vertical bar (104), a convex plate (105) is fixed to the lower portion of each vertical bar (104), an elastic rod (103) is fixed to the upper side of each convex plate (105), and the upper end of each elastic rod (103) is fixed to the lower side of the door-shaped plate (101).

3. A plastic film processing equipment according to claim 2, characterized in that: A flat plate (201) is arranged below the plurality of rollers (106), support rods (210) are fixed at the four corners of the lower side of the flat plate (201), and an electric heating plate (211) is arranged on the lower side of the flat plate (201).

4. A plastic film processing equipment according to claim 3, characterized in that: Two front and rear baffles (203) are arranged on the upper side of the plate (201), and a slide bar (206) is fixed to the left and right ends of each baffle bar (203). A fixing seat (205) is fixed to the four corners of the plate (201), and a plurality of slide bars (206) are respectively slidably connected to the plurality of fixing seats (205), and a fastening screw (204) is threadedly connected to each fixing seat (205), and the fastening screw (204) is pressed on the corresponding slide bar (206).

5. A plastic film processing equipment according to claim 4, characterized in that: The upper side of the flat plate (201) is provided with a plurality of strip grooves (202) from left to right, each strip groove (202) is provided with a soft strip (208), the front ends and rear ends of the plurality of soft strips (208) are respectively fixed to the front and rear side bars (207), the lower side of each side bar (207) is fixed with a convex piece (209), the front and rear ends of the lower side of the flat plate (201) are fixed with telescopic rods (212), and the movable ends of the two telescopic rods (212) are respectively fixed to the two convex pieces (209).

6. A plastic film processing device according to claim (5), characterized in that: The four support rods (210) are all fixed on the base (301). A track (302) is arranged at the right end of the base (301). A stand (303) is slidably connected to the track (302). A groove rod (305) is fixed on the upper part of the stand (303). A lifting seat (309) is vertically slidably connected to the groove rod (305). A cross bar (306) is horizontally slidably connected to the lifting seat (309). The left end of the cross bar (306) is fixed to the right end of the door-shaped plate (101).

7. A plastic film processing equipment according to claim 6, characterized in that: A telescopic rod three (310) is fixed on the base (301), the movable end of the telescopic rod three (310) is fixed on the stand (303), a telescopic rod two (304) is fixed on the stand (303), the movable end of the telescopic rod two (304) is fixed on the lower side of the lifting seat (309), a motor (307) is fixed on the right end of the cross bar (306), a screw (308) is fixed on the output shaft of the motor (307), and the screw (308) is matched with the lifting seat (309) through a thread.

8. The plastic film processing equipment according to claim 7, characterized in that: A cam (404) is fixed to the rear side of the groove rod (305), a rubber sleeve (402) is arranged on the cam (404), a push-pull rod (401) is slidably connected to the rubber sleeve (402) in a transverse direction, a handle (403) is fixed to the right end of the push-pull rod (401), blocking pieces (407) are fixed to the front and rear ends of the bar (406), and a cutter (405) is slidably connected to the front and rear ends of the bar (406), the two cutters (405) are respectively fitted with the inner sides of the two stop bars (203), a compression spring is sleeved on the bar (406), the compression spring is located between the two cutters (405), and the blocking piece (407) located at the rear side is fixed to the left part of the push-pull rod (401).

9. A plastic film processing device according to claim 8, used for processing a plastic film processing method, characterized in that: The following steps are involved: S1: heating the flat plate (201), placing the plastic on the flat plate (201) and heating it; S2: pressing a plurality of rollers (106) in a stepped shape over the plastic, and rolling the plastic into a film through the plurality of rollers (106); S3: trimming the front and rear edges of the plastic film; S4: Wait for the plastic film to solidify, and lift up the plastic film through a plurality of soft strips (208) so that the plastic film is separated from the flat plate (201).

10. The plastic film processing equipment according to claim 9, wherein the processed plastic film is characterized in that: The plastic film is a polyethylene plastic film.