Processing device and process for plastic pipeline with good wear resistance and weather resistance
By introducing deflection and locking mechanisms into the plastic pipe processing device, the problem that existing devices cannot dock pipes of different angles is solved, efficient multi-angle docking and accurate locking is achieved, and the applicability and accuracy of processing is improved.
Patent Information
- Application Number
- CN202411941108.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-14
AI Technical Summary
The existing plastic pipeline processing devices lack the pipeline deflection function and cannot connect pipes at different angles, resulting in the inability to apply pipeline requirements at right angles or other angles in production and processing.
By introducing a deflection mechanism and a locking mechanism into the plastic pipe processing device, the deflection motor is used to drive the U-shaped clamping seat and pipe fittings to rotate, and combined with the electromagnetic locking mechanism, the docking of the pipe fittings is achieved.
It realizes efficient docking of pipelines of different angles, improves the applicability and processing accuracy of the device, and at the same time, through the acousto-optical reminder mechanism, ensures that staff can correct deflection errors in a timely manner.
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Figure CN119610689A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic pipe processing, and in particular to a plastic pipe processing device and process with good wear resistance and weather resistance. Background Art
[0002] Plastic pipe refers to the general name for pipes made of plastic material. It is usually made of plastic resin as raw material, with stabilizers, lubricants, etc. added, and processed by extrusion. Plastic pipes have many advantages, including light weight, corrosion resistance, high compressive strength, sanitation and safety, small water flow resistance, energy and metal saving, improved living environment, long service life, etc. Plastic pipes are widely used in building water supply and drainage, urban and rural water supply and drainage, urban gas, electricity and optical cable sheathing, industrial fluid transportation, agricultural irrigation and other fields. Due to its light weight, high strength, corrosion resistance, simple construction and maintenance, plastic pipes have been widely used in construction, municipal engineering, water conservancy projects and agriculture.
[0003] Chinese patent CN111231333A discloses a plastic tube and its processing device and process. The plastic tube is composed of the following raw materials by weight: 2 parts of polyethylene terephthalate, 1 part of polystyrene, 1 part of acrylic acid, and 1 part of polycarbonate; the process is: step 1: clamp and fix two plastic tubes on the upper parts of two T-shaped slides respectively, so that the two T-shaped slides are close to each other; step 2: the electric heating wire on the heating ring heats the butt joint position of the two plastic tubes; step 3: adjust the left and right positions of the ends of the push-pull thin rod so that the ends of the push-pull thin rod are aligned with the inner butt joint position of the two plastic tubes; step 4: make the insertion shaft rotate with its own axis as the axis, and then the rotating column also rotates with the axis of the insertion shaft as the axis, so as to smooth the inside of the butt joint position of the two plastic tubes.
[0004] However, this technical solution lacks the pipeline deflection function, and thus cannot connect pipelines at different angles. Due to different production and processing requirements, if pipelines at right angles or other angles are required, the above device is obviously not applicable. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies in the prior art and provide a plastic pipe processing device and process with good wear resistance and weather resistance, which realizes the deflection function by cooperating with a deflection mechanism and a locking mechanism to solve the problem of being unable to connect pipes at different angles.
[0006] To achieve the above object, the present invention provides the following technical solutions: A plastic pipe processing device with good wear resistance and weather resistance comprises a load-bearing bottom plate and a guide rail on the top of the load-bearing bottom plate, two sets of limiting side plates are arranged at both ends of the guide rail, the two sets of limiting side plates are symmetrically distributed at both ends of the guide rail, two sets of structural slides are movably connected to the top of the guide rail, the two sets of structural slides are symmetrically distributed on the top of the guide rail, a clamping mechanism is arranged on the top of the two sets of structural slides, a displacement mechanism is arranged on the outer side of the limiting side plate, a supporting mechanism is arranged on the top of the two sets of limiting side plates, a deflection mechanism is arranged at the bottom of the structural slide, a locking mechanism is arranged at the bottom of the structural slide, and a hot melt mechanism is arranged on the outer side of the guide rail. A plastic pipe processing device with good wear resistance and weather resistance and a process thereof are adopted.
[0007] The clamping mechanism includes a U-shaped clamping seat arranged on the top of the structural slide plate, two groups of clamping cylinders are installed on the outer side of the U-shaped clamping seat, and the two groups of clamping cylinders are symmetrically distributed on the outer side of the U-shaped clamping seat, a clamping output rod is arranged on one side of the clamping cylinder, one end of the clamping output rod is fixedly connected with a semi-arc clamping plate, the inner wall of the semi-arc clamping plate is provided with a damping pad, the outer wall of the semi-arc clamping plate is provided with a fixing block, the semi-arc clamping plate is fixedly connected to the clamping output rod through the fixing block, and one side of the clamping cylinder is threadedly connected with multiple groups of cylinder bolts, and the multiple groups of cylinder bolts are distributed in a rectangular shape on one side of the clamping cylinder.
[0008] The displacement mechanism includes two groups of displacement side plates arranged on the outside of the limiting side plates, the two groups of displacement side plates are symmetrically distributed on the outside of the limiting side plates, a displacement cylinder is installed on one side of the two groups of displacement side plates, a displacement output rod is arranged on one side of the displacement cylinder, two groups of output side blocks are fixedly connected to the outside of the structural slide plate, the two groups of output side blocks are symmetrically distributed on the outside of the structural slide plate, two groups of guide ridges are arranged at the bottom of the structural slide plate, the two groups of guide ridges are symmetrically distributed at the bottom of the structural slide plate, two groups of guide grooves are opened on the outside of the guide rail, the two groups of guide grooves are symmetrically distributed on the outside of the guide rail, and a hollow groove is opened on the top of the guide rail.
[0009] The supporting mechanism includes a semi-arc supporting ring arranged on the top of the limiting side plate, the inner wall of the semi-arc supporting ring is provided with a plurality of groups of movable balls, the plurality of groups of movable balls are distributed in a ring shape on the inner wall of the semi-arc supporting ring, the inner wall of the semi-arc supporting ring is provided with a plurality of groups of ball movable grooves, the plurality of groups of ball movable grooves are distributed in a ring shape on the inner wall of the semi-arc supporting ring, a supporting shaft is fixedly connected to the bottom of the semi-arc supporting ring, and a rotating bearing is installed on the top of the limiting side plate.
[0010] The deflection mechanism includes a structural shaft arranged at the bottom of the U-shaped clamping seat, a docking ring is arranged at the bottom of the U-shaped clamping seat, a deflection bearing is installed at the top of the structural slide, a plurality of groups of bearing balls are movably connected inside the deflection bearing, and the plurality of groups of bearing balls are distributed in an annular shape inside the deflection bearing, a motor housing is installed at the bottom of the structural slide, a deflection motor is installed inside the motor housing, a docking plate is arranged at the top of the output shaft of the deflection motor, a plurality of groups of docking bolts are threadedly connected to the bottom of the docking plate, and the plurality of groups of docking bolts are distributed in an annular shape at the bottom of the docking plate, a plurality of groups of heat dissipation grooves are opened on the outer side of the motor housing, and the plurality of groups of heat dissipation grooves are distributed in an annular shape on the outer side of the motor housing.
[0011] The deflection mechanism also includes a scale ring arranged on the top of the structural slide plate, and a plurality of groups of limiting grooves are provided on the top of the scale ring, and the plurality of groups of limiting grooves are distributed in a ring shape on the top of the scale ring. An extension block is provided on the outer side of the docking ring, and an elastic metal rod is provided on the bottom of the extension block. Two groups of metal sheets are provided on the outer side of the elastic metal rod, and the two groups of metal sheets are symmetrically distributed on the outer side of the elastic metal rod.
[0012] The deflection mechanism also includes a movable shifting block arranged on the outer side of the docking ring, the top of the structural slide is fixedly connected with a trigger ring seat, the top of the trigger ring seat is movably connected with an output conductive slider, the top of the trigger ring seat is movably connected with an input conductive slider, the bottom of the output conductive slider and the input conductive slider are both provided with limiting protrusions, the top of the trigger ring seat is provided with an annular bottom slide groove, the outer side of the input conductive slider is provided with an input extension plate, the outer wall of the trigger ring seat is provided with an annular wall slide groove, the bottom of the input extension plate is provided with a wiring copper nose, the outer side of the wiring copper nose is provided with a tightening edge, one side of the tightening edge is threadedly connected with a tightening bolt, and the bottom of the wiring copper nose is installed A power input spring wire is provided, an output extension plate is arranged on the outer side of the output conductive slider, a lamp body output spring wire is installed on the bottom of the output extension plate, a warning light is installed on one side of the structural slide plate, a plurality of assembly bolts are threadedly connected to one side of the warning light, and the plurality of assembly bolts are distributed in a ring shape on one side of the warning light, two groups of wire body buckles are provided on one side of the structural slide plate, and the two groups of wire body buckles are symmetrically distributed on one side of the structural slide plate, a telescopic movable rod is movably connected to the top of the output conductive slider, a rotating rod seat is fixedly connected to the top of the input conductive slider, a positioning plug is movably inserted into the top of the input conductive slider, and a positioning hole is provided on the top of the input conductive slider.
[0013] The locking mechanism includes a fixed outer ring arranged at the bottom of the structural slide plate, the outer side of the fixed outer ring is fixedly connected to a plurality of groups of U-shaped connecting plates, the plurality of groups of U-shaped connecting plates are distributed in a ring shape on the outer side of the fixed outer ring, the inner side of the U-shaped connecting plate is fixedly connected to a fixed seat, the inner side of the fixed seat is movably connected to an electromagnetic seat, an electromagnetic core is arranged inside the electromagnetic seat, an electromagnetic wire is wound around the outer side of the electromagnetic core, an electromagnet is arranged at one end of the electromagnetic core, a magnetic contact block is arranged on one side of the electromagnet, two groups of force-bearing edge blocks are fixedly connected to the outer side of the fixed seat, the two groups of force-bearing edge blocks are symmetrically distributed on the outer side of the fixed seat, a telescopic sleeve is arranged on the inner side of the telescopic sleeve, a compression spring is installed inside the telescopic sleeve, two groups of force-bearing connecting blocks are fixedly connected to the outer side of the magnetic contact block, the two groups of force-bearing connecting blocks are symmetrically distributed on the outer side of the magnetic contact block.
[0014] The locking mechanism also includes multiple groups of guide slide bars arranged on the outside of the fixed seat, and the multiple groups of guide slide bars are distributed in a ring shape on the outside of the fixed seat. Multiple groups of guide slide bars are fixedly connected to the outside of the electromagnetic seat, and the multiple groups of guide slide bars are distributed in a ring shape on the outside of the electromagnetic seat. Multiple groups of contact grooves are opened on the outside of the fixed outer ring, and the multiple groups of contact grooves are distributed in a ring shape on the outside of the fixed outer ring.
[0015] The hot melt mechanism includes two groups of L-shaped mechanism plates arranged on the outside of the guide slide rail, the two groups of L-shaped mechanism plates are symmetrically distributed on the outside of the guide slide rail, two groups of limit plates are fixedly connected to the inner side of the L-shaped mechanism plate, the two groups of limit plates are symmetrically distributed on the inner side of the L-shaped mechanism plate, a telescopic slide is movably connected between the two groups of limit plates, a heat conducting plate is installed on one side of the telescopic slide, a heat conducting ring is provided on one side of the heat conducting plate, two groups of resistance heaters are installed on the other side of the telescopic slide, the two groups of resistance heaters are symmetrically distributed on the other side of the telescopic slide, a support plate is fixedly connected to the outside of the L-shaped mechanism plate, and a telescopic cylinder is installed on one side of the support plate.
[0016] A processing technology for a plastic pipe processing device with good wear resistance and weather resistance, the process comprises the following steps: Step 1: Place the cut ends of the two sets of pipes with corresponding angles in the U-shaped clamping seat, and the other ends on the semi-arc support ring. Then, energize the clamping cylinder to drive the two sets of semi-arc clamping plates to approach and clamp the pipes. Step 2: Power on the deflection motor, which drives the U-shaped clamping seat and the pipe to deflect, and deflects the pipe to the corresponding angle according to the scale ring; Step 3: Energize the electromagnetic wires outside the electromagnetic cores in the multiple sets of electromagnetic seats. The electromagnetic wires will form a magnetic field to conduct magnetism to the electromagnets and the magnetic contact blocks, and the magnetic force of the magnetic contact blocks will adsorb and lock the structural shaft of the metal material; Step 4: Move the input conductive slider and the output conductive slider to the movable slider on the trigger ring seat so that the input conductive slider contacts the movable slider. The input conductive slider keeps a certain distance from the output conductive slider through the connection restriction of the telescopic movable rod. Then the user pulls out the positioning plug and rotates the telescopic movable rod on the rotating rod seat to disconnect the input conductive slider and the output conductive slider, and energizes the power input spring wire. Step 5: During docking, when the pipe fitting and the U-shaped clamping seat are deflected, the input conductive slider is pushed to contact the output conductive slider through the movable shift block, so that the power input spring wire is connected with the lamp body output spring wire and the warning light is powered, so that it lights up to remind the staff of the deflection and skewing. At the same time, it can drive the elastic metal rod to rotate on the scale ring. The elastic metal rod restricted by the restricted groove will shake and collide with the metal sheet, and then make a sound to further remind the staff and make corrections in time; Step 6: Power on a set of telescopic cylinders on an L-shaped mechanism plate, which push the heat-conducting plate on the telescopic slide to move along the limit plate to the middle of the guide rail, i.e., the center of the two sets of pipe fittings, and power on the two sets of resistance heaters on the heat-conducting plate, whose internal resistors convert electrical energy into thermal energy and conduct heat to the heat-conducting plate. Then power on the two sets of displacement cylinders corresponding to the two sets of U-shaped clamping seats, which push the pipe fittings on the two sets of U-shaped clamping seats to contact the two sides of the heat-conducting plate to perform hot melting on the cuts; Step 7: After the displacement cylinder is powered on again to control the two sets of pipe fittings to move backward, the heat conduction plate is controlled to move backward by the telescopic cylinder, and then the two sets of U-shaped clamping seats and pipe fittings are controlled by the displacement cylinder to approach and contact each other, so that the hot-melt cuts of the pipe fittings are in contact for bonding; Step 8: Power on the telescopic cylinders and resistance heaters on the two sets of L-shaped mechanism plates at the same time. The telescopic cylinders drive the heat-conducting rings on the two sets of heat-conducting plates to fit the joints of the two sets of pipe fittings, and the heat-conducting rings are used to hot-melt bond the outer sides of the pipe fittings.
[0017] The beneficial effects of the present invention are: (1) The present invention uses a deflection motor to drive the U-shaped clamping seat and the pipe fitting to rotate to adjust the angle of the pipe fitting to adapt to pipeline docking operations at different angles, thereby greatly improving the applicability of the device.
[0018] (2) The present invention imparts magnetic force to the electromagnet through the magnetic field formed by the electromagnetic wires outside the electromagnetic core of the multiple groups of electromagnetic seats when power is turned on, and locks the structural shaft and the pipe fittings on the U-shaped clamping seat through the contact between the magnetic contact block on the electromagnet and the structural shaft made of metal, thereby ensuring the accuracy of docking.
[0019] (3) The present invention uses a movable shift block to follow the rotation of the structural axis to push the in-and-out conductive slider to contact the output conductive slider, so that when the pipe is deflected, the output spring wire of the lamp body can be connected with the input spring wire of the power supply, and the warning light is further illuminated to give a reminder. The rotation of the structural axis drives the elastic metal rod to rotate on the scale ring. The elastic metal rod is restricted by the restricted groove and will vibrate and collide with the metal sheet, causing the metal sheet to make a sound. The staff can then be reminded of the deviation of the pipe through both sound and light, so that the staff can take timely reset countermeasures.
[0020] (4) The present invention converts electrical energy into thermal energy through the resistance inside the resistance heater to heat the heat-conducting plate and the heat-conducting ring, so that the cuts and joints of the pipe fittings can be hot-melt bonded through these two components, and the processing efficiency and accuracy of the device are greatly improved by setting up multiple groups of cylinders.
[0021] In summary, the present invention has the advantages of high applicability and high accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Figure 2 It is a schematic diagram of the top view of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Figure 3 This is a schematic diagram of the overall disassembled structure of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Figure 4 It is a schematic diagram of the partially disassembled structure of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Figure 5 This is a schematic diagram of the structure of a clamping mechanism of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Figure 6 This is a schematic diagram of the support mechanism structure of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Figure 7 This is a schematic diagram of the structure of a deflection mechanism of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Figure 8 This is a schematic structural diagram of a warning component of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Fig. 9 This is a schematic diagram of the structure of a trigger assembly of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Fig.10 It is a schematic diagram of the overall structure of a locking mechanism of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Fig.11It is a partial structural schematic diagram of a locking mechanism of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Fig.12 It is a schematic diagram of the explosion structure of a locking assembly of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention; Fig.13 This is a schematic diagram of the hot-melt mechanism structure of a plastic pipe processing device with good wear resistance and weather resistance according to the present invention.
[0023] The accompanying drawings of the present application are marked as follows: 1. load-bearing base plate; 2. guide rail; 3. limit side plate; 4. structural slide plate; 5. clamping mechanism; 501. U-shaped clamping seat; 502. clamping cylinder; 503. clamping output rod; 504. semi-arc clamping plate; 505. damping pad; 506. fixing block; 507. cylinder bolt; 6. displacement mechanism; 601. displacement side plate; 602. displacement cylinder; 603. displacement output rod; 604. output side block; 605. guide ridge; 606. guide slide groove; 607. hollow groove; 7. support mechanism; 701. semi-arc support ring; 702, movable ball; 703, ball movable groove; 704, support shaft; 705, rotating bearing; 8, deflection mechanism; 801, deflection shaft; 802, docking ring; 803, deflection bearing; 804, bearing ball; 805, motor housing; 806, deflection motor; 807, docking plate; 808, docking bolt; 809, heat dissipation groove; 810, scale ring; 811, limiting groove; 812, extension block; 813, elastic metal rod; 814, metal sheet; 815, movable dial block; 816, trigger ring seat; 817, output conductive slider; 818 , input conductive slider; 819, limit protrusion; 820, annular bottom slide; 821, input extension plate; 822, annular wall slide; 823, wiring copper nose; 824, tightening edge; 825, tightening bolt; 826, power input spring wire; 827, output extension plate; 828, lamp body output spring wire; 829, warning light; 830, assembly bolt; 831, wire body buckle; 832, telescopic movable rod; 833, rotating rod seat; 834, positioning plug; 835, positioning hole; 9, locking mechanism; 901, fixed outer ring; 902, U-shaped connecting plate; 90 3. Fixed seat; 904. Electromagnetic seat; 905. Electromagnetic core; 906. Electromagnetic wire; 907. Electromagnet; 908. Magnetic contact block; 909. Force-bearing edge block; 910. Telescopic sleeve rod; 911. Compression spring; 912. Force-bearing connecting block; 913. Guide slide bar; 914. Guide slide block; 915. Contact groove; 10. Hot melt mechanism; 1001. L-shaped mechanism plate; 1002. Limiting plate; 1003. Telescopic slide seat; 1004. Heat conduction plate; 1005. Heat conduction ring; 1006. Resistance heater; 1007. Support plate; 1008. Telescopic cylinder. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0027] Example: Figure 1-Figure 13 As shown, the present embodiment provides a plastic pipe processing device with good wear resistance and weather resistance, including a load-bearing base plate 1, and also including a guide slide rail 2 on the top of the load-bearing base plate 1, two groups of limiting side plates 3 are arranged at both ends of the guide slide rail 2, and the two groups of limiting side plates 3 are symmetrically distributed at both ends of the guide slide rail 2, and two groups of structural slide plates 4 are movably connected to the top of the guide slide rail 2, and the two groups of structural slide plates 4 are symmetrically distributed on the top of the guide slide rail 2, and the tops of the two groups of structural slide plates 4 are both provided with clamping mechanisms 5, the outer sides of the limiting side plates 3 are provided with displacement mechanisms 6, the tops of the two groups of limiting side plates 3 are both provided with supporting mechanisms 7, the bottoms of the structural slide plates 4 are provided with deflection mechanisms 8, the bottoms of the structural slide plates 4 are provided with locking mechanisms 9, and the outer sides of the guide slide rail 2 are provided with hot melt mechanisms 10.
[0028] The load-bearing bottom plate 1 provides support for the upper components; the guide rail 2 provides support for the docking components, and the two sets of limiting side plates 3 on the outer side can limit the guide rail 2.
[0029] The clamping mechanism 5 includes a U-shaped clamping seat 501 arranged on the top of the structural slide plate 4, and two groups of clamping cylinders 502 are installed on the outer side of the U-shaped clamping seat 501, and the two groups of clamping cylinders 502 are symmetrically distributed on the outer side of the U-shaped clamping seat 501, and a clamping output rod 503 is arranged on one side of the clamping cylinder 502, and one end of the clamping output rod 503 is fixedly connected with a semi-arc clamping plate 504, and a damping pad 505 is arranged on the inner wall of the semi-arc clamping plate 504, and a fixing block 506 is arranged on the outer wall of the semi-arc clamping plate 504, and the semi-arc clamping plate 504 is fixedly connected to the clamping output rod 503 through the fixing block 506, and a plurality of groups of cylinder bolts 507 are threadedly connected to one side of the clamping cylinder 502, and the plurality of groups of cylinder bolts 507 are distributed in a rectangular shape on one side of the clamping cylinder 502.
[0030] Among them, the U-shaped clamping seat 501 is a pipe clamping unit, which drives two groups of semi-arc clamping plates 504 to move inward through the output power of two groups of clamping cylinders 502 to clamp and fix the pipe; the use of damping pads 505 greatly improves the friction between the two groups of semi-arc clamping plates 504 and the pipe, thereby greatly improving the clamping and fixing effect of the device on the pipe; the use of multiple groups of cylinder bolts 507 can be threadedly connected with the outer threaded holes of the U-shaped clamping seat 501, thereby realizing the installation of the clamping cylinder 502.
[0031] The displacement mechanism 6 includes two groups of displacement side plates 601 arranged on the outside of the limiting side plate 3, and the two groups of displacement side plates 601 are symmetrically distributed on the outside of the limiting side plate 3. A displacement cylinder 602 is installed on one side of the two groups of displacement side plates 601, and a displacement output rod 603 is arranged on one side of the displacement cylinder 602. Two groups of output side blocks 604 are fixedly connected to the outside of the structural slide 4, and the two groups of output side blocks 604 are symmetrically distributed on the outside of the structural slide 4. Two groups of guide ridges 605 are arranged at the bottom of the structural slide 4, and the two groups of guide ridges 605 are symmetrically distributed at the bottom of the structural slide 4. Two groups of guide grooves 606 are opened on the outside of the guide rail 2, and the two groups of guide grooves 606 are symmetrically distributed on the outside of the guide rail 2. A hollow groove 607 is opened on the top of the guide rail 2.
[0032] Among them, two groups of displacement side plates 601 provide support for the displacement cylinder 602, and through the use of the displacement cylinder 602, when powered on, the two groups of guide ridges 605 at the bottom of the structural slide 4 can be pushed along the two groups of guide grooves 606 through the displacement output rod 603, thereby realizing the mutual approach and docking of the two groups of pipes fixed on the top of the structural slide 4; the opening of the hollow groove 607 can accommodate the sliding of the deflection structure.
[0033] The supporting mechanism 7 includes a semi-arc supporting ring 701 arranged on the top of the limiting side plate 3, the inner wall of the semi-arc supporting ring 701 is provided with multiple groups of movable balls 702, the multiple groups of movable balls 702 are distributed in a ring shape on the inner wall of the semi-arc supporting ring 701, the inner wall of the semi-arc supporting ring 701 is provided with multiple groups of ball movable grooves 703, the multiple groups of ball movable grooves 703 are distributed in a ring shape on the inner wall of the semi-arc supporting ring 701, the bottom of the semi-arc supporting ring 701 is fixedly connected with a supporting shaft 704, and the top of the limiting side plate 3 is installed with a rotating bearing 705.
[0034] Among them, the semi-arc support ring 701 provides support for the pipe fittings. The rolling of multiple groups of movable balls 702 at its top in multiple groups of ball movable grooves 703 can effectively reduce the wear of the pipeline during movement, and the rotation of the support shaft 704 on the rotating bearing 705 allows the support structure to adapt to the rotational docking operations of the pipe fittings at different angles.
[0035] The deflection mechanism 8 includes a structural shaft 801 arranged at the bottom of the U-shaped clamping seat 501, a docking ring 802 is arranged at the bottom of the U-shaped clamping seat 501, a deflection bearing 803 is installed on the top of the structural slide 4, and the deflection bearing 803 is internally movably connected with multiple groups of bearing balls 804, and the multiple groups of bearing balls 804 are distributed in a ring shape inside the deflection bearing 803, a motor housing 805 is installed at the bottom of the structural slide 4, a deflection motor 806 is installed inside the motor housing 805, a docking plate 807 is arranged on the top of the output shaft of the deflection motor 806, and the bottom of the docking plate 807 is threadedly connected with multiple groups of docking bolts 808, and the multiple groups of docking bolts 808 are distributed in a ring shape at the bottom of the docking plate 807, and multiple groups of heat dissipation grooves 809 are opened on the outside of the motor housing 805, and the multiple groups of heat dissipation grooves 809 are distributed in a ring shape on the outside of the motor housing 805.
[0036] Among them, the structural shaft 801 provides support for the upper U-shaped clamping seat 501, and is connected to the upper U-shaped clamping seat 501 through the docking ring 802. The rotation of the structural shaft 801 and the U-shaped clamping seat 501 is realized by the setting of the deflection bearing 803, and the rotation is powered by the deflection motor 806; the use of multiple sets of bearing balls 804 effectively reduces the friction resistance when the structural shaft 801 rotates; the motor housing 805 provides protection and support for the deflection motor 806, and the use of the outer heat dissipation groove 809 can effectively dissipate the heat of the deflection motor 806; the multiple sets of docking bolts 808 at the bottom of the docking plate 807 can be threadedly connected with the threaded holes at the bottom of the structural shaft 801, thereby realizing the docking of the output shaft of the deflection motor 806 with the structural shaft 801, and ensuring the stable transmission of the power of the deflection motor 806.
[0037] The deflection mechanism 8 also includes a scale ring 810 arranged on the top of the structural slide 4, and a plurality of groups of limiting grooves 811 are provided on the top of the scale ring 810, and the plurality of groups of limiting grooves 811 are distributed in a ring shape on the top of the scale ring 810, an extension block 812 is provided on the outer side of the docking ring 802, an elastic metal rod 813 is provided on the bottom of the extension block 812, and two groups of metal sheets 814 are provided on the outer side of the elastic metal rod 813, and the two groups of metal sheets 814 are symmetrically distributed on the outer side of the elastic metal rod 813.
[0038] Among them, the outer side of the scale ring 810 is provided with an angle scale, so that the user can check the rotation angle of the upper U-shaped clamping seat 501 and the pipe fitting conveniently, and the opening of multiple groups of limiting grooves 811 on the top can limit the elastic metal rod 813, and the elastic metal rod 813 is connected to the docking ring 802 and the structural shaft 801 through the extension block 812, so that when it rotates following the structural shaft 801, it will be restricted by the limiting grooves 811 and will continue to shake, and collide with the two groups of metal sheets 814, thereby generating a sound to remind the staff to carry out the rotation operation stably, and can remind the staff of the deflection when the subsequent deflection completes the docking.
[0039] The deflection mechanism 8 also includes a movable shift block 815 arranged on the outer side of the docking ring 802, a trigger ring seat 816 is fixedly connected to the top of the structural slide plate 4, an output conductive slider 817 is movably connected to the top of the trigger ring seat 816, an input conductive slider 818 is movably connected to the top of the trigger ring seat 816, and a limiting protrusion 819 is provided at the bottom of the output conductive slider 817 and the input conductive slider 818, an annular bottom slide groove 820 is provided on the top of the trigger ring seat 816, an input extension plate 821 is provided on the outer side of the input conductive slider 818, an annular wall slide groove 822 is provided on the outer wall of the trigger ring seat 816, a wiring copper nose 823 is provided at the bottom of the input extension plate 821, a tightening edge 824 is provided on the outer side of the wiring copper nose 823, a tightening bolt 825 is threadedly connected to one side of the tightening edge 824, and a bottom of the wiring copper nose 823 is provided. A power input spring wire 826 is installed on the outside of the output conductive slider 817, an output extension plate 827 is arranged on the outside, a lamp body output spring wire 828 is installed on the bottom of the output extension plate 827, a warning light 829 is installed on one side of the structural slider 4, a plurality of assembly bolts 830 are threadedly connected to one side of the warning light 829, and the plurality of assembly bolts 830 are distributed in a ring shape on one side of the warning light 829, two groups of wire body buckles 831 are arranged on one side of the structural slider 4, and the two groups of wire body buckles 831 are symmetrically distributed on one side of the structural slider 4, a telescopic movable rod 832 is movably connected to the top of the output conductive slider 817, a rotating rod seat 833 is fixedly connected to the top of the output conductive slider 817, a positioning plug 834 is movably inserted into the top of the input conductive slider 818, and a positioning hole 835 is opened on the top of the input conductive slider 818.
[0040] Among them, the trigger ring seat 816 provides support and limitation for the upper output conductive slider 817 and the input conductive slider 818; wherein the limiting protrusion 819 can slide along the annular bottom slide groove 820, and the input extension plate 821 and the output extension plate 827 can slide along the annular wall slide groove 822, thereby realizing the guidance and limitation of the output conductive slider 817 and the input conductive slider 818; wherein the output conductive slider 817 realizes the installation of the power input spring wire 826 by tightening the tightening bolt 825 on the tightening wire edge 824 outside the wiring copper nose 823, so that the power can be input through the power input spring wire 826, and the input conductive slider 818 is connected to the warning light 829 through the lamp body output spring wire 828, so that when the pipelines at different angles are During the docking operation, the movable shift block 815 can follow the structural axis 801 to rotate and shift the output conductive slider 817 to contact the input conductive slider 818, and then the power input spring wire 826 is connected to the lamp body output spring wire 828 and supplies power to the warning light 829, making it light up to remind the staff; the spring structure of the power input spring wire 826 and the lamp body output spring wire 828 is constrained by the wire body buckle 831 and can be freely extended and extended to adapt to the rotation of the upper component; the telescopic movable rod 832 can be freely extended and retracted on the output conductive slider 817 and freely rotate on the rotating rod seat 833 to facilitate docking and separation with the input conductive slider 818, and the docking and separation are locked by the insertion of the positioning plug 834 into the positioning hole 835.
[0041] The locking mechanism 9 includes a fixed outer ring 901 disposed at the bottom of the structural slide plate 4, the outer side of the fixed outer ring 901 is fixedly connected to a plurality of groups of U-shaped connecting plates 902, the plurality of groups of U-shaped connecting plates 902 are annularly distributed on the outer side of the fixed outer ring 901, the inner side of the U-shaped connecting plate 902 is fixedly connected to a fixed seat 903, the inner side of the fixed seat 903 is movably connected to an electromagnetic seat 904, an electromagnetic core 905 is disposed inside the electromagnetic seat 904, an electromagnetic wire 906 is wound around the outer side of the electromagnetic core 905, and an electromagnetic wire 906 is wound around the outer side of the electromagnetic core 905, and an electromagnetic wire 906 is disposed at one end of the electromagnetic core 905. Magnet 907, a magnetic contact block 908 is provided on one side of the electromagnet 907, two groups of force-bearing edge blocks 909 are fixedly connected to the outer side of the fixed seat 903, the two groups of force-bearing edge blocks 909 are symmetrically distributed on the outer side of the fixed seat 903, a telescopic sleeve 910 is provided on the inner side of the force-bearing edge block 909, a compression spring 911 is installed inside the telescopic sleeve 910, two groups of force-bearing connection blocks 912 are fixedly connected to the outer side of the magnetic contact block 908, the two groups of force-bearing connection blocks 912 are symmetrically distributed on the outer side of the magnetic contact block 908.
[0042] Among them, the fixed outer ring 901 and multiple groups of U-shaped connecting plates 902 provide support for the locking component; the electromagnetic wire 906 wound around the outer side of the electromagnetic core 905 inside the electromagnetic seat 904 can form a magnetic field and give magnetic force to the electromagnet 907 when energized, and the magnetic force is transmitted to the magnetic contact block 908, so that the structural shaft 801 and the upper U-shaped clamping seat 501 and the pipe fittings fixed thereon are locked through the contact between the magnetic contact block 908 and the metal structural shaft 801; the other end of the telescopic sleeve 910 on the two groups of force-bearing side blocks 909 is connected to the magnetic contact block 908 through the force-bearing connecting block 912, so that the magnetic contact block 908 and the electromagnetic structure as a whole can be closely contacted with the structural shaft 801 through the rebound force of the compression spring 911 in the telescopic sleeve 910, thereby further ensuring the locking effect.
[0043] The locking mechanism 9 also includes a plurality of guide slide bars 913 arranged on the outside of the fixed seat 903, and the plurality of guide slide bars 913 are distributed in a ring shape on the outside of the fixed seat 903; a plurality of guide slide bars 914 are fixedly connected to the outside of the electromagnetic seat 904, and the plurality of guide slide bars 914 are distributed in a ring shape on the outside of the electromagnetic seat 904; a plurality of contact grooves 915 are provided on the outside of the fixed outer ring 901, and the plurality of contact grooves 915 are distributed in a ring shape on the outside of the fixed outer ring 901.
[0044] Among them, the sliding grooves on the multiple groups of guide sliders 914 can slide along the multiple groups of guide slide rods 913, thereby realizing the limitation and guidance of the entire electromagnetic structure, ensuring its stability during movement; and the opening of the multiple groups of contact grooves 915 enables the electromagnetic structure to stably contact with the structural axis 801.
[0045] The hot melt mechanism 10 includes two groups of L-shaped mechanism plates 1001 arranged on the outside of the guide slide rail 2, and the two groups of L-shaped mechanism plates 1001 are symmetrically distributed on the outside of the guide slide rail 2. Two groups of limit plates 1002 are fixedly connected to the inner side of the L-shaped mechanism plate 1001, and the two groups of limit plates 1002 are symmetrically distributed on the inner side of the L-shaped mechanism plate 1001. A telescopic slide 1003 is movably connected between the two groups of limit plates 1002, a heat conducting plate 1004 is installed on one side of the telescopic slide 1003, and a heat conducting ring 1005 is provided on one side of the heat conducting plate 1004. Two groups of resistance heaters 1006 are installed on the other side of the telescopic slide 1003, and the two groups of resistance heaters 1006 are symmetrically distributed on the other side of the telescopic slide 1003. A support plate 1007 is fixedly connected to the outer side of the L-shaped mechanism plate 1001, and a telescopic cylinder 1008 is installed on one side of the support plate 1007.
[0046] Among them, two groups of L-shaped mechanism plates 1001 provide support for the upper components, and two groups of limit plates 1002 provide support and guidance for the hot melt structure, and the top groove thereof can be movably connected with the telescopic slide 1003, so as to ensure its stability during sliding and telescoping; wherein the telescopic slide 1003 provides support for the heat conducting plate 1004, and the heat conducting plate 1004 and the heat conducting ring 1005 are made of uniform heat conducting material, and this component converts electrical energy into heat energy through the internal resistance of two groups of resistance heaters 1006 when energized to achieve heating, and is driven by the telescopic cylinder 1008 to perform telescopic movement, and then can achieve hot melting by heating the incision between the heat conducting plate 1004 and the pipe fitting, and can achieve hot melting by heating the connection of the pipe fitting through the heat conducting ring 1005.
[0047] A processing technology for a plastic pipe processing device with good wear resistance and weather resistance, the process comprises the following steps: Step 1: Place the cut ends of the two sets of pipes with corresponding cuts in the U-shaped clamping seat 501, and the other ends on the semi-arc support ring 701, and then energize the clamping cylinder 502 to drive the two sets of semi-arc clamping plates 504 to approach and clamp the pipes; Step 2: Power on the deflection motor 806, which drives the U-shaped clamping seat 501 and the pipe to deflect, and deflects the pipe to a corresponding angle according to the scale ring 810; Step 3: energize the electromagnetic wires 906 outside the electromagnetic cores 905 in the multiple sets of electromagnetic seats 904. The electromagnetic wires 906 will form a magnetic field to magnetize the electromagnets 907 and the magnetic contact blocks 908. The magnetic force of the magnetic contact blocks 908 is used to adsorb and lock the metal structural shaft 801. Step 4: Move the input conductive slider 818 and the output conductive slider 817 to the movable slider 815 on the trigger ring seat 816, so that the input conductive slider 818 contacts the movable slider 815. Through the connection restriction of the telescopic movable rod 832, the input conductive slider 818 will keep a certain distance from the input conductive slider 818. Then the user pulls out the positioning plug 834 and rotates the telescopic movable rod 832 on the rotating rod seat 833 to untie the connection between the input conductive slider 818 and the output conductive slider 817, and energizes the power input spring wire 826. Step 5: During docking, when the pipe fitting and the U-shaped clamping seat 501 are deflected, the movable shift block 815 will push the input conductive slider 818 to contact the output conductive slider 817, further connecting the power input spring wire 826 with the lamp body output spring wire 828 and supplying power to the warning light 829, so that it lights up to remind the staff of the deflection and skewing. At the same time, it can drive the elastic metal rod 813 to rotate on the scale ring 810. The elastic metal rod 813 restricted by the restricted groove 811 will shake and collide with the metal sheet 814, thereby making a sound to further remind the staff and make corrections in time. Step 6: Power on the telescopic cylinder 1008 on a set of L-shaped mechanism plates 1001, and the telescopic cylinder 1008 pushes the heat conducting plate 1004 on the telescopic slide 1003 to move along the limit plate 1002 to the middle of the guide rail 2, i.e., the center of the two sets of pipe fittings, and power on the two sets of resistance heaters 1006 on the heat conducting plate 1004, whose internal resistors convert electrical energy into thermal energy and conduct heat to the heat conducting plate 1004, and then power on the two sets of displacement cylinders 602 corresponding to the two sets of U-shaped clamping seats 501, and the two sets of displacement cylinders 602 push the pipe fittings on the two sets of U-shaped clamping seats 501 to contact the two sides of the heat conducting plate 1004 to perform hot melting on the incision; Step 7: After the displacement cylinder 602 is powered on again to control the two sets of pipes to move backward, the heat conducting plate 1004 is controlled to move backward by the telescopic cylinder 1008, and then the displacement cylinder 602 controls the two sets of U-shaped clamping seats 501 and the pipes to come into contact with each other, so that the hot-melt cuts of the pipes are in contact for bonding; Step eight: The telescopic cylinders 1008 and the resistance heaters 1006 on the two sets of L-shaped mechanism plates 1001 are energized at the same time. The telescopic cylinders 1008 drive the heat-conducting rings 1005 on the two sets of heat-conducting plates 1004 to fit the joints of the two sets of pipe fittings, and the heat-conducting rings 1005 are used to hot-melt bond the outer sides of the pipe fittings.
[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A plastic pipe processing device with good wear resistance and weather resistance, comprising a load-bearing bottom plate (1), characterized in that: It also includes a guide rail (2) at the top of the load-bearing base plate (1), two groups of limiting side plates (3) are arranged at both ends of the guide rail (2), and the two groups of limiting side plates (3) are symmetrically distributed at the two ends of the guide rail (2), the top of the guide rail (2) is movably connected with two groups of structural slides (4), the two groups of structural slides (4) are symmetrically distributed at the top of the guide rail (2), the tops of the two groups of structural slides (4) are both provided with a clamping mechanism (5), the outer side of the limiting side plates (3) is provided with a displacement mechanism (6), the tops of the two groups of limiting side plates (3) are both provided with a supporting mechanism (7), the bottom of the structural slide (4) is provided with a deflection mechanism (8), the bottom of the structural slide (4) is provided with a locking mechanism (9), and the outer side of the guide rail (2) is provided with a hot melt mechanism (10).
2. A plastic pipe processing device with good wear resistance and weather resistance according to claim 1, characterized in that: The clamping mechanism (5) comprises a U-shaped clamping seat (501) arranged on the top of the structural slide plate (4); two groups of clamping cylinders (502) are installed on the outer side of the U-shaped clamping seat (501); the two groups of clamping cylinders (502) are symmetrically distributed on the outer side of the U-shaped clamping seat (501); a clamping output rod (503) is arranged on one side of the clamping cylinder (502); one end of the clamping output rod (503) is fixedly connected to a semi-arc clamping plate (504). The inner wall of the semi-arc clamping plate (504) is provided with a damping pad (505), the outer wall of the semi-arc clamping plate (504) is provided with a fixing block (506), the semi-arc clamping plate (504) is fixedly connected to the clamping output rod (503) via the fixing block (506), and one side of the clamping cylinder (502) is threadedly connected with multiple groups of cylinder bolts (507), and the multiple groups of cylinder bolts (507) are distributed in a rectangular shape on one side of the clamping cylinder (502).
3. The plastic pipe processing device with good wear resistance and weather resistance according to claim 1 is characterized in that: The displacement mechanism (6) comprises two groups of displacement side plates (601) arranged outside the limiting side plate (3), the two groups of displacement side plates (601) are symmetrically distributed outside the limiting side plate (3), one side of the two groups of displacement side plates (601) is installed with a displacement cylinder (602), one side of the displacement cylinder (602) is provided with a displacement output rod (603), and the outer side of the structural slide plate (4) is fixedly connected with two groups of output side blocks (604), and the two groups of output side blocks ( The two guide grooves (606) are symmetrically distributed on the outer side of the guide rail (2), and the top of the guide rail (2) is provided with a hollow groove (607).
4. The plastic pipe processing device with good wear resistance and weather resistance according to claim 1 is characterized in that: The support mechanism (7) comprises a semi-arc support ring (701) arranged on the top of the limiting side plate (3); the inner wall of the semi-arc support ring (701) is provided with a plurality of groups of movable balls (702); the plurality of groups of movable balls (702) are distributed in an annular manner on the inner wall of the semi-arc support ring (701); the inner wall of the semi-arc support ring (701) is provided with a plurality of groups of ball movable grooves (703); the plurality of groups of ball movable grooves (703) are distributed in an annular manner on the inner wall of the semi-arc support ring (701); the bottom of the semi-arc support ring (701) is fixedly connected with a support shaft (704); and the top of the limiting side plate (3) is installed with a rotating bearing (705).
5. The plastic pipe processing device with good wear resistance and weather resistance according to claim 2 is characterized in that: The deflection mechanism (8) comprises a structural shaft (801) arranged at the bottom of the U-shaped clamping seat (501); a docking ring (802) is arranged at the bottom of the U-shaped clamping seat (501); a deflection bearing (803) is installed at the top of the structural slide plate (4); a plurality of groups of bearing balls (804) are movably connected inside the deflection bearing (803); the plurality of groups of bearing balls (804) are distributed in an annular shape inside the deflection bearing (803); a motor housing (805) is installed at the bottom of the structural slide plate (4); A deflection motor (806) is installed inside the motor housing (805), a docking plate (807) is arranged on the top of the output shaft of the deflection motor (806), a plurality of groups of docking bolts (808) are threadedly connected to the bottom of the docking plate (807), and the plurality of groups of docking bolts (808) are distributed in a ring shape at the bottom of the docking plate (807), and a plurality of groups of heat dissipation grooves (809) are provided on the outside of the motor housing (805), and the plurality of groups of heat dissipation grooves (809) are distributed in a ring shape on the outside of the motor housing (805).
6. The plastic pipe processing device with good wear resistance and weather resistance according to claim 5 is characterized in that: The deflection mechanism (8) further comprises a scale ring (810) arranged on the top of the structural slide plate (4); a plurality of groups of limiting grooves (811) are provided on the top of the scale ring (810); the plurality of groups of limiting grooves (811) are distributed in a ring shape on the top of the scale ring (810); an extension block (812) is provided on the outside of the docking ring (802); an elastic metal rod (813) is provided on the bottom of the extension block (812); two groups of metal sheets (814) are provided on the outside of the elastic metal rod (813); the two groups of metal sheets (814) are distributed symmetrically on the outside of the elastic metal rod (813).
7. The plastic pipe processing device with good wear resistance and weather resistance according to claim 5 is characterized in that: The deflection mechanism (8) further comprises a movable shifting block (815) arranged outside the docking ring (802); the top of the structural slide plate (4) is fixedly connected to a trigger ring seat (816); the top of the trigger ring seat (816) is movably connected to an output conductive slider (817); the top of the trigger ring seat (816) is movably connected to an input conductive slider (818); the bottoms of the output conductive slider (817) and the input conductive slider (818) are both provided with limiting protrusions (819); The top of the ring seat (816) is provided with an annular bottom groove (820), the outer side of the input conductive slider (818) is provided with an input extension plate (821), the outer wall of the trigger ring seat (816) is provided with an annular wall groove (822), the bottom of the input extension plate (821) is provided with a wiring copper nose (823), the outer side of the wiring copper nose (823) is provided with a tightening edge (824), one side of the tightening edge (824) is threadedly connected with a tightening bolt (825), and the wiring copper nose (823) is provided with a tightening edge (824). ) is installed at the bottom of the structure slide (4), an output extension plate (827) is arranged on the outside of the output conductive slide (817), a lamp body output spring line (828) is installed at the bottom of the output extension plate (827), a warning light (829) is installed on one side of the structure slide (4), a plurality of groups of assembly bolts (830) are threadedly connected to one side of the warning light (829), and the plurality of groups of assembly bolts (830) are distributed in a ring shape on one side of the warning light (829), and the structure slide Two groups of wire buckles (831) are provided on one side of the structural slide plate (4), and the two groups of wire buckles (831) are symmetrically distributed on one side of the structural slide plate (4); the top of the output conductive slide block (817) is movably connected to a telescopic movable rod (832); the top of the output conductive slide block (817) is fixedly connected to a rotating rod seat (833); the top of the input conductive slide block (818) is movably plugged with a positioning plug (834); and the top of the input conductive slide block (818) is provided with a positioning hole (835).
8. The plastic pipe processing device with good wear resistance and weather resistance according to claim 1 is characterized in that: The locking mechanism (9) comprises a fixed outer ring (901) arranged at the bottom of the structural slide plate (4); a plurality of groups of U-shaped connecting plates (902) are fixedly connected to the outer side of the fixed outer ring (901); the plurality of groups of U-shaped connecting plates (902) are distributed in a ring shape on the outer side of the fixed outer ring (901); a fixed seat (903) is fixedly connected to the inner side of the U-shaped connecting plate (902); an electromagnetic seat (904) is movably connected to the inner side of the fixed seat (903); an electromagnetic core (905) is arranged inside the electromagnetic seat (904); an electromagnetic wire (906) is wound around the outer side of the electromagnetic core (905); and one end of the electromagnetic core (905) is provided with a An electromagnet (907) is provided, a magnetic contact block (908) is provided on one side of the electromagnet (907), two groups of force-bearing edge blocks (909) are fixedly connected to the outside of the fixed seat (903), the two groups of force-bearing edge blocks (909) are symmetrically distributed on the outside of the fixed seat (903), a telescopic sleeve rod (910) is provided on the inside of the force-bearing edge block (909), a compression spring (911) is installed inside the telescopic sleeve rod (910), and two groups of force-bearing connection blocks (912) are fixedly connected to the outside of the magnetic contact block (908), the two groups of force-bearing connection blocks (912) are symmetrically distributed on the outside of the magnetic contact block (908); The locking mechanism (9) further comprises a plurality of guide slide bars (913) arranged on the outside of the fixed seat (903), the plurality of guide slide bars (913) being distributed in a ring shape on the outside of the fixed seat (903); a plurality of guide slide bars (914) being fixedly connected to the outside of the electromagnetic seat (904), the plurality of guide slide bars (914) being distributed in a ring shape on the outside of the electromagnetic seat (904); a plurality of contact grooves (915) being provided on the outside of the fixed outer ring (901), the plurality of contact grooves (915) being distributed in a ring shape on the outside of the fixed outer ring (901).
9. The plastic pipe processing device with good wear resistance and weather resistance according to claim 1 is characterized in that: The hot melt mechanism (10) comprises two groups of L-shaped mechanism plates (1001) arranged on the outside of the guide rail (2), the two groups of L-shaped mechanism plates (1001) are symmetrically distributed on the outside of the guide rail (2), the inner side of the L-shaped mechanism plates (1001) are fixedly connected with two groups of limit plates (1002), the two groups of limit plates (1002) are symmetrically distributed on the inner side of the L-shaped mechanism plates (1001), a telescopic slide seat (1003) is movably connected between the two groups of limit plates (1002), and the telescopic slide seat (1003) is movably connected to the inner side of the L-shaped mechanism plates (1001). A heat conducting plate (1004) is installed on one side of the seat (1003), a heat conducting ring (1005) is provided on one side of the heat conducting plate (1004), two groups of resistance heaters (1006) are installed on the other side of the telescopic slide (1003), the two groups of resistance heaters (1006) are symmetrically distributed on the other side of the telescopic slide (1003), a support plate (1007) is fixedly connected to the outer side of the L-shaped mechanism plate (1001), and a telescopic cylinder (1008) is installed on one side of the support plate (1007).
10. The processing technology of the plastic pipe processing device with good wear resistance and weather resistance according to any one of claims 1 to 9, characterized in that: The process includes the following steps: Step 1: Place the cut ends of the two sets of pipe fittings that have been cut at corresponding angles in the U-shaped clamping seat (501), and place the other ends on the semi-arc support ring (701), and then energize the clamping cylinder (502) to drive the two sets of semi-arc clamping plates (504) to approach and clamp the pipe fittings; Step 2: Power on the deflection motor (806), which drives the U-shaped clamping seat (501) and the pipe to deflect, and deflects the pipe to a corresponding angle according to the scale ring (810); Step 3: energize the electromagnetic wires (906) outside the electromagnetic cores (905) in the multiple sets of electromagnetic seats (904). The electromagnetic wires (906) are energized to form a magnetic field that conducts magnetism to the electromagnets (907) and the magnetic contact blocks (908). The magnetic force of the magnetic contact blocks (908) is used to adsorb and lock the metal structural shaft (801); Step 4: Move the input conductive slider (818) and the output conductive slider (817) to the movable slider (815) on the trigger ring seat (816) so that the input conductive slider (818) contacts the movable slider (815). Through the connection restriction of the telescopic movable rod (832), the input conductive slider (818) will maintain a certain distance from the input conductive slider (818). Then, the user pulls out the positioning plug (834) and rotates the telescopic movable rod (832) on the rotating rod seat (833) to release the connection between the input conductive slider (818) and the output conductive slider (817), and energizes the power input spring wire (826); Step 5: During docking, when the pipe fitting and the U-shaped clamping seat (501) are deflected, the input conductive slider (818) is pushed into contact with the output conductive slider (817) through the movable shifting block (815), so that the power input spring wire (826) is connected to the lamp body output spring wire (828) and the warning light (829) is powered, so that it lights up to remind the staff of the deflection and skewing. At the same time, the elastic metal rod (813) can be driven to rotate on the scale ring (810), and the elastic metal rod (813) restricted by the restricted groove (811) will shake and collide with the metal sheet (814), thereby making a sound to further remind the staff and make corrections in time. Step 6: Power on the telescopic cylinder (1008) on a set of L-shaped mechanism plates (1001), and the telescopic cylinder (1008) pushes the heat conducting plate (1004) on the telescopic slide seat (1003) to move along the limit plate (1002) to the middle of the guide rail (2), i.e., the center of the two sets of pipe fittings, and power on the two sets of resistance heaters (1006) on the heat conducting plate (1004), whose internal resistors convert electrical energy into thermal energy and conduct heat to the heat conducting plate (1004), and then power on the two sets of displacement cylinders (602) corresponding to the two sets of U-shaped clamping seats (501), and the two sets of displacement cylinders (602) push the pipe fittings on the two sets of U-shaped clamping seats (501) to contact the two sides of the heat conducting plate (1004) to perform heat melting on the cuts; Step 7: After the displacement cylinder (602) is powered on again to control the two sets of pipe fittings to move backward, the heat conducting plate (1004) is controlled to move backward by the telescopic cylinder (1008), and then the displacement cylinder (602) is used to control the two sets of U-shaped clamping seats (501) and the pipe fittings to come into contact with each other, so that the hot-melt cuts of the pipe fittings are in contact and bonded; Step 8: The telescopic cylinders (1008) and the resistance heaters (1006) on the two sets of L-shaped mechanism plates (1001) are energized at the same time, and the telescopic cylinders (1008) drive the heat-conducting rings (1005) on the two sets of heat-conducting plates (1004) to fit the joints of the two sets of pipe fittings, and the outer sides of the pipe fittings are hot-melt bonded through the heat-conducting rings (1005).
Citation Information
Patent Citations
Plastic pipe and processing device and processing technology thereof
CN111231333A