Intelligent automatic laser recognizable template machine
Through intelligent automatic laser, the template machine can be identified, combined with laser, cooling and smoking components, automatic trimming and cloth cutting is achieved, solving the problem that existing template sewing machines require manual trimming, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202411820514.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing template sewing machines require manual trimming after the process is completed, which increases labor and process costs and poses hidden dangers of non-standardness.
Design an intelligent automatic laser recognition template machine, combining laser components, cooling components and smoking components, accurately control laser use through an intelligent control system, realize automatic trimming and cloth cutting functions, and reduce manual intervention.
Standardized sewing and automatic trimming are realized, which reduces labor costs and process complexity, improves production efficiency and product quality, and enhances the safety and stability of laser use.
Smart Images

Figure CN119615509A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an intelligent template machine, in particular to an intelligent automatic laser identifiable template machine. Background Art
[0002] Template sewing machine refers to the combination of clothing template CAD software, clothing template sewing CAD software and advanced CNC technology for fully automatic application template production, which improves production efficiency and product quality, reduces the technical requirements of skilled workers, and replaces the original manually operated sewing machine with a more automated computer-controlled machine, reducing the degree of dependence on highly skilled personnel. While ensuring quality, it solves the problems of labor shortage and skill defects of industrial workers, fully automates clothing sewing, and promotes the assembly line of clothing template process finishing; Existing template machines generally only sew through templates, but many processes require multiple steps to complete. For example, an extra worker is required to trim the process after the sewing machine, which increases both labor costs and process costs. At the same time, there is a hidden danger of non-standardization during manual trimming. Summary of the invention
[0003] The purpose of the present invention is to provide an intelligent automatic laser identifiable template machine to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent automatic laser identifiable template machine, comprising a frame, on which a sewing device is fixedly arranged, the front side of the sewing device is fixedly connected to the rear end of a mounting frame by a plurality of bolts, the front end of the mounting frame is fixedly connected to the rear end of a support frame, a laser assembly, a cooling assembly and a smoking assembly are arranged on the support frame, the laser assembly is connected to the cooling assembly, and the cooling assembly is connected to the smoking assembly.
[0005] As a preferred technical solution of the present invention, the laser assembly includes a fixed box, the bottom surface of the fixed box is fixedly connected to the inner side surface of the lower side of the support frame, a laser generator is sleeved in the fixed box, the outer side surface of the laser generator is overlapped with the inner side surfaces of two clamps at the same time, and each of the clamps has two screw holes on the upper end.
[0006] As a preferred technical solution of the present invention, the four screw holes 2 are respectively threadedly connected to the bottom ends of the four screw rods, and the upper ends of the four screw rods are respectively threadedly connected to the four screw holes 1. The four screw holes 1 are all opened on the bottom surface of the cover plate, and the cover plate is sleeved on the upper end of the fixed box, and the upper surface of the cover plate overlaps with the bottom surfaces of the two pressure plates at the same time.
[0007] As a preferred technical solution of the present invention, the front ends of the two pressure plates are rotatably connected to the two fixed plates through damping shafts, and the two fixed plates are fixedly connected to the front side of the fixed box. The right end of the laser generator passes through a through groove and is fixedly connected to the upper end of the laser tube. The through groove is opened on the right side of the fixed box. A sealing plate is sleeved in the through groove, and the upper end of the sealing plate is fixedly connected to the bottom surface of the cover plate.
[0008] As a preferred technical solution of the present invention, a first refractor, a second refractor, a third refractor, a fourth refractor and a focusing mirror are fixedly arranged inside the laser tube from top to bottom, and a laser nozzle is fixedly arranged at the bottom end of the laser tube.
[0009] As a preferred technical solution of the present invention, the cooling assembly includes a coolant tank, the upper end of which is fixedly connected to the bottom surface of the support frame, the bottom surface of the coolant tank is fixedly connected to the circulating pump through a mounting base, and the suction pipe of the circulating pump passes through the bottom surface of the coolant tank and extends into the interior thereof.
[0010] As a preferred technical solution of the present invention, the water outlet pipe of the circulation pump is fixedly connected to the left end of the connecting hose 1, the right end of the connecting hose 1 is plugged into the lower fixed pipe 1, the upper end of the lower fixed pipe 1 is fixedly connected to the bottom surface of the hollow collar, and the inner side surface of the hollow collar is fixedly connected to the outer side surface of the laser tube; The upper surface of the hollow collar is fixedly connected to the bottom end of the upper fixed tube 1, the upper end of the upper fixed tube 1 is sleeved with the right end of the connecting hose 2, and the left end of the connecting hose 2 is fixedly connected to the front side of the coolant tank.
[0011] As a preferred technical solution of the present invention, the smoking assembly includes a purification cylinder, which is fixedly connected to the bottom ends of two fixed plates at the same time, and the upper ends of the two fixed plates are fixedly connected to the bottom surface of the support frame. A plurality of air outlet slots are provided on the wall of the purification cylinder, and the left end of the purification cylinder is threadedly connected to the threaded plug.
[0012] As a preferred technical solution of the present invention, the right side of the threaded plug is fixedly connected to the left end of the multi-layer filter element at the same time, and the right ends of the multi-layer filter elements are fixedly connected to the left side of the fixed disk. A sleeve hole is opened in the middle of the fixed disk, and the sleeve hole is sleeved with the left end of the second fixed tube. The second fixed tube is fixedly arranged on the right side of the purification cylinder and fixedly connected.
[0013] As a preferred technical solution of the present invention, the right end of the fixed pipe two is fixedly connected to the air outlet pipe of the silent fan, the silent fan is fixedly connected to the bottom surface of the support frame through the mounting base, the air suction pipe of the silent fan is fixedly connected to the left end of the connecting hose three, the right end of the connecting hose three is fixedly connected to the left end of the plug block, the right end of the plug block is inserted into the plug box, the right end of the plug box is fixedly connected to the outer side surface of the hollow collar, and the cross-sections of the plug box and the plug block are both T-shaped.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention matches the laser component with the intelligent control system, and controls the time and distance of laser use through the control system, so that the use of laser is more accurate. At the same time, the system can also simulate the use of lines to reduce the risk of fabric displacement during use. During use, the user can achieve standardized sewing, and can directly perform laser cutting or laser opening in the necessary process, which saves labor and time, and has higher quality and standardized production. When the laser component is used, the first refractor, the second refractor, the third refractor, and the fourth refractor are used to refract the laser light in multiple directions, and each refraction point is treated with a safety tube, which effectively improves the safety of laser use.
[0015] 2. The present invention sets a cooling component connected to the laser component, and sets a smoking component connected to the cooling component. When the laser component is used to cut cloth, the coolant flowing in the hollow sleeve ring of the cooling component can be used to cool the laser tube, thereby avoiding overheating of the laser tube to affect the cutting efficiency, effectively improving the stability of the operation of the laser component, and the silent fan in the smoking component can be used to suck the smoke generated when cutting cloth into the purification cylinder, and the multi-layer filter element in the purification cylinder is used to purify the smoke, thereby avoiding the smoke generated during cutting from escaping to pollute the production environment and affect the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the mounting frame of the present invention; Figure 3 It is a front view structural schematic diagram of the laser assembly of the present invention; Figure 4 It is a schematic diagram of the front cross-sectional structure of the laser assembly of the present invention; Figure 5 It is a schematic diagram of the splint structure of the present invention; Figure 6 It is a schematic diagram of the cooling assembly structure of the present invention; Figure 7 It is a schematic diagram of the structure of the smoking assembly of the present invention; Figure 8 It is a schematic diagram of the front cross-sectional structure of the purification cartridge of the present invention.
[0017] In the figure: 1, frame; 2, sewing device; 3, laser assembly; 31, fixing box; 32, cover plate; 33, fixing plate 1; 34, laser nozzle; 35, laser tube; 36, through slot; 37, sealing plate; 38, pressing plate; 39, damping shaft; 310, laser generator; 311, clamping plate; 312, first refractor; 313, second refractor; 314, third refractor; 315, fourth refractor; 316, focusing mirror; 317, screw; 318, screw hole 1; 319, screw hole 2; 4. Cooling assembly; 41. Coolant tank; 42. Circulation pump; 43. Connecting hose 1; 44. Hollow collar; 45. Fixing pipe 1; 46. Connecting hose 2; 5. Smoking assembly; 51. Purification cartridge; 52. Air outlet slot; 53. Fixing plate 2; 54. Silent fan; 55. Connecting hose 3; 56. Plug block; 57. Plug box; 58. Threaded plug; 59. Filter element; 510. Hole; 511. Fixing pipe 2; 512. Fixing plate; 6. Mounting frame; 7. Support frame; 8. Bolts. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-8 The present invention provides a technical solution for an intelligent automatic laser identifiable template machine: it includes a frame 1, on which a sewing device 2 is fixedly arranged, the front side of the sewing device 2 is fixedly connected to the rear end of a mounting frame 6 by a plurality of bolts 8, the front end of the mounting frame 6 is fixedly connected to the rear end of a support frame 7, the support frame 7 is provided with a laser component 3, a cooling component 4 and a smoking component 5, the laser component 3 is connected to the cooling component 4, and the cooling component 4 is connected to the smoking component 5.
[0020] The laser assembly 3 includes a fixed box 31, the bottom surface of which is fixedly connected to the inner side surface of the lower side of the support frame 7. A laser generator 310 is installed in the fixed box 31. The outer side surface of the laser generator 310 is overlapped with the inner side surfaces of two clamps 311 at the same time. Two screw holes 319 are provided at the upper end of each clamp 311.
[0021] The four screw holes 2 319 are respectively threadedly connected to the bottom ends of the four screw rods 317, and the upper ends of the four screw rods 317 are respectively threadedly connected to the four screw holes 1 318. The four screw holes 1 318 are all opened on the bottom surface of the cover plate 32. The cover plate 32 is sleeved on the upper end of the fixed box 31. The upper surface of the cover plate 32 overlaps with the bottom surfaces of the two pressure plates 38 at the same time. By setting the pressure plate 38 to contact the upper end of the cover plate 32, the pressure plate 38 is used to limit the up and down displacement of the cover plate 32, thereby effectively improving the stability of the cover plate 32 on the upper end of the fixed box 31.
[0022] The front ends of the two pressing plates 38 are rotatably connected to the two fixing plates 33 respectively through the damping shaft 39. The two fixing plates 33 are fixedly connected to the front side of the fixing box 31. The right end of the laser generator 310 passes through the through slot 36 and is fixedly connected to the upper end of the laser tube 35. The through slot 36 is opened on the right side of the fixing box 31. A sealing plate 37 is sleeved in the through slot 36. The upper end of the sealing plate 37 is fixedly connected to the bottom surface of the cover plate 32. When the laser generator 310 needs to be maintained and repaired, the user can connect the connecting hose 43 and the connecting hose 43. The tube 2 46 is separated from the two fixed tubes 1 45 respectively, and the plug block 56 is pulled upward to make the plug block 56 disengage from the plug box 57. Then the user can pull the pressure plate 38 to rotate along the damping shaft 39 to make the pressure plate 38 deviate from the cover plate 32, and pull the cover plate 32 upward to take the laser generator 310 out of the fixed box 31. At this time, the user can rotate the screw 317 to disengage it from the screw hole 1 318, and then remove the clamp 311 and the laser generator 310, so as to facilitate the subsequent maintenance and repair of the laser generator 310.
[0023] A first refractor 312, a second refractor 313, a third refractor 314, a fourth refractor 315 and a focusing lens 316 are fixedly arranged in sequence from top to bottom inside the laser tube 35. A laser nozzle 34 is fixedly arranged at the bottom end of the laser tube 35. When cutting cloth, the laser generator 310 is controlled to work so that the laser light passes through the first refractor 312, the second refractor 313, the third refractor 314 and the fourth refractor 315 in the laser tube 35, and then passes through the focusing lens 316 and is emitted from the laser nozzle 34 to cut the cloth. In addition, each refraction point is treated with a safety tube, which effectively improves the safety of laser use.
[0024] The cooling assembly 4 includes a coolant tank 41, the upper end of which is fixedly connected to the bottom surface of the support frame 7, and the bottom surface of the coolant tank 41 is fixedly connected to the circulation pump 42 through a mounting base. The water suction pipe of the circulation pump 42 passes through the bottom surface of the coolant tank 41 and extends into the interior thereof.
[0025] The outlet pipe of the circulation pump 42 is fixedly connected to the left end of the connecting hose 43, the right end of the connecting hose 43 is plugged into the lower fixed pipe 45, the upper end of the lower fixed pipe 45 is fixedly connected to the bottom surface of the hollow collar 44, the inner side of the hollow collar 44 is fixedly connected to the outer side of the laser tube 35, when the circulation pump 42 is working, the coolant in the coolant tank 41 is sucked out and input into the hollow collar 44 through the connecting hose 43, the coolant flows in the hollow collar 44 to cool down the laser tube 35, and the coolant in the hollow collar 44 flows back to the coolant tank 41 through the upper fixed pipe 45 and the connecting hose 2 46; The upper surface of the hollow collar 44 is fixedly connected to the bottom end of the upper fixed tube 45 , the upper end of the upper fixed tube 45 is sleeved with the right end of the connecting hose 46 , and the left end of the connecting hose 46 is fixedly connected to the front side of the coolant tank 41 .
[0026] The smoking assembly 5 includes a purification cylinder 51, which is fixedly connected to the bottom ends of two fixing plates 53 at the same time. The upper ends of the two fixing plates 53 are fixedly connected to the bottom surface of the support frame 7. A plurality of air outlet slots 52 are provided on the cylinder wall of the purification cylinder 51. The left end of the purification cylinder 51 is threadedly connected to a threaded plug 58. When using the device, the threaded plug 58 can be rotated to disengage the threaded plug 58 from the left end of the purification cylinder 51, and then the threaded plug 58 can be pulled to remove the multi-layer filter element 59 and the fixing plate 512 from the purification cylinder 51. At this time, the filter element 59 can be cleaned and replaced.
[0027] The right side of the threaded plug 58 is fixedly connected to the left end of the multi-layer filter element 59, and the right ends of the multi-layer filter elements 59 are fixedly connected to the left side of the fixed plate 512. A sleeve hole 510 is opened in the middle of the fixed plate 512, and the sleeve hole 510 is sleeved with the left end of the fixed tube 2 511. The fixed tube 2 511 is fixedly arranged on the right side of the purification cylinder 51 and fixedly connected. When the silent fan 54 is working, the smoke generated during cutting is sucked into the purification cylinder 51 through the connecting hose 3 55 and the fixed tube 2 511, and then the multi-layer filter element 59 is used to purify and filter the smoke. The purified air is discharged through the air outlet slot 52, thereby avoiding the smoke generated during cutting from escaping and polluting the production environment and affecting the health of workers.
[0028] The right end of the fixed pipe 2 511 is fixedly connected to the air outlet pipe of the silent fan 54, the silent fan 54 is fixedly connected to the bottom surface of the support frame 7 through the mounting base, the air suction pipe of the silent fan 54 is fixedly connected to the left end of the connecting hose 3 55, the right end of the connecting hose 3 55 is fixedly connected to the left end of the plug block 56, the right end of the plug block 56 is inserted into the plug box 57, the right end of the plug box 57 is fixedly connected to the outer side surface of the hollow collar 44, and the cross-sections of the plug box 57 and the plug block 56 are both T-shaped.
[0029] The operating steps of the present invention are: When cutting the cloth, the laser generator 310 is controlled to work so that the laser light passes through the first refraction mirror 312, the second refraction mirror 313, the third refraction mirror 314, and the fourth refraction mirror 315 in the laser tube 35, and then passes through the focusing mirror 316 and is emitted from the laser nozzle 34 to cut the cloth. At the same time, the silent fan 54 and the circulation pump 42 are controlled to work. When the silent fan 54 works, the smoke generated during cutting is sucked into the purification cylinder 51 through the connecting hose 3 55 and the fixed pipe 2 511, and then the smoke is purified and filtered by the multi-layer filter element 59. The purified air is discharged through the air outlet slot 52. When the circulation pump 42 works, the coolant in the coolant tank 41 is sucked out and input into the hollow collar 44 through the connecting hose 1 43. When the coolant flows in the hollow collar 44, the laser tube 35 is cooled down. The coolant in the hollow collar 44 flows back to the coolant tank 41 through the upper fixed pipe 1 45 and the connecting hose 2 46. When using the device, the threaded plug 58 can be rotated to make the threaded plug 58 disengage from the left end of the purification cylinder 51, and then the threaded plug 58 can be pulled to remove the multi-layer filter element 59 and the fixed plate 512 from the purification cylinder 51. At this time, the filter element 59 can be cleaned and replaced, and when the laser generator 310 needs to be maintained and repaired, the user can separate the connecting hose 1 43 and the connecting hose 2 46 from the two fixed tubes 1 45 respectively, and pull the plug block 56 upward to make the plug block 56 disengage from the plug box 57, and then the user can pull the pressure plate 38 to rotate along the damping shaft 39 so that the pressure plate 38 deviates from the cover plate 32, and pull the cover plate 32 upward to remove the laser generator 310 from the fixed box 31, and then the user can rotate the screw 317 to make it disengage from the screw hole 1 318, and then remove the clamping plate 311 and the laser generator 310.
[0030] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent automatic laser identifiable template machine, comprising a frame (1), characterized in that: A sewing device (2) is fixedly arranged on the frame (1); the front side of the sewing device (2) is fixedly connected to the rear end of a mounting frame (6) via a plurality of bolts (8); the front end of the mounting frame (6) is fixedly connected to the rear end of a support frame (7); a laser component (3), a cooling component (4) and a smoking component (5) are arranged on the support frame (7); the laser component (3) is connected to the cooling component (4), and the cooling component (4) is connected to the smoking component (5).
2. The intelligent automatic laser identifiable template machine according to claim 1, characterized in that: The laser assembly (3) comprises a fixed box (31), the bottom surface of the fixed box (31) being fixedly connected to the inner side surface of the lower side of the support frame (7), a laser generator (310) being sleeved inside the fixed box (31), the outer side surface of the laser generator (310) being overlapped with the inner side surfaces of two clamping plates (311), and each of the clamping plates (311) having two screw holes (319) at the upper end.
3. The intelligent automatic laser identifiable template machine according to claim 2, characterized in that: The four second screw holes (319) are respectively threadedly connected to the bottom ends of the four screw rods (317), and the upper ends of the four screw rods (317) are respectively threadedly connected to the four first screw holes (318). The four first screw holes (318) are all opened on the bottom surface of the cover plate (32). The cover plate (32) is sleeved on the upper end of the fixed box (31), and the upper surface of the cover plate (32) is overlapped with the bottom surfaces of the two pressure plates (38).
4. The intelligent automatic laser identifiable template machine according to claim 3, characterized in that: The front ends of the two pressing plates (38) are rotatably connected to the two fixing plates (33) respectively via a damping shaft (39); the two fixing plates (33) are both fixedly connected to the front side of the fixing box (31); the right end of the laser generator (310) passes through a through slot (36) and is fixedly connected to the upper end of the laser tube (35); the through slot (36) is provided on the right side of the fixing box (31); a sealing plate (37) is sleeved in the through slot (36); the upper end of the sealing plate (37) is fixedly connected to the bottom surface of the cover plate (32).
5. The intelligent automatic laser identifiable template machine according to claim 4, characterized in that: A first refractor (312), a second refractor (313), a third refractor (314), a fourth refractor (315) and a focusing mirror (316) are fixedly arranged in sequence from top to bottom inside the laser tube (35), and a laser nozzle (34) is fixedly arranged at the bottom end of the laser tube (35).
6. The intelligent automatic laser identifiable template machine according to claim 1, characterized in that: The cooling assembly (4) comprises a coolant tank (41), the upper end of the coolant tank (41) being fixedly connected to the bottom surface of the support frame (7), the bottom surface of the coolant tank (41) being fixedly connected to a circulation pump (42) via a mounting seat, and a water suction pipe of the circulation pump (42) passing through the bottom surface of the coolant tank (41) and extending into the interior thereof.
7. The intelligent automatic laser identifiable template machine according to claim 6, characterized in that: The water outlet pipe of the circulation pump (42) is fixedly connected to the left end of the connecting hose (43), the right end of the connecting hose (43) is plugged into the lower fixed pipe (45), the upper end of the lower fixed pipe (45) is fixedly connected to the bottom surface of the hollow collar (44), and the inner side surface of the hollow collar (44) is fixedly connected to the outer side surface of the laser tube (35); The upper surface of the hollow collar (44) is fixedly connected to the bottom end of the upper fixed tube (45), the upper end of the upper fixed tube (45) is sleeved with the right end of the connecting hose (46), and the left end of the connecting hose (46) is fixedly connected to the front side of the coolant tank (41).
8. The intelligent automatic laser identifiable template machine according to claim 1, characterized in that: The smoking assembly (5) comprises a purification cylinder (51), wherein the purification cylinder (51) is fixedly connected to the bottom ends of two fixing plates (53) at the same time, and the upper ends of the two fixing plates (53) are fixedly connected to the bottom surface of the support frame (7). A plurality of air outlet slots (52) are provided on the cylinder wall of the purification cylinder (51), and the left end of the purification cylinder (51) is threadedly connected to a threaded plug (58).
9. The intelligent automatic laser identifiable template machine according to claim 8, characterized in that: The right side surface of the threaded plug (58) is fixedly connected to the left end of the multi-layer filter element (59), and the right ends of the multi-layer filter element (59) are fixedly connected to the left side surface of the fixed plate (512). A sleeve hole (510) is opened in the middle of the fixed plate (512), and the sleeve hole (510) is sleeved with the left end of the second fixed tube (511). The second fixed tube (511) is fixedly arranged on the right side surface of the purification cylinder (51).
10. The intelligent automatic laser identifiable template machine according to claim 9, characterized in that: The right end of the second fixed pipe (511) is fixedly connected to the air outlet pipe of the silent fan (54); the silent fan (54) is fixedly connected to the bottom surface of the support frame (7) via a mounting seat; the air suction pipe of the silent fan (54) is fixedly connected to the left end of the third connecting hose (55); the right end of the third connecting hose (55) is fixedly connected to the left end of the plug block (56); the right end of the plug block (56) is plugged into the plug box (57); the right end of the plug box (57) is fixedly connected to the outer side surface of the hollow sleeve (44); and the cross-sections of the plug box (57) and the plug block (56) are both T-shaped.