High-efficiency spiral food instant freezer
By using the reciprocating drive assembly and the clear frost assembly in the spiral food quick-freezer, effective defrost and aggregation isolation of the surface of the spiral heat exchange tube is achieved, solving the problems of frost interference and power waste, and improving the efficiency and energy-saving performance of the equipment.
Patent Information
- Application Number
- CN202510152681.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-12
AI Technical Summary
Existing twin-screw quick-freezers are prone to frost condensation during operation, which affects the heat exchange efficiency and the quick-freezing speed of food. In order to avoid frost interference, real-time electric heat and frost are needed, resulting in serious waste of electricity.
A high-efficiency spiral food quick-freezer is designed, using reciprocating drive components and clear frost components to defrost the surface of the spiral heat exchange tube through a step-like cleaning plate to ensure that the frost falls and gathers into the isolation cavity to avoid interference. At the same time, through the setting of storage boxes and electric heating mesh boards, regularly heat and melt frost to reduce electricity consumption.
It effectively solves the problem of interference between frost on the heat exchange tube, improves the heat exchange efficiency and the quick-freezing speed of food, and significantly reduces the power consumption through energy-saving and melting measures.
Smart Images

Figure CN119617760A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quick freezing processing, in particular to a high-efficiency spiral food quick freezing machine. Background Art
[0002] The double-screw food quick freezer is a processing equipment that freezes the center temperature of quick-frozen food to below minus 18 degrees in a short period of time to reduce the loss of nutrients and retain its original flavor. However, during the operation of the double-screw quick freezer, frost is prone to occur in the condensation and heat exchange part, which affects the heat exchange efficiency and seriously affects the speed efficiency of food. The reason for frost is often that the surface temperature of the condenser heat exchange tube drops to a certain level, usually below zero degrees. At this time, the moisture in the air may condense into frost on the heat exchange tube.
[0003] As described in the application number 202410426547.1, the efficient and energy-saving double-spiral quick-freezing machine for large-scale food quick-freezing defrosts the thick frost condensed on the surface of the spiral heat exchange tube by means of automatic mechanical defrosting. The transmission component drives multiple groups of movable sweeping brushes to reciprocate and defrost the surface of the spiral heat exchange tube, directly acting on the frost layer on the surface of the heat exchange tube to separate it from the heat exchange tube, and the fallen condensed frost is stored in a water storage plate, and an electric heating plate is used for defrosting.
[0004] Based on the search of the above information, it can be seen that when multiple groups of movable sweeping brush plates are used to wipe and defrost the surface of the spiral heat exchange tube, the multiple layers of movable sweeping brush plates overlap in the vertical direction, and the wiped frost is easy to fall directly on the movable sweeping brush plates. Due to the close distance to the heat exchange tube, it is easy to aggravate the frost on the surface of the heat exchange tube, and after the wiped frost falls into the water storage plate, the electric heating plate is heated and defrosted. At this time, in order to avoid the interference of frost on the heat exchange tube, it is often necessary to keep the electric heating plate open, and the waste of electric energy is serious. For this reason, a high-efficiency spiral food quick freezer is specially proposed, which wipes the frost on the spiral heat exchange tube in turn to ensure that the wiped frost can effectively fall away from the spiral heat exchange tube, and further avoids the interference of frost on the spiral heat exchange tube by collecting, isolating and storing the fallen frost, and melts the accumulated fallen frost by regular heating, effectively reducing the power consumption. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a high-efficiency spiral food quick-freezer, which solves the problem that when the surface of the spiral heat exchange tube is wiped and defrosted by using multiple sets of movable sweeping brushes, the frost wiped off is likely to fall directly on the movable sweeping brushes, which is likely to aggravate the frost on the surface of the heat exchange tube due to the close distance from the heat exchange tube. In addition, in order to avoid interference of the fallen frost on the heat exchange tube, the fallen frost needs to be defrosted by electric heating in real time, resulting in serious waste of electric energy.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-efficiency spiral food quick freezer, comprising a processing chamber, a condensing assembly arranged in the processing chamber and two spiral conveying members used in conjunction with each other, an evaporator being sleeved on the outer peripheries of the two spiral conveying members, the condensing assembly being arranged between the two spiral conveying members and arranged outside the evaporator, a feeding end of one of the spiral conveying members sequentially passing through the evaporator and the processing chamber and extending to one side of the processing chamber, and a discharging end of the other spiral conveying member sequentially passing through the evaporator and the processing chamber and extending to the other side of the processing chamber; A defrost assembly and a frost cleaning assembly are arranged inside the condensation assembly, a reciprocating drive assembly is arranged on the top of the condensation assembly, and the reciprocating drive assembly is used in conjunction with the defrost assembly and the frost cleaning assembly respectively.
[0007] In order to provide temporary storage space for fallen frost, the present invention is further configured as follows: the condensing component includes a box body, and the interior of the box body is provided with a heat exchange chamber and an isolation chamber in sequence from top to bottom, a heat exchange component is fixedly installed between both sides of the inner cavity of the heat exchange chamber, both sides of the bottom of the inner cavity of the heat exchange chamber are connected to the isolation chamber through a frost port, and elastic sealing components are fixedly installed on both sides of the inner cavity of the heat exchange chamber, and the elastic sealing components are used in conjunction with the frost port.
[0008] In order to ensure the effective liquefaction of refrigerant vapor, the present invention is further configured as follows: the heat exchange component includes two mounting shells, and a spiral heat exchange tube is penetrated and fixedly installed between the opposite sides of the two mounting shells, wherein the spiral heat exchange tube is composed of a plurality of straight pipe sections and elbows connected in sequence, wherein a plurality of elbows are arranged inside the mounting shells, and the two mounting shells are respectively fixedly installed on both sides of the inner cavity of the heat exchange cavity, and an air inlet pipe and an air outlet pipe are respectively penetrated and fixedly installed on the top and bottom of one side of the box body, and one end of the air inlet pipe and the air outlet pipe extend to the interior of the same mounting shell, and are respectively connected to the two ends of the spiral heat exchange tube.
[0009] In order to achieve effective isolation of the heat exchange cavity and the isolation cavity, the present invention is further configured as follows: the elastic plugging assembly includes a plugging strip, a plurality of guide rods are fixedly installed on one side of the plugging strip, a first spring is fixedly installed on one end of the guide rod, a sleeve is sleeved on the outer periphery of one end of the guide rod, and the first spring is arranged inside the sleeve; A plurality of the sleeves are fixedly mounted on one side of the inner cavity of the isolation cavity, and the blocking strip is used in conjunction with the frost port.
[0010] In order to effectively remove frost on the surface of the spiral heat exchange tube, the present invention is further configured as follows: the defrost assembly includes a first cleaning plate, a second cleaning plate, and a plurality of third cleaning plates, the first cleaning plate, the plurality of third cleaning plates and the second cleaning plates are arranged vertically and are respectively arranged on the upper and lower sides of the plurality of straight tube sections of the spiral heat exchange tube, the bottom of the first cleaning plate, the top of the second cleaning plate, and the tops and bottoms of the plurality of third cleaning plates are fixedly installed with a plurality of silicone rubber defrost blocks, the first cleaning plate, the second cleaning plate and the plurality of third cleaning plates are provided with a plurality of load-reducing grooves on both sides, a first sliding rod is penetrated and slidably installed between two adjacent load-reducing grooves horizontally arranged in the first cleaning plate and the plurality of third cleaning plates, the first limiting plates are fixedly installed at both ends of the first sliding rod, the second springs are sleeved at both ends of the first sliding rod, and the two ends of the second spring are respectively in contact with the first limiting plate and the side opposite to the load-reducing groove; A second sliding rod is penetrated and slidably installed between two adjacent load-reducing grooves horizontally arranged in the second cleaning plate and a plurality of third cleaning plates, and a second limit plate is fixedly installed at both ends of the second sliding rod, and a third spring is sleeved at both ends of the second sliding rod, and the two ends of the third spring are respectively in contact with the second limit plate and the side opposite to the load-reducing groove; Two of the first limit plates adjacent to each other in the vertical direction are fixed by a first connecting plate, and a plurality of first connecting plates are arranged at intervals; two of the second limit plates adjacent to each other in the vertical direction are fixed by a second connecting plate, and a plurality of second connecting plates are arranged at intervals; The silicone rubber defrost block is in sliding contact with the outer surface of the spiral heat exchange tube.
[0011] In order to provide power drive for the treatment of frost condensation and frost falling, the present invention is further configured as follows: the reciprocating drive assembly includes a servo motor, the output end of the servo motor is fixedly connected to a reciprocating screw through a coupling, and the outer periphery of the reciprocating screw is sleeved with a movable plate used in conjunction with it; The servo motor is fixedly mounted on one side of the box body through a fixed plate, ear plates are fixedly mounted on both front and rear sides of both sides of the top of the box body, an auxiliary rod is fixedly mounted between the two opposite sides of the ear plates, the two auxiliary rods are respectively arranged on the front and rear sides of the reciprocating screw, and the moving plate is sleeved and slidably mounted on the outer periphery of the two auxiliary rods; Two first card slots and two second card slots are respectively provided on both sides of the movable plate, and two first push plates and two second push plates are respectively fixedly installed on both sides of the top of the first cleaning plate, the two first push plates are used in conjunction with the two first card slots, and the two second push plates are used in conjunction with the two second card slots.
[0012] In order to scrape away the condensed frost, i.e., the accumulation of fallen frost, the present invention is further configured as follows: the fallen frost cleaning assembly comprises a scraper, a squeeze cover is sleeved and slidably mounted on the top of the outer periphery of the scraper, a plurality of vertical rods are fixedly mounted on the top of the inner cavity of the squeeze cover, a blind hole matching the vertical rod is opened on the top of the scraper, and a fourth spring is arranged between the bottom end of the vertical rod and the bottom of the inner cavity of the blind hole; The front and rear sides of the top of the scraper are fixedly mounted with docking plates, the top of the docking plate passes through the extrusion cover and is fixedly connected to the bottom of the movable plate, the bottom of the scraper is in sliding contact with the bottom of the inner cavity of the heat exchange chamber, and the front and rear sides of the scraper and the extrusion cover are in sliding contact with the front and rear sides of the inner cavity of the heat exchange chamber respectively; Both sides of the top of the extrusion cover are provided with first inclined surfaces, and the bottoms of the two installation shells on the opposite sides are provided with second inclined surfaces, and the second inclined surfaces are used in conjunction with the first inclined surfaces.
[0013] In order to realize energy-saving melting of accumulated frost, the present invention is further configured as follows: storage boxes are fixedly installed on both sides of the bottom of the box body, the top of the storage box is connected to the isolation chamber through an opening, and the two storage boxes are respectively arranged directly below the two frost ports; An electric heating mesh plate is fixedly installed at the bottom of the inner cavity of the storage box, and opposite sides of the two storage boxes are connected with a water pipe, and the back of the water pipe is connected with a drainage pipe.
[0014] The present invention provides a high-efficiency spiral food quick-freezer. It has the following beneficial effects: (1) The present invention uses the cooperation of a reciprocating drive component and a defrosting component to reciprocately wipe and defrost the surface of the spiral heat exchange tube. During the defrosting process, the defrosting components are arranged in a stepped manner to ensure that the condensed frost wiped off the spiral heat exchange tube can smoothly fall into the bottom of the heat exchange chamber, so as to achieve the effect of effectively separating the frost from the spiral heat exchange tube. In addition, with the cooperation of the sealing component and the frost cleaning component, the frost at the bottom of the heat exchange chamber is collected and cleaned into the isolation chamber. By sealing the frost outlet with the sealing component, the influence of the accumulated frost on the temperature of the heat exchange tube can be further avoided.
[0015] (2) The present invention uses a storage box to centrally store the accumulated frost. Under the setting of the electric heating grid plate, the melted water of the accumulated frost can be discharged by regular heating and defrosting, which effectively reduces the power consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the external structure of the present invention; Figure 2 It is a schematic diagram of the external structure of the condensation component of the present invention; Figure 3 It is a schematic diagram of the internal structure of the condensation component of the present invention; Figure 4 For the present invention Figure 3 A magnified schematic diagram of the structure at center A; Figure 5 It is a structural schematic diagram of the reciprocating drive assembly of the present invention; Figure 6 It is a structural schematic diagram of the defrost assembly of the present invention; Figure 7 It is a structural schematic diagram of the movable plate, the first card slot, the second card slot and the first push plate of the present invention; Figure 8 It is a schematic diagram of the connection between the movable plate and the frost cleaning assembly structure of the present invention; Fig. 9 This is a schematic diagram of the internal structure of the box when the accumulated frost is pushed into the isolation cavity in an embodiment of the present invention; Fig.10 It is a schematic diagram of the connection of the third cleaning plate, the silicone rubber defrosting block, the load-reducing groove, the first sliding rod, the first limiting plate, the second spring, the third spring, the first connecting plate, the second sliding rod, the second limiting plate and the second connecting plate structure of the present invention; Fig.11 It is a connection diagram of the first sliding rod, the first limiting plate, the second spring, the third spring, the first connecting plate, the second sliding rod, the second limiting plate and the second connecting plate structure of the present invention; Fig.12 Schematic diagram of the stepped distribution of the first cleaning plate, the second cleaning plate and the third cleaning plate during the leftward movement of the movable plate in an embodiment of the present invention.
[0017] In the figure: 1. Processing room; 2. Condensation assembly; 201. Box; 202. Heat exchange cavity; 203. Isolation cavity; 204. Heat exchange assembly; 2041. Mounting shell; 2042. Spiral heat exchange tube; 2043. Second inclined surface; 205. Frost port; 206. Air inlet pipe; 207. Air outlet pipe; 3. Screw conveyor; 4. Evaporator; 5. Defrost assembly; 501. First cleaning plate; 502. Second cleaning plate; 503. Third cleaning plate; 504. Silicone rubber defrost block; 505. Load-reducing groove; 506. First slide bar; 507. First limit plate; 508. Second spring; 509. Third spring; 5010. First connecting plate; 5011. Second slide bar; 5012. Second limit plate; 5013. Second connecting plate; 6. frost cleaning assembly; 601. scraper; 602. extrusion cover; 603. vertical rod; 604. blind hole; 605. fourth spring; 606. docking plate; 607. first inclined surface; 7. Reciprocating drive assembly; 701. servo motor; 702. reciprocating screw; 703. moving plate; 704. ear plate; 705. auxiliary rod; 706. first card slot; 707. second card slot; 708. first push plate; 709. second push plate; 8. Elastic blocking assembly; 801. Blocking strip; 802. Guide rod; 803. First spring; 804. Sleeve; 9. Storage box; 901. Electric heating grid plate; 902. Water pipe; 903. Drain pipe. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0019] See also Figures 1 to 12 , the embodiment of the present invention provides the following technical solutions:
[0020] Embodiment 1 A high-efficiency spiral food quick-freezing machine comprises a processing chamber 1, a condensing assembly 2 arranged in the processing chamber 1 and two spiral conveying members 3 used in conjunction with each other. An evaporator 4 is commonly sheathed on the outer periphery of the two spiral conveying members 3. The evaporator 4 is used to absorb the heat of food to perform quick freezing of food. The condensing assembly 2 is arranged between the two spiral conveying members 3 and arranged outside the evaporator 4 to cool and liquefy the refrigerant vapor. The feeding end of one spiral conveying member 3 sequentially passes through the evaporator 4 and the processing chamber 1 and extends to one side of the processing chamber 1 as a food loading station. The discharging end of the other spiral conveying member 3 sequentially passes through the evaporator 4 and the processing chamber 1 and extends to the other side of the processing chamber 1 as a quick-frozen food unloading station. The food to be processed is placed at the food loading station. The food to be processed is transported to the processing chamber 1 by the spiral conveying member 3 and enters the evaporator 4 for quick freezing. The quick-frozen food is then taken out through the quick-frozen food unloading station.
[0021] As a detailed description, the condensing component 2 includes a box body 201, and the interior of the box body 201 is sequentially arranged with a heat exchange chamber 202 and an isolation chamber 203 from top to bottom. A heat exchange component 204 is fixedly installed between the two sides of the inner cavity of the heat exchange chamber 202. Specifically, the heat exchange component 204 includes two mounting shells 2041, and a spiral heat exchange tube 2042 is passed through and fixedly installed between the opposite sides of the two mounting shells 2041. The spiral heat exchange tube 2042 is composed of a plurality of straight tube sections and elbows. The elbow is placed inside the mounting shell 2041, and the plurality of straight tube sections are distributed in a matrix between the two mounting shells 2041. The two mounting shells 2041 are respectively fixedly installed on both sides of the inner cavity of the heat exchange chamber 202. The top and bottom of one side of the evaporator 4 are penetrated and fixedly installed with an inlet pipe 206 and an outlet pipe 207, one end of the inlet pipe 206 and the outlet pipe 207 are extended to the inside of the same installation shell 2041, and are respectively connected with the two ends of the spiral heat exchange tube 2042. To further explain, the inlet pipe 206 is connected to the refrigerant vapor outlet of the evaporator 4 through the compressor, and the outlet pipe 207 is connected to the refrigerant inlet of the evaporator 4 through the throttle valve. During use, the refrigerant in the evaporator 4 absorbs the heat of the food to form refrigerant vapor, which is compressed by the compressor and enters the spiral heat exchange tube 2042 from the inlet pipe 206. After heat exchange with the outside air and condensation, it is discharged from the outlet pipe 207 and flows back into the evaporator 4 after being reduced in pressure by the throttle valve.
[0022] As a preferred solution, in order to achieve frost treatment of the spiral heat exchange tube 2042, a defrosting assembly 5 is arranged inside the heat exchange chamber 202, wherein the defrosting assembly 5 includes a first cleaning plate 501, a second cleaning plate 502, and a plurality of third cleaning plates 503. The first cleaning plate 501, the plurality of third cleaning plates 503, and the second cleaning plates 502 are arranged vertically and are respectively arranged on the upper and lower sides of a plurality of straight tube sections of the spiral heat exchange tube 2042, the bottom of the first cleaning plate 501, the top of the second cleaning plate 502, and the top and bottom of the plurality of third cleaning plates 503. The first cleaning plate 501, the second cleaning plate 502 and the third cleaning plates 503 are all fixedly installed with a plurality of silicone rubber defrosting blocks 504, which are in sliding contact with the outer surface of the spiral heat exchange tube 2042, wherein there is an initial friction force between the silicone rubber defrosting block 504 and the spiral heat exchange tube 2042, so as to facilitate defrosting the surface of the spiral heat exchange tube 2042. The silicone rubber defrosting block 504 is moved back and forth on the surface of the spiral heat exchange tube 2042 to achieve frost treatment. Both sides of the first cleaning plate 501, the second cleaning plate 502 and the plurality of third cleaning plates 503 are provided with a plurality of load-reducing grooves 505. The first cleaning plate A first slide bar 506 is penetrated and slidably installed between two adjacent load-reducing grooves 505 horizontally arranged in a plurality of third cleaning plates 503, and first limit plates 507 are fixedly installed at both ends of the first slide bar 506. Second springs 508 are sleeved on both ends of the first slide bar 506, and the two ends of the second spring 508 are respectively in contact with the first limit plate 507 and the side opposite to the load-reducing groove 505. A second slide bar 5011 is penetrated and slidably installed between the second cleaning plate 502 and two adjacent load-reducing grooves 505 horizontally arranged in a plurality of third cleaning plates 503, and the second slide bar 5011 is penetrated and slidably installed between the second cleaning plate 502 and two adjacent load-reducing grooves 505 horizontally arranged in a plurality of third cleaning plates 503. A second limit plate 5012 is fixedly installed at both ends of 5011, and a third spring 509 is sleeved on both ends of the second slide rod 5011. Both ends of the third spring 509 are respectively in contact with the second limit plate 5012 and the opposite side of the load-reducing groove 505. Two adjacent first limit plates 507 in the vertical direction are fixed by a first connecting plate 5010, and several first connecting plates 5010 are arranged at intervals. Two adjacent second limit plates 5012 in the vertical direction are fixed by a second connecting plate 5013, and several second connecting plates 5013 are arranged at intervals.
[0023] As a detailed description, the second spring 508 and the third spring 509 are used to transfer the traction force between the first cleaning plate 501, the second cleaning plate 502 and several third cleaning plates 503, and the friction between the silicone rubber defrosting block 504 and the spiral heat exchange tube 2042 can make the first cleaning plate 501, several third cleaning plates 503 and the second cleaning plate 502 have a stepped distribution during their movement to ensure that the fallen frost falls smoothly into the bottom of the inner cavity of the heat exchange chamber 202.
[0024] As a preferred solution, in order to realize the automatic processing of frost, a reciprocating drive assembly 7 is arranged on the top of the box body 201, and the reciprocating drive assembly 7 includes a servo motor 701. The output end of the servo motor 701 is fixedly connected to a reciprocating screw 702 through a coupling. The outer periphery of the reciprocating screw 702 is provided with a movable plate 703 used in conjunction with it. In order to ensure the stable movement of the movable plate 703, the servo motor 701 is fixedly installed on one side of the box body 201 through a fixed plate. Ear plates 704 are fixedly installed on the front and rear sides of both sides of the top of the box body 201. One of the opposite sides of the two ear plates 704 An auxiliary rod 705 is fixedly installed in the middle, and the two auxiliary rods 705 are respectively arranged on the front and rear sides of the reciprocating screw 702, and the movable plate 703 is sleeved and slidably installed on the outer periphery of the two auxiliary rods 705. Two first card grooves 706 and two second card grooves 707 are respectively provided on both sides of the movable plate 703. Two first push plates 708 and two second push plates 709 are respectively fixedly installed on both sides of the top of the first cleaning plate 501. The two first push plates 708 are used in conjunction with the two first card grooves 706, and the two second push plates 709 are used in conjunction with the two second card grooves 707.
[0025] Ways to automate frost treatment include: The servo motor 701 is started, and the servo motor 701 drives the reciprocating screw 702 to rotate, and the reciprocating screw 702 drives the moving plate 703 to move back and forth on the top of the box body 201: When the movable plate 703 moves to the left, the first slot 706 is sleeved on the first push plate 708, and the first push plate 708 is pushed to make the first cleaning plate 501 move to the left. During the movement of the first cleaning plate 501, under the resistance limit of the silicone rubber defrosting block 504 and the spiral heat exchange tube 2042, the first cleaning plate 501 squeezes the second spring 508 set on the left side. When the second spring 508 reaches the compression limit, the first cleaning plate 501 pushes the first limiting plate 507 on the left side to move through the second spring 508, and makes the first sliding bar 506 drive the first limiting plate 507 on the right side to move to the left. At this time, the first limiting plate 507 on the right side drives the first connecting plate 5010 to push the first limiting plate 507 on the right side of the top third cleaning plate 503 to move to the left, and squeezes the second spring 508 set on the right side of the third cleaning plate 503. When the second spring 508 reaches the compression limit, it pushes the third cleaning plate 503 to move to the left. At this time, the first The plate 501 and the second cleaning plate 502 are distributed in a stepped manner, and the third cleaning plate 503 squeezes the third spring 509 set on the left side. When the third spring 509 reaches the compression limit, the third cleaning plate 503 pushes the second limiting plate 5012 on the left side to move through the third spring 509, so that the second sliding bar 5011 drives the second limiting plate 5012 on the right side to move leftward. At this time, the second limiting plate 5012 on the right side drives the second connecting plate 5013 and pushes the second limiting plate 5012 set on the right side of the second top cleaning plate 503 to move leftward, wherein the second top is the third cleaning plate 503 whose height is second only to the third cleaning plate 503 at the highest point. After the second limiting plate 5012 squeezes the third spring 509 and makes it reach the compression limit, it pushes the third cleaning plate 503 at the second top to move leftward. Similarly, as the first cleaning plate 501 continues to move to the left, several third cleaning plates 503 and second cleaning plates 502 move in sequence, as shown in the attached figure. Fig.12 As shown, they are distributed in a stepped manner. When the first cleaning plate 501 moves to contact the mounting shell 2041 set on the left, the servo motor 701 is turned off. Under the elastic force of the second spring 508 and the third spring 509, a plurality of third cleaning plates 503 and the second cleaning plates 502 contact the mounting shell 2041 set on the left, and then the servo motor 701 is started; When the movable plate 703 moves to the right, the second slot 707 is sleeved on the second push plate 709, and the second push plate 709 is pushed to make the first cleaning plate 501 move to the right. During the movement of the first cleaning plate 501, under the resistance limit of the silicone rubber defrosting block 504 and the spiral heat exchange tube 2042, the first cleaning plate 501 squeezes the second spring 508 set on the right side. When the second spring 508 reaches the compression limit, the first cleaning plate 501 pushes the first limiting plate 507 on the right side through the second spring 508, so that the first sliding rod 506 drives the left The first limiting plate 507 on the left side moves to the right. At this time, the first limiting plate 507 on the left side drives the first connecting plate 5010 to move, and pushes the first limiting plate 507 on the left side of the third cleaning plate 503 on the top to move to the right, and squeezes the second spring 508 set on the left side of the third cleaning plate 503. When the second spring 508 reaches the compression limit, the third cleaning plate 503 is pushed to move to the right. At this time, the first cleaning plate 501 and the second cleaning plate 502 are distributed in a stepped shape, and the third cleaning plate 503 is pressed against the third spring 509 set on the right side. The third cleaning plate 503 is pressed and squeezed. When the third spring 509 reaches the compression limit, the third cleaning plate 503 pushes the second limiting plate 5012 on the right side to move through the third spring 509, so that the second sliding bar 5011 drives the second limiting plate 5012 on the left side to move to the right. At this time, the second limiting plate 5012 on the left side drives the second connecting plate 5013 and pushes the second limiting plate 5012 set on the left side of the third cleaning plate 503 at the second top to move to the right. After the second limiting plate 5012 squeezes the third spring 509 and makes it reach the compression limit, it pushes the second limiting plate 5012 on the second top The third cleaning plate 503 at the top moves to the right. Similarly, as the first cleaning plate 501 continues to move to the right, a plurality of third cleaning plates 503 and second cleaning plates 502 move in sequence and are distributed in a stepped manner. When the first cleaning plate 501 moves to contact with the mounting shell 2041 set on the right, the servo motor 701 is turned off. Under the elastic force of the second spring 508 and the third spring 509, a plurality of third cleaning plates 503 and second cleaning plates 502 contact with the mounting shell 2041 set on the left, and then the servo motor 701 is started. During the movement of the first cleaning plate 501 , the third cleaning plate 503 and the second cleaning plate 502 , the silicone rubber defrosting block 504 is driven to scrape off the condensed frost on the spiral heat exchange tube 2042 , and the fallen frost falls to the bottom of the inner cavity of the heat exchange cavity 202 .
[0026] In this embodiment, the frost on the surface of the spiral heat exchange tube 2042 is automatically removed, and at the same time, the frost and the spiral heat exchange tube 2042 can be effectively separated during the removal process.
[0027] Embodiment 2 As an improvement of the previous embodiment, in order to achieve energy-saving treatment of frost accumulation, this embodiment is a high-efficiency spiral food quick freezer, in which a frost cleaning component 6 is arranged inside the heat exchange chamber 202. Specifically, the frost cleaning component 6 includes a scraper 601, and docking plates 606 are fixedly installed on the front and rear sides of the top of the scraper 601. The top of the docking plate 606 passes through the extrusion cover 602 and is fixedly connected to the bottom of the movable plate 703. The top of the outer periphery of the scraper 601 is sleeved and slidably installed with the extrusion cover 602. The top of the inner cavity of the extrusion cover 602 is fixedly installed with a plurality of vertical rods 603. The top of the scraper 601 is provided with a connection with the vertical rods 603. The fourth spring 605 is arranged between the bottom end of the vertical rod 603 and the bottom of the inner cavity of the blind hole 604, the bottom of the scraper 601 is in sliding contact with the bottom of the inner cavity of the heat exchange chamber 202, and the front and rear sides of the scraper 601 and the extrusion cover 602 are in sliding contact with the front and rear sides of the inner cavity of the heat exchange chamber 202 respectively. It is further explained that in order to ensure that the fallen frost effectively enters the isolation chamber 203, the first inclined surfaces 607 are arranged on both sides of the top of the extrusion cover 602, and the bottoms of the opposite sides of the two mounting shells 2041 are provided with second inclined surfaces 2043, and the second inclined surfaces 2043 are used in conjunction with the first inclined surfaces 607.
[0028] As a preferred solution, both sides of the bottom of the inner cavity of the heat exchange chamber 202 are connected to the isolation chamber 203 through the frost port 205, and elastic sealing components 8 are fixedly installed on both sides of the inner cavity of the heat exchange chamber 202. Specifically, the elastic sealing component 8 includes a sealing strip 801, and a plurality of guide rods 802 are fixedly installed on one side of the sealing strip 801, and a first spring 803 is fixedly installed on one end of the guide rod 802. A sleeve 804 is sleeved on the outer periphery of one end of the guide rod 802, and the first spring 803 is arranged inside the sleeve 804. A plurality of sleeves 804 are fixedly installed on one side of the inner cavity of the isolation chamber 203. The sealing strip 801 is used in conjunction with the frost port 205. In this way, when the first spring 803 is not subjected to the extrusion force, the sealing strip 801 can be pushed to seal the frost port 205, thereby ensuring the effective separation of the heat exchange chamber 202 and the isolation chamber 203, which provides a good storage environment for frost.
[0029] As a detailed description, the frost cleaning component 6 and the elastic blocking component 8 are used in combination as follows: The frost scraped off from the spiral heat exchange tube 2042 falls on the bottom of the inner cavity of the heat exchange chamber 202. When the movable plate 703 moves to the left, the movable plate 703 drives the scraper 601 to move to the left, scraping the frost falling on the bottom of the inner cavity of the heat exchange chamber 202, so that the frost moves to the left. At the same time, the scraper 601 drives the extrusion cover 602 to move to the left, so that the extrusion cover 602 contacts and squeezes the blocking strip 801 on the left, pushing the blocking strip 801 to push the guide rod 802 to squeeze the first spring 803. When the blocking strip 801 is separated from the first spring 803, the first spring 803 is pressed against the second spring 803. When passing through the frost opening 205, the left vertical edge of the scraper 601 moves to the frost opening 205, and part of the condensed frost falls into the isolation chamber 203. As the extrusion cover 602 continues to move to the left, the extrusion cover 602 moves downward under the cooperation of the first inclined surface 607 on its left side and the second inclined surface 2043. During the process, the extrusion cover 602 presses the vertical rod 603 downward to squeeze the fourth spring 605. At the same time, the extrusion cover 602 pushes all the residual condensed frost between the sealing strip 801 and the scraper 601 into the isolation chamber 203. When the movable plate 703 moves to the right, the movable plate 703 drives the scraper 601 to move the extrusion cover 602 to the right. Under the elastic force of the first spring 803, the blocking strip 801 and the extrusion cover 602 remain in contact with each other until the blocking strip 801 completes the blocking of the frost opening 205. The extrusion cover 602 is separated from the blocking strip 801. Under the elastic force of the fourth spring 605, the extrusion cover 602 continues to move upward until it is reset, scraping the frost that falls on the bottom of the inner cavity of the heat exchange chamber 202, so that the frost moves to the right. When the scraper 601 drives the extrusion cover 602 to contact and squeeze the sealing strip 801 on the right side, the sealing strip 801 is pushed. 801 pushes the guide rod 802 to squeeze the first spring 803. When the blocking strip 801 is separated from the frost opening 205, the vertical edge of the right side of the scraper 601 moves to the frost opening 205, and part of the frost falls into the isolation chamber 203. As the squeezing cover 602 continues to move to the right, the squeezing cover 602 moves downward with the cooperation of the first inclined surface 607 and the second inclined surface 2043 on its right side. During the process, the squeezing cover 602 squeezes the vertical rod 603 downward to squeeze the fourth spring 605. At the same time, the squeezing cover 602 pushes all the residual frost between the blocking strip 801 and the scraper 601 into the isolation chamber 203, as shown in the attached figure. Fig. 9 As shown; During the movement of the movable plate 703 to the left, the movable plate 703 drives the scraper 601 to move the extrusion cover 602 to the left. Under the elastic force of the first spring 803, the sealing strip 801 and the extrusion cover 602 maintain contact until the sealing strip 801 completes the sealing of the frost opening 205. The extrusion cover 602 is separated from the sealing strip 801, and under the elastic force of the fourth spring 605, the extrusion cover 602 continues to move upward until it is reset.
[0030] As a preferred solution, in order to melt the frost, storage boxes 9 are fixedly installed on both sides of the bottom of the box body 201. The top of the storage box 9 is connected to the isolation chamber 203 through an opening, and the two storage boxes 9 are respectively arranged directly below the two frost ports 205. When the frost falls into the isolation chamber 203, it falls directly into the storage box 9. An electric heating grid plate 901 is fixedly installed on the bottom of the inner cavity of the storage box 9. The opposite sides of the two storage boxes 9 are connected to a water pipe 902, and the back of the water pipe 902 is connected to a drain pipe 903. The electric heating grid plate 901 is started regularly, and the frost is melted into water and discharged through the water pipe 902 and the drain pipe 903. There is no need to keep the electric heating grid plate 901 turned on, which has the advantage of energy saving.
[0031] The advantage of the second embodiment over the first embodiment is that the frost at the bottom of the inner cavity of the heat exchange cavity 202 is collected and isolated, and the collected frost is melted by periodically opening the electric heating grid plate 901, thereby reducing power consumption.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency spiral food quick freezer, comprising a processing chamber (1), a condensing assembly (2) arranged in the processing chamber (1), and two spiral conveying members (3) used in conjunction with each other, characterized in that: An evaporator (4) is commonly sleeved on the outer circumferences of the two spiral conveying members (3); the condensing assembly (2) is arranged between the two spiral conveying members (3) and outside the evaporator (4); a feed end of one of the spiral conveying members (3) sequentially passes through the evaporator (4) and the processing chamber (1) and extends to one side of the processing chamber (1); and a discharge end of the other spiral conveying member (3) sequentially passes through the evaporator (4) and the processing chamber (1) and extends to the other side of the processing chamber (1); A defrost assembly (5) and a frost removal and cleaning assembly (6) are arranged inside the condensation assembly (2); a reciprocating drive assembly (7) is arranged on the top of the condensation assembly (2); and the reciprocating drive assembly (7) is used in conjunction with the defrost assembly (5) and the frost removal and cleaning assembly (6), respectively; The condensing assembly (2) comprises a housing (201), wherein a heat exchange chamber (202) and an isolation chamber (203) are sequentially arranged in intervals from top to bottom inside the housing (201), a heat exchange assembly (204) is fixedly installed between two sides of the inner cavity of the heat exchange chamber (202), both sides of the bottom of the inner cavity of the heat exchange chamber (202) are connected to the isolation chamber (203) via a frost port (205), and elastic sealing assemblies (8) are fixedly installed on both sides of the inner cavity of the heat exchange chamber (202), and the elastic sealing assemblies (8) are used in conjunction with the frost port (205).
2. A high-efficiency spiral food quick freezer according to claim 1, characterized in that: The heat exchange component (204) comprises two mounting shells (2041), and a spiral heat exchange tube (2042) is passed through and fixedly installed between opposite sides of the two mounting shells (2041). The two mounting shells (2041) are respectively fixedly installed on the two sides of the inner cavity of the heat exchange cavity (202). An air inlet pipe (206) and an air outlet pipe (207) are respectively passed through and fixedly installed on the top and bottom of one side of the box body (201), and one end of the air inlet pipe (206) and the air outlet pipe (207) extend into the interior of the same mounting shell (2041) and are respectively connected to the two ends of the spiral heat exchange tube (2042).
3. A high-efficiency spiral food quick freezer according to claim 2, characterized in that: The elastic blocking assembly (8) comprises a blocking strip (801), a plurality of guide rods (802) are fixedly mounted on one side of the blocking strip (801), a first spring (803) is fixedly mounted on one end of the guide rod (802), a sleeve (804) is sleeved on the outer periphery of one end of the guide rod (802), and the first spring (803) is arranged inside the sleeve (804); A plurality of the sleeves (804) are fixedly mounted on one side of the inner cavity of the isolation cavity (203), and the blocking strip (801) is used in conjunction with the frost port (205).
4. A high-efficiency spiral food quick freezer according to claim 3, characterized in that: The defrosting assembly (5) comprises a first cleaning plate (501), a second cleaning plate (502), and a plurality of third cleaning plates (503); the first cleaning plate (501), the plurality of third cleaning plates (503), and the second cleaning plate (502) are arranged vertically and are respectively arranged on the upper and lower sides of a plurality of straight pipe sections of the spiral heat exchange tube (2042); a plurality of silicone rubber defrosting blocks (504) are fixedly installed on the bottom of the first cleaning plate (501), the top of the second cleaning plate (502), and the tops and bottoms of the plurality of third cleaning plates (503); A plurality of load-reducing grooves (505) are provided on both sides of the sweeping plate (502) and the plurality of third sweeping plates (503); a first slide bar (506) is penetrated and slidably installed between two adjacent load-reducing grooves (505) horizontally arranged in the first sweeping plate (501) and the plurality of third sweeping plates (503); first limit plates (507) are fixedly installed at both ends of the first slide bar (506); second springs (508) are sleeved at both ends of the first slide bar (506); and two ends of the second spring (508) are respectively in contact with the first limit plate (507) and the side opposite to the load-reducing groove (505); A second slide bar (5011) is penetrated and slidably installed between two adjacent load-reducing grooves (505) horizontally arranged in the second cleaning plate (502) and a plurality of third cleaning plates (503), and second limit plates (5012) are fixedly installed at both ends of the second slide bar (5011). Third springs (509) are sleeved at both ends of the second slide bar (5011), and both ends of the third spring (509) are respectively in contact with the second limit plate (5012) and the side opposite to the load-reducing groove (505); Two of the first limit plates (507) adjacent to each other in the vertical direction are fixed by a first connecting plate (5010), and a plurality of first connecting plates (5010) are arranged at intervals; two of the second limit plates (5012) adjacent to each other in the vertical direction are fixed by a second connecting plate (5013), and a plurality of second connecting plates (5013) are arranged at intervals; The silicone rubber defrost block (504) is in sliding contact with the outer surface of the spiral heat exchange tube (2042).
5. The high-efficiency spiral food quick freezer according to claim 4, characterized in that: The reciprocating drive assembly (7) comprises a servo motor (701), the output end of the servo motor (701) being fixedly connected to a reciprocating screw (702) via a coupling, and the outer periphery of the reciprocating screw (702) being provided with a movable plate (703) for use with the reciprocating screw; The servo motor (701) is fixedly mounted on one side of the box body (201) via a fixing plate, ear plates (704) are fixedly mounted on both front and rear sides of the top of the box body (201), an auxiliary rod (705) is fixedly mounted between opposite sides of the two ear plates (704), the two auxiliary rods (705) are respectively arranged on the front and rear sides of the reciprocating screw (702), and the moving plate (703) is sleeved and slidably mounted on the outer periphery of the two auxiliary rods (705); Two first card slots (706) and two second card slots (707) are respectively provided on both sides of the movable plate (703); two first push plates (708) and two second push plates (709) are respectively fixedly installed on both sides of the top of the first cleaning plate (501); the two first push plates (708) are used in conjunction with the two first card slots (706); and the two second push plates (709) are used in conjunction with the two second card slots (707).
6. A high-efficiency spiral food quick freezer according to claim 5, characterized in that: The frost cleaning assembly (6) comprises a scraper (601), an extrusion cover (602) is sleeved and slidably mounted on the top of the outer periphery of the scraper (601), a plurality of vertical rods (603) are fixedly mounted on the top of the inner cavity of the extrusion cover (602), a blind hole (604) adapted to the vertical rod (603) is opened on the top of the scraper (601), and a fourth spring (605) is arranged between the bottom end of the vertical rod (603) and the bottom of the inner cavity of the blind hole (604); A docking plate (606) is fixedly mounted on both the front and rear sides of the top of the scraper (601); the top of the docking plate (606) passes through the extrusion cover (602) and is fixedly connected to the bottom of the movable plate (703); the bottom of the scraper (601) is in sliding contact with the bottom of the inner cavity of the heat exchange chamber (202); and the front and rear sides of the scraper (601) and the extrusion cover (602) are in sliding contact with the front and rear sides of the inner cavity of the heat exchange chamber (202) respectively; Both sides of the top of the extrusion cover (602) are provided with first inclined surfaces (607), and the bottoms of the two installation shells (2041) on the opposite sides are provided with second inclined surfaces (2043), and the second inclined surfaces (2043) are used in conjunction with the first inclined surfaces (607).
7. The high-efficiency spiral food quick freezer according to claim 1, characterized in that: Storage boxes (9) are fixedly mounted on both sides of the bottom of the box body (201); the top of the storage box (9) is connected to the isolation chamber (203) through an opening, and the two storage boxes (9) are respectively arranged directly below the two frost ports (205); An electric heating mesh plate (901) is fixedly installed at the bottom of the inner cavity of the storage box (9), and opposite sides of the two storage boxes (9) are connected to a water pipe (902), and the back of the water pipe (902) is connected to a drainage pipe (903).
Citation Information
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