Signal wire harness with fool-proof function

By setting up anti-dust, waterproof and connection components on the male and female connectors of the signal wiring harness, real-time monitoring and automatic separation of temperature is achieved, and the problems of overheating and burning of existing signal wiring harnesses during short circuit are solved, improving safety and stability.

CN119627565APending Publication Date: 2025-03-14KUNSHAN YULAIXIANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411758267.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

When the existing signal wiring harness with anti-dust function is short-circuited, due to the large resistance at the connection between the male and female connectors, a large amount of heat will be generated, causing the temperature at the connection to rise, which may cause the problem of wire harness burning and poor safety.

Method used

A signal wiring harness with anti-dust function is designed. By setting anti-dust components, waterproof components and connecting components on the male and female connectors, including electrical connection mechanisms, temperature detection mechanisms, magnetic connection mechanisms and separation mechanisms, real-time monitoring of temperature and automatic separation under abnormal conditions are achieved.

Benefits of technology

It effectively improves the safety and stability of the connection between male and female connectors, prevents damage caused by overheating caused by short circuits, and is highly adaptable.

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Abstract

The invention relates to the technical field of signal wire harnesses, in particular to a signal wire harness with a fool-proof function, and the signal wire harness comprises a male connector which is provided with a mounting groove, and a plurality of plugs are arranged in the mounting groove; the female joint is provided with a mounting head, and the mounting head is provided with a jack corresponding to the plug; the male connector and the female connector are electrically connected with a signal cable. The fool-proof assembly comprises a fool-proof protrusion, the fool-proof protrusion is arranged on the male connector, and a fool-proof groove is formed in the female connector and corresponds to the fool-proof protrusion; the waterproof assembly is used for performing waterproof sealing on the joint of the male joint and the female joint when the fool-proof bulge is inserted into the fool-proof groove; the connecting assembly comprises an electric connecting mechanism, a temperature detecting mechanism, a magnetic connecting mechanism and a separating mechanism; the safety and stability of connection of the male connector and the female connector are effectively improved, and the problem that the male connector and the female connector are damaged due to the overheating phenomenon caused by short circuit is effectively prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of signal wire harnesses, in particular to a signal wire harness with a fool-proofing function. Background Art

[0002] The signal harness generally includes a male connector and a female connector, and the male connector and the female connector generally have built-in power wires, signal wires, and shielding wires. The male connector and the female connector can realize a detachable connection, so that the power wires, signal wires, and shielding wires of the two are connected one by one. Therefore, when the male connector and the female connector are connected, they must be matched accurately to ensure that the various wires between the two can be connected one by one. In order to ensure the accurate matching between the male connector and the female connector, it is often necessary to set an anti-fool structure. The existing signal harness with anti-fool function has poor anti-short circuit performance. In the event of a short circuit, due to the large resistance at the connection between the male connector and the female connector, a large amount of heat will be generated, causing the temperature of the connection to rise, which may cause the harness to burn, and the safety is poor. Summary of the invention

[0003] The object of the present invention is to provide a signal wiring harness with fool-proofing function to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A signal harness with foolproof function, comprising:

[0006] A male connector, wherein the male connector is provided with a mounting groove, and a plurality of plugs are arranged in the mounting groove;

[0007] A female connector, wherein the female connector is provided with a mounting head corresponding to the mounting groove, and the mounting head is provided with a socket corresponding to the plug;

[0008] The male connector and the female connector are both electrically connected to a signal cable, and the signal cable connected to the male connector and the signal cable connected to the female connector are electrically connected by inserting the plug into the jack;

[0009] A foolproof component, the foolproof component comprising a foolproof protrusion, the foolproof protrusion is arranged on the male connector, and a foolproof groove is arranged on the female connector corresponding to the foolproof protrusion;

[0010] A waterproof component, which is used to waterproof the connection between the male connector and the female connector when the fool-proof protrusion is inserted into the fool-proof groove;

[0011] A connection component, the connection component includes an electrical connection mechanism, a temperature detection mechanism, a magnetic connection mechanism and a separation mechanism, the electrical connection mechanism is arranged in the anti-idiot groove, the electrical connection mechanism is used to electrically connect the temperature detection mechanism, the magnetic connection mechanism, the separation mechanism and the signal cable, the temperature detection mechanism is arranged in the installation head and is used to detect the temperature of the plug, during normal operation, the magnetic connection mechanism is used to magnetically seal the connection between the male connector and the female connector, when the temperature fluctuates abnormally, the magnetic connection mechanism is used to cause the male connector and the female connector to separate from each other, and the separation mechanism is used to separate the male connector and the female connector from each other when the temperature detection mechanism detects abnormal temperature fluctuations.

[0012] Preferably, the waterproof component includes a sealing ring, which is arranged on the outside of the installation head. When the fool-proof protrusion is inserted into the fool-proof groove, the sealing ring will be wrapped around the outside of the installation groove.

[0013] Preferably, the electrical connection mechanism includes a magnetic connection block 1 and a magnetic connection block 2, the magnetic connection block 1 is arranged on the anti-foolproof protrusion, and the magnetic connection block 2 is arranged on the anti-foolproof groove, and when the magnetic connection block 1 and the magnetic connection block 2 are attracted to each other, they are used to connect the temperature detection mechanism, the magnetic connection mechanism and the separation mechanism in parallel to the signal cable respectively.

[0014] Preferably, the temperature detection mechanism comprises a temperature sensor, which is disposed inside the jack and is used to detect the temperature of a connection position between the jack and the plug.

[0015] Preferably, the magnetic connection mechanism includes a permanent magnet and an electromagnet, the permanent magnet is arranged on the sealing ring, and the electromagnet is arranged around the outside of the male connector. When the magnetic connection block 1 and the magnetic connection block 2 are attracted to each other, the electromagnet will be connected in parallel to the signal cable.

[0016] Preferably, the separation mechanism includes a mounting block, a switching push rod, a moving block and a magnetic connection block three, the mounting block is arranged on the anti-foolproof protrusion, an installation cavity is arranged inside the mounting block, the switching push rod is arranged in the installation cavity, the telescopic end of the switching push rod is connected with a moving block, the magnetic connection block one and the magnetic connection block three are both arranged on the moving block, and the magnetic connection block three and the magnetic connection block two are connected to each other by controlling the telescopic movement of the switching push rod to pass a reverse current into the electromagnet and thereby change the direction of the magnetic field of the electromagnet.

[0017] Preferably, the separation mechanism also includes a self-resetting switch and a separation push rod, the self-resetting switch is arranged in the installation cavity, when the magnetic connection block three and the magnetic connection block two are attracted to each other, the installation block presses the self-resetting switch to open the separation push rod, and the separation push rod is arranged on the male joint.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: when the present invention is in use, the temperature detection mechanism, the magnetic connection mechanism, the separation mechanism and the signal cable are electrically connected when the male connector and the female connector are docked with each other through the setting of the electrical connection mechanism; the temperature detection mechanism performs real-time temperature monitoring on the connection position of the plug and the socket when in use; at normal operating temperature, the magnetic connection mechanism and the waterproof component cooperate with each other to seal the connection between the male connector and the female connector; when the temperature detection mechanism detects that the temperature in the socket is too high, the magnetic direction of the electromagnet is switched by switching the push rod and the separation push rod is activated, and then the male connector and the female connector are separated from each other under the joint action of the separation push rod and the magnetic force; the present application effectively improves the safety and stability of the connection between the male connector and the female connector, and at the same time effectively prevents the problem of damage to the male connector and the female connector caused by overheating due to short circuit, and has strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the axial structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the axial structure of the male connector of the present invention;

[0021] Figure 3 The axial structure of the female connector of the present invention is shown in FIG. Figure 1 ;

[0022] Figure 4 The axial structure of the female connector of the present invention is shown in FIG. Figure 2 (Partially enlarge the interior of the installation slot for display);

[0023] Figure 5 This is a schematic diagram of the shaft structure of the mounting block of the present invention;

[0024] Figure 6 This is a schematic diagram of the internal structure of the mounting block of the present invention.

[0025] In the figure: 1 male connector, 2 female connector, 3 signal cable, 4 plug, 5 mounting head, 6 jack, 7 anti-fool protrusion, 8 anti-fool groove, 9 sealing ring, 10 magnetic connection block 1, 11 magnetic connection block 2, 12 temperature sensor, 13 permanent magnet, 14 electromagnet, 15 mounting block, 16 switching push rod, 17 moving block, 18 magnetic connection block 3, 19 self-reset switch, 20 separation push rod, 101 mounting slot. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-6 , the present invention provides a technical solution:

[0028] A signal harness with foolproof function, as shown in the instruction manual Figure 1 As shown, including:

[0029] The male connector 1 is provided with a mounting groove 101. In this embodiment, the mounting groove 101 and the mounting head 5 are both circular structures. A plurality of plugs 4 are provided in the mounting groove 101. The plugs 4 are used to cooperate with the jack 6 to electrically connect the male connector 1 and the female connector 2 and to communicate signals.

[0030] A female connector 2, wherein the female connector 2 is provided with a mounting head 5 corresponding to the mounting groove 101, and the mounting head 5 is provided with a socket 6 corresponding to the plug 4;

[0031] The male connector 1 and the female connector 2 are both electrically connected to the signal cable 3, and the signal cable 3 connected to the male connector 1 and the signal cable 3 connected to the female connector 2 are electrically connected by inserting the plug 4 into the socket 6;

[0032] The foolproof component includes a foolproof protrusion 7, which is arranged on the male connector 1, and a foolproof groove 8 is arranged on the female connector 2 corresponding to the foolproof protrusion 7;

[0033] A waterproof component, which is used to waterproof the connection between the male connector 1 and the female connector 2 when the fool-proof protrusion 7 is inserted into the fool-proof groove 8;

[0034] A connecting component, the connecting component includes an electrical connecting mechanism, a temperature detection mechanism, a magnetic connecting mechanism and a separation mechanism. The electrical connecting mechanism is arranged in the anti-mistake groove 8. The electrical connecting mechanism is used to electrically connect the temperature detection mechanism, the magnetic connecting mechanism, the separation mechanism and the signal cable 3. The temperature detection mechanism is arranged on the mounting head 5 and is used to detect the temperature of the plug 4. In this example, the normal operating temperature range of the male connector 1 and the female connector 2 is [-40°C, 105°C]. When the temperature sensor 12 detects that the temperature is outside this range, it means that the temperature fluctuates abnormally. During normal operation, the magnetic connecting mechanism is used to magnetically seal the connection between the male connector 1 and the female connector 2. When the temperature fluctuates abnormally, the magnetic connecting mechanism is used to separate the male connector 1 and the female connector 2 from each other. The separation mechanism is used to separate the male connector 1 and the female connector 2 from each other when the temperature detection mechanism detects that the temperature fluctuates abnormally.

[0035] The waterproof component includes a sealing ring 9, which is used to cooperate with the installation groove 101 to waterproof the connection between the plug 4 and the socket 6 when connected. The sealing ring 9 is arranged on the outside of the installation head 5. When the anti-fool protrusion 7 is inserted into the anti-fool groove 8, the sealing ring 9 will be wrapped around the outside of the installation groove 101.

[0036] The electrical connection mechanism includes a magnetic connection block 10 and a magnetic connection block 2 11. The magnetic connection block 10, the magnetic connection block 2 11 and the magnetic connection block 3 18 are all provided with wires (not shown in the drawings in the specification). The magnetic connection block 10 is set on the anti-mistake protrusion 7, and the magnetic connection block 2 is fixedly connected to the anti-mistake groove 8. When the magnetic connection block 10 and the magnetic connection block 2 11 are attracted to each other, they are used to connect the temperature detection mechanism, the magnetic connection mechanism and the separation mechanism in parallel to the signal cable 3 respectively.

[0037] The temperature detection mechanism includes a temperature sensor 12, which is a thermistor type temperature sensor 12. The temperature sensor 12 is arranged inside the jack 6 and is used to detect the temperature of the connection position between the jack 6 and the plug 4. The temperature sensor 12 is annular, and the plug 4 is inserted into the temperature sensor 12 when in use.

[0038] The magnetic connection mechanism includes a permanent magnet 13 and an electromagnet 14. The permanent magnet 13 is fixedly connected to the side where the sealing ring 9 and the male connector 1 are in contact. The permanent magnet 13 and the electromagnet 14 are both annular structures. The electromagnet 14 is arranged around the outside of the male connector 1. When the magnetic connection block 10 and the magnetic connection block 2 11 are attracted to each other, the electromagnet 14 will be connected in parallel to the signal cable 3. At this time, the electromagnet 14 and the permanent magnet 13 are attracted to each other.

[0039] The separation mechanism includes a mounting block 15, a switching push rod 16, a moving block 17 and a magnetic connection block three 18. The mounting block 15 is fixedly connected to one side of the anti-foolproof protrusion 7. A mounting cavity is arranged inside the mounting block 15. The mounting cavity is used to install the switching push rod 16 and the moving block 17. One end of the switching push rod 16 is fixedly connected to the mounting cavity. The telescopic end of the switching push rod 16 is fixedly connected to the moving block 17 and can drive the moving block 17 to move. The magnetic connection block one 10 and the magnetic connection block three 18 are both arranged on the moving block 17. By controlling the telescopic movement of the switching push rod 16, the magnetic connection block three 18 and the magnetic connection block two 11 are interconnected to pass a reverse current into the electromagnet 14 and thereby change the magnetic field direction of the electromagnet 14. When the magnetic connection block three 18 and the magnetic connection block two 11 are connected to each other, the electromagnet 14 and the permanent magnet 13 repel each other.

[0040] The separation mechanism also includes a self-resetting switch 19 and a separation push rod 20. The self-resetting switch 19 is arranged in the installation cavity. When the magnetic connection block three 18 and the magnetic connection block two 11 are attracted to each other, the installation block 15 will press the self-resetting switch 19 to open the separation push rod 20. The separation push rod 20 is arranged on the male connector 1. The separation push rod 20 is an electric push rod. When separating, the telescopic end of the separation push rod 20 will press against the sealing ring 9 to separate the male connector 1 and the female connector 2 from each other.

[0041] Working principle: When in use, according to the positions of the anti-foolproof protrusion 7 and the anti-foolproof groove 8, the male connector 1 and the female connector 2 are docked with each other when the anti-foolproof protrusion 7 and the anti-foolproof groove 8 correspond to each other. When docking, the magnetic connection block 10 and the magnetic connection block 2 11 will dock with each other. At this time, the temperature detection mechanism, the magnetic connection mechanism and the separation mechanism will be connected in parallel to the signal cable 3 respectively, and the temperature sensor 12 will detect the temperature inside the jack 6 (the connection between the plug 4 and the jack 6) in real time. At this time, the electromagnet 14 and the permanent magnet 13 are attracted to each other and cooperate with the sealing ring 9 to perform a waterproof seal on the connection position of the male connector 1 and the female connector 2. When the temperature is detected When the degree is in an abnormal range, the switching push rod 16 will extend, thereby releasing the connection between the magnetic connection block 10 and the magnetic connection block 2 11 and connecting the magnetic connection block 3 18 and the magnetic connection block 2 11 to each other (when the magnetic connection block 3 18 and the magnetic connection block 2 11 are connected to each other, a reverse current will be passed through the electromagnet 14 to change the direction of the electromagnet 14). When the magnetic connection block 3 18 and the magnetic connection block 2 11 are connected to each other, the moving block 17 will support the self-resetting switch 19 and then start the separation push rod 20. Under the joint action of the separation push rod 20 and the magnetic force (the force of mutual repulsion between the electromagnet 14 and the permanent magnet 13), the male connector 1 and the female connector 2 are separated from each other.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A signal harness with foolproof function, characterized in that: include: A male connector, wherein the male connector is provided with a mounting groove, and a plurality of plugs are arranged in the mounting groove; A female connector, wherein the female connector is provided with a mounting head corresponding to the mounting groove, and the mounting head is provided with a socket corresponding to the plug; The male connector and the female connector are both electrically connected to a signal cable, and the signal cable connected to the male connector and the signal cable connected to the female connector are electrically connected by inserting the plug into the jack; A foolproof component, the foolproof component comprising a foolproof protrusion, the foolproof protrusion is arranged on the male connector, and a foolproof groove is arranged on the female connector corresponding to the foolproof protrusion; A waterproof component, which is used to waterproof the connection between the male connector and the female connector when the fool-proof protrusion is inserted into the fool-proof groove; A connection component, the connection component includes an electrical connection mechanism, a temperature detection mechanism, a magnetic connection mechanism and a separation mechanism, the electrical connection mechanism is arranged in the anti-idiot groove, the electrical connection mechanism is used to electrically connect the temperature detection mechanism, the magnetic connection mechanism, the separation mechanism and the signal cable, the temperature detection mechanism is arranged in the installation head and is used to detect the temperature of the plug, during normal operation, the magnetic connection mechanism is used to magnetically seal the connection between the male connector and the female connector, when the temperature fluctuates abnormally, the magnetic connection mechanism is used to cause the male connector and the female connector to separate from each other, and the separation mechanism is used to separate the male connector and the female connector from each other when the temperature detection mechanism detects abnormal temperature fluctuations.

2. The signal harness with foolproof function according to claim 1, characterized in that: The waterproof component includes a sealing ring, which is arranged on the outside of the installation head. When the anti-foolproof protrusion is inserted into the anti-foolproof groove, the sealing ring will be wrapped around the outside of the installation groove.

3. The signal harness with foolproof function according to claim 2, characterized in that: The electrical connection mechanism includes a magnetic connection block 1 and a magnetic connection block 2, wherein the magnetic connection block 1 is arranged on the anti-foolproof protrusion, and the magnetic connection block 2 is arranged on the anti-foolproof groove. When the magnetic connection block 1 and the magnetic connection block 2 are attracted to each other, they are used to connect the temperature detection mechanism, the magnetic connection mechanism and the separation mechanism in parallel to the signal cable respectively.

4. The signal harness with foolproof function according to claim 3, characterized in that: The temperature detection mechanism comprises a temperature sensor, which is arranged inside the jack and used for detecting the temperature of the connection position between the jack and the plug.

5. The signal harness with foolproof function according to claim 3, characterized in that: The magnetic connection mechanism includes a permanent magnet and an electromagnet, wherein the permanent magnet is arranged on the sealing ring, and the electromagnet is arranged around the outside of the male connector. When the magnetic connection block 1 and the magnetic connection block 2 are attracted to each other, the electromagnet will be connected in parallel to the signal cable.

6. The signal harness with foolproof function according to claim 5, characterized in that: The separation mechanism includes a mounting block, a switching push rod, a moving block and a magnetic connection block 3. The mounting block is arranged on the anti-foolproof protrusion, and an mounting cavity is arranged inside the mounting block. The switching push rod is arranged in the mounting cavity, and the telescopic end of the switching push rod is connected with a moving block. The magnetic connection block 1 and the magnetic connection block 3 are both arranged on the moving block. By controlling the telescopic movement of the switching push rod, the magnetic connection block 3 and the magnetic connection block 2 are connected to each other to pass a reverse current into the electromagnet and thereby change the magnetic field direction of the electromagnet.

7. The signal harness with foolproof function according to claim 6, characterized in that: The separation mechanism also includes a self-resetting switch and a separation push rod. The self-resetting switch is arranged in the installation cavity. When the magnetic connection block three and the magnetic connection block two are attracted to each other, the installation block presses the self-resetting switch to open the separation push rod. The separation push rod is arranged on the male joint.