Photovoltaic support ceiling

By setting strip holes and round holes at the lower end of the grooved tube of the photovoltaic bracket ceiling, and using the design of connecting bolts and concave seats, the lower side installation construction method is realized, which solves the problems of increased structural weight, extended installation cycle and poor fixation stability during the installation and fixation process of photovoltaic panels in the prior art, and improves the convenience of installation and fixing effect.

CN119628523APending Publication Date: 2025-03-14SICHUAN JINBINYANG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411923739.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

When installing and fixing photovoltaic panels in the existing photovoltaic bracket ceiling, it is necessary to use the upper installation construction method, which leads to an increase in the weight of the structure, an extension of the installation cycle, poor stability of the fixation, and greater construction difficulty.

Method used

The lower side installation construction method is adopted, by setting strip holes and circular holes at the lower end of the groove-shaped tube, fixing and installing with connecting bolts and concave seats, and positioning and fixing of the photovoltaic panels in the Y direction is achieved through the design of the pull rod and the wing plate.

Benefits of technology

The installation process of photovoltaic panels is simplified, the construction difficulty and structural weight are reduced, and the fixing effect and installation firmness of photovoltaic panels are improved.

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Abstract

A photovoltaic support ceiling comprises a pair of rectangular pipes which are arranged in parallel, a plurality of groove-shaped pipes are installed on the upper sides of the rectangular pipes through bolts, the upper ends of the groove-shaped pipes are open, lower battens are arranged at the open ends of the groove-shaped pipes, a plurality of photovoltaic panels which are separated from one another are placed on the upper sides of every two adjacent groove-shaped pipes, and a plurality of pairs of strip-shaped holes are formed in the lower ends of the groove-shaped pipes. A strip-shaped hole is formed in the upper side of the groove-shaped pipe, a round hole is formed in one end of the strip-shaped hole, a concave base is arranged on the lower side of the groove-shaped pipe, a pair of connecting bolts are arranged on the concave base in a penetrating mode, the upper ends of the connecting bolts are arranged in the strip-shaped hole in a penetrating mode, wing plates are arranged at the upper ends of the partition blocks, the partition blocks are located between every two adjacent photovoltaic panels, and the lower walls of the wing plates act on the upper walls of the photovoltaic panels. When the photovoltaic panel fixing device is used, the partition block can be arranged between the photovoltaic panels from bottom to top in a penetrating mode, then the pull rod is rotated, the wing plates are located on the upper walls of the photovoltaic panels, and then fixing operation is carried out.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic brackets, and in particular to a photovoltaic bracket roof. Background Art

[0002] like Figure 1 As shown, it is an existing photovoltaic bracket ceiling, which includes a pair of rectangular tubes 1 parallel to each other, and a plurality of grooved tubes 10 are installed on the upper side of the rectangular tubes 1 by bolts, the upper end of the grooved tubes 10 is open, and the open end of the grooved tubes 10 is provided with a lower plate 11, and a plurality of photovoltaic panels 18 separated from each other are placed on the upper side of two adjacent grooved tubes 10. For the convenience of description, the length direction of the photovoltaic panel 18 is assumed to be the X direction, and the width direction of the photovoltaic panel 18 is assumed to be the Y direction, wherein two adjacent photovoltaic panels 18 arranged in an array along the X direction are fixed by a plurality of first fixing members, and the first fixing member includes an inner plate 12, and the inner plate 12 is penetrated in the grooved tube 10, and a concave member (14) is installed on the inner plate 12 by a first screw 13, and a pair of positioning plates 15 are provided on the upper end of the concave member 14, and the lower wall of the positioning plate 15 acts on the upper side of the photovoltaic panel 18 for positioning the photovoltaic panel 18. Two adjacent photovoltaic panels 18 arranged in an array along the Y direction are fixed by a plurality of second fixing members, the second fixing member includes a second concave member, and a pair of second pressing plates 17 are provided at the upper end of the second concave member, wherein the outer wall of the second concave member acts on the side wall of the photovoltaic panel 18, and the second pressing plate 17 acts on the upper wall of the photovoltaic panel, and when fixing, one or more clamping screws are screwed at the lower end of the second concave member, and a lower connecting support plate is provided at the lower end of the clamping screw, and the two ends of the lower connecting support plate are installed between a pair of rectangular tubes 1. First, when the photovoltaic panel 18 is positioned in the Y direction in this way, the weight of the entire ceiling structure is increased, and the installation construction period is also increased, and the stability after fixing is also poor. And during the installation operation, since the upper end installation construction method is adopted, the construction difficulty is increased. Summary of the invention

[0003] The present invention provides a photovoltaic bracket roof to solve the deficiencies of the above-mentioned prior art, and adopts a lower side installation construction method to create convenience for installation construction. In addition, the fixing effect of the photovoltaic panel is improved, and the roof has strong practicality.

[0004] In order to achieve the purpose of the present invention, the following technologies are proposed: A photovoltaic bracket ceiling includes a pair of rectangular tubes arranged parallel to each other, a plurality of slotted tubes are installed on the upper side of the rectangular tubes by bolts, the upper ends of the slotted tubes are open, the open ends of the slotted tubes are provided with lower strips, a plurality of photovoltaic panels separated from each other are placed on the upper sides of two adjacent slotted tubes, a plurality of pairs of strip holes are opened at the lower ends of the slotted tubes, a circular hole is opened at one end of the strip hole, and the diameter of the circular hole is greater than the width of the strip hole.

[0005] A concave seat is provided on the lower side of the grooved tube, and a pair of connecting bolts are passed through the concave seat. The upper ends of the connecting bolts are passed through the strip holes, wherein the diameter of the end cap at the upper end of the connecting bolt is smaller than the diameter of the circular hole, and the diameter of the connecting bolt is smaller than the width of the strip hole. Through this design method, it is convenient to fix the concave seat on the lower side of the ceiling through the connecting bolts, and the upper end of the connecting bolt is provided with an end cap, and the lower end of the end cap acts on the grooved tube, and the lower end of the connecting bolt is provided with a nut, and the upper end of the nut acts on the concave seat. A pair of cross bars are respectively provided on both sides of the concave seat, and side plates are sleeved on the cross bars on the same side. A lower plate is provided at the upper end of the side plate, and a movable strip hole is opened on the lower plate, and a pull rod is passed through the movable strip hole. A spacer is provided at the upper end of the pull rod, and the spacer acts on the side wall of the photovoltaic panel for positioning the photovoltaic panel in the Y direction. A wing plate is provided at the upper end of the spacer block, and the spacer block is located between two adjacent photovoltaic panels. The lower wall of the wing plate acts on the upper wall of the photovoltaic panel. A lower nut is provided at the lower end of the pull rod. The lower wall of the concave seat contacts an upper screw rod, and a lower pull-down horizontal plate is connected to the upper screw rod through a thread. The pull rod is rotatably arranged at both ends of the lower pull-down horizontal plate. The lower pull-down horizontal plate is located at the upper end of the lower nut. A lower end cap is provided at the lower end of the upper screw rod. When fixing, the operator can rotate the upper screw rod during construction at the lower side to move the lower pull-down horizontal plate downward. The pull rod and the wing plate at its upper end are pulled downward by moving the pull-down horizontal plate downward, and then the upper wall of the photovoltaic panel is fixed by the wing plate, and the side wall of the photovoltaic panel is limited by the spacer. At the same time, in order to facilitate construction and installation from the lower end, the pull rod is rotatably set on the lower plate and the pull-down horizontal plate. When installing and fixing, the spacer can be first inserted between the photovoltaic panels from bottom to top, and then the pull rod is rotated to make the wing plate located on the upper wall of the photovoltaic panel, and then the fixing operation is performed.

[0006] Furthermore, a sleeve is provided on the lower wall of the concave seat, and the upper end of the upper screw is inserted into the sleeve, and the upper screw is limited by the provided sleeve.

[0007] Furthermore, in order to strengthen the fixation of the concave seat, a vertical plate is provided on the outer wall of the side plate, an inclined groove is provided at the upper end of the vertical plate, the upper end of the inclined groove is inclined inwardly, the lower end of the inclined groove is connected to the vertical groove, an inner pressure rod is movably provided in the vertical groove and the inclined groove, a pair of pull plates are provided at both ends of the inner pressure rod, the pull plates are located on both sides of the vertical plate, and the lower end of the pull plate is installed on the pull-down horizontal plate. Furthermore, in order to improve the positioning effect of the side plate, a plurality of anti-slip teeth are provided on the inner wall of the side plate.

[0008] Furthermore, in order to prevent the side plates from moving along the length direction of the grooved tube, the anti-slip teeth are arranged vertically.

[0009] Furthermore, the anti-slip teeth are in a V-shaped structure, and the edges of the V-shaped structure further increase the friction force when tightening.

[0010] Furthermore, the two side walls of the spacer are inclined surfaces, the lower ends of the inclined surfaces extend inwardly, and the inclined surfaces are in contact with the side walls of the photovoltaic panel. This alternative solution can replace the wing plate at the upper end of the spacer.

[0011] Furthermore, reinforcing ribs are provided between the side panels and the lower panel to enhance the connection stability between the side panels and the lower panel.

[0012] Furthermore, the upper wall of the concave seat is provided with an anti-slip pattern to enhance the firmness of the concave seat after being fixed.

[0013] Furthermore, a threaded sleeve is provided on the upper wall of the pull-down horizontal plate, and the upper screw is connected to the threaded sleeve through a thread. The provision of the threaded sleeve can improve the stability of the connection of the upper screw.

[0014] The advantages of the above technical solution are: When the photovoltaic panel is fixed in the Y direction, the photovoltaic panel can be installed and fixed on the lower side, thereby facilitating construction and installation, and also improving the firmness of the photovoltaic panel installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.

[0016] Figure 1 The three-dimensional structure of one embodiment is shown Figure 1 .

[0017] Figure 2 The three-dimensional structure of one embodiment is shown Figure 2 .

[0018] Figure 3 An enlarged view of A is shown.

[0019] Figure 4 Shows a three-dimensional structure of an existing embodiment Figure 4 . DETAILED DESCRIPTION

[0020] like Figure 1~Figure 4 As shown, a photovoltaic bracket ceiling includes a pair of rectangular tubes 1 arranged parallel to each other, a plurality of trough tubes 10 are installed on the upper side of the rectangular tubes 1 by bolts, the upper ends of the trough tubes 10 are open, and the open ends of the trough tubes 10 are provided with lower strips 11, and a plurality of photovoltaic panels 18 separated from each other are placed on the upper sides of two adjacent trough tubes 10.

[0021] A plurality of inner plates 12 are provided in the grooved tube 10 , and a concave piece 14 is installed on the inner plate 12 by a first screw 13 . A pair of positioning plates 15 are provided at the upper end of the concave piece 14 . The lower wall of the positioning plate 15 acts on the upper side of the photovoltaic panel 18 for positioning the photovoltaic panel 18 .

[0022] The lower end of the grooved tube 10 is provided with a plurality of pairs of strip holes 20, and one end of the strip hole 20 is provided with a circular hole 21. Since the photovoltaic support ceiling is inclined, in order to ensure safety, a circular hole can be provided only at the rear end of the strip hole 20. When the photovoltaic panel 18 moves downward as a whole, the photovoltaic panel 18 can be prevented from falling directly from the photovoltaic support ceiling. The diameter of the circular hole 21 is greater than the width of the strip hole 20. A concave seat 24 is provided at the lower side of the grooved tube 10, and a pair of connecting bolts 22 are passed through the concave seat 24. The upper ends of the connecting bolts 22 are passed through the strip holes 20, and the upper ends of the connecting bolts 22 are provided with end caps, and the lower ends of the end caps act on the grooved tube 10. A nut 23 is provided at the lower end of the connecting bolt 22, and the upper ends of the nut 23 act on the concave seat 24. A pair of cross bars 25 are provided on both sides of the concave seat 24, and a side plate 26 is sleeved on the cross bars 25 on the same side. A lower plate 37 is provided at the upper end of the side plate 26, and a moving strip hole 370 is opened on the lower plate 37, and a pull rod 33 is passed through the moving strip hole 370. The length direction of the movable bar hole 370 is parallel to the length direction of the lower plate 37. A spacer block 38 is provided at the upper end of the pull rod 33. A wing plate 39 is provided at the upper end of the spacer block 38. The spacer block 38 is located between two adjacent photovoltaic panels 18. The lower wall of the wing plate 39 acts on the upper wall of the photovoltaic panel 18. A lower nut 330 is provided at the lower end of the pull rod 33. The lower wall of the concave seat 24 contacts with an upper screw rod 34. A lower pull-down horizontal plate 32 is threadedly connected to the upper screw rod 34. The pull rod 33 is rotatably arranged at both ends of the lower pull-down horizontal plate 32. The lower pull-down horizontal plate 32 is located at the upper end of the lower nut 330. A lower end cap 35 is provided at the lower end of the upper screw rod 34.

[0023] Specifically, a sleeve 36 is provided on the lower wall of the concave seat 24 , and the upper end of the lifting screw 34 is inserted into the sleeve 36 .

[0024] Specifically, the outer wall of the side panel 26 is provided with a vertical plate 27, and the inner wall of the side panel 26 is provided with a plurality of anti-slip teeth, which are vertically arranged. An inclined groove 28 is opened at the upper end of the vertical plate 27, and the upper end of the inclined groove 28 is inclined inwardly, and the lower end of the inclined groove 28 is connected to a vertical groove 29. An internal pressure rod 30 is movably provided in the vertical groove 29 and the inclined groove 28, and a pair of pull plates 31 are provided at both ends of the internal pressure rod 30. The pull plates 31 are located on both sides of the vertical plate 27, and the lower ends of the pull plates 31 are installed on the pull-down horizontal plate 32.

[0025] When operating this embodiment, the photovoltaic bracket roof is installed first, specifically, the photovoltaic pile foundation is poured first, and then the bracket is installed on the photovoltaic pile foundation, and then the rectangular tube 1 is installed on the bracket by bolts, and then the groove tube 10 is installed on the rectangular tube 1 by bolts according to the predetermined spacing, so that the basic framework of the photovoltaic bracket roof is built, and then the photovoltaic panels 18 are placed on two adjacent groove tubes 10 one by one. When placing, it is necessary to ensure that there is a predetermined interval between the photovoltaic panels 18, and whenever a pair of photovoltaic panels 18 is placed, at least one inner plate 12 needs to be inserted into the groove tube 10, and the concave member 14 is installed and fixed by the first screw 13. After the fixing is completed, the lower wall of the positioning plate 15 acts on the upper side of the photovoltaic panel 18, which is used for the complete positioning of the photovoltaic panel 18 in the X direction. At this time, the photovoltaic panel 18 has been fixed, so it will not move. This operation is carried out until all the photovoltaic panels 18 are fixed.

[0026] Then the construction workers place the concave seat 24 with the connecting bolt 22 on the lower side of the trough pipe 10. When placing it, the construction workers insert the end cap of the connecting bolt 22 into the round hole 21, and make the connecting bolt 22 pass through the strip hole 20, and tighten the concave seat 24 against the lower wall of the trough pipe 10 by screwing the nut 23. When fixing, it is necessary to ensure that the spacer 38 can be inserted into the gap between two adjacent photovoltaic panels 18. When the concave seat 24 is fixed, the position of the spacer 38 and other components on the trough pipe 10 will be locked. After that, the pull rod 33 can be rotated so that the wing plate 39 is located directly above the photovoltaic panel 18.

[0027] Then, the construction personnel rotate the lower end cap 35 by a wrench, and the rotation of the lower end cap 35 will drive the upper screw 34 to rotate, and the rotation of the upper screw 34 will increase the distance between the pull-down horizontal plate 32 and the concave seat 24, and along with the downward movement of the pull-down horizontal plate 32, the inner pressure rod 30 will be pulled downward by the pull plate 31, and as the inner pressure rod 30 moves downward, it will act on the inclined groove 28, so that the side plate 26 is closely attached to the outer wall of the grooved tube 10, and in this process, the wing plate 39 is in a state of approaching the photovoltaic panel 18, and when the inner pressure rod 30 moves from the inclined groove 28 to the vertical groove 29, the pull-down horizontal plate 32 will further act on the upper end of the lower nut 330, and finally the lower wall of the wing plate 39 will act on the upper wall of the photovoltaic panel 18, and the fixing operation of the photovoltaic panel 18 will be completed. If necessary, the fixing effect of the wing plate 39 on the photovoltaic panel 18 can be improved by screwing down the nut 330.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A photovoltaic support ceiling, comprising a pair of rectangular tubes (1) arranged parallel to each other, a plurality of trough tubes (10) being mounted on the upper side of the rectangular tubes (1) by means of bolts, the upper end of the trough tubes (10) being open, the open end of the trough tubes (10) being provided with a lower plate strip (11), a plurality of photovoltaic panels (18) spaced apart from each other being placed on the upper side of two adjacent trough tubes (10), a plurality of inner plates (12) being arranged inside the trough tubes (10), a concave member (14) being mounted on the inner plate (12) by means of a first screw (13), a pair of positioning plates (15) being arranged on the upper end of the concave member (14), the lower wall of the positioning plate (15) acting on the upper side of the photovoltaic panel (18) for positioning the photovoltaic panel (18), It is characterized in that A plurality of pairs of strip holes (20) are formed at the lower end of the grooved tube (10), a circular hole (21) is formed at one end of the strip hole (20), and the diameter of the circular hole (21) is greater than the width of the strip hole (20); A concave seat (24) is provided at the lower side of the grooved tube (10), a pair of connecting bolts (22) are passed through the concave seat (24), the upper ends of the connecting bolts (22) are passed through the strip holes (20), the upper ends of the connecting bolts (22) are provided with end caps, the lower ends of the end caps act on the grooved tube (10), the lower ends of the connecting bolts (22) are provided with nuts (23), the upper ends of the nuts (23) act on the concave seat (24), a pair of cross bars (25) are provided on both sides of the concave seat (24), side plates (26) are sleeved on the cross bars (25) on the same side, a lower plate (37) is provided at the upper ends of the side plates (26), a movable strip hole (370) is opened on the lower plate (37), and the movable strip hole (370) is provided on the lower plate (37). A pull rod (33) is inserted into the photovoltaic panel (370), a spacer (38) is provided at the upper end of the pull rod (33), a wing plate (39) is provided at the upper end of the spacer (38), the spacer (38) is located between two adjacent photovoltaic panels (18), the lower wall of the wing plate (39) acts on the upper wall of the photovoltaic panel (18), a lower nut (330) is provided at the lower end of the pull rod (33), the lower wall of the concave seat (24) contacts with an upper screw rod (34), a lower pull-down horizontal plate (32) is connected to the upper screw rod (34) by a thread, the pull rod (33) is rotatably arranged at both ends of the lower pull-down horizontal plate (32), the lower pull-down horizontal plate (32) is located at the upper end of the lower nut (330), and a lower end cap (35) is provided at the lower end of the upper screw rod (34).

2. The photovoltaic support ceiling according to claim 1, characterized in that: A sleeve (36) is provided on the lower wall of the concave seat (24), and the upper end of the top screw (34) is inserted into the sleeve (36).

3. The photovoltaic support ceiling according to claim 1, characterized in that: The outer wall of the side plate (26) is provided with a vertical plate (27), the upper end of the vertical plate (27) is provided with an inclined groove (28), the upper end of the inclined groove (28) is inclined inwardly, the lower end of the inclined groove (28) is connected with a vertical groove (29), an inner pressure rod (30) is movably provided in the vertical groove (29) and the inclined groove (28), a pair of pull plates (31) are provided at both ends of the inner pressure rod (30), the pull plates (31) are located on both sides of the vertical plate (27), and the lower end of the pull plate (31) is installed on the pull-down horizontal plate (32).

4. The photovoltaic support ceiling according to claim 1, characterized in that: The inner wall of the side plate (26) is provided with a plurality of anti-slip teeth.

5. The photovoltaic support ceiling according to claim 4, characterized in that: The anti-slip teeth are arranged vertically.

6. The photovoltaic support ceiling according to claim 4, characterized in that: The anti-slip teeth have a V-shaped structure.

7. The photovoltaic support ceiling according to claim 1, characterized in that: The two side walls of the spacer (38) are inclined surfaces, the lower ends of the inclined surfaces extend inwardly at an angle, and the inclined surfaces are in contact with the side walls of the photovoltaic panel (18).

8. The photovoltaic support ceiling according to claim 1, characterized in that: Reinforcing ribs are provided between the side plates (26) and the lower plate (37).

9. The photovoltaic support ceiling according to claim 1, characterized in that: The upper wall of the concave seat (24) is provided with an anti-slip pattern.

10. The photovoltaic support ceiling according to claim 1, characterized in that: The upper wall of the pull-down horizontal plate (32) is provided with a threaded sleeve, and the upper screw rod (34) is connected to the threaded sleeve through a thread.