Solar cell panel assembly process capable of automatically cleaning

Abstract

The invention discloses an automatic cleaning solar cell panel assembly process, and belongs to the technical field of solar cell panels, the solar cell panel assembly process comprises a bottom plate, fixed vertical plates are arranged on the upper surface of the bottom plate, a connecting shaft is connected between the fixed vertical plates, a mounting plate is mounted on the connecting shaft, a fixed rail is arranged on the upper surface of the bottom plate, and the fixed rail is connected with the mounting plate. And a driving motor is arranged on one side of the fixed rail. Through cooperation of a driving motor and a threaded rod, automatic displacement of a movable support is achieved, so that the angle of a mounting plate is automatically adjusted, the complexity and labor intensity of manual operation are greatly reduced, the surface of a solar cell panel can be effectively cleaned through arrangement of a micro motor and a driving gear on a cleaning plate, and the cleaning efficiency is improved. The photoelectric conversion efficiency of the solar cell panel is improved, the service life of the solar cell panel is prolonged, the time relay is arranged, the micro motor can be started at regular time, forward and reverse switching rotation is achieved, and the regularity and high efficiency of cleaning work are guaranteed.

Description

Technical Field

[0001] The invention belongs to the technical field of solar cell panels, and in particular relates to an assembly process of solar cell panels that can be automatically cleaned. Background Art

[0002] With the increasing importance of renewable energy, solar energy has been widely used as a clean and environmentally friendly energy source. As the core component of the solar energy system, the efficiency and life of the solar panel directly affect the performance of the entire system. During the outdoor use of solar panels, due to the influence of environmental factors such as dust and dirt, the photoelectric conversion efficiency of solar panels will gradually decrease. Therefore, regular cleaning of solar panels is essential to maintain their performance.

[0003] Traditional solar panel cleaning is mainly done manually or with simple mechanical devices. These methods have problems such as low efficiency, high labor intensity, and incomplete cleaning. In addition, since solar panels are usually installed on roofs or open areas, manual cleaning is not only inefficient, but also poses certain safety risks. With the development of technology, automated cleaning equipment has gradually become a research hotspot, but existing automated cleaning equipment is often complex in structure, high in cost, and is not suitable for solar panels installed at various angles and environmental conditions. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an automatic cleaning solar panel assembly process, which effectively solves the problems currently on the market.

[0005] The technical solution adopted by the present invention is as follows: The present invention proposes an automatic cleaning solar panel assembly process, including a base plate, a fixed vertical plate is arranged on the upper surface of the base plate, a connecting shaft is connected between the fixed vertical plates, a mounting plate is installed on the connecting shaft, a fixed track is arranged on the upper surface of the base plate, a driving motor is arranged on one side of the fixed track, a threaded rod is connected to the output end of the driving motor, and the threaded rod is arranged inside the fixed track, a movable bracket is connected to the threaded rod, a fixed bracket is arranged on the bottom surface of the mounting plate, an adjustment plate is connected between the movable bracket and the fixed bracket, and hinge shafts are connected between the adjustment plate and the movable bracket and the fixed bracket.

[0006] Furthermore, a rotating groove is provided on the mounting plate, a rotating shaft is provided inside the rotating groove, a limiting plate is provided on the rotating shaft, a torsion spring is connected between the rotating shaft and the mounting plate, fixed plates are provided on both sides of the mounting plate, fixed teeth are provided on the inner surface of the fixed plate, a cleaning plate is provided on the mounting plate, a micro motor is installed on the cleaning plate, the output end of the micro motor is connected to a driving gear, and a time relay is provided on the cleaning plate.

[0007] Furthermore, the fixed vertical plates are symmetrically arranged on the bottom plate, and the fixed vertical plates are fixedly connected to the bottom plate, the connecting shaft passes through and is rotatably connected to the fixed vertical plates, and the mounting plate is fixedly connected to the connecting shaft.

[0008] Furthermore, the fixed rail is arranged at a middle position of the upper surface of the base plate, and the fixed rail is fixedly connected to the base plate, the driving motor is fixedly connected to the base plate, and the threaded rod is fixedly connected to the output end of the driving motor.

[0009] Furthermore, the threaded rod is rotatably connected to the fixed rail, the movable bracket is threadedly connected to the threaded rod, the movable bracket is slidably connected to the fixed rail, the fixed bracket is fixedly connected to the mounting plate, and the hinge shaft passes through and rotatably connects the movable bracket, the fixed bracket and the adjustment plate.

[0010] Furthermore, the rotation grooves are symmetrically opened on the upper surface of the mounting plate, the rotation shaft is rotationally connected to the mounting plate, and the limit plate is fixedly connected to the rotation shaft.

[0011] Furthermore, one end of the torsion spring is fixedly connected to the rotating shaft, and the other end of the torsion spring is fixedly connected to the limiting plate. The length of the fixing plate is greater than the length of the mounting plate, and the fixing plate is symmetrically arranged on the mounting plate, and the fixing plate is fixedly connected to the mounting plate.

[0012] Furthermore, the fixed latch is fixedly connected to the fixed plate, the cleaning plate is slidably connected to the mounting plate, the micro motor is fixedly connected to the cleaning plate, and the driving gear is fixedly connected to the output end of the micro motor.

[0013] Furthermore, the driving gear is meshedly connected to the fixed latch teeth, the time relay is symmetrically arranged on the upper surface of the cleaning plate, and the time relay is fixedly connected to the cleaning plate, and the time relay is electrically connected to the micro motor.

[0014] Furthermore, the solar panel assembly process can be automatically cleaned. The staff manually moves the limit plate to make the limit plate vertical, then places the solar panel inside the mounting plate, loosens the limit plate, and the limit plate rotates to a horizontal state under the joint action of the torsion spring and the rotating shaft, so that the solar panel is fixed inside the mounting plate under the action of the limit plate, and starts the drive motor. The drive motor drives the threaded rod to rotate, and the rotation of the threaded rod drives the movable bracket to move. As the displacement adjustment plate of the movable bracket adjusts the angle, the mounting plate is adjusted with the connecting shaft as the center. The time relay set on the cleaning board starts the micro motor regularly and switches the micro motor forward and reverse rotation. After the micro motor is started, it drives the drive gear to rotate, and the drive gear drives the cleaning plate to clean the surface of the solar panel under the action of the fixed tooth.

[0015] The beneficial effects achieved by the present invention using the above structure are as follows:

[0016] (1) The automatic displacement of the mobile bracket is achieved through the cooperation of the driving motor and the threaded rod, thereby automatically adjusting the angle of the mounting plate, greatly reducing the complexity and labor intensity of manual operation. The setting of the micro motor and the driving gear on the cleaning plate enables the surface of the solar panel to be effectively cleaned, thereby improving the photoelectric conversion efficiency and service life of the solar panel. The setting of the time relay can start the micro motor at a fixed time and realize forward and reverse switching rotation, thereby ensuring the regularity and efficiency of the cleaning work;

[0017] (2) The design of the fixed vertical plate and the connecting shaft ensures the structural stability of the entire device, making the solar panel safer and more reliable during installation and cleaning. The design of the adjustment plate and the hinge shaft enables the installation plate to flexibly adjust the angle to meet the cleaning requirements of solar panels with different installation angles. The design of the limit plate and the torsion spring enables the solar panel to be easily fixed and released, thereby improving the clamping efficiency and the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Schematic diagram of the three-dimensional structure of the automatic cleaning solar panel assembly process proposed by the present invention Figure 1 ;

[0019] Figure 2 Schematic diagram of the three-dimensional structure of the automatic cleaning solar panel assembly process proposed by the present invention Figure 2 ;

[0020] Figure 3 Schematic diagram of the three-dimensional structure of the automatic cleaning solar panel assembly process proposed by the present invention Figure 3 ;

[0021] Figure 4 Schematic diagram of the three-dimensional structure of the automatic cleaning solar panel assembly process proposed by the present invention Figure 4 ;

[0022] Figure 5 Schematic diagram of the three-dimensional structure of the automatic cleaning solar panel assembly process proposed by the present invention Figure 5 .

[0023] Among them, 1. Base plate; 2. Fixed vertical plate; 3. Connecting shaft; 4. Mounting plate; 5. Fixed track; 6. Driving motor; 7. Threaded rod; 8. Moving bracket; 9. Fixed bracket; 10. Adjusting plate; 11. Articulated shaft; 12. Rotating groove; 13. Rotating shaft; 14. Limiting plate; 15. Torsion spring; 16. Fixed plate; 17. Fixed latch; 18. Cleaning plate; 19. Micro motor; 20. Driving gear; 21. Time relay.

[0024] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0027] like Figure 1-Figure 5 As shown, the present invention proposes an automatic cleaning solar panel assembly process, including a base plate 1, a fixed vertical plate 2 is arranged on the upper surface of the base plate 1, a connecting shaft 3 is connected between the fixed vertical plates 2, a mounting plate 4 is installed on the connecting shaft 3, a fixed track 5 is arranged on the upper surface of the base plate 1, a driving motor 6 is arranged on one side of the fixed track 5, a threaded rod 7 is connected to the output end of the driving motor 6, and the threaded rod 7 is arranged inside the fixed track 5, a movable bracket 8 is connected to the threaded rod 7, a fixed bracket 9 is arranged on the bottom surface of the mounting plate 4, an adjusting plate 10 is connected between the movable bracket 8 and the fixed bracket 9, and a hinge shaft 11 is connected between the adjusting plate 10 and the movable bracket 8 and the fixed bracket 9.

[0028] A rotating groove 12 is provided on the mounting plate 4, a rotating shaft 13 is provided inside the rotating groove 12, a limiting plate 14 is provided on the rotating shaft 13, a torsion spring 15 is connected between the rotating shaft 13 and the mounting plate 4, fixed plates 16 are provided on both sides of the mounting plate 4, and fixed teeth 17 are provided on the inner surface of the fixed plate 16. A cleaning plate 18 is provided on the mounting plate 4, a micro motor 19 is installed on the cleaning plate 18, a driving gear 20 is connected to the output end of the micro motor 19, and a time relay 21 is provided on the cleaning plate 18.

[0029] The fixed vertical plate 2 is symmetrically arranged on the bottom plate 1 , and the fixed vertical plate 2 is fixedly connected to the bottom plate 1 , the connecting shaft 3 penetrates through and is rotatably connected to the fixed vertical plate 2 , and the mounting plate 4 is fixedly connected to the connecting shaft 3 .

[0030] The fixed rail 5 is arranged at the middle position of the upper surface of the base plate 1 , and the fixed rail 5 is fixedly connected to the base plate 1 , the driving motor 6 is fixedly connected to the base plate 1 , and the threaded rod 7 is fixedly connected to the output end of the driving motor 6 .

[0031] The threaded rod 7 is rotatably connected to the fixed rail 5, the movable bracket 8 is threadedly connected to the threaded rod 7, the movable bracket 8 is slidably connected to the fixed rail 5, the fixed bracket 9 is fixedly connected to the mounting plate 4, and the hinge shaft 11 passes through and rotatably connects the movable bracket 8, the fixed bracket 9 and the adjustment plate 10.

[0032] The rotation grooves 12 are symmetrically arranged on the upper surface of the mounting plate 4 . The rotation shaft 13 is rotationally connected to the mounting plate 4 . The limiting plate 14 is fixedly connected to the rotation shaft 13 .

[0033] One end of the torsion spring 15 is fixedly connected to the rotating shaft 13 , and the other end of the torsion spring 15 is fixedly connected to the limiting plate 14 . The length of the fixing plate 16 is greater than the length of the mounting plate 4 , and the fixing plate 16 is symmetrically arranged on the mounting plate 4 , and the fixing plate 16 is fixedly connected to the mounting plate 4 .

[0034] The fixed latch 17 is fixedly connected to the fixed plate 16 , the cleaning plate 18 is slidably connected to the mounting plate 4 , the micro motor 19 is fixedly connected to the cleaning plate 18 , and the driving gear 20 is fixedly connected to the output end of the micro motor 19 .

[0035] The driving gear 20 is meshedly connected to the fixed latch 17 . The time relay 21 is symmetrically arranged on the upper surface of the cleaning plate 18 . The time relay 21 is fixedly connected to the cleaning plate 18 . The time relay 21 is electrically connected to the micro motor 19 .

[0036] The solar panel assembly process can be automatically cleaned. The staff manually moves the limit plate 14 to make the limit plate 14 vertical, and then places the solar panel inside the mounting plate 4, loosens the limit plate 14, and the limit plate 14 rotates to a horizontal state under the joint action of the torsion spring 15 and the rotating shaft 13, so that the solar panel is fixed inside the mounting plate 4 under the action of the limit plate 14, and starts the drive motor 6. The drive motor 6 drives the threaded rod 7 to rotate, and the rotation of the threaded rod 7 drives the movable bracket 8 to move. As the displacement adjustment plate 10 of the movable bracket 8 adjusts the angle, the mounting plate 4 is adjusted with the connecting shaft 3 as the center. The time relay 21 set on the cleaning plate 18 starts the micro motor 19 at a fixed time, and switches the micro motor 19 forward and reverse to rotate. After the micro motor 19 is started, it drives the drive gear 20 to rotate. The drive gear 20 drives the cleaning plate 18 to clean the surface of the solar panel under the action of the fixed tooth 17.

[0037] During specific use, the staff manually moves the limit plate 14 to make the limit plate 14 become a vertical state, and then places the solar panel inside the mounting plate 4, loosens the limit plate 14, and the limit plate 14 rotates to a horizontal state under the joint action of the torsion spring 15 and the rotating shaft 13, so that the solar panel is fixed inside the mounting plate 4 under the action of the limit plate 14, and starts the drive motor 6, and the drive motor 6 drives the threaded rod 7 to rotate, and the rotation of the threaded rod 7 drives the movable bracket 8 to move, and the displacement adjustment plate 10 of the movable bracket 8 adjusts the angle, so that the mounting plate 4 is adjusted with the connecting shaft 3 as the center, and the time relay 21 set on the cleaning plate 18 starts the micro motor 19 at a fixed time, and makes the micro motor 19 switch forward and reverse rotation, and the micro motor 19 starts and drives the drive gear 20 to rotate, and the drive gear 20 drives the cleaning plate 18 to clean the surface of the solar panel under the action of the fixed latch 17, and the above is the overall workflow of the present invention, and this step can be repeated the next time it is used, and the actual operation process is very simple and easy.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0040] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. Automatically clean solar panels, featuring: The invention comprises a base plate (1), wherein a fixed vertical plate (2) is arranged on the upper surface of the base plate (1), a connecting shaft (3) is connected between the fixed vertical plates (2), a mounting plate (4) is mounted on the connecting shaft (3), a fixed track (5) is arranged on the upper surface of the base plate (1), a driving motor (6) is arranged on one side of the fixed track (5), a threaded rod (7) is connected to the output end of the driving motor (6), and the threaded rod (7) is arranged inside the fixed track (5), a movable bracket (8) is connected to the threaded rod (7), a fixed bracket (9) is arranged on the bottom surface of the mounting plate (4), an adjusting plate (10) is connected between the movable bracket (8) and the fixed bracket (9), and a hinge shaft (11) is connected between the adjusting plate (10) and the movable bracket (8) and the fixed bracket (9).

2. The automatic cleaning solar panel according to claim 1, characterized in that: The mounting plate (4) is provided with a rotation groove (12), a rotation shaft (13) is arranged inside the rotation groove (12), a limit plate (14) is arranged on the rotation shaft (13), a torsion spring (15) is connected between the rotation shaft (13) and the mounting plate (4), fixing plates (16) are arranged on both sides of the mounting plate (4), the inner surface of the fixing plate (16) is provided with fixing teeth (17), a cleaning plate (18) is arranged on the mounting plate (4), a micro motor (19) is installed on the cleaning plate (18), the output end of the micro motor (19) is connected to a driving gear (20), and a time relay (21) is arranged on the cleaning plate (18).

3. The automatic cleaning solar panel according to claim 2, characterized in that: The fixed vertical plate (2) is symmetrically arranged on the bottom plate (1), and the fixed vertical plate (2) is fixedly connected to the bottom plate (1), the connecting shaft (3) passes through and is rotatably connected to the fixed vertical plate (2), and the mounting plate (4) is fixedly connected to the connecting shaft (3).

4. The automatic cleaning solar panel according to claim 3, characterized in that: The fixed rail (5) is arranged at a middle position of the upper surface of the base plate (1), and the fixed rail (5) is fixedly connected to the base plate (1), the drive motor (6) is fixedly connected to the base plate (1), and the threaded rod (7) is fixedly connected to the output end of the drive motor (6).

5. The automatic cleaning solar panel according to claim 4, characterized in that: The threaded rod (7) is rotatably connected to the fixed rail (5), the movable bracket (8) is threadably connected to the threaded rod (7), the movable bracket (8) is slidably connected to the fixed rail (5), the fixed bracket (9) is fixedly connected to the mounting plate (4), and the hinge shaft (11) passes through and rotatably connects the movable bracket (8), the fixed bracket (9) and the adjustment plate (10).

6. The automatic cleaning solar panel according to claim 5, characterized in that: The rotating groove (12) is symmetrically opened on the upper surface of the mounting plate (4); the rotating shaft (13) is rotatably connected to the mounting plate (4); and the limiting plate (14) is fixedly connected to the rotating shaft (13).

7. The automatic cleaning solar panel according to claim 6, characterized in that: One end of the torsion spring (15) is fixedly connected to the rotating shaft (13), and the other end of the torsion spring (15) is fixedly connected to the limiting plate (14); the length of the fixing plate (16) is greater than the length of the mounting plate (4), and the fixing plate (16) is symmetrically arranged on the mounting plate (4), and the fixing plate (16) is fixedly connected to the mounting plate (4).

8. The automatic cleaning solar panel according to claim 7, characterized in that: The fixed latch (17) is fixedly connected to the fixed plate (16), the cleaning plate (18) is slidably connected to the mounting plate (4), the micro motor (19) is fixedly connected to the cleaning plate (18), and the driving gear (20) is fixedly connected to the output end of the micro motor (19).

9. The automatic cleaning solar panel according to claim 8, characterized in that: The driving gear (20) is meshedly connected to the fixed latch gear (17), the time relay (21) is symmetrically arranged on the upper surface of the cleaning plate (18), and the time relay (21) is fixedly connected to the cleaning plate (18), and the time relay (21) is electrically connected to the micro motor (19).

10. The automatic cleaning solar panel assembly process according to claim 9, characterized in that: The staff manually moves the limit plate (14) to make the limit plate (14) vertical, then places the solar panel inside the mounting plate (4), loosens the limit plate (14), and the limit plate (14) rotates to a horizontal state under the joint action of the torsion spring (15) and the rotating shaft (13), so that the solar panel is fixed inside the mounting plate (4) under the action of the limit plate (14), and starts the driving motor (6), the driving motor (6) drives the threaded rod (7) to rotate, and the threaded rod (7) rotates to drive the movable bracket (8) The displacement is performed, and as the displacement adjustment plate (10) of the movable bracket (8) is adjusted in angle, the mounting plate (4) is adjusted in angle with the connecting shaft (3) as the center. The time relay (21) provided on the cleaning plate (18) starts the micro motor (19) at a fixed time, and switches the micro motor (19) to rotate in forward and reverse directions. After the micro motor (19) is started, it drives the driving gear (20) to rotate. The driving gear (20) drives the cleaning plate (18) to clean the surface of the solar cell panel under the action of the fixed latch gear (17).

Images