Reaction kettle for washing powder production

By designing mixing components and feed components in the reactor for washing powder production, including drive motors, stirring leaves and scrapers, the problem of insufficient mixing of raw materials and additives is solved, and uniform mixing and high-quality production of washing powder are achieved.

CN119633730APending Publication Date: 2025-03-18HUIZHOU KANGJIE CLEANING PROD CO LTD
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Patent Information

Application Number
CN202411997573.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

During the production process of laundry detergent, raw materials and surfactants, additives and fragrances are not fully mixed in the reactor, resulting in an imbalance in the ratio and affecting the quality of laundry detergent.

Method used

A reactor for washing powder production was designed. The kettle body is equipped with a mixing assembly and a feed assembly. The mixing assembly includes a driving motor, a stirring leaf and a scraper. Through the stirring of the stirring leaf and the scraper of the scraper, the raw materials and additives are fully mixed in the kettle body.

Benefits of technology

Through the design of this reactor, raw materials can be effectively prevented from adhering to the inner wall of the kettle body, ensuring uniform mixing of raw materials and additives, improving the production efficiency and quality of laundry detergent, and avoiding the problem of unbalanced proportions.

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Abstract

The invention discloses a reaction kettle for washing powder production, and relates to the technical field of washing powder production. The reaction kettle comprises a kettle body, a mixing assembly is installed in an inner cavity of the kettle body, a feeding assembly is installed on the top wall of the kettle body, and the feeding assembly is in engaged connection with the mixing assembly. According to the reaction kettle for washing powder production, an electric heating pipe is controlled by an electric heating control module to heat the interior of the kettle body, a limiting base drives a scraper to scrape washing powder raw materials and other additives attached to the interior of the kettle body, and the scraper can drive the limiting base to slide in the inner wall of a limiting cavity and compress and abut against a spring; according to the washing powder production equipment, the scraping plate continuously rotates to scrape and the stirring blades are used for mixing and stirring washing powder raw materials and other additives, so that the overall efficiency of washing powder production can be improved, and the problem of proportion imbalance caused by adhesion of the raw materials is prevented; the washing powder in the kettle body can be discharged to the outside from the discharge pipe by opening the opening valve.
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Description

Technical Field

[0001] The invention relates to the technical field of washing powder production, in particular to a reaction kettle for washing powder production. Background Art

[0002] The washing powder production reactor is a key equipment used in the washing powder production process. Its main function is to carry out chemical reactions to help complete the synthesis and mixing of washing powder. The design and material selection of the reactor have an important impact on the production efficiency and product quality of washing powder. In the washing powder production process, the reactor is mainly used to mix and react various chemical raw materials, such as surfactants, additives, spices, etc. By controlling the temperature, pressure and stirring speed, the reactor can ensure that these raw materials react under optimal conditions to generate the required washing powder products.

[0003] With regard to the above-mentioned related technologies, when washing powder is produced through a reactor, the washing powder raw materials are reacted and mixed with surfactants, additives, and fragrances to complete the production and processing of the washing powder. However, the washing powder raw materials and chemical additives are sticky and will adhere to the inner wall of the reactor without being fully mixed with the washing powder raw materials, which will affect the overall ratio of the washing powder.

[0004] To this end, the present invention provides a reaction kettle for producing washing powder to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a reaction kettle for producing washing powder, which solves the above problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A reaction kettle for washing powder production, comprising a kettle body, a mixing assembly is installed in the inner cavity of the kettle body, a feeding assembly is installed on the top wall of the kettle body, the feeding assembly is meshed and connected with the mixing assembly, an installation cavity is opened inside the kettle body, an electric heating pipe is installed on the inner wall of the installation cavity, an electric heating control module is installed on the rear wall of the kettle body, and the electric heating control module is electrically connected to the electric heating pipe;

[0007] The mixing assembly includes a driving motor, which is fixedly installed at the top center of the kettle body through an L-shaped frame, a support seat is fixedly installed on the bottom of the inner wall of the kettle body, a rotating rod is rotatably installed on the top wall of the support seat through a bearing seat, and connecting blocks are fixedly installed on the bottom and bottom of the outer wall of the rotating rod, and C-shaped frames are fixedly installed on the outer walls of two connecting blocks, and stirring blades are fixedly installed on the outer walls of several C-shaped frames, and limiting cavities are opened inside several stirring blades, and several abutting springs are evenly installed on the inner walls of several limiting cavities, and limiting seats are slidably installed on the inner walls of several limiting cavities, and scrapers are fixedly installed on the side walls of several limiting seats.

[0008] Through the above technical solution, the raw materials attached to the inner wall of the kettle can be scraped off, and the raw materials and additives inside the kettle can be evenly mixed by the stirring blades, thereby improving the quality of the produced and processed washing powder.

[0009] Furthermore, the top end of the rotating rod passes through the kettle body through a bearing and is fixedly connected to the power shaft of the driving motor. A bevel gear is fixedly installed at the top of the rotating rod. The bevel gear is meshed with the feeding assembly, and several side walls of the limit seat are fixedly connected to the corresponding abutment springs.

[0010] Through the above technical solution, when the rotating rod rotates, it will drive the bevel gear to rotate, and when it rotates, it will drive the components in the feeding assembly to rotate.

[0011] Furthermore, the feed assembly includes a processing frame, which is fixedly mounted on the top wall of the kettle body through a U-shaped frame, and the bottom end of the processing frame is connected to a discharge hopper, and the bottom end of the discharge hopper is connected to the kettle body.

[0012] Through the above technical solution, the processing frame is mainly used to accommodate and process the charged raw materials, and the processed raw materials are discharged from the discharge hopper into the interior of the kettle body.

[0013] Furthermore, the top wall of the processing frame is connected to a feed hopper, and crushing rollers are rotatably installed at the front and rear parts of the processing frame through rotating shafts. Transmission gears are fixedly installed on the right sides of the two rotating shafts, and the two transmission gears are meshed and connected.

[0014] Through the above technical solution, the feed hopper is mainly used to add raw materials, and the washing powder raw materials and other additives that may be agglomerated or bulky are crushed by the crushing roller.

[0015] Furthermore, a synchronous wheel 1 is fixedly installed on the right end of the rotating shaft located at the front, a connecting frame is fixedly installed on the top wall of the kettle body, a transmission shaft is rotatably installed on the right wall of the connecting frame, a synchronous wheel 2 is fixedly installed on the right end of the transmission shaft, and the outer walls of the synchronous wheel 2 and the synchronous wheel 1 are both driven by the same synchronous belt.

[0016] Through the above technical solution, the synchronous wheel 1, the synchronous wheel 2 and the synchronous belt cooperate with each other to achieve a good coordinated transmission effect.

[0017] Furthermore, a bevel gear 2 is fixedly mounted on the left end of the transmission shaft through a bearing penetrating the connecting frame, and the bevel gear 2 is meshedly connected with the bevel gear 1.

[0018] Through the above technical solution, when the bevel gear 1 rotates, it will drive the bevel gear 2 and the transmission shaft to rotate.

[0019] Furthermore, a support frame is fixedly installed on the outer wall of the kettle body, a discharge pipe is connected to the bottom end of the kettle body, and an opening valve is fixedly installed on the outer wall of the discharge pipe.

[0020] Through the above technical solution, the support frame has a supporting and fixing function for the entire device, and the discharge pipe is mainly used for discharging the finished washing powder.

[0021] Beneficial Effects

[0022] The present invention provides a reaction kettle for producing washing powder. Compared with the prior art, the reaction kettle has the following beneficial effects:

[0023] (1) The reaction kettle for producing washing powder controls the electric heating tube to heat the inside of the kettle body through the electric heating control module. When the driving motor is working continuously, the rotating rod synchronously drives the connecting block and the corresponding C-shaped frame to rotate, and the C-shaped frame drives the stirring blades to mix and stir the washing powder raw materials and other additives in the kettle body evenly. The limit seat drives the scraper to scrape off the washing powder raw materials and other additives attached to the inside of the kettle body. The scraper drives the limit seat to slide in the inner wall of the limit cavity and compress the contact spring. The scraper continuously rotates and scrapes, and the stirring blades mix and stir the washing powder raw materials and other additives, thereby improving the overall efficiency of washing powder production and preventing the problem of imbalance in the ratio caused by the attachment of raw materials. After the production and processing of the washing powder is completed, the washing powder in the kettle body can be discharged from the discharge pipe to the outside by opening the opening valve.

[0024] (2) The washing powder production reactor is configured to feed the raw materials and other additives required for producing washing powder into the feed hopper, and then the driving motor drives the rotating rod and bevel gear 1 to rotate. The bevel gear 2 meshing with the bevel gear 1 is synchronously driven to rotate, and the bevel gear 2 drives the transmission shaft and the synchronous wheel 2 to rotate. The synchronous wheel 2 drives the synchronous wheel 1 and the corresponding rotating shaft to rotate through the synchronous belt. When the rotating shaft located at the front rotates, it drives the transmission gear to rotate. The transmission gear located at the rear and meshing with it rotates at the same time, so that the two crushing rollers rotate in opposite directions. When the crushing rollers rotate, the washing powder raw materials and other additives that may be agglomerated or in large pieces are crushed. The crushed washing powder raw materials and other additives enter the reactor through the processing frame and the discharge hopper. When the washing powder raw materials and other additives are added to the reactor, the raw materials that may be agglomerated or in large pieces can be crushed, so that the washing powder raw materials and other additives can be mixed evenly, thereby improving the production quality of the washing powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a front view of the external structure of the present invention;

[0026] Figure 2 It is a front view of the internal structure of the present invention;

[0027] Figure 3 It is a rear view of the external structure of the present invention;

[0028] Figure 4 It is a right view of the external structure of the present invention;

[0029] Figure 5 It is an exploded view of the internal structure of the feed assembly and the mixing assembly of the present invention.

[0030] In the figure, 1, kettle body; 2, feed assembly; 21, processing frame; 22, feed hopper; 23, discharge hopper; 24, crushing roller; 25, rotating shaft; 26, transmission gear; 27, synchronous wheel one; 28, synchronous wheel two; 29, bevel gear two; 210, transmission shaft; 211, connecting frame; 3, mixing assembly; 31, driving motor; 32, bevel gear one; 33, rotating rod; 34, C-shaped frame; 35, stirring blade; 36, limiting cavity; 37, limiting seat; 38, scraper; 39, supporting seat; 310, abutting spring; 311, connecting block; 4, supporting frame; 5, discharge pipe; 6, opening valve; 7, electric heating control module; 8, installation cavity; 9, electric heating tube. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Embodiment 1:

[0033] See also Figure 1-5 A reaction kettle for washing powder production, comprising a kettle body 1, a mixing assembly 3 is installed in the inner cavity of the kettle body 1, a feeding assembly 2 is installed on the top wall of the kettle body 1, the feeding assembly 2 is meshed and connected with the mixing assembly 3, an installation cavity 8 is opened inside the kettle body 1, an electric heating pipe 9 is installed on the inner wall of the installation cavity 8, an electric heating control module 7 is installed on the rear wall of the kettle body 1, and the electric heating control module 7 is electrically connected with the electric heating pipe 9;

[0034] The mixing assembly 3 includes a driving motor 31, which is fixedly mounted at the top center of the kettle body 1 through an L-shaped frame, a support seat 39 is fixedly mounted on the bottom of the inner wall of the kettle body 1, a rotating rod 33 is rotatably mounted on the top wall of the support seat 39 through a bearing seat, a connecting block 311 is fixedly mounted on the bottom and the outer wall of the rotating rod 33, a C-shaped frame 34 is fixedly mounted on the outer wall of the two connecting blocks 311, a plurality of stirring blades 35 are fixedly mounted on the outer wall of the C-shaped frame 34, and a plurality of stirring blades 35 are provided with a limited position cavity 3 inside. 6. Several abutment springs 310 are evenly installed on the inner walls of several limit cavities 36, and several limit seats 37 are slidably installed on the inner walls of several limit cavities 36. Scrapers 38 are fixedly installed on the side walls of several limit seats 37. The top of the rotating rod 33 passes through the kettle body 1 and is fixedly connected to the power shaft of the driving motor 31 through a bearing. A bevel gear 32 is fixedly installed at the top of the rotating rod 33. The bevel gear 32 is meshed and connected with the feeding component 2. The side walls of several limit seats 37 are fixedly connected with the corresponding abutment springs 310.

[0035] In the embodiment of the present invention, the purpose of this arrangement is that the mixing component 3 can mix and stir the raw materials and other additives inside the kettle body 1, and at the same time scrape off the raw materials attached to the inner wall of the kettle body 1, so as to avoid the problem of imbalance in the ratio of raw materials and additives, and improve the quality of washing powder processing and production.

[0036] Embodiment 2:

[0037] See also Figure 1-5 , this embodiment provides a technical solution based on the first embodiment: the feed assembly 2 includes a processing frame 21, the processing frame 21 is fixedly installed on the top wall of the kettle body 1 through a U-shaped frame, the bottom end of the processing frame 21 is connected to a discharge hopper 23, the bottom end of the discharge hopper 23 is connected to the kettle body 1, the top wall of the processing frame 21 is connected to a feed hopper 22, the front and rear parts of the processing frame 21 are rotatably installed with a crushing roller 24 through a rotating shaft 25, the right sides of the two rotating shafts 25 are fixedly installed with a transmission gear 26, the two transmission gears 26 are meshed and connected, and the right end of the rotating shaft 25 located at the front is fixedly installed with the same Step wheel 1 27, a connecting frame 211 is fixedly installed on the top wall of the kettle body 1, a transmission shaft 210 is rotatably installed on the right wall of the connecting frame 211, a synchronous wheel 28 is fixedly installed on the right end of the transmission shaft 210, and the outer walls of the synchronous wheel 28 and the synchronous wheel 1 27 are both driven and installed with the same synchronous belt, and the left end of the transmission shaft 210 passes through the connecting frame 211 through a bearing and is fixedly installed with a bevel gear 29, and the bevel gear 29 is meshed and connected with the bevel gear 1 32, a support frame 4 is fixedly installed on the outer wall of the kettle body 1, and a discharge pipe 5 is connected to the bottom end of the kettle body 1, and an opening valve 6 is fixedly installed on the outer wall of the discharge pipe 5;

[0038] In the embodiment of the present invention, the purpose of this arrangement is that when the mixing component 3 is working, it also synchronously drives the feeding component 2 to rotate, so that the feeding component 2 can crush the washing powder raw materials and other additives added to the inside of the feed hopper 22 to prevent large pieces or agglomerated raw materials from entering the inside of the kettle body 1. At the same time, the mixing component 3 and the feeding component 2 have a good transmission effect, and the cooperation between them has a good promoting effect on the production and processing efficiency and quality of the washing powder.

[0039] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0040] During operation, firstly, the drive motor 31 and the electric heating control module 7 are electrically connected through the external power supply and the PLC controller. When the operation starts, the raw materials and other additives required for producing washing powder are put into the feed hopper 22, and then the drive motor 31 is started to drive the rotating rod 33 to rotate. When the rotating rod 33 rotates, it will drive the bevel gear 1 32 to rotate, and the bevel gear 2 29 meshing with the bevel gear 1 32 is synchronously driven to rotate, and the bevel gear 2 29 drives the transmission shaft 210 and the synchronous wheel 28 to rotate. The synchronous wheel 28 drives the synchronous wheel 1 27 and the corresponding rotating shaft 25 to rotate through the synchronous belt. When the rotating shaft 25 located at the front rotates, it will drive the transmission gear 26 to rotate, and the transmission gear 26 located at the rear and meshing with it rotates at the same time, so that the two crushing rollers 24 rotate in opposite directions. When the crushing rollers 24 rotate, the washing powder raw materials and other additives that may be agglomerated or large in size will be crushed. The crushed washing powder raw materials and other additives enter the interior of the kettle body 1 through the processing frame 21 and the discharge hopper 23, and the electric heating tube 9 is controlled by the electric heating control module 7. The interior of the kettle 1 begins to be heated. As the driving motor 31 is continuously working, the rotating rod 33 will also synchronously drive the connecting block 311 and the corresponding C-shaped frame 34 to rotate when rotating. When the C-shaped frame 34 rotates, it will drive the stirring blade 35 to mix and stir the washing powder raw materials and other additives in the kettle 1 evenly. At the same time, the limiting seat 37 drives the scraper 38 to scrape the washing powder raw materials and other additives attached to the inside of the kettle 1. When the scraper 38 encounters washing powder raw materials and other additives with strong adhesion during scraping, it will drive the limiting seat 37 to slide in the inner wall of the limiting cavity 36 and compress the contact spring 310 to prevent the scraper 38 from directly and rigidly contacting with the attached washing powder raw materials and other additives. The scraper 38 is continuously rotated and scraped, and the washing powder raw materials and other additives are mixed and stirred by the stirring blade 35, thereby improving the overall efficiency of washing powder production and preventing the problem of imbalance in the ratio caused by the adhesion of raw materials. After the production and processing of the washing powder is completed, the opening valve 6 is opened so that the washing powder in the kettle 1 can be discharged from the discharge pipe 5 to the outside.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reaction kettle for washing powder production, comprising a kettle body (1), characterized in that: A mixing assembly (3) is installed in the inner cavity of the kettle body (1), a feeding assembly (2) is installed on the top wall of the kettle body (1), and the feeding assembly (2) is meshingly connected with the mixing assembly (3); an installation cavity (8) is opened inside the kettle body (1), and an electric heating pipe (9) is installed on the inner wall of the installation cavity (8); an electric heating control module (7) is installed on the rear wall of the kettle body (1), and the electric heating control module (7) is electrically connected to the electric heating pipe (9).

2. A reaction kettle for washing powder production according to claim 1, characterized in that: The mixing assembly (3) comprises a driving motor (31), the driving motor (31) being fixedly mounted at the top center of the kettle body (1) via an L-shaped frame, a support seat (39) being fixedly mounted at the bottom of the inner wall of the kettle body (1), a rotating rod (33) being rotatably mounted on the top wall of the support seat (39) via a bearing seat, and a connecting block (311) being fixedly mounted at the bottom of the outer wall and the bottom of the rotating rod (33).

3. A reaction kettle for washing powder production according to claim 2, characterized in that: The outer walls of the two connecting blocks (311) are fixedly mounted with C-shaped frames (34), the outer walls of a plurality of the C-shaped frames (34) are fixedly mounted with stirring blades (35), a plurality of the stirring blades (35) are provided with limiting cavities (36) inside, a plurality of the inner walls of the limiting cavities (36) are evenly mounted with a plurality of abutting springs (310), a plurality of the inner walls of the limiting cavities (36) are slidably mounted with limiting seats (37), and a plurality of the side walls of the limiting seats (37) are fixedly mounted with scrapers (38).

4. A reaction kettle for washing powder production according to claim 3, characterized in that: The top end of the rotating rod (33) passes through the kettle body (1) through a bearing and is fixedly connected to the power shaft of the driving motor (31); a bevel gear 1 (32) is fixedly installed at the top of the rotating rod (33); the bevel gear 1 (32) is meshedly connected to the feeding assembly (2); and the side walls of the plurality of limit seats (37) are fixedly connected to corresponding abutment springs (310).

5. A reaction kettle for washing powder production according to claim 4, characterized in that: The feed assembly (2) comprises a processing frame (21), the processing frame (21) being fixedly mounted on the top wall of the kettle body (1) via a U-shaped frame, the bottom end of the processing frame (21) being connected to a discharge hopper (23), and the bottom end of the discharge hopper (23) being connected to the kettle body (1).

6. A reaction kettle for washing powder production according to claim 5, characterized in that: The top wall of the processing frame (21) is connected to a feed hopper (22), and crushing rollers (24) are rotatably mounted on the front and rear parts of the processing frame (21) via rotating shafts (25), and transmission gears (26) are fixedly mounted on the right sides of the two rotating shafts (25), and the two transmission gears (26) are meshed and connected.

7. A reaction kettle for washing powder production according to claim 6, characterized in that: A synchronous wheel 1 (27) is fixedly mounted on the right end of the rotating shaft (25) located at the front, a connecting frame (211) is fixedly mounted on the top wall of the kettle body (1), a transmission shaft (210) is rotatably mounted on the right wall of the connecting frame (211), a synchronous wheel 2 (28) is fixedly mounted on the right end of the transmission shaft (210), and the outer walls of the synchronous wheel 2 (28) and the synchronous wheel 1 (27) are both transmission-mounted with the same synchronous belt.

8. A reaction kettle for washing powder production according to claim 7, characterized in that: The left end of the transmission shaft (210) is fixedly mounted with a second bevel gear (29) via a bearing penetrating a connecting frame (211), and the second bevel gear (29) is meshingly connected with a first bevel gear (32).

9. A reaction kettle for washing powder production according to claim 8, characterized in that: A support frame (4) is fixedly mounted on the outer wall of the kettle body (1), and a discharge pipe (5) is connected to the bottom end of the kettle body (1).

10. A reaction kettle for washing powder production according to claim 9, characterized in that: An opening valve (6) is fixedly mounted on the outer wall of the discharge pipe (5).