Multi-channel parallel reactor based on photoelectric integration
By integrating temperature monitoring and control modules and light source wavelength power control functions in a multi-channel parallel reactor, the problems of unstable temperature control and imprecise light source control in the prior art are solved, and precise control of reactor temperature and improved reaction selectivity are achieved.
Patent Information
- Application Number
- CN202510176218.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing multi-channel parallel reactors have instability in temperature control, resulting in inaccurate reaction results and overheating of equipment, and lack of fine control of the wavelength power of light source for each reaction channel, affecting the selectivity and efficiency of the reaction.
A multi-channel parallel reactor based on photoelectric integration is designed, including a temperature acquisition unit, a data processing unit and a data analysis unit. By establishing a temperature monitoring model and control module, real-time monitoring and precise control of the reactor temperature is realized, and independent regulation of the wavelength power of the light source is achieved through a photochemical parallel synthesizer and a metal base multi-channel reaction module.
Accurate monitoring and control of the temperature of multi-channel parallel reactors is achieved, which avoids the negative impact of temperature fluctuations on the reaction, and improves the selectivity and efficiency of the reaction by finely controlling the wavelength power of the light source.
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Figure CN119633735A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of controlling the temperature of parallel reactors, and discloses a multi-channel parallel reactor based on photoelectric integration. Background Art
[0002] At present, the traditional photoreactor on the market is a multi-channel parallel reactor, which can perform multi-channel synchronous reaction of light irradiation while operating with a magnetic stirrer. However, there are many defects, such as complex design and high price, cumbersome operation and waste of scientific research time. In addition, different heat dissipation methods will also affect the reaction temperature. In the prior art, fans are mainly used, and assembly accessories such as heat insulation boards and heat sinks are matched to perform heat dissipation cooling. The heat dissipation cooling of this method cannot quickly and effectively remove the generated heat, but will cause temperature fluctuations. Such temperature fluctuations may have a negative impact on the control of photochemical reactions. For example, reactions under certain low temperature conditions require stricter temperature control, and the fan condensation method is relatively less stable than liquid refrigerants. In addition, due to the lack of control function of the wavelength power of each parallel reaction channel light source in the photoreactor on the market, the selectivity of the reaction is limited, resulting in an increase in the production of undesirable products and a decrease in reaction efficiency, and it is also difficult to maintain the stability of the reaction at a specific temperature. In addition, most photoreactors on the market do not have a reaction time setting function during the experiment, which makes it difficult to accurately control the duration of the reaction, affecting the yield and selectivity of the product. Some products still need to be carried out within a certain time range. When the reaction time cannot be controlled, it will lead to product instability and the occurrence of side reactions.
[0003] For example, the existing Chinese patent with publication number CN100487428C discloses a device for rapid screening of catalysts by multi-channel ultraviolet absorption method. The whole device is mainly composed of a deuterium lamp, a convex lens, a chopper, an aperture, a monochromator, a photomultiplier tube, a high-voltage power supply, a lock-in amplifier, a computer, a multi-channel absorption cell, a one-dimensional displacement and a lifting platform, and a polytetrafluoroethylene tube connecting the reactor and the multi-channel absorption cell. The invention adopts a self-designed multi-channel parallel reactor, and the detection method adopted is ultraviolet absorption spectroscopy detection. The multi-channel absorption cell is placed side by side on the one-dimensional displacement and lifting platform, which strengthens the automation of the ultraviolet absorption detection method and speeds up the data acquisition speed. This device can evaluate catalyst samples in parallel with high throughput, with high speed and high efficiency.
[0004] However, the above patent has the following problems: lack of temperature control. If the temperature distribution in different channels or reactors in the device is uneven, it may lead to inconsistent catalyst activity and reaction rate, thereby affecting the accuracy of the screening results. If the heat generated during the reaction is not removed in time, it may cause the equipment to overheat, affecting the performance of the catalyst and the stability of the equipment. Summary of the invention
[0005] In order to solve the above technical problems, the main purpose of the present invention is to provide a multi-channel parallel reactor based on photoelectric integration, comprising: A data module, including a temperature acquisition unit, a data processing unit and a data analysis unit; The temperature acquisition unit is used to acquire the temperature of the multi-channel parallel reactor, the data processing unit is used to process the temperature data of the multi-channel parallel reactor, and the data analysis unit is used to extract features from the temperature data and establish a label set; A monitoring module, including a temperature monitoring unit, a temperature evaluation unit and a temperature feedback unit; The temperature monitoring unit is used to receive the tag set and establish a temperature monitoring model to monitor and predict the temperature of the multi-channel parallel reactor. The temperature evaluation unit is used to analyze and evaluate the operating temperature of the multi-channel parallel reactor. The temperature feedback unit is used to feed back the temperature of the multi-channel parallel reactor to the control module. A control module, including a control command unit, an inner loop control unit and an emergency control unit; The control instruction unit is used to receive the feedback of the multi-channel parallel reactor temperature and generate control instructions, the internal circulation control unit receives the control instructions to improve the internal circulation heat dissipation, and the emergency control unit is used to perform emergency stop and heat dissipation for the multi-channel parallel reactor temperature failure.
[0006] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The data processing unit is used to process the collected temperature data to remove noise, correct errors and perform data preprocessing; The data analysis unit is used to extract features and analyze the processed temperature data and establish a label set for further research and application; The operating temperature data of the multi-channel parallel reactor is extracted by feature extraction algorithm.
[0007] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The feature extraction expression is as follows: ; in, is the working state of the multi-channel parallel reactor at the i-th moment, is the temperature data corresponding to the multi-channel parallel reactor in the working state at the i-th moment, cov(·) is the function for finding the covariance, var(·) is the function for finding the variance, S i is the temperature data characteristic value of the multi-channel parallel reactor under the working state at the i-th moment; The tag set is used to count the characteristic attribute set of the temperature under different working states at different times based on the optoelectronic integrated multi-channel parallel reactor; ; in, is the characteristic attribute set of the temperature of the multi-channel parallel reactor under different working conditions at different times in period j, is the first time working temperature characteristic value of the multi-channel parallel reactor, is the first time working temperature value of the multi-channel parallel reactor, S n is the characteristic value of the operating temperature of the multi-channel parallel reactor at the nth time, is the operating temperature value of the parallel reactor at the nth time.
[0008] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The temperature monitoring model calculation expression is as follows: ; in, The temperature prediction value output by the temperature monitoring model of the multi-channel parallel reactor, is the temperature weight at the i-th moment, is the feature attribute set at the i-th moment, is the deviation value, f(·) is the activation function, and k is the total temperature monitoring time.
[0009] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: Set the minimum threshold and maximum threshold of the characteristic value of the multi-channel parallel reactor. If the minimum threshold of the characteristic value of the multi-channel parallel reactor is greater than the characteristic value of the temperature data of the multi-channel parallel reactor, increase the temperature weight. If the characteristic value of the temperature data of the multi-channel parallel reactor is greater than the minimum threshold of the characteristic value and less than the maximum threshold of the characteristic value, adjust the weight by the mean. If the characteristic value of the temperature data of the multi-channel parallel reactor is greater than the maximum threshold of the characteristic value, reduce the weight. The weight optimization calculation expression is as follows: ; in, is the weight optimization coefficient, is the minimum threshold of the eigenvalue at the i-th moment, is the maximum threshold of the eigenvalue at the i-th moment, is the maximum threshold of temperature weight at the i-th moment, is the minimum threshold of temperature weight at the i-th moment.
[0010] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The operating temperature of the multi-channel parallel reactor is evaluated by the evaluation function, and the evaluation function expression is as follows: ; in, is the decision value, is the actual temperature value of the multi-channel parallel reactor in the jth period, is the average temperature of the multi-channel parallel reactor in the jth period, The temperature monitoring model predicts the temperature value for the multi-channel parallel reactor in the jth period, where m is the total time.
[0011] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The control instruction unit includes a data receiving interface and a control logic processor; The data receiving interface is used to receive real-time data output by the temperature monitoring model.
[0012] The control logic processor processes the temperature data and generates control instructions according to the temperature control algorithm; The temperature control algorithm calculation expression is as follows: ; Among them, u is the temperature control instruction, is the unsaturated temperature input, is the saturation temperature input, To control the error, is the proportionality coefficient, is the integration coefficient, is the desaturation coefficient.
[0013] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The internal circulation control unit is used to receive the internal circulation heat dissipation instruction and control the internal circulation efficiency of the multi-channel parallel reactor; The emergency control unit monitors abnormal temperature conditions of the multi-channel parallel reactor; The emergency control unit includes an emergency stop actuator and an emergency heat dissipation unit; The emergency stop actuator is used to quickly stop the operation of the multi-channel parallel reactor when a temperature abnormality is detected; The emergency cooling unit is used to start additional cooling measures in an emergency, and the cooling measures include activating a backup cooling system or increasing the speed of a cooling fan.
[0014] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The photoelectric integrated multi-channel parallel reactor also includes a photochemical parallel synthesizer and a metal base multi-channel reaction module; The photochemical parallel synthesizer comprises: a synthesizer housing, a touch screen, a handle, a light source switch, a hole position knob, and a manual light source wavelength and power knob; The synthesizer housing, the touch screen, the handle, the light source switch, the hole position knob, and the manual light source wavelength and power adjustment knob are located on the same plane.
[0015] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The metal base multi-channel reaction module includes: a hole position, a lighting unit, a refrigerant interface, a zero line, a blue hole position mark and a PTFE-wrapped shell; The refrigerant interface is provided on one side of the top of the metal base multi-channel reaction module, and the lighting unit is provided on the other end. The neutral line is also provided on one side of the metal base multi-channel reaction module, and the side wall of the metal base multi-channel reaction module is composed of the polytetrafluoroethylene-wrapped shell.
[0016] As a preferred solution of the present invention based on a multi-channel parallel reactor with integrated photoelectricity, wherein: The illumination unit includes an illumination module housing, lamp beads, a handle, a light control box connecting wire and an electronic glue potting package; The lamp bead is located at the top of the illumination module housing, and the electronic potting package is used to wrap the lamp bead; The light control box connecting line is located at one side of the lighting module housing, and the handles are located at both sides of the light control box connecting line.
[0017] Beneficial effects of the present invention: The present invention cooperates with a temperature acquisition unit, a data processing unit and a data analysis unit to enable the present invention to acquire and process temperature data in real time. By establishing a tag set and generating a temperature monitoring model, the temperature can be accurately predicted and monitored, thereby effectively preventing and responding to potential temperature anomalies, avoiding the negative impact of temperature fluctuations on the control of photochemical reactions, and providing a polyfluoroethylene-wrapped shell to prevent experimenters from being scalded during the experiment, keep the temperature from volatilizing, and enhance the accuracy of the temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 This is a system composition diagram of a multi-channel parallel reactor based on optoelectronic integration of the present invention; Figure 2 It is a flow chart of the temperature control method of a multi-channel parallel reactor based on optoelectronic integration of the present invention; Figure 3 It is a front view of the photochemical parallel synthesizer based on the optoelectronic integrated multi-channel parallel reactor of the present invention; Figure 4 It is a front view of the metal base multi-channel reaction module of the present invention; Figure 5 It is a front view of the lighting unit of the present invention.
[0019] Figure numerals: 1. synthesizer housing; 2. touch screen; 3. handle; 4. light source switch; 5. hole position knob; 6. manual adjustment of light source wavelength power knob; 7. hole position; 8. illumination unit; 9. refrigerant interface; 10. neutral line; 11. blue hole position mark; 12. PTFE-wrapped shell; 13. illumination module housing; 14. lamp beads; 15. handle; 16. light control box connecting wire; 17. electronic potting package. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from the description, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0023] Example 1
[0024] like Figure 1As shown, based on the optoelectronic integrated multi-channel parallel reactor, each module is connected by wire or wireless means, including: An electronically controlled light source control module, used to control the on and off of the light source; A lighting module, including LED lamp beads with multiple holes; A data module, including a temperature acquisition unit, a data processing unit and a data analysis unit; The temperature acquisition unit is used to acquire the temperature of the multi-channel parallel reactor, the data processing unit is used to process the temperature data of the multi-channel parallel reactor, and the data analysis unit is used to extract features from the temperature data and establish a label set; The temperature acquisition unit includes a temperature sensor (such as a thermocouple, RTD sensor), a data acquisition interface, and a signal converter. The temperature sensor must be accurate and responsive to ensure real-time performance and accuracy, and is used to monitor and record the temperature of each reaction channel in real time. The temperature sensor is arranged in each reaction channel, and the collected data is transmitted to the data processing unit through the data acquisition interface. The signal converter converts the analog signal of the temperature sensor into a digital signal for subsequent processing.
[0025] Furthermore, the data processing unit includes a data filter, a calibration algorithm and a data storage unit. The data filter is used to clean up abnormal data and noise, the calibration algorithm is used to calibrate the temperature sensor reading to ensure data accuracy; the data storage unit stores the processed data; The data processing unit is used to process the collected temperature data to remove noise, correct errors and perform data preprocessing.
[0026] The data processing unit processes the raw temperature data through a filtering algorithm and calibrates it according to a preset calibration curve, and finally generates a data set for analysis.
[0027] like Figure 2 As shown, the data module collects temperature data, cleans abnormal data and noise from the temperature data through data preprocessing, establishes a data set with the preprocessed temperature data, extracts the characteristic values of the data set, establishes a characteristic attribute set, establishes a temperature monitoring model through the characteristic attribute set, monitors and predicts the working temperature of the multi-channel parallel reactor in real time, evaluates and optimizes the prediction result of the temperature monitoring model through the evaluation function, if the prediction result is good, the temperature of the multi-channel parallel reactor is controlled, if the prediction result is poor, the temperature monitoring model is optimized; Furthermore, the data analysis unit is used to extract features and analyze the processed temperature data and establish a label set for further research and application.
[0028] The operating temperature data of the multi-channel parallel reactor is extracted by a feature extraction algorithm, which is used to extract key features from the temperature data, such as the mean value, fluctuation amplitude, etc.
[0029] The covariance matrix of the data set is calculated, and the correlation between the working state and the working temperature of the multi-channel parallel reactor is calculated through correlation. The working temperature data of the multi-channel parallel reactor is extracted and calculated. The feature extraction expression is as follows: ; in, is the working state of the multi-channel parallel reactor at the i-th moment, is the temperature data corresponding to the multi-channel parallel reactor in the working state at the i-th moment, cov(·) is the function for finding the covariance, var(·) is the function for finding the variance, S i is the temperature data characteristic value of the multi-channel parallel reactor under the working state at the i-th moment; Specifically, the working state of the multi-channel parallel reactor at the i-th moment is Including different adjustable light source wavelength power and reaction time. By controlling the light source wavelength power and light source output power time, the working state of the multi-channel parallel reactor is determined. For example, channel 1: the light source is set to a wavelength of 400nm and a power of 30W to provide sufficient energy to stimulate the reaction. The reaction time is set to 60 minutes. During these 60 minutes, the light source continues to output a power of 30W to ensure that the reaction proceeds stably.
[0030] Channel 2: Adjust the wavelength of the light source to 500nm, set the power to 20W, use weaker light energy for the reaction, set the reaction time to 120 minutes, allow the reaction to be irradiated with a 500nm, 20W light source for a longer period of time, and observe the progress of the reaction and the formation of products.
[0031] Channel 3: Set the light source power to a lower 15W, the wavelength to 350nm, and the reaction time to 90 minutes. During this period, the light source stably outputs 15W of 350nm light to explore the reaction effect under this condition. In this way, the light source wavelength, power, and light source output power time (i.e., reaction time) of different channels of the multi-channel parallel reactor are regulated at the i-th moment.
[0032] Furthermore, the covariance function calculation expression is as follows: ; in, is the rated working state of the multi-channel parallel reactor, is the temperature data of the multi-channel parallel reactor under rated working conditions, and n is the time series; Rated operating conditions of multi-channel parallel reactors Output the rated light source wavelength power for the parallel reactor, wherein the rated light source wavelength power can be a specific value or a rated range, which is set according to the actual application scenario and production requirements of the multi-channel parallel reactor. For example, through the control interface of the multi-channel parallel reactor, set specific light source wavelengths and powers for different channels, channel 1 sets the wavelength to 380nm and the power to 15W; channel 2 sets the wavelength to 420nm and the power to 20W; channel 3 sets the wavelength to 450nm and the power to 25W, etc. All settings are within the rated wavelength and power range, start the multi-channel parallel reactor, the light source outputs light according to the set wavelength and power, and the temperature control system starts working at the same time, and the hydrogen production in each channel is monitored in real time. After 2 hours of reaction, the amount of hydrogen collected in each channel is analyzed and compared, and the hydrogen production performance of different photocatalysts under different lighting conditions is evaluated. According to the results, the lighting conditions are adjusted, and a new round of experiments are carried out within the rated working state range to gradually optimize the photocatalytic hydrogen production process.
[0033] The data analysis unit applies statistical and machine learning algorithms to conduct in-depth analysis of temperature data, extract key temperature features of reaction channels, and create labels based on these features, such as "optimal reaction conditions" or "temperature anomaly."
[0034] The tag set is used to count the characteristic attribute set of the temperature under different working states at different times based on the optoelectronic integrated multi-channel parallel reactor; ; in, is the characteristic attribute set of the temperature of the multi-channel parallel reactor under different working conditions at different times in period j, is the first time working temperature characteristic value of the multi-channel parallel reactor, is the first time working temperature value of the multi-channel parallel reactor, S n is the characteristic value of the operating temperature of the multi-channel parallel reactor at the nth time, is the operating temperature value of the parallel reactor at the nth time; the first time and the nth time are set by those skilled in the art according to actual conditions.
[0035] By intercepting the working temperature characteristic values and working temperature value sets of the multi-channel parallel reactor in 1~n time periods, the characteristic attribute set can be retrieved more quickly, and the temperature control efficiency of the multi-channel parallel reactor based on optoelectronic integration can be enhanced. According to the linear characteristics of temperature change, the characteristic attribute set of 1~n time periods can be retrieved, and the characteristic attribute set of j time period can also be retrieved; A monitoring module, including a temperature monitoring unit, a temperature evaluation unit and a temperature feedback unit; The temperature monitoring unit is used to receive the tag set and establish a temperature monitoring model to monitor and predict the temperature of the multi-channel parallel reactor. The temperature evaluation unit is used to analyze and evaluate the working temperature of the multi-channel parallel reactor. The temperature feedback unit is used to feed back the temperature of the multi-channel parallel reactor to the control module. The temperature monitoring model calculation expression is as follows: ; in, The temperature prediction value output by the temperature monitoring model of the multi-channel parallel reactor, is the temperature weight at the i-th moment, is the characteristic attribute set of the i-th period, is the deviation value, f(·) is the activation function, and k is the total temperature monitoring time; The activation function here is a conventional activation function; Set the minimum threshold and maximum threshold of the characteristic value of the multi-channel parallel reactor. If the minimum threshold of the characteristic value of the multi-channel parallel reactor is greater than the characteristic value of the temperature data of the multi-channel parallel reactor, increase the temperature weight. If the characteristic value of the temperature data of the multi-channel parallel reactor is greater than the minimum threshold of the characteristic value and less than the maximum threshold of the characteristic value, adjust the weight by the mean. If the characteristic value of the temperature data of the multi-channel parallel reactor is greater than the maximum threshold of the characteristic value, reduce the weight. The weight optimization calculation expression is as follows: ; in, is the weight optimization coefficient, is the minimum threshold of the eigenvalue at the i-th moment, is the maximum threshold of the eigenvalue at the i-th moment, is the maximum threshold of temperature weight at the i-th moment, is the minimum threshold of temperature weight at the i-th moment; In the above formula, 1 means increasing the weight, and 0 means decreasing the weight; The operating temperature of the multi-channel parallel reactor is evaluated by an evaluation function. The evaluation function includes a decision value. If the decision value is close to 1, it means that the operating temperature of the multi-channel parallel reactor is better, the predicted temperature is more accurate, and the control module controls the temperature of the multi-channel parallel reactor more accurately. The evaluation function expression is as follows: ; in, is the decision value, is the actual temperature value of the multi-channel parallel reactor in the jth period, is the average temperature of the multi-channel parallel reactor in the jth period, The temperature value predicted by the temperature monitoring model of the multi-channel parallel reactor for the jth period, m is the total time; A control module, including a control command unit, an inner loop control unit and an emergency control unit; The control command unit is used to receive the feedback of the multi-channel parallel reactor temperature and generate a control command, the inner circulation control unit receives the control command to improve the inner circulation heat dissipation, and the emergency control unit is used to perform emergency stop and heat dissipation for the multi-channel parallel reactor temperature failure; Among them, the control instruction unit is used to receive data output from the temperature monitoring model, analyze the current temperature state of the multi-channel parallel reactor, and generate corresponding control instructions based on temperature feedback to adjust the operating parameters of the multi-channel parallel reactor.
[0036] The control instruction unit includes a data receiving interface and a control logic processor; The data receiving interface is used to receive real-time data output by the temperature monitoring model.
[0037] The control logic processor processes the temperature data and generates control instructions according to the temperature control algorithm; The temperature control algorithm calculation expression is as follows: ; Among them, u is the temperature control instruction, is the unsaturated temperature input, is the saturation temperature input, To control the error, is the proportionality coefficient, is the integration coefficient, is the desaturation coefficient; Further, the real-time temperature of the multi-channel parallel reactor is calculated by the proportional coefficient and the unsaturated temperature, the control error in the execution of the temperature control algorithm is integrally compensated by the integral coefficient and the control error, and the temperature of the multi-channel parallel reactor is inputted for compensation by the desaturation coefficient and the saturated temperature; If the temperature is too high, the temperature output is weakened and the output is to increase the internal circulation heat dissipation instruction. If the temperature is too low, the output is to weaken the internal circulation heat dissipation instruction. The internal circulation control unit is used to receive the internal circulation heat dissipation instruction, and then control the internal circulation efficiency of the multi-channel parallel reactor; The emergency control unit monitors the temperature anomalies of the multi-channel parallel reactor. When it is found that the temperature exceeds the safe range, it performs an emergency stop operation and initiates emergency heat dissipation measures.
[0038] The emergency control unit includes an emergency stop actuator and an emergency cooling unit; The emergency stop actuator is used to quickly stop the operation of the multi-channel parallel reactor when a temperature abnormality is detected.
[0039] The emergency cooling unit is used to initiate additional cooling measures in emergency situations, such as activating the backup cooling system or increasing the speed of the cooling fans.
[0040] Visualization module, including touch control unit and temperature visualization interface; Among them, the touch control unit is used to provide an interactive interface between the user and the multi-channel parallel reactor. Various parameters of the multi-channel parallel reactor can be monitored and controlled in real time through touch operation, which greatly simplifies the operation process and improves the intuitiveness and efficiency of user operation.
[0041] Further, the touch control unit includes a touch screen display and a touch control interface; The touch screen display is used to display interface information and receive user input.
[0042] The touch control interface connects the touch screen and the control module to process the user's touch input.
[0043] Furthermore, the touch screen display usually selects a high-resolution touch screen to ensure clear display and sensitive touch response. The screen will display the operation interface, including various instruments, buttons, indicator lights, etc.
[0044] The touch control interface converts the user's touch operation into instructions, sends the instructions to the control module through the interface, and performs the corresponding operation. For example, the user can adjust the target temperature, start or stop the multi-channel parallel reactor, and view the current status through the touch screen.
[0045] The temperature visualization interface is used to display the temperature data and its changing trends of multi-channel parallel reactors in real time, helping operators monitor temperature changes and make necessary adjustments.
[0046] The temperature visualization interface includes temperature data charts and real-time temperature display; Temperature data charts are used to display temperature changes over time, usually including line graphs or curve graphs.
[0047] Real-time temperature display is used to show the current temperature reading, usually in digital form, with color identification (such as green, yellow, red) to indicate the temperature status.
[0048] Example 2 The multi-channel parallel reactor based on optoelectronic integration also includes: a photochemical parallel synthesizer and a metal base multi-channel reaction module; Among them, Figure 3 As shown, the photochemical parallel synthesizer includes a synthesizer housing 1, a touch screen 2, a handle 3, a light source switch 4, a hole position knob 5, and a manual light source wavelength power adjustment knob 6; The synthesizer housing 1, the touch screen 2, the handle 3, the light source switch 4, the hole position knob 5, and the manual light source wavelength power adjustment knob 6 are located in the same plane; The hole position knob 5 includes six hole position gears, and the gears in the clockwise direction are a, b, c, d, e, and f, respectively, and different gears represent different illumination hole positions of the illumination unit 8; The photochemical parallel synthesizer is used to touch and control the photochemical synthesis based on the optoelectronic integrated multi-channel parallel reactor, including the control function interface of monitoring the reaction temperature, lamp room temperature, power, timed shutdown, etc. The touch screen 2 is located on one side of the plane, and the light source switch 4, the hole position knob 5 and the manual light source wavelength power adjustment knob 6 are located on the other side; The hole position knob 5 is used to adjust the illumination hole position of the illumination unit 8. Each illumination hole position corresponds to a light source. By adjusting the hole position knob 5, the light source illumination hole position is controlled. The manual light source wavelength power knob 6 is used to control the light source wavelength; The light source switch 4 is used to control the on and off of the light source; The metal base multi-channel reaction module includes a hole 7, an illumination unit 8, a refrigerant interface 9, a neutral line 10, a blue hole mark 11 and a PTFE-wrapped shell 12; The base of the metal base multi-channel parallel reactor unit includes a circulating cooling tank and an electrically controlled light source control box for controlling the light source to turn on and off, so that the wavelength of the light source can be adjusted, the reaction time can be adjusted, and the metal base has good thermal conductivity; like Figure 4 As shown, a hole 7 and a light unit 8 are provided on the top of the metal base multi-channel reaction module; A refrigerant interface 9 is provided on one side of the top of the metal base multi-channel reaction module, and a lighting unit 8 is provided on the other end. A neutral line 10 is also provided on one side of the metal base multi-channel reaction module, and the side wall of the metal base multi-channel reaction module is composed of a polytetrafluoroethylene-wrapped shell 12; Further, with the illumination unit 8 as the positive semi-axis direction of the x-axis and the top of the metal base multi-channel reaction module as the positive semi-axis direction of the y-axis, a two-dimensional rectangular coordinate system is established, the illumination unit 8 is located in the positive semi-axis direction of the x-axis of the two-dimensional rectangular coordinate system, the refrigerant interface 9 is located in the negative semi-axis direction of the x-axis, the hole position 7 and the blue hole position mark 11 are located in the positive semi-axis direction of the y-axis, and the base of the metal base multi-channel reaction module is located in the negative semi-axis direction of the y-axis; Furthermore, the blue hole position mark 11 includes 6 hole positions, and the hole positions in the clockwise direction are a, b, c, d, e, and f; Furthermore, the hole direction of hole position 7 is set vertically downward, and the strictly controlled hole depth prevents light from irradiating outward, reducing waste; The PTFE-wrapped shell 12 is a metal sidewall with good thermal conductivity, which can prevent the experimenter from being burned during the experiment and keep the temperature from volatilizing, thereby enhancing the accuracy of the temperature; The illumination unit 8 includes an illumination module housing 13, lamp beads 14, a handle 15, a light control box connecting line 16 and an electronic potting package 17; like Figure 5 As shown, the lamp bead 14 is located at the top of the illumination module housing 13, and the electronic glue encapsulation 17 is used to wrap the lamp bead 14; the hole 7 is used to place the lamp bead 14 in the illumination unit 8, and the blue hole mark 11 is used to number the lamp bead 14, and the lamp bead 14 is arranged in order to facilitate the control of the switch of the numbered lamp bead 14; Furthermore, the electronic glue encapsulation 17 is used to annularly embed the lamp beads 14 on the U-shaped lamp board, and a PTFE lampshade is placed on the lamp beads 14. A quartz plate with good light transmittance is encapsulated in the metal base multi-channel reaction module 0.5 cm above the illumination module housing 13, which not only has very good light transmittance but also blocks the liquid after the low-temperature reaction from penetrating into the lamp beads 14 on the illumination module housing 13; The light control box connecting line 16 is located at one side of the illumination module housing 13 , and the handles 15 are located at both sides of the light control box connecting line 16 .
[0049] The photochemical parallel synthesizer in the present invention uses the LH-635 photoelectrochemical parallel reactor. The present invention can carry out five reactions simultaneously and matches a multi-channel parallel reactor based on photoelectric integration. Each LED lamp can independently set the power and the opening time of a specific type of photochemical reaction equipment. Multiple light sources with different wavelengths trigger multiple reaction channels and generate multiple different products at the same time. The present invention is compact in design and can be used with any magnetic stirrer.
[0050] The invention can carry out high and low temperature reactions, and the reaction temperature range is: -20°C to 60°C; the invention monitors the reaction temperature and the temperature of the LED lamp room in real time, and will sound an alarm when the set value is exceeded, and shut down the power supply of the LED lamp, thereby ensuring the safety of the equipment; the LED lamp beads adopt a special focusing design, so that the light source is more concentrated and efficient, and the waste of the light source is reduced; the lamp board adopts a sealing process as a whole, which effectively prevents the liquid generated by the low-temperature reaction from leaking to the lamp board, and plays a role of sealing insulation, waterproofing and moisture-proofing; the drawer-type design is adopted, and the lamp boards of different wavelengths can be quickly and easily replaced; the PTFE diaphragm design is adopted, which effectively protects the safety of users, keeps the refrigerant temperature stable, and the energy is not easy to volatilize, thereby enhancing the accuracy of the reaction temperature and the safety of experimental operations; the integrated PT100 temperature probe is adopted to make the measurement value more accurate.
[0051] It is important to note that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only two embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible, for example, the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc., without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. Any "device plus function" clause is intended to cover the structure of the execution function described in this article, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiment. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0052] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0053] It should be understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but for those of ordinary skill having the benefit of this disclosure, the development effort will be a routine task of design, fabrication, and production without undue experimentation.
[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A multi-channel parallel reactor based on optoelectronic integration, characterized in that: include: A data module, including a temperature acquisition unit, a data processing unit and a data analysis unit; The temperature acquisition unit is used to acquire the temperature of the multi-channel parallel reactor, the data processing unit is used to process the temperature data of the multi-channel parallel reactor, and the data analysis unit is used to extract features from the temperature data and establish a label set; A monitoring module, including a temperature monitoring unit, a temperature evaluation unit and a temperature feedback unit; The temperature monitoring unit is used to receive the tag set and establish a temperature monitoring model to monitor and predict the temperature of the multi-channel parallel reactor. The temperature evaluation unit is used to analyze and evaluate the operating temperature of the multi-channel parallel reactor. The temperature feedback unit is used to feed back the temperature of the multi-channel parallel reactor to the control module. A control module, including a control command unit, an inner loop control unit and an emergency control unit; The control instruction unit is used to receive the feedback of the multi-channel parallel reactor temperature and generate control instructions, the internal circulation control unit receives the control instructions to improve the internal circulation heat dissipation, and the emergency control unit is used to perform emergency stop and heat dissipation for the multi-channel parallel reactor temperature failure.
2. The multi-channel parallel reactor based on optoelectronic integration according to claim 1, characterized in that: The data processing unit is used to process the collected temperature data to remove noise, correct errors and perform data preprocessing; The data analysis unit is used to extract features from the processed temperature data, analyze and establish a label set; and extract the operating temperature data of the multi-channel parallel reactor through a feature extraction algorithm.
3. The multi-channel parallel reactor based on optoelectronic integration according to claim 1, characterized in that: The feature extraction expression is as follows: ; in, is the working state of the multi-channel parallel reactor at the i-th moment, is the temperature data corresponding to the multi-channel parallel reactor in the working state at the i-th moment, cov(·) is the function for finding the covariance, var(·) is the function for finding the variance, S i is the temperature data characteristic value of the multi-channel parallel reactor under the working state at the i-th moment; The tag set is used to count the characteristic attribute set of the temperature under different working states at different times based on the optoelectronic integrated multi-channel parallel reactor; ; in, is the characteristic attribute set of the temperature of the multi-channel parallel reactor under different working conditions at different times in period j, is the first time working temperature characteristic value of the multi-channel parallel reactor, is the first time working temperature value of the multi-channel parallel reactor, S n is the characteristic value of the operating temperature of the multi-channel parallel reactor at the nth time, is the operating temperature value of the parallel reactor at the nth time.
4. The multi-channel parallel reactor based on optoelectronic integration according to claim 3, characterized in that: The temperature monitoring model calculation expression is as follows: ; in, The temperature prediction value output by the temperature monitoring model of the multi-channel parallel reactor, is the temperature weight at the i-th moment, is the feature attribute set at the i-th moment, is the deviation value, f(·) is the activation function, and k is the total temperature monitoring time.
5. The multi-channel parallel reactor based on optoelectronic integration according to claim 4, characterized in that: Set the minimum threshold and maximum threshold of the characteristic value of the multi-channel parallel reactor. If the minimum threshold of the characteristic value of the multi-channel parallel reactor is greater than the characteristic value of the temperature data of the multi-channel parallel reactor, increase the temperature weight. If the characteristic value of the temperature data of the multi-channel parallel reactor is greater than the minimum threshold of the characteristic value and less than the maximum threshold of the characteristic value, adjust the weight by the mean. If the characteristic value of the temperature data of the multi-channel parallel reactor is greater than the maximum threshold of the characteristic value, reduce the weight. The weight optimization calculation expression is as follows: ; in, is the weight optimization coefficient, is the minimum threshold of the eigenvalue at the i-th moment, is the maximum threshold of the eigenvalue at the i-th moment, is the maximum threshold of temperature weight at the i-th moment, is the minimum threshold of temperature weight at the i-th moment.
6. The multi-channel parallel reactor based on photoelectric integration according to claim 5, characterized in that: The operating temperature of the multi-channel parallel reactor is evaluated by the evaluation function, and the evaluation function expression is as follows: ; in, is the decision value, is the actual temperature value of the multi-channel parallel reactor in the jth period, is the average temperature of the multi-channel parallel reactor in the jth period, The temperature monitoring model predicts the temperature value for the multi-channel parallel reactor in the jth period, where m is the total time.
7. The multi-channel parallel reactor based on optoelectronic integration according to claim 6, characterized in that: The control instruction unit includes a data receiving interface and a control logic processor; The data receiving interface is used to receive real-time data output by the temperature monitoring model; The control logic processor processes the temperature data and generates control instructions according to the temperature control algorithm; The temperature control algorithm calculation expression is as follows: ; Among them, u is the temperature control instruction, is the unsaturated temperature input, is the saturation temperature input, To control the error, is the proportionality coefficient, is the integration coefficient, is the desaturation coefficient.
8. The multi-channel parallel reactor based on optoelectronic integration according to claim 7, characterized in that: The internal circulation control unit is used to receive the internal circulation heat dissipation instruction and control the internal circulation efficiency of the multi-channel parallel reactor; The emergency control unit monitors abnormal temperature conditions of the multi-channel parallel reactor; The emergency control unit includes an emergency stop actuator and an emergency heat dissipation unit; The emergency stop actuator is used to quickly stop the operation of the multi-channel parallel reactor when a temperature abnormality is detected; The emergency cooling unit is used to start additional cooling measures in an emergency, and the cooling measures include activating a backup cooling system or increasing the speed of a cooling fan.
9. The multi-channel parallel reactor based on photoelectric integration according to claim 8, characterized in that: The photoelectric integrated multi-channel parallel reactor also includes a photochemical parallel synthesizer and a metal base multi-channel reaction module; The photochemical parallel synthesizer comprises: a synthesizer housing (1), a touch screen (2), a handle (3), a light source switch (4), a hole position knob (5), and a manual light source wavelength and power adjustment knob (6); The synthesizer housing (1), the touch screen (2), the handle (3), the light source switch (4), the hole position knob (5), and the manual light source wavelength and power adjustment knob (6) are located on the same plane.
10. The multi-channel parallel reactor based on optoelectronic integration according to claim 9, characterized in that: The metal base multi-channel reaction module comprises: a hole position (7), an illumination unit (8), a refrigerant interface (9), a neutral line (10), a blue hole position mark (11) and a polytetrafluoroethylene-wrapped shell (12); The refrigerant interface (9) is provided on one side of the top of the metal base multi-channel reaction module, and the illumination unit (8) is provided on the other end. The neutral line (10) is also provided on one side of the metal base multi-channel reaction module. The side wall of the metal base multi-channel reaction module is composed of the polytetrafluoroethylene-wrapped shell (12).
11. The multi-channel parallel reactor based on photoelectric integration according to claim 10, characterized in that: The illumination unit (8) comprises an illumination module housing (13), lamp beads (14), a handle (15), a light control box connecting line (16) and an electronic glue potting package (17); The lamp bead (14) is located at the top of the illumination module housing (13), and the electronic potting package (17) is used to wrap the lamp bead (14); The light control box connection line (16) is located on one side of the illumination module housing (13), and the handles (15) are located on both sides of the light control box connection line (16).
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