Metal cutting device for door and window manufacturing

By designing a metal cutting device including saw blades, track trucks and cutting components, the dependence problem of manual installation and adjustment of materials in the prior art is solved, and the automated cutting and efficient conveying of metal profiles are realized, and the operation convenience and automation are improved.

CN119634831AInactive Publication Date: 2025-03-18JINAN YILIN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510168423.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing metal cutting machines rely on manual installation and adjustment of materials in doors and windows manufacturing, which are inconvenient to operate and have low automation.

Method used

A metal cutting device is designed, including a saw blade, a track truck and a cutting assembly. The track car is equipped with a slope-type pickup structure and a planar limit structure. The cutting assembly includes a turntable frame and a servo motor, which can realize the self-rotational drive and position adjustment of the saw blade. The slope-type pickup structure is used to shovel and align metal profiles, and the planar limit structure is used to assist in conveying and positioning.

Benefits of technology

It realizes automatic cutting of saw blades and active picking and fixed-distance cutting of metal profiles, reducing manual operation requirements and improving cutting convenience and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cutting devices, and provides a metal cutting device for door and window manufacturing, the metal cutting device can be matched with metal profiles for door and window manufacturing to form active picking and fixed-distance cutting, the requirement for feeding and carrying of the metal profiles in the operation process is low, operation is more convenient, the automation degree is higher, and the metal cutting device is more practical. Comprising a saw blade, a crawler and a cutting assembly, a slope-shaped picking structure and a plane limiting structure are installed in the crawler and matched with each other, an installation opening is formed in the plane limiting structure, the cutting assembly comprises a rotating disc frame and a first servo motor, and the rotating disc frame is rotationally connected into the installation opening; the first servo motor is used for rotation adjustment driving of the rotating disc frame in the installation opening and installed on the plane limiting structure, a rotating frame is rotationally connected into the rotating disc frame, an installation bent frame is fixedly connected to the top end of the rotating disc frame, a rotating cylinder frame is rotationally connected to the installation bent frame, and an electric telescopic rod is fixedly installed in the rotating cylinder frame.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting devices, and in particular to a metal cutting device used for manufacturing doors and windows. Background Art

[0002] As is known to all, the metal cutting device used in the manufacture of doors and windows is an auxiliary device for cutting and breaking the metal profiles used in the manufacture of doors and windows.

[0003] After searching, the Chinese patent publication number CN111185627A and the Chinese patent publication number CN110666240B respectively disclose a metal cutting machine and another metal cutting machine, wherein the former is roughly described as comprising a base and a machine head, the machine head is pivotally connected to the support seat through a pivot, the machine head comprises a saw blade, a saw blade shaft, a motor, a flip arm and a fixed guard, the fixed guard is fixedly connected to the flip arm and covers the upper section of the saw blade, and also includes a movable guard, the movable guard covers the lower section of the saw blade and can rotate around the saw blade shaft, an upper connecting rod and a lower connecting rod are arranged between the movable guard and the support seat, one end of the lower connecting rod is rotatably connected to the support seat, and the other end is rotatably connected to one end of the upper connecting rod, and one end of the upper connecting rod is rotatably connected to the movable guard at a position deviating from the saw blade axis, wherein the latter is roughly described as, The invention comprises a base, on which a quick clamping mechanism and a fixed seat are arranged, the quick clamping mechanism passes through the fixed seat, the fixed seat is provided with a manual movable switch for fixing the quick clamping mechanism, a mounting seat is provided on the base, and also comprises a cutting device, which is hinged to the mounting seat through a rotating shaft, a groove structure is provided at the position where the cutting device is hinged to the mounting seat through the rotating shaft, and a locker for locking the cutting device is also provided on one side of the mounting seat, the locker comprises a fixing rod with a through hole structure and a locking rod passing through the through hole structure of the fixing rod, the locking rod has a circular hole structure, an axle pin passing through the circular hole structure is provided on the locking rod, and two groups of circular arc groove structures are provided on the side of the fixing rod close to the locking rod. When the above-mentioned two metal cutting machines are in use, basic cutting and breaking of materials are achieved by rotating and cutting into the material to be cut by saw blades installed respectively.

[0004] Although the above-mentioned existing technical solutions can realize basic cutting and cutting operations, the prerequisite for their cutting and cutting is that the cut material needs to be manually installed relative to the corresponding metal cutting machine, and the cutting position also needs to be manually adjusted. Therefore, they are highly dependent on personnel, have poor operating convenience, and the degree of automation needs to be further improved. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a metal cutting device for the manufacture of doors and windows, which can actively pick up and cut the metal profiles used in the manufacture of doors and windows. During operation, the requirements for loading and transporting the metal profiles are low, the operation is more convenient, the degree of automation is higher, and the practicality is also better.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal cutting device for door and window manufacturing, comprising a saw blade, a crawler vehicle and a cutting assembly, wherein a slope-type picking structure and a plane limiting structure are installed in the crawler vehicle, wherein the slope-type picking structure and the plane limiting structure match each other, wherein an installation opening is provided on the plane limiting structure, wherein the cutting assembly comprises a turntable frame and a first servo motor, wherein the turntable frame is rotatably connected in the installation opening, wherein the first servo motor is used for rotation adjustment and driving of the turntable frame in the installation opening, wherein the first servo motor is installed on the plane limiting structure, wherein a turntable frame is rotatably connected in the turntable frame, The top of the turntable frame is fixedly connected with a mounting bent frame, and a rotating drum frame is rotatably connected to the mounting bent frame, an electric telescopic rod is fixedly installed in the rotating drum frame, the telescopic rod of the electric telescopic rod is hinged to the rotating frame, a lifting frame is slidably connected in the rotating frame, and an electric lifting rod is installed on the top of the rotating frame, the lifting rod of the electric lifting rod is connected to the top of the lifting frame, a motor slot and an open bottom slot are provided on the lifting frame, a mounting spindle is rotatably connected in the open bottom slot, the saw blade is detachably mounted on the mounting spindle, a spindle motor is installed in the motor slot, and the spindle motor is used for the rotation drive of the mounting spindle.

[0007] Preferably, the slope-type picking structure includes a rotating ramp frame, which is rotatably connected to the crawler vehicle, and an electric drive rod is installed in the crawler vehicle, and the drive rod of the electric drive rod is hinged to the rotating ramp frame, and a cutting cavity and a plurality of wheel cavities are provided on the rotating ramp frame, and two end conveying rollers are rotatably connected in the cutting cavity, and bottom conveying rollers are rotatably connected in the plurality of wheel cavities, and the top end of the rotating ramp frame is rotatably connected to two centering side guide strips, and the two centering side guide strips are both connected to oblique push springs, and the two oblique push springs are both connected to the rotating ramp frame, and a bottom notch is provided at the rear end of the rotating ramp frame, and a laser rangefinder is installed in the bottom notch.

[0008] Preferably, two outer main shafts are fixedly connected to the rotating ramp frame, and vertical circular holes are opened on the two centering side guide strips. The two outer main shafts are rotatably connected in the two vertical circular holes respectively, and the front ends of the two centering side guide strips are provided with inner guide slopes. The bottom ends of the two centering side guide strips are provided with multiple grooves and notches, and the multiple grooves and notches are respectively matched with the multiple bottom conveying rollers and the two end conveying rollers.

[0009] Preferably, two inner tail shafts are fixedly connected to the rotating ramp frame, and the two inner tail shafts are rotatably connected to outer rotating connecting blocks, the two outer rotating connecting blocks are respectively fixedly connected to the two oblique thrust springs, and the two oblique thrust springs are respectively fixedly connected to the inner rotating connecting blocks, and two centering side guide strips are provided with transfer connecting grooves, and the two inner rotating connecting blocks are respectively rotatably connected in the two transfer connecting grooves.

[0010] Preferably, an installation rotating frame and an auxiliary rotating frame are rotatably connected in the bottom slot, a transverse axis is fixedly connected between the installation rotating frame and the auxiliary rotating frame, a moving seat is slidably connected to the transverse axis, the laser rangefinder is mounted on the moving seat, the moving seat is threadedly connected to a lead screw, the lead screw is rotatably connected between the installation rotating frame and the auxiliary rotating frame, a second servo motor is mounted on the installation rotating frame, the output shaft of the second servo motor is transmission connected to the lead screw, an embedded cavity is opened in the bottom slot, a third servo motor is mounted in the embedded cavity, and the third servo motor is used for rotational drive of the installation rotating frame.

[0011] Preferably, the planar limiting structure includes a linkage ramp frame, a linkage mechanism is installed between the linkage ramp frame and the rotating ramp frame, the linkage ramp frame is rotatably connected in the crawler vehicle, the installation port is opened on the linkage ramp frame, the first servo motor is installed on the top of the linkage ramp frame, and a plurality of first pairs of shift blocks and a plurality of second pairs of shift blocks are slidably connected in the linkage ramp frame, the plurality of first pairs of shift blocks and the plurality of second pairs of shift blocks are fixedly connected with elastic springs, the plurality of elastic springs are fixedly connected in the linkage ramp frame, and a plurality of conveying rollers are installed in the linkage ramp frame.

[0012] Preferably, the linkage mechanism includes two driving outriggers and two driven outriggers, the two driving outriggers are fixedly connected to the rotating ramp frame, the two driven outriggers are fixedly connected to the linkage ramp frame, the two driving outriggers are rotatably connected to a transmission plate frame, and the two transmission plate frames are rotatably connected to the two driven outriggers respectively.

[0013] Preferably, a plurality of first roller frames and a plurality of second roller frames are slidingly connected inside the linkage ramp frame, a plurality of the conveying rollers are rotationally connected to the plurality of the first roller frames respectively, and a plurality of the conveying rollers are rotationally connected to the plurality of the second roller frames respectively, a synchronous mounting frame is arranged outside the linkage ramp frame, a plurality of the first roller frames and a plurality of the second roller frames are fixedly connected to the synchronous mounting frame, a plurality of connecting springs are fixedly connected to the linkage ramp frame, a conveying motor is installed on the synchronous mounting frame, and the conveying motor is used for rotationally driving a plurality of conveying rollers.

[0014] Preferably, the plurality of conveying rollers are fixedly connected to synchronous pulleys, a driving pulley is mounted on the output shaft of the conveying motor, and the driving pulley drives the plurality of synchronous pulleys to rotate via a synchronous soft belt.

[0015] Preferably, a plurality of bending auxiliary wheels are rotatably connected to the synchronous mounting frame, and the plurality of bending auxiliary wheels are all transmission-connected to the synchronous soft belt.

[0016] Compared with the prior art, the present invention provides a metal cutting device for door and window manufacturing, which has the following beneficial effects: (1) In the present invention, by equipping the cutting assembly, the matching saw blade forms a corresponding mounting structure, which can realize the rotation drive of the saw blade itself and adjust the relative position of the saw blade to facilitate the cutting feeding and cutting operation of the saw blade relative to the metal profile to be cut.

[0017] (2) In the present invention, the sloped picking structure is designed to facilitate the scooping operation of the cut metal profile to facilitate the subsequent saw blade cutting operation, and the scooped cut metal profile can be aligned and guided to the center and the cutting length can be measured to facilitate the cutting of the cut metal profile.

[0018] (3) In the present invention, through the design of the plane limiting structure, it is possible to cooperate with the slope-type picking structure to form an auxiliary conveying and positioning of the scooped metal profile, thereby facilitating the compaction and positioning during the metal cutting operation to ensure that the relative position of the cut metal profile is stable during the cutting process, and also provide a basic installation structure for the cutting assembly to ensure that the cutting assembly is synchronously adjusted with the plane limiting structure relative to the cut metal profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle; Figure 3 For the present invention Figure 1 A schematic diagram of the local enlarged structure at B in the middle; Figure 4 It is a schematic diagram of the three-dimensional structure of the crawler vehicle, the rotating ramp frame and the end conveying roller of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the synchronous mounting frame, the connecting spring and the conveying motor of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the linkage slope frame of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the present invention as a whole from the rear side; Figure 8 For the present invention Figure 7 A schematic diagram of the local enlarged structure at C in the middle; Fig. 9 It is a schematic diagram of the overall three-dimensional structure of the present invention when viewed from above; Fig.10 For the present invention Fig. 9 A schematic diagram of the local enlarged structure at D in the middle; Fig.11It is a bottom-up three-dimensional structural schematic diagram of the linkage ramp frame, the first pair of shift blocks, the second pair of shift blocks, etc. of the present invention; Fig.12 It is a schematic diagram of the exploded three-dimensional structure of the rotating frame, the lifting frame and the spindle motor of the present invention; Fig.13 It is a bottom-up three-dimensional structural schematic diagram of the saw blade, the turntable frame and the rotating frame of the present invention; Fig.14 It is a bottom-up three-dimensional structural schematic diagram of the synchronous mounting frame, the connecting spring and the synchronous soft belt of the present invention; Fig.15 It is a schematic diagram of the three-dimensional structure of the other side of the whole invention; Fig.16 It is a schematic diagram of the three-dimensional structure of the movable seat, the lead screw and the second servo motor of the present invention; Fig.17 It is a schematic diagram of the three-dimensional structure of the present invention forming a clamping state for the metal profile as a whole; Fig.18 It is a schematic diagram of the principle of calculating the cutting length of metal profiles according to the present invention.

[0020] In the figure: 1, saw blade; 2, crawler; 3, installation port; 4, turntable frame; 5, first servo motor; 6, rotating frame; 7, installation bending frame; 8, drum frame; 9, electric telescopic rod; 10, lifting frame; 11, electric lifting rod; 12, installation spindle; 13, spindle motor; 14, rotating ramp frame; 15, electric drive rod; 16, cutting chamber; 17, wheel chamber; 18, end conveyor roller; 19, bottom conveyor roller; 20, centering side guide strip; 21, oblique thrust spring; 22, bottom notch; 23, laser rangefinder; 24, outer head shaft; 25, inner guide slope; 26, slot notch; 27, inner tail shaft; 28, outer rotating connecting block; 29. Inner rotating connecting block; 30. Transfer connecting groove; 31. Mounting rotating frame; 32. Auxiliary rotating frame; 33. Transverse axis; 34. Moving seat; 35. Lead screw; 36. Second servo motor; 37. Third servo motor; 38. Linkage ramp frame; 39. First pair of shifting blocks; 40. Second pair of shifting blocks; 41. Elastic spring; 42. Conveying pressure roller; 43. Driving outrigger frame; 44. Driven outrigger frame; 45. Transmission plate frame; 46. First roller frame; 47. Second roller frame; 48. Synchronous mounting frame; 49. Connecting spring; 50. Conveying motor; 51. Synchronous pulley; 52. Driving pulley; 53. Synchronous soft belt; 54. Bending auxiliary wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] For examples, see Figure 1-Figure 18A metal cutting device for door and window manufacturing includes a saw blade 1, a crawler 2 and a cutting assembly. A slope-type picking structure and a plane limiting structure are installed in the crawler 2. The slope-type picking structure and the plane limiting structure match each other. A mounting opening 3 is provided on the plane limiting structure. The cutting assembly includes a turntable frame 4 and a first servo motor 5. The turntable frame 4 is rotatably connected in the mounting opening 3. The first servo motor 5 is used for rotation adjustment and driving of the turntable frame 4 in the mounting opening 3. The first servo motor 5 is installed on the plane limiting structure. A rotating frame 6 is rotatably connected in the turntable frame 4. A mounting bend frame 7 is fixedly connected to the top of the turntable frame 4. The mounting bend A rotating drum frame 8 is rotatably connected to the frame 7, an electric telescopic rod 9 is fixedly installed in the rotating drum frame 8, the telescopic rod of the electric telescopic rod 9 is hinged to the rotating frame 6, a lifting frame 10 is slidably connected in the rotating frame 6, and an electric lifting rod 11 is installed at the top of the rotating frame 6, the lifting rod of the electric lifting rod 11 is connected to the top of the lifting frame 10, a motor slot and an open bottom slot are opened on the lifting frame 10, a mounting spindle 12 is rotatably connected in the open bottom slot, the saw blade 1 is detachably mounted on the mounting spindle 12, a spindle motor 13 is installed in the motor slot, and the spindle motor 13 is used for the rotation drive of the mounting spindle 12, and the matching saw blade 1 is equipped with a cutting component. The corresponding installation structure is formed, which can realize the rotation drive of the saw blade 1 itself and can also adjust the relative position of the saw blade 1 to facilitate the cutting feeding and cutting operation of the saw blade 1 relative to the metal profile to be cut. The slope picking structure includes a rotating ramp frame 14, which is rotatably connected to the crawler vehicle 2. An electric drive rod 15 is installed in the crawler vehicle 2. The drive rod of the electric drive rod 15 is hinged to the rotating ramp frame 14. A cutting cavity 16 and a plurality of wheel cavities 17 are provided on the rotating ramp frame 14. Two end conveying rollers 18 are rotatably connected in the cutting cavity 16, and bottom conveying rollers 19 are rotatably connected in the plurality of wheel cavities 17. The rotating ramp frame 1 4 is rotatably connected to two centering side guide strips 20, and two outer first shafts 24 are fixedly connected to the rotating ramp frame 14. Vertical circular holes are provided on the two centering side guide strips 20, and the two outer first shafts 24 are rotatably connected in the two vertical circular holes respectively. The front ends of the two centering side guide strips 20 are provided with inner guide slopes 25, and the bottom ends of the two centering side guide strips 20 are provided with a plurality of grooves and notches 26, which are respectively matched with a plurality of bottom conveying rollers 19 and two end conveying rollers 18 to avoid mutual interference between the bottom conveying rollers 19 and the end conveying rollers 18 when the centering side guide strips 20 are rotated and adjusted relative to the rotating ramp frame 14.

[0023] It should be further explained that the two centering side guide strips 20 are connected to the oblique thrust springs 21, and the two oblique thrust springs 21 are connected to the rotating ramp frame 14. The rotating ramp frame 14 is fixedly connected to two inner tail shafts 27, and the two inner tail shafts 27 are rotatably connected to the outer rotation connecting blocks 28. The two outer rotation connecting blocks 28 are respectively fixedly connected to the two oblique thrust springs 21, and the two oblique thrust springs 21 are fixedly connected to the inner rotation connecting blocks 29. The two centering side guide strips 20 are provided with a transfer connecting groove 30, and the two inner rotation connecting blocks 29 are respectively rotatably connected. The rear end of the rotating ramp 14 is connected to the two transfer slots 30, and a bottom slot 22 is provided. A laser rangefinder 23 is installed in the bottom slot 22. Through the design of the slope picking structure, the cut metal profile can be matched to form a scooping operation to facilitate the subsequent saw blade 1 cutting operation, and the scooped cut metal profile can be aligned and guided to the center and the cutting length can be measured to facilitate the cut metal profile to meet the conditions for the cutting operation. The bottom slot 22 is rotatably connected to the mounting rack 31 and the auxiliary The rotating frame 32 is fixedly connected with a transverse prism shaft 33 between the mounting rotating frame 31 and the auxiliary rotating frame 32, and a moving seat 34 is slidably connected to the transverse prism shaft 33. The laser rangefinder 23 is mounted on the moving seat 34, and the moving seat 34 is threadedly connected with a lead screw 35. The lead screw 35 is rotatably connected between the mounting rotating frame 31 and the auxiliary rotating frame 32. A second servo motor 36 is mounted on the mounting rotating frame 31, and the output shaft of the second servo motor 36 is transmission-connected with the lead screw 35. An embedding cavity is opened in the bottom notch 22, and a first servo motor 36 is installed in the embedding cavity. Three servo motors 37, the third servo motor 37 is used to install the rotation drive of the rotating frame 31, the movement of the second servo motor 36 can realize the rotation drive of the screw 35, and the rotating screw 35 can realize the position adjustment of the moving seat 34 relative to the transverse axis 33, so as to realize the adjustment of the position of the laser rangefinder 23 in the bottom groove 22, thereby ensuring that the laser rangefinder 23 detects the left and right shape of the movement of the metal profile through the end face of one end of the rotating ramp frame 14, thereby ensuring the determination of the cutting size of the metal profile.

[0024] It should be further explained that the planar limiting structure includes a linkage ramp frame 38, a linkage mechanism is installed between the linkage ramp frame 38 and the rotating ramp frame 14, the linkage ramp frame 38 is rotatably connected in the crawler vehicle 2, the installation port 3 is opened on the linkage ramp frame 38, the first servo motor 5 is installed at the top of the linkage ramp frame 38, and a plurality of first pairs of shift blocks 39 and a plurality of second pairs of shift blocks 40 are slidably connected in the linkage ramp frame 38, and the plurality of first pairs of shift blocks 39 and the plurality of second pairs of shift blocks 40 are fixedly connected with elastic springs 41, and the plurality of elastic springs 41 are fixedly connected in the linkage ramp frame 38, and a plurality of conveying rollers 42 are installed in the linkage ramp frame 38, and a plurality of first roller frames 46 and a plurality of second roller frames 47 are slidably connected in the linkage ramp frame 38, and the plurality of conveying rollers 42 are respectively connected with A plurality of first roller frames 46 are rotatably connected, and a plurality of conveying pressure rollers 42 are rotatably connected with a plurality of second roller frames 47, respectively. A synchronous mounting frame 48 is arranged outside the linkage ramp frame 38. The plurality of first roller frames 46 and the plurality of second roller frames 47 are all fixedly connected with the synchronous mounting frame 48. The synchronous mounting frame 48 is fixedly connected with a plurality of connecting springs 49. The plurality of connecting springs 49 are all fixedly connected with the linkage ramp frame 38. A conveying motor 50 is installed on the synchronous mounting frame 48. The conveying motor 50 is used for rotationally driving the plurality of conveying pressure rollers 42. The plurality of conveying pressure rollers 42 are all fixedly connected with synchronous pulleys 51. A driving pulley 52 is installed on the output shaft of the conveying motor 50. The driving pulley 52 realizes the rotational drive of the plurality of synchronous pulleys 51 through a synchronous soft belt 53. The plane limit structure The design of the structure can be matched with the slope picking structure to form auxiliary conveying and positioning of the scooped metal profiles, thereby facilitating the compaction and positioning during the metal cutting operation, so as to ensure the relative position stability of the cut metal profiles during the cutting process, and also provide a basic installation structure for the cutting assembly to ensure that the cutting assembly is synchronously adjusted relative to the cut metal profiles along with the plane limiting structure. A plurality of bending auxiliary wheels 54 are rotatably connected to the synchronous mounting frame 48, and the plurality of bending auxiliary wheels 54 are all transmission-connected to the synchronous soft belt 53. The configuration of the bending auxiliary wheels 54 can form a structural guide for the synchronous soft belt 53, so as to increase the winding coverage angle of the synchronous soft belt 53 relative to the synchronous pulley 51, and ensure that the synchronous soft belt 53 and the synchronous pulley 51 are aligned with each other. The transmission reliability between them, the linkage mechanism includes two driving outriggers 43 and two driven outriggers 44, the two driving outriggers 43 are fixedly connected to the rotating ramp frame 14, the two driven outriggers 44 are fixedly connected to the linkage ramp frame 38, the two driving outriggers 43 are rotatably connected with the transmission plate frames 45, the two transmission plate frames 45 are respectively rotatably connected to the two driven outriggers 44, forming a linkage between the linkage ramp frame 38 and the rotating ramp frame 14, when the rotating ramp frame 14 is driven by the electric drive rod 15 to form a relative rotation adjustment in the crawler vehicle 2, it will drive the two driving outriggers 43 to swing, the two driving outriggers 43 respectively drive the two transmission plate frames 45 to move, and the two moving transmission plate frames 45 respectively drive the two driven outriggers 44 to move,The movement of the two driven outriggers 44 will realize the rotational movement of the linkage ramp frame 38 relative to the crawler vehicle 2. Driven by the linkage mechanism, when the rotating ramp frame 14 forms a rotational rise in the crawler vehicle 2, the linkage ramp frame 38 will form a rotational fall relative to the crawler vehicle 2. Conversely, when the rotating ramp frame 14 forms a rotational fall in the crawler vehicle 2, the linkage ramp frame 38 will form a rotational rise relative to the crawler vehicle 2.

[0025] The crawler vehicle 2, the first servo motor 5, the electric telescopic rod 9, the electric lifting rod 11, the spindle motor 13, the electric drive rod 15, the laser rangefinder 23, the second servo motor 36, the third servo motor 37 and the conveying motor 50 in this embodiment are all conventional equipment purchased on the market and well known to those skilled in the art. In the present invention, we only use them and do not improve their structure and function. For those skilled in the art, their setting method, installation method and electrical connection method only need to be debugged according to the requirements of their instruction manual, and they will not be described in detail here.

[0026] In summary, the working principle of the metal cutting device for door and window manufacturing is that before use, the metal cutting device for door and window manufacturing is firstly formed into a matching electrical device and debugged, and a controller and a control handheld are installed for the crawler 2, the first servo motor 5, the electric telescopic rod 9, the electric lifting rod 11, the spindle motor 13, the electric drive rod 15, the laser rangefinder 23, the second servo motor 36, the third servo motor 37 and the conveying motor 50. The control handheld can send operation commands to the controller and feedback on the execution of the controller commands. The laser rangefinder 23 can transmit the detected data to the controller to form the measurement and determination of the cutting length of the metal profile, and the calculation program of the cutting length of the metal profile is written in the controller, as shown in the attached figure. Fig.18 As shown, L is the distance from the laser rangefinder 23 to the end of the metal profile measured by the laser rangefinder 23, and b is the distance from the laser rangefinder 23 to the bottom of the metal profile. Since the distance b is perpendicular to the bottom of the metal profile, the Pythagorean theorem can be used to deduce , which can form an attached Fig.18 The calculation of the distance at a in Fig.18 The distance d in the figure is the straight-line length from the saw blade 1 to the laser rangefinder 23. The data of distance d plus the data of distance a are the length of the metal profile after the saw blade 1 cuts it. According to the elongation degree of the electric drive rod 15, the dimension data of b and d of the rotating ramp frame 14 and the linkage ramp frame 38 in different postures in the crawler vehicle 2 are pre-measured, and the pre-measured dimensions are stored in the central controller for subsequent use.

[0027] Furthermore, when it is necessary to cut the metal profile, the front end of the rotating ramp frame 14 is first adjusted relative to the metal profile through the travel function of the crawler vehicle 2. As the crawler vehicle 2 approaches the metal profile, the electric drive rod 15 operates to realize the rotation adjustment of the rotating ramp frame 14 relative to the crawler vehicle 2, so that the front end of the rotating ramp frame 14 rotates and falls until the front end of the rotating ramp frame 14 contacts the ground. During the rotation and falling process of the rotating ramp frame 14, under the sequential transmission action of the driving outrigger 43, the transmission plate frame 45 and the driven outrigger 44, the linkage ramp frame 38 will rotate and rise in the crawler vehicle 2. The rotating and raised linkage ramp frame 38 will increase the gap distance between it and the rotating ramp frame 14, so as to facilitate the metal profile on the rotating ramp frame The relative passage between 14 and the linkage ramp frame 38 maintains the aforementioned adjustment state through the crawler vehicle 2 continuing to form a relative approach with respect to the metal profile until the end of the metal profile close to the rotating ramp frame 14 is scooped up by the rotating ramp frame 14. Thereafter, the crawler vehicle 2 continues to move to achieve a relative sliding displacement of the metal profile with respect to the rotating ramp frame 14, and in the scooping process, when the metal profile cannot adapt to the scooping action and forms a synchronous movement under the pushing action of the rotating ramp frame 14, an appropriate limit is formed relative to the end of the metal profile away from the rotating ramp frame 14 through external equipment or structure, so as to ensure that the rotating ramp frame 14 can scoop up the metal profile smoothly. In this process, the inclination degree of the rotating ramp frame 14 is appropriately adjusted according to the specific inclination of the metal profile, so that the rotating ramp frame The top end of 14 is close to a relatively parallel state with the bottom end of the metal profile, which also facilitates the contact support of multiple bottom conveying rollers 19 relative to the metal profile, so as to reduce the scraping loss caused by one end of the metal profile entering the rotating ramp frame 14 to the rotating ramp frame 14. In the process of the rotating ramp frame 14 rotating and rising relative to the crawler vehicle 2, the linkage ramp frame 38 will also rotate and fall relative to the crawler vehicle 2, so that the relative distance between the linkage ramp frame 38 and the rotating ramp frame 14 is reduced, thereby achieving the metal profile entering between the linkage ramp frame 38 and the rotating ramp frame 14. In the process of the linkage ramp frame 38 forming a compression limit relative to the metal profile, the conveying pressure roller 42 will first form a relative contact and compression with the metal profile. At this time, if the rotating ramp frame 14 does not rotate further, When the metal profile is raised, under the action of the connecting spring 49, the linkage ramp 38 will maintain a certain distance relative to the metal profile. In this state, the first pair of shift blocks 39 and the second pair of shift blocks 40 will be staggered in the upper and lower heights relative to the metal profile, that is, the first pair of shift blocks 39 and the second pair of shift blocks 40 will further align the metal profile in the center. The operation of the conveying motor 50 will form a movement drive of the synchronous soft belt 53 through the driving pulley 52. ​​The movement of the synchronous soft belt 53 drives the multiple synchronous pulleys 51 to rotate. The rotation of the multiple synchronous pulleys 51 will drive the multiple conveying rollers 42 to rotate to realize the auxiliary conveying movement of the metal profile between the rotating ramp 14 and the linkage ramp 38, forming a corresponding adjustment of the cutting point on the metal profile. The laser rangefinder 23 detects the passing distance of the metal profile.

[0028] Furthermore, during the detection process, the operation of the second servo motor 36 can realize the left-right adjustment of the laser rangefinder 23, so that the laser rangefinder 23 can form a corresponding left-right detection with the end of the metal profile in width. The third servo motor 37 works to form a rotation adjustment of the mounting turret 31 through the meshing transmission of two gears, so that the up-and-down rotation adjustment of the moving seat 34 can be formed through the transverse axis 33, so that the laser rangefinder 23 and the end of the metal profile form an adaptive adjustment. During the detection process, when the laser rangefinder 23 has detection data within a certain range, it means that the light emitted by the laser rangefinder 23 is irradiated on the metal profile. With the increase of the angle between the light emitted by the laser rangefinder 23 and the metal profile, when the detection data of the laser rangefinder 23 After the detection data increases significantly or disappears instantly, the detection data increases significantly instantly, which means that the metal profile no longer forms a corresponding detection for the light emitted by the laser rangefinder 23. The light emitted by the laser rangefinder 23 is irradiated on objects other than the metal profile. The absence of detection data instantly means that the metal profile no longer forms a corresponding detection for the light emitted by the laser rangefinder 23. The light emitted by the laser rangefinder 23 cannot irradiate the response surface, so the detection data cannot be formed. The detection data of the critical point before the detection data increases instantly or disappears instantly is the effective detection value of the L data value. The corresponding values ​​of d and b are retrieved according to the inclination angle of the rotating ramp 14. The value of a is formed by combining the value of L and the value of b according to the Pythagorean theorem. Calculation is performed, and finally the size of the saw blade 1 and the metal profile passing through one end of the crawler vehicle 2 is judged by adding the value a and the value d. When the cutting position of the metal profile meets the cutting requirement of the metal profile, the conveying motor 50 stops to form a plurality of rotation limits of the conveying rollers 42, and then the spindle motor 13 is powered on. The output end of the spindle motor 13 and the mounting spindle 12 are both equipped with a transmission pulley, and the two transmission pulleys are connected by a transmission belt transmission. Therefore, the spindle motor 13 is powered on to realize the rotation drive of the mounting spindle 12, and the rotation of the mounting spindle 12 drives the saw blade 1 to rotate. After the saw blade 1 rotates stably, the electric lifting rod 11 is powered on to realize the relative height reduction of the lifting frame 10 relative to the rotating frame 6, so that the saw blade 1 is relative to the metal The profile forms a cutting feed motion, and when the metal profile is wider, the saw blade 1 can be swung left and right by powering on the electric telescopic rod 9 to increase the lateral cutting range of the saw blade 1. At the same time, when the metal profile needs to be beveled, the first servo motor 5 is powered on, and the meshing transmission of the spur gear on the output shaft of the first servo motor 5 and the spur gear ring outside the turntable frame 4 can form an adjustment of the turntable frame 4 relative to the linkage ramp frame 38, so that the saw blade 1 forms a bevel adjustment relative to the metal profile. When the cutting accuracy of the metal profile is required to be high or the material hardness is high, on the basis of the above, the electric drive rod 15 is operated to further control the rotation and elevation of the rotating ramp frame 14, so that the relative distance between the rotating ramp frame 14 and the linkage ramp frame 38 is further reduced.During this process, the connecting spring 49 is continuously elastically stretched until the bottom surface of the linkage ramp 38 forms a mutual contact and compression effect with respect to the metal profile, so as to improve the compression and positioning effect of the metal profile and reduce the occurrence of relative displacement of the metal profile between the rotating ramp 14 and the linkage ramp 38 caused by vibration during the cutting process.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal cutting device for use in the manufacture of doors and windows, comprising a saw blade (1), characterized in that: The invention also comprises a crawler vehicle (2) and a cutting assembly, wherein a slope-type picking structure and a plane limiting structure are installed in the crawler vehicle (2), wherein the slope-type picking structure and the plane limiting structure match each other, and an installation opening (3) is provided on the plane limiting structure, and the cutting assembly comprises a turntable frame (4) and a first servo motor (5), wherein the turntable frame (4) is rotatably connected in the installation opening (3), and the first servo motor (5) is used for rotation adjustment and driving of the turntable frame (4) in the installation opening (3), and the first servo motor (5) is installed on the plane limiting structure, and a turntable frame (6) is rotatably connected in the turntable frame (4), and an installation bent frame (7) is fixedly connected to the top end of the turntable frame (4), and a rotatable servo motor (6) is rotatably connected to the installation bent frame (7). A rotating drum frame (8), wherein an electric telescopic rod (9) is fixedly installed in the rotating drum frame (8), the telescopic rod of the electric telescopic rod (9) is hinged to the rotating frame (6), a lifting frame (10) is slidably connected in the rotating frame (6), and an electric lifting rod (11) is installed at the top of the rotating frame (6), the lifting rod of the electric lifting rod (11) is connected to the top of the lifting frame (10), the lifting frame (10) is provided with a motor slot and an open bottom slot, a mounting spindle (12) is rotatably connected in the open bottom slot, the saw blade (1) is detachably mounted on the mounting spindle (12), a spindle motor (13) is installed in the motor slot, and the spindle motor (13) is used for rotating the mounting spindle (12).

2. A metal cutting device for door and window manufacturing according to claim 1, characterized in that: The slope picking structure comprises a rotating ramp frame (14), wherein the rotating ramp frame (14) is rotatably connected to the crawler vehicle (2), an electric drive rod (15) is installed in the crawler vehicle (2), the drive rod of the electric drive rod (15) is hinged to the rotating ramp frame (14), a cutting cavity (16) and a plurality of wheel cavities (17) are provided on the rotating ramp frame (14), two end conveying rollers (18) are rotatably connected to the cutting cavity (16), and bottom conveying rollers (19) are rotatably connected to the plurality of wheel cavities (17), the top end of the rotating ramp frame (14) is rotatably connected to two centering side guide strips (20), the two centering side guide strips (20) are connected to an inclined thrust spring (21), and the two inclined thrust springs (21) are connected to the rotating ramp frame (14), and a bottom notch (22) is provided at the rear end of the rotating ramp frame (14), and a laser rangefinder (23) is installed in the bottom notch (22).

3. A metal cutting device for door and window manufacturing according to claim 2, characterized in that: Two outer head shafts (24) are fixedly connected to the rotating ramp frame (14), and the two centering side guide strips (20) are each provided with a vertical circular hole. The two outer head shafts (24) are respectively rotatably connected in the two vertical circular holes. The front ends of the two centering side guide strips (20) are each provided with an inner guide ramp surface (25), and the bottom ends of the two centering side guide strips (20) are each provided with a plurality of groove notches (26), and the plurality of groove notches (26) are respectively matched with the plurality of bottom conveying rollers (19) and the two end conveying rollers (18).

4. A metal cutting device for door and window manufacturing according to claim 3, characterized in that: Two inner tail shafts (27) are fixedly connected to the rotating ramp (14), and the two inner tail shafts (27) are rotatably connected to outer rotating connecting blocks (28). The two outer rotating connecting blocks (28) are respectively fixedly connected to the two oblique thrust springs (21), and the two oblique thrust springs (21) are respectively fixedly connected to inner rotating connecting blocks (29). The two centering side guide strips (20) are each provided with a transfer connecting groove (30), and the two inner rotating connecting blocks (29) are respectively rotatably connected in the two transfer connecting grooves (30).

5. A metal cutting device for door and window manufacturing according to claim 4, characterized in that: A mounting turret (31) and an auxiliary turret (32) are rotatably connected in the bottom notch (22); a transverse prism shaft (33) is fixedly connected between the mounting turret (31) and the auxiliary turret (32); a moving seat (34) is slidably connected to the transverse prism shaft (33); the laser rangefinder (23) is mounted on the moving seat (34); a lead screw (35) is threadedly connected to the moving seat (34); the lead screw (35) is rotatably connected between the mounting turret (31) and the auxiliary turret (32); a second servo motor (36) is mounted on the mounting turret (31); an output shaft of the second servo motor (36) is transmission-connected to the lead screw (35); an embedded cavity is provided in the bottom notch (22); a third servo motor (37) is mounted in the embedded cavity; the third servo motor (37) is used for rotationally driving the mounting turret (31).

6. A metal cutting device for door and window manufacturing according to claim 5, characterized in that: The planar limiting structure comprises a linkage ramp frame (38), a linkage mechanism is installed between the linkage ramp frame (38) and the rotating ramp frame (14), the linkage ramp frame (38) is rotatably connected in the crawler vehicle (2), the installation opening (3) is opened on the linkage ramp frame (38), the first servo motor (5) is installed at the top of the linkage ramp frame (38), a plurality of first pairs of shifting blocks (39) and a plurality of second pairs of shifting blocks (40) are slidably connected in the linkage ramp frame (38), the plurality of first pairs of shifting blocks (39) and the plurality of second pairs of shifting blocks (40) are all fixedly connected with elastic springs (41), the plurality of elastic springs (41) are all fixedly connected in the linkage ramp frame (38), and a plurality of conveying rollers (42) are installed in the linkage ramp frame (38).

7. A metal cutting device for door and window manufacturing according to claim 6, characterized in that: The linkage mechanism comprises two driving outriggers (43) and two driven outriggers (44), the two driving outriggers (43) are fixedly connected to the rotating ramp frame (14), the two driven outriggers (44) are fixedly connected to the linkage ramp frame (38), the two driving outriggers (43) are rotationally connected to a transmission plate frame (45), and the two transmission plate frames (45) are rotationally connected to the two driven outriggers (44), respectively.

8. A metal cutting device for door and window manufacturing according to claim 7, characterized in that: A plurality of first roller frames (46) and a plurality of second roller frames (47) are slidably connected inside the linkage ramp frame (38); the plurality of conveying pressure rollers (42) are rotationally connected to the plurality of first roller frames (46), respectively; the plurality of conveying pressure rollers (42) are rotationally connected to the plurality of second roller frames (47), respectively; a synchronous mounting frame (48) is arranged outside the linkage ramp frame (38); the plurality of first roller frames (46) and the plurality of second roller frames (47) are fixedly connected to the synchronous mounting frame (48); the synchronous mounting frame (48) is fixedly connected to a plurality of connecting springs (49); the plurality of connecting springs (49) are fixedly connected to the linkage ramp frame (38); a conveying motor (50) is installed on the synchronous mounting frame (48); the conveying motor (50) is used for rotationally driving the plurality of conveying pressure rollers (42).

9. A metal cutting device for door and window manufacturing according to claim 8, characterized in that: The plurality of conveying rollers (42) are all fixedly connected to a synchronous pulley (51), a driving pulley (52) is mounted on the output shaft of the conveying motor (50), and the driving pulley (52) drives the plurality of synchronous pulleys (51) to rotate via a synchronous soft belt (53).

10. A metal cutting device for door and window manufacturing according to claim 9, characterized in that: A plurality of bending auxiliary wheels (54) are rotatably connected to the synchronous mounting frame (48), and the plurality of bending auxiliary wheels (54) are all transmission-connected to the synchronous soft belt (53).

Citation Information

Patent Citations

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