Residual glue processing mechanism for photovoltaic module
By designing a residual glue treatment mechanism for photovoltaic modules, the automatic glue removal of frameless photovoltaic modules is achieved by using the combination of glue grinding modules and shifting devices, solving the problem of residual glue affecting the aesthetics of glass plates and improving the efficiency and integrity of photovoltaic module recycling.
Patent Information
- Application Number
- CN202411861513.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-18
AI Technical Summary
After the existing automation equipment dismantles and recovers the frames of the photovoltaic modules, there will be residual glue layer on the remaining frameless photovoltaic modules, which will affect the beauty of the subsequent glass plates and require manual glue removal.
A residual glue treatment mechanism is designed, including a workbench, a grinding assembly, a shifting device and a mechanical arm. The adhesive grinding assembly is driven to move along the edge of the frameless photovoltaic assembly through the shifting device, and the residual glue is removed by using the glue grinding action of the upper and lower grinding heads.
Automatic glue removal of frameless photovoltaic modules is realized, avoiding the need for manual glue removal, ensuring the aesthetics of glass plates and the complete recycling of photovoltaic modules.
Smart Images

Figure CN119635502A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic module recycling, and in particular relates to a residual glue processing mechanism for photovoltaic modules. Background Art
[0002] As the global demand for clean energy continues to grow, the photovoltaic industry has developed rapidly. As the core component of the photovoltaic power generation system, photovoltaic modules need to be effectively recycled after their service life ends. At present, automated mechanical equipment has been gradually adopted to recycle photovoltaic modules. Through the equipment on the assembly line, the waste photovoltaic modules are divided into multiple components for recycling. Then, during use, it was found that after the automated equipment disassembled the frame of the recycled photovoltaic module, there would be residual glue on the surface of the remaining frameless photovoltaic module. These residual glues will affect the appearance of the glass after subsequent recycling, and it is usually necessary to organize manual de-glueing of the complete glass plate. Summary of the invention
[0003] In order to solve the problem that after the existing automated equipment described in the background technology disassembles and recycles the frames of photovoltaic modules, there will be residual adhesive layer on the surface of the remaining frameless photovoltaic modules, the present invention proposes the following technical solutions:
[0004] A residual glue processing mechanism for photovoltaic modules, comprising: a workbench, multiple groups of glue grinding components, a shifting device and a mechanical arm; the surface of the workbench is convex to form a storage table for carrying frameless photovoltaic modules, and the outer periphery of the storage table is concave to form a collection bin for recovering residual glue; the shifting device comprises a longitudinal portion, a transverse portion, and a driving component connecting the longitudinal portion and the transverse portion; the longitudinal portion is fixedly arranged on the outer peripheral wall of the collection bin, one end of the transverse portion is fixedly connected to each group of the glue grinding components, and the other end of the transverse portion is movably arranged on the driving component; the mechanical arm is movably arranged above the workbench to load and unload the frameless photovoltaic modules; the glue grinding components are arranged at the edges of the frameless photovoltaic modules, and when the driving component is started, each group of the glue grinding components moves along the edges of the frameless photovoltaic modules, thereby removing the glue on the frameless photovoltaic modules.
[0005] Wherein, each group of the rubber grinding components includes: a rotating motor, an upper frame, a lower frame, an upper grinding head, a lower grinding head and a height adjustment component; the rotating motor is fixedly arranged on the surface of the upper frame, and the upper grinding head and the lower grinding head are electrically connected to the rotating motor respectively to complete the rubber grinding action; the upper grinding head is rotatably arranged on the inner surface of the upper frame, and the lower grinding head is rotatably arranged on the inner surface of the lower frame; the upper frame and the lower frame are movably connected through the height adjustment component to adjust the distance between the upper grinding head and the lower grinding head.
[0006] Furthermore, the robotic arm includes: a fixed frame, a mobile module, a mobile rod and a suction cup; the fixed frame is fixedly arranged on one side of the longitudinal portion, and a slide rail matching the mobile module is laid on the surface of the fixed frame; the mobile module is movably arranged on the surface of the slide rail, and the mobile module is meshingly and transmission-connected with the mobile rod; one end of the mobile rod is fixedly connected to the suction cup, and the other end of the mobile rod passes through the mobile module, and the moving direction of the mobile rod is perpendicular to the extension direction of the slide rail.
[0007] Furthermore, the residual glue processing mechanism also includes a transfer mechanism; the transfer mechanism includes: a bracket, a transfer motor and a plurality of rollers arranged between the brackets; the bracket is erected on one side of the workbench, and a plurality of rollers are rotatably arranged between the brackets; the rotation direction of each of the rollers is the same, and each of the rollers is parallel to each other; the transfer motor is respectively connected to each of the rollers to drive each of the rollers to rotate.
[0008] Furthermore, the height adjustment assembly includes: a stabilizing seat, an adjusting screw and a connecting piece; the stabilizing seat is suspended between the upper shelf and the lower shelf, and both ends of the adjusting screw are respectively connected to the upper shelf and the lower shelf through the connecting piece.
[0009] Furthermore, each group of the grinding rubber components is arranged at intervals on the transverse portion, and each group of the grinding rubber components is symmetrically distributed with respect to the transverse portion.
[0010] Beneficial effects: The present invention drives each group of glue grinding components to move along the edge of the frameless photovoltaic component through the shifting device, thereby completing the corresponding glue removal process, thereby allowing the photovoltaic component to continue to recycle the complete glass plate after the frame is removed. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the overall structure of a residual adhesive treatment mechanism for a photovoltaic module according to an embodiment of the present invention;
[0012] Figure 2 It is a partial structural schematic diagram of a residual adhesive treatment mechanism for a photovoltaic module according to an embodiment of the present invention;
[0013] Figure 3 Schematic diagram of the structure of a rubber grinding assembly according to an embodiment of the present invention. DETAILED DESCRIPTION
[0014] In order to make the purpose, technical solution and advantages of the present application clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0015] It should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0016] Figure 1 The figure is a schematic diagram of a residual adhesive processing mechanism for a photovoltaic module according to an embodiment of the present invention. Figure 2 The diagram is a partial structural diagram of a residual adhesive processing mechanism for a photovoltaic module according to an embodiment of the present invention.
[0017] Refer to Figure 1 and Figure 2 According to an embodiment of the present invention, a residual glue processing mechanism for photovoltaic modules includes: a workbench 1 and multiple groups of grinding glue components 2. The middle part of the workbench 1 is convex to form a storage table 11, and the surface of the workbench 1 around the storage table 11 is concave to form a collection bin 12. The storage table 11 is used to carry the frameless photovoltaic module 5 so as to perform the corresponding degumming process, and the collection bin 12 is used to recover the residual glue dripping during the degumming. The shifting device 33 includes a longitudinal part 31, a transverse part 32 and a driving part 33 connecting the two. The longitudinal part 31 is arranged along the length direction of the workbench 1, and the transverse part 32 is arranged along the width direction of the workbench 1. The longitudinal part 31 is fixed on the outer peripheral wall of the collection bin 12, one end of the transverse part 32 is fixedly connected to each group of grinding glue components 2, and the other end of the transverse part 32 can be moved on the driving part 33. The mechanical arm 4 is movably arranged above the workbench 1, so as to complete the operation of loading and unloading the frameless photovoltaic module 5. The glue grinding components 2 are arranged at the edge of the frameless photovoltaic component 5. When the driving part 33 is started, each group of glue grinding components 2 will move along the edge of the frameless photovoltaic component 5, thereby removing the residual glue on the frameless photovoltaic component 5.
[0018] Figure 3 Schematic diagram of the structure of a rubber grinding assembly according to an embodiment of the present invention.
[0019] Reference Figure 3Specifically, each group of rubber grinding components 2 includes: two rotating motors 21, an upper frame 22, a lower frame 23, an upper grinding head 24, a lower grinding head 25 and a height adjustment component 26. Each rotating motor 21 is fixedly arranged on the surface of the upper frame 22 and the surface of the lower frame 23, respectively. The upper grinding head 24 and the lower grinding head 25 are electrically connected to the rotating motor 21, respectively. Each rotating motor 21 drives the upper grinding head 24 and the lower grinding head 25 to rotate. Among them, the upper grinding head 24 is rotatably arranged on the inner surface of the upper frame 22 through a rotating shaft, and the lower grinding head 25 is rotatably arranged on the inner surface of the lower frame 23 through a rotating shaft. When performing the glue removal process, the frameless photovoltaic module 5 is located between the upper grinding head 24 and the lower grinding head 25, and the upper grinding head 24 and the lower grinding head 25 rotate at the same time, thereby completing the cleaning of the residual glue on the surface of the frameless photovoltaic module 5. The height adjustment component 26 is movably disposed between the upper frame 22 and the lower frame 23, thereby changing the spacing between the upper grinding head 24 and the lower grinding head 25. Preferably, in this embodiment, there are two groups of grinding rubber components 2, and each group of grinding rubber components 2 is symmetrically arranged about the transverse portion 32. During the degumming process, after one of the grinding rubber components 2 cleans the surface of the frameless photovoltaic component 5 during the movement, the other grinding rubber component 2 continues to clean the corresponding area, thereby improving the cleaning effect. Among them, the driving part 33 is a module with a linear movement function, such as a linear motor module.
[0020] Furthermore, the height adjustment component 26 includes: a stabilizing seat 261, an adjusting screw 262 and a connecting piece 263. The two sides of the stabilizing seat 261 are bent vertically in the same direction to form a plate with a groove structure. One end of the adjusting screw 262 passes through the bent portion of the stabilizing seat 261 and is threadedly connected and fixed to the upper frame 22. The other end of the adjusting screw 262 is fixedly connected to the lower frame 23 through a connecting piece 263 such as a bolt. When performing the degumming process on frameless photovoltaic modules 5 of different thicknesses, the distance between the upper frame 22 and the lower frame 23 is changed by adjusting the connection position of the lower frame 23 and the connecting piece 263, and then the gap between the upper grinding head 24 and the lower grinding head 25 is adjusted to adapt to frameless photovoltaic modules 5 of different thicknesses.
[0021] Continue to refer to Figure 1Specifically, the robot arm 4 includes: a fixed frame 41, a mobile module 42, a mobile rod 43 and a suction cup 44. Among them, the fixed frame 41 is fixedly arranged on one side of the longitudinal portion 31, and the extension direction of the fixed frame 41 is consistent with that of the longitudinal portion 31. The surface of the fixed frame 41 is paved with a slide rail matching the mobile module 42, and the mobile module 42 is movably arranged on the slide rail. The mobile module 42 is a linearly movable device such as an electric slider, the outer shell of the mobile module 42 is limited on the slide rail, the mobile rod 43 passes through the inside of the mobile module 42, and the mobile rod 43 and the mobile module 42 are connected by the rack meshing on the surface of the mobile rod 43. One end of the mobile rod 43 is fixedly connected to the suction cup 44, and the other end of the mobile rod 43 passes through the mobile module 42, and the moving direction of the mobile rod 43 is perpendicular to the extension direction of the slide rail. In the process of loading and unloading the frameless photovoltaic module 5, the mobile module moves on the slide rail and drives the movement of the mobile rod 43 to complete the forward and backward movement and the up and down movement of the frameless photovoltaic module 5.
[0022] In another embodiment, in order to facilitate transportation, the entire residual adhesive processing mechanism further includes a transportation mechanism 6 for transporting the frameless photovoltaic module 5. Figure 1 The transfer mechanism 6 includes a bracket 61, a transfer motor 62, and a plurality of rollers 63 disposed between the brackets 61. The bracket 61 is fixedly disposed on one side of the workbench 1 below the suction cup 44, and the extension direction of the bracket 61 is the same as the extension direction of the longitudinal portion 31 and the slide rail. A plurality of rollers 63 are disposed between the brackets 61, each roller 63 is disposed relatively parallel to each other, and each roller 63 is rotationally connected to a corresponding rotation motor to drive the roller 63 to rotate.
[0023] During the degumming process, the driving part 33 is started to drive each group of the degumming components 2 to move around the edge of the frameless photovoltaic component 5 for one circle, and the upper grinding head 24 and the lower grinding head 25 rotate respectively to remove the residual glue on the two opposite surfaces of the frameless photovoltaic component 5. After the degumming components 2 move around the edge of the frameless photovoltaic component 5 for one circle, the moving module 42 drives the suction cup 44 to move to the surface of the frameless photovoltaic component 5 and absorbs the frameless photovoltaic component 5 that has completed the degumming process to the transfer mechanism 6, thereby completing the unloading action.
[0024] In summary, the present invention drives each group of glue grinding components to move along the edge of the frameless photovoltaic component through the shifting device, thereby completing the corresponding glue removal process, thereby allowing the photovoltaic component to continue to recycle the complete glass plate after removing the frame.
[0025] The foregoing describes certain embodiments of the invention. Other embodiments are within the scope of the following claims.
[0026] The terms "exemplary," "example," and the like used throughout this specification mean "used as an example, instance, or illustration" and do not mean "preferred" or "advantageous" over other embodiments. The detailed description includes specific details for the purpose of providing an understanding of the described techniques. However, these techniques can be implemented without these specific details. In some instances, in order to avoid obscuring the concepts of the described embodiments, well-known structures and devices are shown in block diagram form.
[0027] The optional implementation modes of the embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the embodiments of the present invention are not limited to the specific details in the above implementation modes. Within the technical concept of the embodiments of the present invention, various simple modifications can be made to the technical solutions of the embodiments of the present invention, and these simple modifications all belong to the protection scope of the embodiments of the present invention.
[0028] The above description of the contents of this specification is provided to enable any person of ordinary skill in the art to implement or use the contents of this specification. Various modifications to the contents of this specification will be apparent to those of ordinary skill in the art, and the general principles defined herein may be applied to other variations without departing from the scope of protection of the contents of this specification. Therefore, the contents of this specification are not limited to the examples and designs described herein, but are consistent with the widest range of principles and novel features disclosed herein.
Claims
1. A residual adhesive treatment mechanism for photovoltaic modules, characterized in that: include: A workbench (1), a plurality of rubber grinding components (2), a shifting device (3) and a mechanical arm (4); the surface of the workbench (1) is convex to form a storage platform (11) for carrying frameless photovoltaic components (5), and the outer periphery of the storage platform (11) is concave to form a collection bin (12) for recovering residual rubber; the shifting device (3) comprises a longitudinal portion (31), a transverse portion (32), and a driving portion (33) connecting the longitudinal portion (31) and the transverse portion (32); the longitudinal portion (31) is fixedly arranged on the outer peripheral wall of the collection bin (12), and the transverse portion (32) is One end of the transverse portion (32) is fixedly connected to each group of the glue grinding components (2), and the other end of the transverse portion (32) is movably arranged on the driving portion (33); the mechanical arm (4) is movably arranged above the workbench (1) to load and unload the frameless photovoltaic components (5); the glue grinding components (2) are arranged at the edge of the frameless photovoltaic components (5), and when the driving portion (33) is started, each group of the glue grinding components (2) moves along the edge of the frameless photovoltaic components (5), thereby removing the glue on the frameless photovoltaic components (5).
2. A residual adhesive treatment mechanism for photovoltaic modules according to claim 1, characterized in that: Each group of the rubber grinding components (2) comprises: two rotating motors (21), an upper frame (22), a lower frame (23), an upper grinding head (24), a lower grinding head (25) and a height adjustment component (26); each of the rotating motors (21) is fixedly arranged on the surface of the upper frame (22) and the surface of the lower frame (23), respectively, and the upper grinding head (24) and the lower grinding head (25) are respectively electrically connected to the rotating motors (21) to complete the rubber grinding action; the upper grinding head (24) is rotatably arranged on the inner surface of the upper frame (22), and the lower grinding head (25) is rotatably arranged on the inner surface of the lower frame (23); the upper frame (22) and the lower frame (23) are movably connected through the height adjustment component (26) to adjust the distance between the upper grinding head (24) and the lower grinding head (25).
3. A residual adhesive treatment mechanism for photovoltaic modules according to claim 2, characterized in that: The mechanical arm (4) comprises: a fixed frame (41), a movable module (42), a movable rod (43) and a suction cup (44); the fixed frame (41) is fixedly arranged on one side of the longitudinal portion (31), and a slide rail matching the movable module (42) is laid on the surface of the fixed frame (41); the movable module (42) is movably arranged on the surface of the slide rail, and the movable module (42) is meshingly connected with the movable rod (43); one end of the movable rod (43) is fixedly connected with the suction cup (44), and the other end of the movable rod (43) passes through the movable module (42), and the moving direction of the movable rod (43) is perpendicular to the extension direction of the slide rail.
4. A residual adhesive treatment mechanism for photovoltaic modules according to claim 2, characterized in that: The residual glue processing mechanism also includes a transfer mechanism (6); the transfer mechanism (6) includes: a bracket (61), a transfer motor (62) and a plurality of rollers (63) arranged between the brackets (61); the bracket (61) is mounted on one side of the workbench (1), and a plurality of rollers (63) are rotatably arranged between the brackets (61); the rotation direction of each roller (63) is the same, and each roller (63) is parallel to each other; the transfer motor (62) is respectively connected to each roller (63) to drive each roller (63) to rotate.
5. A residual adhesive treatment mechanism for photovoltaic modules according to claim 2, characterized in that: The height adjustment component (26) comprises: a stabilizing seat (261), an adjusting screw rod (262) and a connecting piece (263); the stabilizing seat (261) is suspended between the upper shelf (22) and the lower shelf (23), and two ends of the adjusting screw rod (262) are respectively connected to the upper shelf (22) and the lower shelf (23) through the connecting piece (263).
6. A residual adhesive treatment mechanism for photovoltaic modules according to claim 2, characterized in that: Each group of the grinding rubber components (2) is arranged at intervals on the transverse portion (32), and each group of the grinding rubber components (2) is symmetrically distributed with respect to the transverse portion (32).
Citation Information
Patent Citations
Vertical double-face grinding machine
CN105479313A
Automatic glass edge polishing machine
CN111618697A
Photovoltaic module degumming equipment
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Device for removing residual glue on edge of photovoltaic panel
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