Heat insulation strip extrusion combined die and heat insulation strip processing method

By designing an extrusion combination mold for heat insulation strips, the chamber is enclosed and cooled by a directional sealing unit and condenser, and product lifting is achieved through the separation unit, the cooling and bubble problems during the heat insulation strip molding process is solved, and product quality and production efficiency are improved.

CN119636010APending Publication Date: 2025-03-18GUIZHOU XINGHUI RUBBER & PLASTIC MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202411723098.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

During the extrusion forming process of the insulation strip, it is difficult for existing molds to effectively cool and avoid bubble generation, resulting in poor product quality and low production efficiency.

Method used

A heat-insulating strip extrusion combination mold is designed, using a directional sealing unit and a condenser to achieve the closure and rapid cooling of the chamber, and the product is lifted through the separation unit to avoid adhesion and rupture.

Benefits of technology

It effectively avoids the generation of bubbles, realizes rapid cooling and high-quality molding of heat insulation strips, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a heat insulation strip extrusion combined die and a heat insulation strip processing method.The die comprises an upper die body and a lower die body, a directional sealing unit is arranged on the upper die body, a separation unit is arranged in the lower die body and located at the bottom of the lower die body, and die cavities are formed in the upper die body and the lower die body correspondingly; the directional sealing unit comprises a sealing frame, a blocking telescopic rod is arranged in the middle of the top end of the sealing frame, a memory spring is arranged on the blocking telescopic rod, a blocking sealing piece is arranged at the bottom end of the memory spring, a bearing is arranged on one side of the sealing frame, a communicating pipeline is arranged in the bearing, and a condenser is arranged on the communicating pipeline. According to the invention, the upper and lower die body cavities can be sealed through the communicating pipelines in the directional sealing units and the arranged plugging sealing pieces, so that more bubbles are prevented from being generated in the extrusion forming process of the heat insulation strip, and the condenser is arranged to quickly cool the whole cavity, so that the quality of the formed heat insulation strip product is ensured to reach the standard.
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Description

Technical Field

[0001] The invention relates to the technical field of thermal insulation strip processing dies, and in particular to a thermal insulation strip extrusion combined die and a thermal insulation strip processing method. Background Art

[0002] In the process of extrusion forming of thermal insulation strips, in order to obtain qualified thermal insulation strip profiles, extremely high requirements are placed on process parameters such as the temperature of the extrusion die and the pulling speed of the extrusion die. Therefore, cooling the corresponding parts of the extrusion die is an important issue that needs to be solved in the thermal insulation strip processing technology. In addition, the produced thermal insulation strips need to be cooled due to their high temperature. Currently, the cooling treatment of the thermal insulation strips is mostly carried out after molding by adding new cooling equipment, and cannot be carried out during the basic mold molding process. On the other hand, the current extrusion die cannot control its extrusion speed during the thermal insulation strip molding process, resulting in low production efficiency.

[0003] For example, a thermal insulation strip extrusion die disclosed in Chinese patent publication number CN211441091U can increase the moving speed of the thermal insulation strip in the molding cavity and improve production efficiency by setting a conveying roller; and can reduce the temperature of the thermal insulation strip by heat conduction during the molding process of the thermal insulation strip by setting a cooling channel, so that the produced thermal insulation strip does not need to undergo a cooling process; the water in the cooling channel can be replaced by setting a water inlet, a water outlet, and a connected water trough and a cooling pool; and the automatic replacement of cooling water in the cooling channel can be achieved by setting a first one-way valve, a second one-way valve and a pressure controller.

[0004] However, before the insulation strip is blow-molded and cooled, the material molecules of the insulation strip penetrate the surface of the mold under heating and pressure, which can easily lead to adhesion of the molded insulation strip and the molding cavity. In addition, due to the design of the conveying roller, it is difficult for the above-mentioned basic mold to ensure the sealing during the blow molding process, resulting in bubbles in the molded product. Summary of the invention

[0005] The present invention provides a heat insulation strip extrusion combined die to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A thermal insulation strip extrusion combination mold comprises an upper mold body and a lower mold body, wherein a directional sealing unit is arranged on the upper mold body, and the upper mold body is located directly above the lower mold body, and the lower mold body is located on an operating table, and a separation unit is arranged in the lower mold body, and the separation unit is located at the bottom of the lower mold body, and mold cavities are arranged in both the upper mold body and the lower mold body; the directional sealing unit comprises a sealing frame, a blocking telescopic rod is arranged in the middle of the top end of the sealing frame, a memory spring is arranged on the blocking telescopic rod, a blocking seal is arranged at the bottom end of the memory spring, a bearing is arranged on one side of the sealing frame, a connecting pipe is arranged in the bearing, the other end of the connecting pipe passes through the mold cavity to the outside of the upper mold body, and a condenser is arranged on the connecting pipe.

[0008] The present invention can seal the upper and lower mold body cavities through the interconnecting pipes in the directional closed unit and the provided blocking seals, thereby preventing a large number of bubbles from being generated during the extrusion process of the insulation strip, and provides a condenser to quickly cool the entire cavity, thereby ensuring that the quality of the insulation strip product after molding meets the standards.

[0009] A further improvement of the technical solution of the present invention is that: the sealing frame is fixedly installed in the mold cavity, the blocking telescopic rod is fixedly connected to the sealing frame, the memory spring is located on the blocking telescopic rod and is fixedly connected to the blocking seal, the bottom end of the blocking telescopic rod is fixedly connected to the blocking seal, the connecting pipe passes through the sealing frame through a bearing into the sealing frame, and the connecting pipe is connected to the condenser.

[0010] A further improvement of the technical solution of the present invention is that: the sealing frame and the bottom of the upper mold body are both provided with sealing openings, the sealing seal is slidably connected to the sealing frame and the upper mold body respectively through a memory spring, a blocking telescopic rod and the sealing opening, and positioning rods are symmetrically distributed at the left and right ends of the mold cavity in the upper mold body, a positioning socket is arranged below the positioning rod, a positioning socket is arranged in the positioning socket, and a reset spring is arranged at the bottom of the positioning socket.

[0011] A further improvement of the technical solution of the present invention is that: the positioning rod is vertically fixed in the mold cavity, the positioning rod is plugged into the positioning socket through the positioning socket, the return spring is limitedly installed in the positioning socket, and the positioning socket is fixedly connected to the lower mold body.

[0012] A further improvement of the technical solution of the present invention is that: the separation unit includes an abutment interface, and the abutment interface is provided with two groups symmetrically distributed in the lower mold body, a lifting rod is provided in the abutment interface, a nut portion is provided on the lifting rod and a sleeve portion is provided on the nut portion, a meshing gear is provided below the sleeve portion, and the meshing gear is provided with three groups, two of which are located on the lifting rod, and a driving shaft is provided on the middle meshing gear.

[0013] A further improvement of the technical solution of the present invention is that: the lifting rod is rotatably connected to the lower mold body, the sleeve member is slidably connected via an abutment interface, the sleeve member is threadedly connected to the lifting rod via a nut portion, the lifting rod is keyed to the meshing gear and the drive shaft is fixedly connected to the meshing gear, and the meshing gears at both ends are meshedly connected to the middle meshing gear.

[0014] The present invention provides a separation unit so that the lower mold body and the upper mold body can lift up the processed product after completing the extrusion forming of the insulation strip, thereby avoiding adhesion between the insulation strip and the lower mold body, and avoiding the occurrence of rupture of the insulation strip due to manual clamping and unloading, thereby ensuring the normal forming of the insulation strip.

[0015] The present invention also provides a method for processing a heat insulation strip, which uses the heat insulation strip extrusion combined die as described above for extrusion.

[0016] Due to the adoption of the above technical solution, the present invention has the following technical advances compared with the prior art:

[0017] 1. The present invention provides a thermal insulation strip extrusion combined die, which can complete the sealing of the upper and lower die body cavities through the connecting pipes in the directional closed unit and the provided blocking seals, thereby ensuring that a large number of bubbles are avoided during the extrusion molding process of the thermal insulation strip, and a condenser is provided to complete the rapid cooling of the entire cavity, thereby ensuring that the quality of the thermal insulation strip product after molding reaches excellent standards.

[0018] 2. The present invention provides a thermal insulation strip extrusion combination die. By setting a separation unit, after the lower die body and the upper die body complete the extrusion forming of the thermal insulation strip, the processed product can be lifted up, thereby avoiding adhesion between the thermal insulation strip and the lower die body, and avoiding the occurrence of manual clamping and cutting that may cause the thermal insulation strip to break, thereby ensuring the normal forming of the thermal insulation strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the thermal insulation strip extrusion assembly die;

[0020] Figure 2 This is a schematic diagram of the structure of the directional closed unit in the thermal insulation strip extrusion assembly die;

[0021] Figure 3 This is a schematic diagram of the structure of the directional closed unit in the thermal insulation strip extrusion assembly die;

[0022] Figure 4 This is a schematic diagram of the structure of the separation unit in the thermal insulation strip extrusion combination die.

[0023] In the figure: 1. upper mold body; 2. lower mold body; 301. sealing frame; 302. plugging telescopic rod; 303. memory spring; 304. plugging seal; 305. connecting pipe; 306. condenser; 307. plugging port; 308. positioning rod; 309. positioning socket; 310. positioning socket; 311. return spring; 312. blow molding pipe; 401. abutment interface; 402. lifting rod; 403. nut part; 404. sleeve member; 405. meshing gear; 406. drive shaft. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Embodiment 1, the present invention provides a heat insulation strip extrusion combined die, comprising an upper die body 1 and a lower die body 2, the upper die body 1 is provided with a directional sealing unit, and the upper die body 1 is located directly above the lower die body 2, the lower die body 2 is located on an operating table, a separation unit is provided in the lower die body 2, the separation unit is located at the bottom of the lower die body 2, and a die cavity is provided in both the upper die body 1 and the lower die body 2;

[0026] The directional sealed unit includes a sealing frame 301, a blocking telescopic rod 302 is provided in the middle of the top of the sealing frame 301, a memory spring 303 is provided on the blocking telescopic rod 302, and a blocking seal 304 is provided at the bottom of the memory spring 303. A bearing is provided on one side of the sealing frame 301, and a connecting pipe 305 is provided in the bearing. The other end of the connecting pipe 305 passes through the mold cavity to the outside of the upper mold body 1, and a condenser 306 is provided on the connecting pipe 305.

[0027] The present invention can seal the upper and lower mold body chambers through the interconnecting pipe 305 in the directional sealed unit and the blocking seal 304, thereby preventing a large number of bubbles from being generated during the extrusion process of the insulation strip, and provides a condenser 306 to quickly cool the entire chamber, thereby ensuring that the quality of the insulation strip product after molding meets the standards.

[0028] The sealing frame 301 is fixedly installed in the mold cavity, the blocking telescopic rod 302 is fixedly connected to the sealing frame 301, the memory spring 303 is located on the blocking telescopic rod 302 and is fixedly connected to the blocking seal 304, the bottom end of the blocking telescopic rod 302 is fixedly connected to the blocking seal 304, the connecting pipe 305 passes through the sealing frame 301 through the bearing to the inside of the sealing frame 301, and the connecting pipe 305 is connected to the condenser 306.

[0029] The sealing frame 301 and the upper mold body 1 are both provided with sealing openings 307 at the bottom. The sealing seal 304 is slidably connected to the sealing frame 301 and the upper mold body 1 respectively through the memory spring 303, the blocking telescopic rod 302 and the sealing opening 307. Positioning rods 308 are symmetrically distributed on the left and right ends of the mold cavity in the upper mold body 1. A positioning socket 309 is arranged below the positioning rod 308. A positioning socket 309 is arranged in the positioning socket 309. A reset spring 311 is arranged at the bottom of the positioning socket 310, and an internal hollow blow molding pipe 312 is fixedly arranged at the bottom of the sealing opening 307.

[0030] The positioning rod 308 is vertically fixedly installed in the mold cavity, the positioning rod 308 is plugged into the positioning socket 309 through the positioning socket 310, the return spring 311 is limitedly installed in the positioning socket 309, and the positioning socket 309 is fixedly connected to the lower mold body 2.

[0031] Embodiment 2, wherein the separation unit includes an abutment interface 401, wherein the abutment interface 401 is provided with two groups symmetrically distributed in the lower mold body 2, wherein a lifting rod 402 is provided in the abutment interface 401, wherein a nut portion 403 is provided on the lifting rod 402, and a sleeve member 404 is provided on the nut portion 403, wherein a meshing gear 405 is provided below the sleeve member 404, wherein the meshing gear 405 is provided with three groups, wherein two groups of meshing gears 405 are located on the lifting rod 402, and a driving shaft 406 is provided on the middle meshing gear 405.

[0032] The lifting rod 402 is rotationally connected to the lower mold body 2, the sleeve member 404 is slidingly connected through the abutment interface 401, the sleeve member 404 is threadedly connected to the lifting rod 402 through the nut portion 403, the lifting rod 402 is key-connected to the meshing gear 405 and the drive shaft 406 is fixedly connected to the meshing gear 405, and the meshing gears 405 at both ends are meshedly connected to the middle meshing gear 405.

[0033] The present invention provides a separation unit so that the lower mold body 2 and the upper mold body 1 can lift up the processed product after completing the extrusion molding of the insulation strip, thereby avoiding adhesion between the insulation strip and the lower mold body 2, and avoiding the occurrence of rupture of the insulation strip due to manual clamping and cutting, thereby ensuring the normal molding of the insulation strip.

[0034] The present invention also provides a method for processing a heat insulation strip, which uses the heat insulation strip extrusion combined die as described above for extrusion. Except for the extrusion die, the remaining supporting equipment and processes use the existing technology.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A heat insulation strip extrusion assembly die, comprising an upper die body (1) and a lower die body (2), characterized in that: A directional sealing unit is arranged on the upper mold body (1), and the upper mold body (1) is located directly above the lower mold body (2), the lower mold body (2) is located on an operating table, a separation unit is arranged in the lower mold body (2), and the separation unit is located at the bottom of the lower mold body (2), and mold cavities are arranged in both the upper mold body (1) and the lower mold body (2); The directional sealed unit comprises a sealing frame (301), a blocking telescopic rod (302) is provided at the middle of the top of the sealing frame (301), a memory spring (303) is provided on the blocking telescopic rod (302), a blocking seal (304) is provided at the bottom of the memory spring (303), a bearing is provided on one side of the sealing frame (301), a connecting pipe (305) is provided in the bearing, the other end of the connecting pipe (305) passes through the mold cavity to the outside of the upper mold body (1), and a condenser (306) is provided on the connecting pipe (305).

2. The heat insulation strip extrusion assembly die according to claim 1, characterized in that: The sealing frame (301) is fixedly installed in the mold cavity, the blocking telescopic rod (302) is fixedly connected to the sealing frame (301), the memory spring (303) is located on the blocking telescopic rod (302) and is fixedly connected to the blocking seal (304), the bottom end of the blocking telescopic rod (302) is fixedly connected to the blocking seal (304), the connecting pipe (305) passes through the sealing frame (301) through a bearing to the inside of the sealing frame (301), and the connecting pipe (305) is connected to the condenser (306).

3. The heat insulation strip extrusion assembly die according to claim 1, characterized in that: The sealing frame (301) and the upper mold body (1) are both provided with a sealing opening (307) at the bottom. The sealing seal (304) is slidably connected to the sealing frame (301) and the upper mold body (1) respectively through a memory spring (303), a blocking telescopic rod (302) and the sealing opening (307). Positioning rods (308) are symmetrically distributed at the left and right ends of the mold cavity in the upper mold body (1). A positioning socket (309) is provided below the positioning rod (308). A positioning socket (309) is provided in the positioning socket (309). A reset spring (311) is provided at the bottom of the positioning socket (310), and an internal hollow blow molding pipe (312) is fixedly provided at the bottom of the sealing opening (307).

4. The heat insulation strip extrusion assembly die according to claim 3, characterized in that: The positioning rod (308) is vertically fixedly installed in the mold cavity, the positioning rod (308) is plugged into the positioning socket (309) through the positioning socket (310), the return spring (311) is limitedly installed in the positioning socket (309), and the positioning socket (309) is fixedly connected to the lower mold body (2).

5. The heat insulation strip extrusion assembly die according to claim 1, characterized in that: The separation unit comprises an abutment interface (401), wherein the abutment interface (401) is provided with two groups symmetrically distributed in the lower mold body (2), a lifting rod (402) is provided in the abutment interface (401), a nut portion (403) is provided on the lifting rod (402), and a sleeve member (404) is provided on the nut portion (403), a meshing gear (405) is provided below the sleeve member (404), and the meshing gear (405) is provided with three groups, wherein two groups of the meshing gears (405) are located on the lifting rod (402), and a driving shaft (406) is provided on the middle meshing gear (405).

6. The heat insulation strip extrusion assembly die according to claim 5, characterized in that: The lifting rod (402) is rotatably connected to the lower mold body (2), the sleeve member (404) is slidably connected via the abutment interface (401), the sleeve member (404) is threadedly connected to the lifting rod (402) via the nut portion (403), the lifting rod (402) is key-connected to the meshing gear (405) and the driving shaft (406) is fixedly connected to the meshing gear (405), and the meshing gears (405) at both ends are meshingly connected to the middle meshing gear (405).

7. A method for processing a thermal insulation strip, characterized in that: The extrusion is performed using the heat insulation strip extrusion combined die as described in any one of claims 1 to 6.

Citation Information

Patent Citations

  • Heat insulation strip extrusion die

    CN211441091U