Conveying mechanism with bidirectional conveying function

By designing a two-way transmission function in the conveyor mechanism, using an angle conveyor belt and matrix fiber sensor, the problem of classification errors caused by object stacking is solved, the effective gathering and separation of objects is achieved, and the accuracy of classification is improved.

CN119637340APending Publication Date: 2025-03-18张浩杰
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Patent Information

Application Number
CN202411073025.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

In the conveying mechanism, objects may be stacked during the conveying process, resulting in unrecognition, which in turn affects the accuracy of classification.

Method used

A conveying mechanism with a two-way transmission function is designed. By having a degree angle between the first conveyor belt and the second conveyor belt, the object is naturally gathered toward the central axis under gravity, and the object is rubbed and separated through a matrix fiber sensor and a motor-driven conveyor wheel.

Benefits of technology

It effectively avoids objects being biased to one side or rolled off, simplifies the processing and classification of objects, ensures that objects remain in a single state during transmission, and thus improves the accuracy of classification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of conveying mechanisms, and discloses a conveying mechanism with a bidirectional conveying function, which comprises a first supporting plate and a second supporting plate, a first conveying mechanism is mounted on the surface of the first supporting plate, a second conveying mechanism is mounted on the surface of the second supporting plate, and an included angle is formed between the second conveying mechanism and the first conveying mechanism. Through the design that the included angle is formed between the first conveying belt and the second conveying belt, the rotating directions of the first conveying belt and the second conveying belt are different, different requirements can be met, the functions of a common conveying belt are achieved when the first conveying belt and the second conveying belt rotate in the same direction, and objects can be'rubbed open 'when the two conveying belts rotate in the opposite directions; in other words, friction force in different directions is given to the objects through the conveying belts on the two sides, the objects stacked together can be separated, the objects conveyed by the conveying belts can be one rather than multiple, follow-up treatment is facilitated, and therefore multi-object classification is simplified into single-object classification.
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Description

Technical Field

[0001] The present invention relates to the technical field of transmission mechanisms, and more particularly to a transmission mechanism with a bidirectional transmission function. Background Art

[0002] Conveying mechanism, also known as transmission mechanism, is widely used in various industries such as home appliances, electronics, electrical appliances, machinery, tobacco, injection molding, post and telecommunications, printing, food, etc., for the assembly, testing, debugging, packaging and transportation of objects.

[0003] In the process of object classification (such as garbage classification, fruit size classification, etc.), when the conveying mechanism transports the objects, the objects may be piled up together because they are placed on the conveyor belt on the conveying mechanism, resulting in the inability to identify the objects, and entering an image that cannot identify other objects, resulting in classification errors. Summary of the invention

[0004] In order to solve the problems raised in the above background technology, the present invention provides a transmission mechanism with a bidirectional transmission function.

[0005] The present invention provides a transmission mechanism with a bidirectional transmission function, which adopts the following technical solution:

[0006] A conveying mechanism with a bidirectional conveying function comprises a first support plate and a second support plate, wherein a first conveying mechanism is installed on the surface of the first support plate, and a second conveying mechanism is installed on the surface of the second support plate. An angle is formed between the second conveying mechanism and the first conveying mechanism so as to naturally gather objects toward a central axis under the force of gravity, and there is at least one bidirectional transmission mechanism between the second conveying mechanism and the first conveying mechanism for rubbing apart stacked objects.

[0007] Preferably, the first conveying mechanism includes a second motor, the second motor is mounted on the first support plate, the output shaft of the second motor is drivingly connected to a fourth conveying wheel, the fourth conveying wheel is rotatably mounted on a side of the first support plate perpendicular to the direction of motion transmission, the surface of the fourth conveying wheel is drivingly connected to a second conveyor belt, the other side of the second conveyor belt is drivingly connected to a third conveying wheel, the third conveying wheel is rotatably mounted on the other side of the first support plate perpendicular to the direction of motion transmission.

[0008] Preferably, the second conveying mechanism includes a first motor, the first motor is mounted on the second support plate, the output shaft of the first motor is drivingly connected to the second conveying wheel, the second conveying wheel is rotatably mounted on one side of the second support plate, the surface of the second conveying wheel is drivingly connected to the first conveyor belt, the other side of the first conveyor belt is drivingly connected to the first transmission wheel, and the first transmission wheel is rotatably mounted on the other side of the second support plate.

[0009] Preferably, a mounting block is fixedly connected below the angle between the first support plate and the second support plate.

[0010] Preferably, the first conveyor belt and the second conveyor belt are arranged at an obtuse angle, the relative inner sides of the first conveyor belt and the second conveyor belt are arranged to be tilted downward, the relative outer sides of the first conveyor belt and the second conveyor belt are arranged to be tilted upward, and the first conveyor belt and the second conveyor belt are overall in a shape that is low in the middle and high on both sides.

[0011] Preferably, matrix fiber optic sensors for sensing the transported objects are arranged at the transport ports of the second transport mechanism and the first transport mechanism, and the detection results of the matrix fiber optic sensors are used to control the transmission direction of the bidirectional transport mechanism. The matrix fiber optic sensors can be suspended at the transport ports of the second transport mechanism and the first transport mechanism by a bracket.

[0012] Preferably, the first conveyor belt and the second conveyor belt have an included angle of 90° to 179°.

[0013] Preferably, the surfaces of the first conveyor belt and the second conveyor belt have anti-slip patterns to increase friction with objects.

[0014] Preferably, the surfaces of the first motor and the second motor both adopt fixing plates, the fixing plate of the first motor is fixedly connected to the second support plate by bolts, and the fixing plate of the second motor is fixedly connected to the first support plate by bolts.

[0015] Preferably, the bidirectional transmission method of the transmission mechanism includes the following steps:

[0016] Step 1: The matrix optical fiber sensor detects the current object to be transmitted;

[0017] Step 2: The transmission mechanism with a bidirectional transmission function enters corresponding working states according to the stacking conditions of the objects. If the objects to be transmitted are scattered or slightly in contact, the forward constant-speed transmission state is started. If the contact area percentage of the objects to be transmitted exceeds a threshold value 1, the forward differential transmission state is started until the objects to be transmitted are scattered or slightly in contact, and the state is changed to the forward constant-speed transmission state. If the contact area percentage of the objects to be transmitted exceeds a threshold value 2, the bidirectional transmission state is started until the objects to be transmitted are scattered or slightly in contact, and the state is changed to the forward constant-speed transmission state. The threshold value 2 is greater than the threshold value 1.

[0018] Step 3: In the forward uniform speed transmission state, the first conveyor belt and the second conveyor belt move forward uniformly according to the set direction, and the relative positions of the current items to be transmitted are maintained;

[0019] Step 4: In the forward differential transmission state, the first conveyor belt and the second conveyor belt move forward differentially according to the set direction, and the relative positions of the objects to be transmitted change;

[0020] Step 5: In the bidirectional transmission state, the first conveyor belt moves forward according to the set direction, and the second conveyor belt moves backward according to the set direction, and relative motion is formed between the objects to be transmitted.

[0021] In summary, the present invention includes the following beneficial technical effects:

[0022] The present invention is designed in such a way that the first conveyor belt and the second conveyor belt are angled with each other, so that the first conveyor belt and the second conveyor belt as a whole present a shape of "low in the middle and high on both sides", which makes the objects on the conveyor belt naturally gather towards the central axis due to gravity, avoids the objects from deviating to one side or even rolling out, and facilitates the processing of objects on the conveyor belt. For example, the requirements for the effective activity space of the robot arm for visual recognition and grasping are reduced because the objects are basically in the middle), etc. The first conveyor belt and the second conveyor belt rotate in different directions to meet different needs. When rotating in the same direction, they realize the function of an ordinary conveyor belt. When the two conveyor belts rotate in opposite directions, they can "rub apart" the objects, that is, rely on the conveyor belts on both sides to give the objects friction forces in different directions, so that the stacked objects can be separated, which is convenient for subsequent processing. Separation refers to the object can be only a single object on the vertical plane along the moving direction of the conveyor belt, which makes the conveyor belt convey a single object instead of multiple objects when the object falls out, which is convenient for subsequent processing, thereby simplifying the classification of multiple objects into the classification of single objects. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the front structure of an embodiment of the present invention;

[0024] Figure 2 is a schematic diagram of the internal structure in an embodiment of the present invention;

[0025] Figure 3 The left side structural diagram of the embodiment of the present invention is

[0026] Figure 4 It is a schematic structural diagram of the process of the conveying mechanism in the embodiment of the present invention to rub apart the objects.

[0027] Explanation of the accompanying drawings: 1. first support plate; 2. second support plate; 3. first transmission wheel; 4. second transmission wheel; 5. first conveyor belt; 6. first motor; 7. third transmission wheel; 8. fourth transmission wheel; 9. second conveyor belt; 10. second motor; 11. mounting block; 12. screw hole. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-4 The present invention is described in further detail.

[0029] It should be noted that the drawings are schematic and not to scale. For the sake of clarity and convenience, the relative sizes and proportions of the parts shown in the drawings are exaggerated or reduced in size, and any size is only illustrative and not restrictive. In addition, the same reference symbol is used for the same structure, element or accessory appearing in more than two figures to reflect similar features.

[0030] Example 1

[0031] The embodiment of the present invention discloses a transmission mechanism with a bidirectional transmission function. Figure 1-4 , a conveying mechanism with a bidirectional conveying function, comprising a first support plate 1 and a second support plate 2, a mounting block 11 is fixedly connected below the angle between the first support plate 1 and the second support plate 2, and a first conveying mechanism is mounted on the surface of the first support plate 1;

[0032] The first transmission mechanism includes a second motor 10, the second motor 10 is mounted on the first support plate 1, the output shaft of the second motor 10 is drivingly connected to a fourth transmission wheel 8, the fourth transmission wheel 8 is rotatably mounted on a side of the first support plate 1 perpendicular to the direction of motion transmission, the surface of the fourth transmission wheel 8 is drivingly connected to a second conveyor belt 9, the other side of the second conveyor belt 9 is drivingly connected to a third transmission wheel 7, the third transmission wheel 7 is rotatably mounted on the other side of the first support plate 1 perpendicular to the direction of motion transmission;

[0033] Specifically, the second motor 10 is started, the second motor 10 rotates to drive the fourth transmission wheel 8 to rotate, and the fourth transmission wheel 8 rotates to drive the second transmission belt 9 to rotate;

[0034] A second conveying mechanism is installed on the surface of the second support plate 2, and the second conveying mechanism includes a first motor 6, which is installed on the second support plate 2. The output shaft of the first motor 6 is connected to the second conveying wheel 4, which is rotatably installed on one side of the second support plate 2. The surface of the second conveying wheel is connected to the first conveyor belt 5, and the other side of the first conveyor belt 5 is connected to the first transmission wheel 3, which is rotatably installed on the other side of the second support plate 2.

[0035] Specifically, the first motor 6 is started, the first motor 6 rotates to drive the second transmission wheel 4 to rotate, and the second transmission wheel 4 rotates to drive the first transmission belt 5 to rotate;

[0036] The first conveyor belt 5 and the second conveyor belt 9 are arranged at an obtuse angle, and the first conveyor belt 5 and the second conveyor belt 9 adopt an angle shape of 90° to 179°. The surfaces of the first conveyor belt 5 and the second conveyor belt 9 adopt wavy anti-slip patterns. The relative inner sides of the first conveyor belt 5 and the second conveyor belt 9 are arranged to tilt downward, and the relative outer sides of the first conveyor belt 5 and the second conveyor belt 9 are arranged to tilt upward. The first conveyor belt 5 and the second conveyor belt 9 are generally low in the middle and high on both sides.

[0037] The surfaces of the first motor 6 and the second motor 10 are both fixed with plates, the fixing plate of the first motor 6 is fixedly connected to the second support plate 2 by bolts, and the fixing plate of the second motor 10 is fixedly connected to the first support plate 1 by bolts;

[0038] The second conveying mechanism and the first conveying mechanism are in an angle shape for naturally gathering objects toward the central axis due to gravity. The conveying ports of the second conveying mechanism and the first conveying mechanism are provided with matrix optical fiber sensors for sensing the transported objects. The detection results of the matrix optical fiber sensors are used to control the transmission direction of the bidirectional transmission mechanism. The matrix optical fiber sensors can be suspended at the conveying ports of the second conveying mechanism and the first conveying mechanism through a bracket. There is at least one bidirectional transmission mechanism for rubbing apart the stacked objects between the second conveying mechanism and the first conveying mechanism.

[0039] Specifically, when the matrix optical fiber sensor detects that objects are stacked together, the first motor 6 and the second motor 10 are started, and the first motor 6 drives the first conveyor belt 5 to rotate through the second conveyor wheel 4, and the second motor 10 drives the second conveyor belt 9 to rotate through the fourth conveyor wheel 8, so that the rotation direction of the second conveyor belt 9 is opposite to that of the first conveyor belt 5, thereby rubbing the objects apart and separating the objects, and then controlling the second motor 10 to rotate in the opposite direction through the fourth conveyor wheel 8 to drive the second conveyor belt 9 to rotate in the same direction as the first conveyor belt 5, thereby dispersing and conveying the objects.

[0040] Through the above structural design, the first conveyor belt 5 and the second conveyor belt 9 are designed in a manner of an angle of degrees, so that the first conveyor belt 5 and the second conveyor belt 9 are overall in a shape of "low in the middle and high on both sides", which makes the objects on the conveyor belt naturally gather towards the central axis due to gravity, avoiding the objects from leaning to one side or even rolling out, and facilitating the processing of objects on the conveyor belt, such as visual recognition and grasping. The requirements for the effective activity space of the robot arm are reduced, because the objects are basically in the middle, etc. The first conveyor belt 5 and the second conveyor belt 9 rotate in different directions, which can meet different needs. When rotating in the same direction, the function of an ordinary conveyor belt is realized. When the two conveyor belts rotate in opposite directions, the objects can be "rubbed apart", that is, relying on the conveyor belts on both sides to give the objects friction in different directions, the objects stacked together can be separated, which is convenient for subsequent processing. Separation refers to the object can be only a single object on the vertical plane along the active direction of the conveyor belt, which makes the conveyor belt convey a single object instead of multiple objects when the object falls out, which is convenient for subsequent processing, thereby simplifying the classification of multiple objects into the classification of single objects;

[0041] The bidirectional transmission method of the transmission mechanism includes the following steps:

[0042] Step 1: The matrix optical fiber sensor detects the current object to be transmitted;

[0043] Step 2: The transmission mechanism with a bidirectional transmission function enters corresponding working states according to the stacking conditions of the objects. If the objects to be transmitted are scattered or slightly in contact, the forward constant-speed transmission state is started. If the contact area percentage of the objects to be transmitted exceeds a threshold value 1, the forward differential transmission state is started until the objects to be transmitted are scattered or slightly in contact, and the state is changed to the forward constant-speed transmission state. If the contact area percentage of the objects to be transmitted exceeds a threshold value 2, the bidirectional transmission state is started until the objects to be transmitted are scattered or slightly in contact, and the state is changed to the forward constant-speed transmission state. The threshold value 2 is greater than the threshold value 1.

[0044] Step 3: In the forward uniform speed transmission state, the first conveyor belt (5) and the second conveyor belt (9) move forward uniformly according to the set direction, and the relative positions of the objects to be transmitted are maintained;

[0045] Step 4: in the forward differential transmission state, the first conveyor belt (5) and the second conveyor belt (9) move in a forward differential speed according to a set direction, and the relative positions of the objects to be transmitted change;

[0046] Step 5: In a bidirectional transmission state, the first conveyor belt (5) moves forward according to a set direction, and the second conveyor belt (9) moves backward according to a set direction, so that the objects to be transmitted form a relative movement.

[0047] Example 2

[0048] Further, based on Example 1, an adjustment mechanism for adjusting the angle between the first support plate 1 and the second support plate 2 is fixedly installed at the bottom of the first support plate 1 and the second support plate 2;

[0049] The adjustment mechanism includes a rotating seat, which is located on the central axis of the first support plate 1 and the second support plate 2. Two mounting blocks 11 are fixedly installed on the bottom of the rotating seat. Grooves are provided on both sides of the rotating seat. A rotating shaft is rotatably connected to the inner side of each groove. A rotating plate is fixedly connected to the surface of the rotating shaft. The first support plate 1 is fixedly connected to the other side of the rotating plate. The second support plate 2 is fixedly connected to one side of the other rotating plate. A screw for fixing the position of the rotating shaft is connected to the internal thread of the rotating shaft, and the surface of the screw is threadedly connected to the rotating seat. A pointer is fixedly connected to one side of the rotating shaft extending to the outside of the rotating seat. The pointer rotates on a scale installed on the surface of the rotating seat. The included angle between the first support plate 1 and the second support plate 2 is marked by rotating the pointer on the scale.

[0050] Specifically, the first support plate 1 and the second support plate 2 are pulled to rotate, and the rotation of the first support plate 1 and the second support plate 2 drives the respective shafts to rotate, and the rotation of the shaft drives the pointer on the scale to rotate, indicating the scale on the scale;

[0051] Through the above structural design, it is possible to accurately adjust the angle between the first support plate 1 and the second support plate 2 .

[0052] Finally, a few points should be explained: First, in the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0053] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0054] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A conveying mechanism with a bidirectional conveying function, comprising a first support plate (1) and a second support plate (2), characterized in that: A first conveying mechanism is installed on the surface of the first support plate (1), and a second conveying mechanism is installed on the surface of the second support plate (2). The second conveying mechanism and the first conveying mechanism form an angle shape for naturally gathering objects toward the central axis due to gravity. There is at least one bidirectional transmission mechanism between the second conveying mechanism and the first conveying mechanism for rubbing apart stacked objects.

2. A transmission mechanism with bidirectional transmission function according to claim 1, characterized in that: The first transmission mechanism comprises a second motor (10), the second motor (10) is mounted on the first support plate (1), the output shaft of the second motor (10) is drivingly connected to a fourth transmission wheel (8), the fourth transmission wheel (8) is rotatably mounted on one side of the first support plate (1) perpendicular to the direction of motion transmission, the surface of the fourth transmission wheel (8) is drivingly connected to a second conveyor belt (9), the other side of the second conveyor belt (9) is drivingly connected to a third transmission wheel (7), the third transmission wheel (7) is rotatably mounted on the other side of the first support plate (1) perpendicular to the direction of motion transmission.

3. A transmission mechanism with bidirectional transmission function according to claim 1, characterized in that: The second transmission mechanism comprises a first motor (6), the first motor (6) is mounted on the second support plate (2), the output shaft of the first motor (6) is drivingly connected to a second transmission wheel (4), the second transmission wheel (4) is rotatably mounted on one side of the second support plate (2), the surface of the second transmission wheel is drivingly connected to a first conveyor belt (5), the other side of the first conveyor belt (5) is drivingly connected to a first transmission wheel (3), and the first transmission wheel (3) is rotatably mounted on the other side of the second support plate (2).

4. A transmission mechanism with bidirectional transmission function according to claim 1, characterized in that: A mounting block (11) is fixedly connected below the angle between the first supporting plate (1) and the second supporting plate (2).

5. A transmission mechanism with bidirectional transmission function according to claim 2-3, characterized in that: The first conveyor belt (5) and the second conveyor belt (9) are arranged at an obtuse angle, the relative inner sides of the first conveyor belt (5) and the second conveyor belt (9) are arranged to be tilted downward, and the relative outer sides of the first conveyor belt (5) and the second conveyor belt (9) are arranged to be tilted upward, and the first conveyor belt (5) and the second conveyor belt (9) are overall in a shape with a low middle and high sides.

6. A transmission mechanism with bidirectional transmission function according to claim 1, characterized in that: Matrix fiber optic sensors for sensing the transported objects are arranged at the transport ports of the second transport mechanism and the first transport mechanism. The detection results of the matrix fiber optic sensors are used to control the transmission direction of the bidirectional transport mechanism. The matrix fiber optic sensors can be suspended at the transport ports of the second transport mechanism and the first transport mechanism by a bracket.

7. A transmission mechanism with bidirectional transmission function according to claim 4, characterized in that: The first conveyor belt (5) and the second conveyor belt (9) have an included angle of 90° to 179°.

8. The transmission mechanism with bidirectional transmission function according to claim 4, characterized in that: The surfaces of the first conveyor belt (5) and the second conveyor belt (9) are provided with wavy anti-slip patterns.

9. The transmission mechanism with bidirectional transmission function according to claim 3, characterized in that: The surfaces of the first motor (6) and the second motor (10) are both provided with fixing plates, the fixing plate of the first motor (6) being fixedly connected to the second support plate (2) by bolts, and the fixing plate of the second motor (10) being fixedly connected to the first support plate (1) by bolts.

10. A conveying mechanism with a bidirectional conveying function according to claims 1-9, characterized in that: the bidirectional conveying method of the conveying mechanism comprises the following steps: Step 1: The matrix optical fiber sensor detects the current object to be transmitted; Step 2: The transmission mechanism with a bidirectional transmission function enters corresponding working states according to the stacking conditions of the objects. If the objects to be transmitted are scattered or slightly in contact, the forward constant-speed transmission state is started. If the contact area percentage of the objects to be transmitted exceeds a threshold value 1, the forward differential transmission state is started until the objects to be transmitted are scattered or slightly in contact, and the state is changed to the forward constant-speed transmission state. If the contact area percentage of the objects to be transmitted exceeds a threshold value 2, the bidirectional transmission state is started until the objects to be transmitted are scattered or slightly in contact, and the state is changed to the forward constant-speed transmission state. The threshold value 2 is greater than the threshold value 1. Step 3: In the forward uniform speed transmission state, the first conveyor belt (5) and the second conveyor belt (9) move forward uniformly according to the set direction, and the relative positions of the objects to be transmitted are maintained; Step 4: in the forward differential transmission state, the first conveyor belt (5) and the second conveyor belt (9) move in a forward differential speed according to a set direction, and the relative positions of the objects to be transmitted change; Step 5: In a bidirectional transmission state, the first conveyor belt (5) moves forward according to a set direction, and the second conveyor belt (9) moves backward according to a set direction, so that the objects to be transmitted form a relative movement.