Belt scraper and water scraping sweeper
By designing a belt scraper with oil guide and lubricant release function, combined with a wiper cleaner controlled by power parts, the problem of water and coal sludge in the prior art cannot be effectively removed, and efficient cleaning and protection of the belt is achieved.
Patent Information
- Application Number
- CN202411750823.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The wiper cleaner of existing fuel coal conveying belts cannot effectively remove the water and coal sludge stored on the working surface, resulting in the belt being easily blocked. When coal types carry water, they will pollute the ground, causing environmental protection incidents.
A belt scraper is designed, which contains cleaning components, which store lubricant through oil guides and is gradually released during the scraper wipe to create a continuous lubrication effect to avoid scratching the belt. At the same time, through the cooperation of the power parts and the cleaning components, the wiper can lift the wiper when there is no water or sludge on the belt working surface, avoid affecting the belt operation, and drop the wiper when there is accumulated water or sludge for cleaning.
Reduce the friction between the scraper and the belt through continuous lubrication effect, protect the scraper and belt from damage, and effectively clean up the accumulated water and coal sludge on the belt to avoid clogging and contamination.
Smart Images

Figure CN119637421A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal conveying belt cleaning, in particular to a belt scraper and a water scraper cleaner. Background Art
[0002] The existing fuel coal conveyor belts with water scraping function are mostly installed in the return section of the belt, which can only scrape off the coal slime or water carried in the return section, but cannot remove the water and coal slime on the working surface. In addition, the joint between the general water scraper and the belt is relatively hard, and it is easy to scratch the belt if it is close to the belt, and some coal water cannot be scraped clean if it is far away. As a result, a large amount of flushing water and coal slime will be attached to the working surface of the belt when flushing or unloading sticky and wet coal, which will cause the belt to stick and wet when loading coal, and it is very easy to block the coal drop tube. In addition, the water in the coal will flow out of the pipe belt during the long-distance coal loading process, polluting the ground, and in serious cases, it will cause environmental incidents. . Summary of the invention
[0003] In view of the above existing technical problems, the present invention is proposed.
[0004] To solve the above technical problems, the present invention provides the following technical solutions: a belt scraper, comprising a cleaning assembly, the cleaning assembly comprising a cleaning body, an oil hole opened in the cleaning body, an oil guide member connected to the oil hole, and a switch member for controlling the connection between the oil guide member and the oil hole.
[0005] As a preferred solution of the belt scraper of the present invention, the cleaning body comprises a blade body and a blade head arranged on the outer wall of the blade body, and the oil hole runs through the blade body and the blade head.
[0006] As a preferred solution of the belt scraper of the present invention, the blade head is made of polyester amine material, and the surface of the blade head is coated with a self-lubricating coating.
[0007] As a preferred solution of the belt scraper of the present invention, wherein: a first through hole is opened at the bottom of the blade head, a receiving groove is opened inside the blade body, the oil guide member is arranged inside the receiving groove, a positioning frame is arranged inside the receiving groove, and the positioning frame is fixedly connected to the blade body.
[0008] As a preferred solution of the belt scraper of the present invention, wherein: an oil inlet is arranged at one end of the oil guide member, the oil inlet is communicated with the oil guide member, and a first oil outlet hole is opened on the oil guide member.
[0009] As a preferred solution of the belt scraper of the present invention, the switch member includes a trigger rod slidably connected to the first through hole, a valve cover arranged on the end surface of the trigger rod, and a second oil outlet hole opened on the outer wall of the valve cover.
[0010] As a preferred solution of the belt scraper of the present invention, the valve cover is slidably arranged on the outer wall of the oil guide member, the valve cover is arranged below the positioning frame, a first elastic member is arranged between the valve cover and the positioning frame, and a second elastic member is arranged between the valve cover and the cutter head.
[0011] As a preferred solution of the belt scraper of the present invention, the second oil outlet hole is movably matched with the first oil outlet hole, and the second oil outlet hole is also movably matched with the oil hole.
[0012] The belt scraper of the present invention has the following beneficial effects: the lubricant is stored in the oil guide and gradually released during the scraping process, thereby forming a continuous lubricating effect. The belt is prevented from being scratched. When the scraper head contacts the belt and starts working, the lubricant forms a uniform lubricating film on the contact surface due to the surface coating and microstructure. This lubricating film can convert the sliding friction between the scraper head and the belt into internal friction between the lubricant molecules, thereby greatly reducing the friction force. At the same time, the lubricant can also play a role in cooling and reducing wear, protecting the scraper head and the belt from damage.
[0013] In order to solve the above technical problems, the present invention also provides the following technical solutions: a wiper sweeper, which includes a belt scraper; and a main body component, the main body component includes a connecting part connected to the cleaning body, a power part connected to the connecting part, a supporting part supporting the power part and the connecting part, and a working part arranged on the supporting part.
[0014] As a preferred solution of the wiper and sweeper of the present invention, the power member drives the connecting member to drive the cleaning body to contact with or separate from the surface of the working member.
[0015] The wiper and cleaner of the present invention has the following beneficial effects: through the cooperation between the power part and the cleaning component, when there is no water or coal slime on the working surface of the belt, the wiper is lifted to avoid affecting the operation of the belt. When there is a large amount of accumulated water or coal slime on the working surface of the belt, the wiper is lowered, and the lower flat support roller is raised at the same time, so that the wiper can cross the belt in one direction with a full section, and the accumulated water and coal slime on the belt are fully and timely cleaned out of the belt. It avoids clogging the lower coal drop hopper and polluting the ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0017] Figure 1It is an overall schematic diagram of the wiper and sweeper in the present invention.
[0018] Figure 2 It is a front view of the belt scraper in the present invention.
[0019] Figure 3 It is a top view of the belt scraper in the present invention.
[0020] Figure 4 It is a cross-sectional view of the belt scraper at AA in the present invention.
[0021] Figure 5 It is an enlarged view of the belt scraper C in the present invention.
[0022] Figure 6 It is a cross-sectional view of the belt scraper BB in the present invention.
[0023] Figure 7 It is an enlarged view of the belt scraper D in the present invention.
[0024] Figure 8 It is a half-section view of the wiper and sweeper of the present invention. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0028] Example 1, reference Figures 1-2 , which is the first embodiment of the present invention, provides a belt scraper, including a cleaning assembly 100, including a cleaning body 101, an oil hole 102 opened in the cleaning body 101, an oil guide member 103 connected to the oil hole 102, and a switch member 104 for controlling the connection between the oil guide member 103 and the oil hole 102.
[0029] Preferably, the cleaning body 101 removes debris on the surface of the belt by contacting the belt.
[0030] Furthermore, the oil hole 102 passes through one side of the cleaning body 101 , and a plurality of oil holes 102 are arranged in an array.
[0031] Preferably, the oil guide member 103 stores solid lubricant inside, and the solid lubricant is transferred through the oil guide member 103 and then released through the oil hole 102 .
[0032] Preferably, the oil hole 102 opens in a direction opposite to the running direction of the belt, so that the lubricant is applied to the belt surface through the movement of the belt itself.
[0033] Preferably, the switch element 104 in the present invention is mechanically controlled, the switch element 104 is elastically connected inside the cleaning body, and the length of one end of the switch element 104 is slightly greater than the overall length of the cleaning body 101 .
[0034] In summary, when the cleaning body 101 is about to come into contact with the belt, part of the structure of the switch 101 contacts the belt surface first and retracts into the cleaning body 101, so that the oil hole 102 is connected with the oil guide 103, and the solid lubricant in the oil guide 103 is discharged. The lubricant is applied to the surface of the belt through the movement of the belt itself, and the debris on the belt surface is removed through the cleaning body 101.
[0035] Example 2, reference Figure 1 to Figure 7 , which is the second embodiment of the present invention, further provides a belt scraper. The cleaning body 101 includes a blade body 101a and a blade head 101b arranged on the outer wall of the blade body 101a, and an oil hole 102 runs through the blade body 101a and the blade head 101b.
[0036] The cutter head 101b is made of polyester amine material, and the surface of the cutter head 101b is coated with a self-lubricating coating.
[0037] Preferably, the blade head 101b is based on the structure of the coal plow, and the length of the plow blade is increased, and the edge of the plow blade is designed to be a polyester amine material, and a special self-lubricating coating is applied to the surface of the scraper head. This coating can be a polymer material containing solid lubricants, such as polytetrafluoroethylene (PTFE), molybdenum disulfide (MoS2), etc. These solid lubricants can form a lubricating film on the surface when the scraper head rubs against the belt, effectively reducing the friction coefficient.
[0038] A first through hole 101d is formed at the bottom of the cutter head 101b, a receiving groove 101c is formed inside the blade body 101a, an oil guide member 103 is disposed inside the receiving groove 101c, a positioning frame 101e is disposed inside the receiving groove 101c, and the positioning frame 101e is fixedly connected to the blade body 101a.
[0039] Preferably, the first through hole 101d has an angle with the moving direction of the belt. Depending on the position of the cutter head 101b, when the cutter head 101b is perpendicular to the belt, that is, when the cutter head 101b contacts the belt surface, the first through hole 101d is perpendicular to the moving direction of the belt.
[0040] An oil inlet 105 is disposed at one end of the oil guide member 103 . The oil inlet 105 is communicated with the oil guide member 103 . A first oil outlet hole 103 a is formed on the oil guide member 103 .
[0041] Preferably, the oil guide 103 is a pipeline for guiding lubricant, oil, etc. from the oil inlet 105 to the first oil outlet hole 103a, and then discharged to the belt surface through the oil hole 102.
[0042] The switch member 104 includes a trigger rod 104a slidably connected to the first through hole 101d, a valve cover 104b disposed on the end surface of the trigger rod 104a, and a second oil outlet hole 104c opened on the outer wall of the valve cover 104b.
[0043] The valve cover 104b is slidably disposed on the outer wall of the oil guide member 103, and the valve cover 104b is disposed below the positioning frame 101e. A first elastic member 104d is disposed between the valve cover 104b and the positioning frame 101e, and a second elastic member 104e is disposed between the valve cover 104b and the cutter head 101b.
[0044] Preferably, the first elastic member 104d and the second elastic member 104e are both compression springs. The positioning frame 101e is fixedly disposed inside the blade body 101a. The trigger rod 104a is cylindrical in this embodiment, and a chamfer is provided on the side away from the blade head 101b, which helps to reduce the wear on the belt when the trigger rod 104a contacts the end face of the belt.
[0045] The second oil outlet hole 104 c is movably matched with the first oil outlet hole 103 a , and the second oil outlet hole 104 c is also movably matched with the oil hole 102 .
[0046] Preferably, when the trigger rod 104a is completely retracted into the first through hole 101d by contacting the belt, the axes of the second oil outlet hole 104c, the first oil outlet hole 103a and the oil hole 102 are collinear, and the liquid in the oil guide member 103 can be discharged from the oil guide member 103 to the belt surface.
[0047] In summary, when it is necessary to scrape or clean the belt surface, the cutter head 101b is lowered to gradually approach the belt surface. At this time, the axis of the second oil outlet hole 104c is not colinear with the axis of the first oil outlet hole 103a, the axis of the second oil outlet hole 104c and the oil hole 102 are not colinear, and the first oil outlet hole 103a and the oil hole 102 are colinear. As the cutter head 101b is below, the trigger rod 104a contacts the belt surface. Under the action of two elastic parts, the trigger rod 104a slides along the outer wall of the oil guide member 103, gradually making the axis of the second oil outlet hole 104c, the first oil outlet hole 103a and the oil hole 102 colinear, and finally the liquid in the oil guide member 103 can be discharged from the oil guide member 103 to the belt surface.
[0048] Example 3, reference Figure 1 , which is the third embodiment of the present invention, further provides a water scraper, including a main body assembly 200, including a connecting member 201 connected to the cleaning body 101, a power member 202 connected to the connecting member 201, a supporting member 203 supporting the power member 202 and the connecting member 201, and a working member 204 arranged on the supporting member 203.
[0049] The power member 202 drives the cleaning body 101 to contact or separate from the surface of the working member 204 by driving the connecting member 201 .
[0050] Preferably, the cleaning body 101 is movably connected to the connecting member 201 , the power member 201 is transmission-connected to the connecting member, the power member 201 is fixedly connected to the supporting member 203 , and the working member 204 is movably connected to the supporting member 203 .
[0051] In summary, through the cooperation between the power parts and the cleaning components, when there is no water or coal slime on the belt working surface, the wiper is raised to avoid affecting the operation of the belt. When there is a large amount of water or coal slime on the belt working surface, the wiper is lowered, and the lower flat support roller is raised at the same time, so that the wiper can cross the belt in one direction with a full section, and the accumulated water and coal slime on the belt are fully and timely cleaned out of the belt. Avoid blocking the lower coal drop tube and polluting the ground.
[0052] Example 4, reference Figures 1 to 8 , which is the fourth embodiment of the present invention, and further provides a wiper and sweeper. The connecting member 201 includes a first connecting frame 201a and a second connecting frame 201b, and the first connecting frame 201a is hinged to the blade body 101a;
[0053] The power member 202 comprises a motor 202a and a transmission screw 202b, wherein the transmission screw 202b is rotatably disposed on the first connecting frame 201a;
[0054] The support member 203 includes a vertical bracket 202a fixedly connected to the motor 202a, and the lower end of the vertical bracket 202a is hinged to the second connecting frame 201b. Then, starting the motor 202a can drive the transmission screw 202b to rotate, so that the second connecting frame 201b rotates and lifts the cleaning component 100. The support member 203 also includes a support plate 203c and a frame 203b hinged to the vertical bracket 203a and the support plate 203c.
[0055] The support plate 203c is perpendicular to the vertical bracket 202a, and the frame 203b is hinged on the support plate 203c and the vertical bracket 202a. The frame 203b can be rotated to move away from or close to the support plate 203c, that is, to raise or lower the height of the frame 203b.
[0056] The working member 204 includes a belt 204a and rollers 204b.
[0057] The roller 204b is rotatably arranged inside the frame 203c, and the belt 204a is located on the surface of the roller 204b. The belt 204a is driven to move by the rotation of the roller 204b.
[0058] Furthermore, a control box is provided outside the wiper and sweeper for controlling the motor 202a.
[0059] In summary, when the roller 204b is raised, the belt 204a is lifted up, so that the cutter head 101b and the belt 204a are in close contact. A control box is provided on site. When there is no water or coal slime on the working surface of the belt 204a, the cutter head 101b is lifted to avoid affecting the operation of the belt. When there is a large amount of accumulated water or coal slime on the working surface of the belt 204a, the cutter head 101b is dropped, and the lower flat supporting roller 204b is raised at the same time, so that the cutter head 101b can cross the belt 204a in one direction with a full section, and the accumulated water and coal slime on the belt 204a are fully and timely cleaned outside the belt 204a. Avoid clogging the lower coal drop pipe and polluting the ground.
[0060] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0061] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0062] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0063] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A belt scraper, characterized in that: include, A cleaning component (100) comprises a cleaning body (101), an oil hole (102) opened in the cleaning body (101), an oil guide member (103) connected to the oil hole (102), and a switch member (104) for controlling the connection between the oil guide member (103) and the oil hole (102).
2. The belt scraper according to claim 1, characterized in that: The cleaning body (101) comprises a blade body (101a) and a blade head (101b) arranged on the outer wall of the blade body (101a), and the oil hole (102) penetrates the blade body (101a) and the blade head (101b).
3. The belt scraper according to claim 2, characterized in that: The cutter head (101b) is made of polyester-amine material, and the surface of the cutter head (101b) is coated with a self-lubricating coating.
4. The belt scraper according to claim 3, characterized in that: A first through hole (101d) is provided at the bottom of the blade head (101b), a receiving groove (101c) is provided inside the blade body (101a), the oil guide member (103) is arranged inside the receiving groove (101c), a positioning frame (101e) is provided inside the receiving groove (101c), and the positioning frame (101e) is fixedly connected to the blade body (101a).
5. The belt scraper according to claim 4, characterized in that: An oil inlet (105) is provided at one end of the oil guide member (103), the oil inlet (105) is communicated with the oil guide member (103), and a first oil outlet hole (103a) is provided on the oil guide member (103).
6. The belt scraper according to claim 5, characterized in that: The switch member (104) comprises a trigger rod (104a) slidably connected to the first through hole (101d), a valve cover (104b) arranged on the end surface of the trigger rod (104a), and a second oil outlet hole (104c) opened on the outer wall of the valve cover (104b).
7. The belt scraper according to claim 6, characterized in that: The valve cover (104b) is slidably arranged on the outer wall of the oil guide member (103); the valve cover (104b) is arranged below the positioning frame (101e); a first elastic member (104d) is arranged between the valve cover (104b) and the positioning frame (101e); and a second elastic member (104e) is arranged between the valve cover (104b) and the cutter head (101b).
8. The belt scraper according to claim 7, characterized in that: The second oil outlet hole (104c) is movably matched with the first oil outlet hole (103a), and the second oil outlet hole (104c) is also movably matched with the oil hole (102).
9. A wiper and sweeper, characterized in that: A belt scraper comprising any one of claims 1 to 8; and The main body component (200) comprises a connecting piece (201) connected to the cleaning body (101), a power piece (202) connected to the connecting piece (201), a supporting piece (203) supporting the power piece (202) and the connecting piece (201), and a working piece (204) arranged on the supporting piece (203).
10. The windshield wiper and sweeper according to claim 9, characterized in that: The power member (202) drives the connecting member (201) to drive the cleaning body (101) to come into contact with or detach from the surface of the working member (204).
Citation Information
Patent Citations
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