Automatic switching double-disc take-up machine for butterfly-shaped optical cable manufacturing and take-up method

By designing an automatic switching dual-disk retractor for butterfly optical cable manufacturing, the problem of manual operation of existing optical cable retractors requires disassembly and installation of retractors is solved, and the continuity and automation of optical cable retracting work is achieved, and the work efficiency is improved.

CN119637640AInactive Publication Date: 2025-03-18安徽长新通信设备有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411589662.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing optical cable winding equipment needs to be manually operated when disassembling and installing the wire winding tray, resulting in the suspension of optical fiber conveying and the continuity of winding work cannot be guaranteed.

Method used

An automatic switching double-disk cable retractor for butterfly optical cable manufacturing is designed, using components such as main frame, wire retracting mechanism, cross adjustment mechanism, optical cable traction mechanism, wire retracting mechanism, packaging mechanism and positioning mechanism to realize the automated wire retracting and winding process.

Benefits of technology

The continuous operation of butterfly optical cable winding is achieved, reducing the time of manual disassembly and installation, improving work efficiency, and automatically adjusting and replacing the cable tray.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119637640A_ABST
    Figure CN119637640A_ABST
Patent Text Reader

Abstract

The invention discloses an automatic switching double-disc take-up machine for butterfly-shaped optical cable manufacturing and a take-up method, and relates to the technical field of optical cable manufacturing. Comprising a main body frame, the same take-up mechanism is installed in the middle of the main body frame through a bearing seat, two take-up reels which are symmetrically distributed are clamped in the take-up mechanism, the take-up reels are used for taking up optical cables, and the take-up mechanism is used for driving the two take-up reels to rotate and adjusting the positions. According to the take-up mechanism, the two take-up reels can be clamped and fixed at a time, the take-up reels can be driven to rotate to conduct take-up work, after one take-up is completed, the take-up mechanism can drive the two take-up reels to change the positions, the other take-up reel directly enters the take-up work, continuity of take-up work of the butterfly-shaped optical cable is guaranteed, and the take-up efficiency is improved. The wire coil lifting mechanism can drive the wire coil adjusting mechanism to ascend and descend to be used for receiving and sending the take-up reel, and the wire coil adjusting mechanism can drive the take-up reel to rotate to adjust the position of a clamped point.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of optical cable manufacturing, in particular to an automatic switching double-reel take-up machine and a take-up method for butterfly optical cable manufacturing. Background Art

[0002] Optical cable is a communication cable assembly composed of a certain number of optical fibers in a certain way to form a cable core and covered with a sheath. There are many types of optical cables, such as butterfly optical cable. Butterfly optical cable is a new type of user access optical cable, named because its cross-sectional shape resembles a butterfly. After the butterfly optical cable is produced, it needs to be rolled up with winding equipment to facilitate future laying. The existing automatic winding machines often manually disassemble the winding reel and then install it after winding is completed. Although there are winding machines that automatically disassemble and replace the winding reel, the winding work still needs to be stopped for a period of time.

[0003] For example, the patent publication number CN117985538A discloses a fiber winding tension adjustment structure and a winding device, wherein the fiber winding tension adjustment mechanism includes a support frame, a sliding roller group and an adjusting roller group, wherein the sliding roller group is connected to the outer wall of the support frame in a sliding manner along the fiber transmission direction, and the adjusting roller group is arranged adjacent to the sliding roller group, and the adjusting roller group has an elastic section, which is arranged facing the fiber transmission direction and extending toward the fiber input direction, and the elastic section has a reciprocating path that swings up and down to adjust the tension of the fiber. The technical solution of the present invention is intended to solve the problem of complex assembly and disassembly of the winding structure.

[0004] The above-mentioned equipment and similar equipment focus on the rapid disassembly and assembly of the wound take-up roller or take-up drum. Although this greatly shortens the overall optical fiber winding time, it still needs to be manually disassembled and installed, which still takes a certain amount of time. This will cause the optical fiber to be suspended in transmission and the winding work to stagnate, resulting in unnecessary problems and the inability to ensure the continuity of the optical fiber winding work. The above-mentioned problems will also occur when applied to the winding of butterfly optical cables. Summary of the invention

[0005] The object of the present invention is to provide an automatic switching double-reel take-up machine and a take-up method for butterfly optical cable manufacturing, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] In the first aspect, an automatic switching double-reel take-up machine for butterfly optical cable manufacturing is designed, including a main frame, a same take-up mechanism is installed through a bearing seat in the middle of the main frame, two symmetrically distributed take-up reels are clamped in the take-up mechanism, the take-up reels are used to reel in the optical cable, and the take-up mechanism is used to drive the two take-up reels to rotate and adjust their positions, a cross adjustment mechanism is installed on one side of the main frame, and an optical cable traction mechanism is installed on the top sliding end of the cross adjustment mechanism, the cross adjustment mechanism is used to adjust the position of the optical cable traction mechanism, and the optical cable traction mechanism is used to pull the optical cable to cooperate with the take-up reel and the take-up mechanism to perform the reeling work;

[0008] A cable drum lifting mechanism is installed on the back side of the main frame away from the optical cable traction mechanism, and a cable drum adjusting mechanism is installed on the driving end of the cable drum lifting mechanism, the cable drum lifting mechanism is used to adjust the height of the cable drum adjusting mechanism, and the cable drum adjusting mechanism is used to drive the take-up drum to rotate and adjust the position of the clamping point, a drum delivery mechanism is placed on the bottom of the side of the main frame away from the optical cable traction mechanism, and a drum drop guide platform is placed on one side of the drum delivery mechanism, and the drum delivery mechanism is used to push the take-up drum onto the drum adjusting mechanism;

[0009] A wire drum pushing mechanism is installed at the bottom of the main frame, and the wire drum pushing mechanism is used to push the wire drum onto the drum guide platform. A packaging mechanism is installed on the other side of the main frame, and the packaging mechanism is used to package the wound wire drum. A positioning mechanism is installed at the bottom of the main frame near the drum feeding mechanism, and the positioning mechanism is used to locate the position of the clamping point of the wire drum.

[0010] Furthermore, the wire-taking mechanism comprises a main shaft and a servo motor, the central shafts at both ends of the main shaft are respectively fixed on two bearing seats, and a first fixing plate is sleeved on one side of the main shaft, and a second fixing plate is sleeved on the other side of the main shaft, one side of the first fixing plate is externally connected to two symmetrically distributed first rotating shafts through bearings, and a rectangular groove is provided at one end of the first rotating shaft, a rectangular column is slidably connected inside the rectangular groove, the first rotating shaft passes through the first fixing plate, and mounting openings are provided on the first fixing plate around the two first rotating shafts, a cylinder is installed inside the mounting opening, and one end of the cylinder and one end of the rectangular column are fixed with the same placement plate, and the other side of the second fixing plate is externally connected to two symmetrically distributed second rotating shafts through bearings, The second rotating shaft passes through the second fixed plate, and one side of the two mounting plates and one end of the two second rotating shafts are rotatably connected with a clamping block, and the clamping block is used to form a plug-in fit with the clamped point of the take-up reel. A driving motor is installed in the middle of the top outer surface and the middle of the bottom outer surface of the second fixed plate, and the output shafts of the two driving motors are installed with a first driving wheel, and the other ends of the two second rotating shafts are installed with a second driving wheel, and the first driving wheel and the second driving wheel form a transmission fit through a belt, the servo motor is fixed to the main frame by bolts, and the output end of the servo motor is installed with a first pulley, and a second pulley is installed on the main shaft away from the central axis of the cylinder, and the first pulley and the second pulley form a transmission fit through a belt.

[0011] Furthermore, the cross adjustment mechanism includes a first electric slide and a second electric slide, the first electric slide is fixedly connected to the main frame, and the second electric slide is fixed to the sliding end of the first electric slide, an L-shaped bracket is installed on one side of the bottom surface of the second electric slide, and a guide wheel is rotatably connected to one side of the L-shaped bracket.

[0012] Furthermore, the optical cable traction mechanism includes a base plate, the base plate is fixed on the sliding end of the second electric slide, a traction component is installed on one side of the top outer surface of the base plate, and a cutting device is installed on the side of the base plate located at the traction component, and a guide frame is installed on the side of the base plate located at the cutting device, the traction component includes two pillars, a first fixing block is installed on the bottom of the outer surface of the two pillars, and the same first mounting plate is fixed on one side of the two first fixing blocks, an electric guide rod is fixed on the outer surface of the opposite side of the two first fixing blocks, and the outer surfaces of the two pillars are slidably connected to the second fixing blocks, and the electric guide The piston rod of the rod is fixedly connected to the second fixed block, and the same second mounting plate is fixed on the outer surface of one side of the two second fixed blocks, and two vertically distributed traction rollers are installed at one end of the first mounting plate, and three triangularly distributed traction wheels are installed on one side of the outer surface of one side of the first mounting plate, and the outer surface of one side of the first mounting plate and the outer surface of one side of the second mounting plate are both rotatably connected to two toothed belt wheels, and the outer surfaces of the two toothed belt wheels are meshed with toothed belts, and the outer surfaces of one side of the first mounting plate and the second mounting plate located between the two toothed belt wheels are both rotatably connected to two symmetrically distributed gears, and the gears and the toothed belts form a meshing transmission.

[0013] Furthermore, the wire drum lifting mechanism includes a dual-output shaft motor, a circular plate and a rectangular plate, the dual-output shaft motor is fixed on the top outer surface of the top crossbeam on the back of the main frame, and the circular plate is fixed on the bottom outer surface of the top crossbeam on the back of the main frame, and the rectangular plate is fixed on the bottom outer surface of the main frame, the two output shafts of the dual-output shaft motor are both equipped with a first sprocket, and a fixing frame is installed on the top outer surface of the rectangular plate, and the second sprocket is connected to the second sprocket on both sides through bearings, the first sprocket and the second sprocket are both meshed with chains, and one side of the two chains is fixed with a connecting piece by bolts, and the same connecting plate is fixed to one side of the four connecting pieces.

[0014] Furthermore, the wire drum adjustment mechanism includes an L-shaped plate, and the L-shaped plate is fixedly connected to the connecting plate, two symmetrically distributed motors are installed on the inner wall of one side of the L-shaped plate, and two symmetrically distributed adjustment rollers are connected to the outer surface of one side of the L-shaped plate through bearings, one end of the two adjustment rollers passes through the L-shaped plate and is connected to the output end of the motor, a linear electric slide rail is installed at the bottom of the outer surface of one side of the L-shaped plate, and the sliding end of the linear electric slide rail is connected to an electric telescopic rod, and an L-shaped push-pull plate is installed on the top of the piston rod of the electric telescopic rod.

[0015] Furthermore, the disc delivery mechanism includes two symmetrically distributed legs, and guide plates are installed on the top surfaces of the two legs, electric guide rails are installed on the opposite sides of the two legs, the sliding parts of the two electric guide rails are fixed with the same movable plate, and a first electric push rod is installed on the bottom surface of the movable plate, the piston rod of the first electric push rod passes through the movable plate and is fixed with a T-shaped push plate, the wire disc pushing mechanism includes an H-type plate, and a second electric push rod is hinged at the middle position of the H-type plate, and one end of the piston rod of the second electric push rod is hinged with a pushing plate.

[0016] Furthermore, the packaging mechanism includes a linear electric guide rail and a third electric push rod, the linear electric guide rail is fixed on one side of the main frame, and a wrapping film chuck assembly is installed at one end of the piston rod of the third electric push rod, a horizontal position detector is installed on the top surface of the third electric push rod, a vertical plate is installed on the top surface of the horizontal position detector, and one side of the vertical plate is rotatably connected to a wrapping film roller, and one side of the vertical plate close to the wrapping film roller is rotatably connected to an auxiliary roller, and a fourth electric push rod is installed on the other side of the vertical plate, and a long plate is installed on the piston rod of the fourth electric push rod, a vertical rod is installed on the top surface of the long plate, a placement block is installed on the bottom of the surface of the vertical rod, and one side of the placement block is rotatably connected to a moving roller, the wrapping film chuck assembly includes a rectangular block, the top surface of the rectangular block is provided with two symmetrically distributed guide openings, the surface of one end of the rectangular block is provided with a conveying opening, and the conveying opening passes through the two guide openings, and the inside of the conveying opening is rotatably connected to a plurality of groups of conveying rollers symmetrically distributed at equal distances, a fifth electric slide is installed on one side of the rectangular block, and the sliding end of the fifth electric slide is connected to a heating rod.

[0017] Furthermore, the positioning mechanism includes a trapezoidal plate, and the trapezoidal plate is fixed to the bottom of the main frame, a third electric slide distributed vertically is installed on the top surface of the trapezoidal plate, a fourth electric slide distributed horizontally is installed on the sliding end of the third electric slide, and an adjustment plate is installed on the sliding end of the fourth electric slide, one end of the adjustment plate is opened with a placement opening, and a positioning sensor is installed inside the placement opening.

[0018] In a second aspect, a wire-taking method based on the automatic switching double-reel wire-taking machine for manufacturing the above-mentioned butterfly optical cable comprises the following steps:

[0019] S1: The butterfly optical cable passes through the traction assembly and enters the guide frame and then enters the take-up reel on one side of the take-up mechanism through the guide wheel. Then the corresponding drive motor runs through the first drive wheel, the second drive wheel and the belt to drive the corresponding take-up reel to rotate and perform the take-up work;

[0020] S2: During the take-up process, the cross adjustment mechanism drives the traction assembly to move along the X-axis or Z-axis, so that the butterfly optical cable is evenly wound on the take-up reel or the tightness of the butterfly optical cable is adjusted;

[0021] S3: After the winding work is completed, the cutting device runs to cut the butterfly optical cable in the guide frame, and the winding work of the corresponding winding reel is completed. At the same time, the servo motor runs through the first pulley, the second pulley and the belt to form a transmission to drive the main shaft to rotate, thereby adjusting the positions of the two winding reels on the winding mechanism to exchange them, and the other winding reel performs the working steps of S1-S2;

[0022] S4: After winding, the take-up reel is wound and packed with the winding film under the operation of the packing mechanism, and then the reel lifting mechanism drives the reel adjustment mechanism to support the bottom of the packed take-up reel, and then the corresponding cylinder runs and contracts to separate the clamping block on one side from the take-up reel, and then the electric slide rail of the reel adjustment mechanism cooperates with the electric telescopic rod and the L-shaped push-pull plate to push the take-up reel to separate from the other clamping block, completing the separation work;

[0023] S5: The operation of the wire reel lifting mechanism drives the wire reel adjusting mechanism to reset, and then the wire reel pushing mechanism operates to push the wound wire reel into the reel guide platform for discharge;

[0024] S6: The reel feeding mechanism pushes the new take-up reel onto the reel adjusting mechanism, and then the reel adjusting mechanism drives the take-up reel to rotate and adjust the position of the clamping point. A reflective block can be provided on one side of the take-up reel to cooperate with the positioning mechanism. At the same time, the positioning sensor of the positioning mechanism senses the reflective block, and the reel adjusting mechanism stops running, and the clamping point of the take-up reel is in the correct position.

[0025] S7: The electric slide rail of the wire drum adjustment mechanism cooperates with the electric telescopic rod and the L-shaped push-pull plate to pull the wire drum to the bottom of the winding mechanism, and cooperates with the wire drum lifting mechanism to send the wire drum into the winding mechanism, and then cooperates with the two clamping blocks to clamp the wire drum under the operation of the cylinder to complete the replacement of the wire drum.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The invention relates to an automatic switching double-reel take-up machine and a take-up method for manufacturing butterfly optical cables. The take-up mechanism can clamp and fix two take-up reels at one time, and can drive the take-up reels to rotate for winding. When one of the reels is wound, the take-up mechanism can drive the two take-up reels to exchange positions, and directly allow the other take-up reel to enter the winding work, thereby ensuring the continuity of the winding work of the butterfly optical cable. The reel lifting mechanism can drive the reel adjustment mechanism to lift and lower for receiving and sending the reel, and the reel adjustment mechanism can drive the reel to rotate and adjust the position of the clamped point, and can also allow the reel to move along the Z axis on the two adjustment rollers. The positioning mechanism can determine the correct position of the clamped point, so that it is convenient for the reel to clamp and fix it later.

[0028] At the same time, the cross adjustment mechanism can drive the optical cable traction mechanism to perform displacement adjustment along the X-axis and Z-axis during the winding operation, so as to adjust the tightness of the butterfly optical cable and make the butterfly optical cable more evenly wound. The traction assembly can adjust the spacing between the two toothed belts to adapt to butterfly optical cables of different thicknesses. The wire reel pushing mechanism can push the wound wire reel on the wire reel adjustment mechanism to the reel guide platform for discharge. The packaging mechanism can be used to wrap the butterfly optical cable on the wire reel with a winding film for packaging. The horizontal position detector can detect the thickness of the optical cable loop, so that the winding film chuck assembly cooperates with the fourth electric push rod to move to the appropriate position for packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the front structure of the main body of the present invention;

[0030] Figure 2 It is a rear view structural schematic diagram of the winding mechanism of the present invention;

[0031] Figure 3 It is a front structural schematic diagram of the winding mechanism of the present invention;

[0032] Figure 4 It is a schematic structural diagram of the cross adjustment mechanism and the optical cable pulling mechanism of the present invention;

[0033] Figure 5 It is a schematic diagram of the top view of the optical cable pulling mechanism of the present invention;

[0034] Figure 6 It is a rear view structural schematic diagram of the optical cable pulling mechanism of the present invention;

[0035] Figure 7 It is a side view structural schematic diagram of the wire drum lifting mechanism and the wire drum adjusting mechanism of the present invention;

[0036] Figure 8 It is a schematic diagram of the top view of the wire drum lifting mechanism and the wire drum adjusting mechanism of the present invention;

[0037] Fig. 9 It is a structural schematic diagram of the disc feeding mechanism of the present invention;

[0038] Fig.10 It is a structural schematic diagram of the wire drum pushing mechanism of the present invention;

[0039] Fig.11 It is a rear view structural schematic diagram of the packaging mechanism of the present invention;

[0040] Fig.12 It is a front structural schematic diagram of the packaging mechanism of the present invention;

[0041] Fig.13 It is a schematic diagram of the side structure of the wrapping film clamp assembly of the present invention;

[0042] Fig.14 It is a schematic diagram of the front view structure of the wrapping film clamp assembly of the present invention;

[0043] Fig.15 It is a side view structural schematic diagram of the positioning mechanism of the present invention;

[0044] Fig.16 It is a rear view structural schematic diagram of the positioning mechanism of the present invention;

[0045] Fig.17 It is a schematic diagram of the rear view structure of the main body of the present invention;

[0046] Fig.18 It is a schematic diagram of the structure of the limiting mechanism of the present invention;

[0047] Fig.19 A schematic diagram of the clamping block structure of the present invention.

[0048] In the figure: 1, main frame; 2, take-up mechanism; 21, main shaft; 22, servo motor; 23, first pulley; 24, second pulley; 25, first fixed plate; 26, second fixed plate; 27, first rotating shaft; 28, rectangular column; 29, cylinder; 210, clamping block; 211, second rotating shaft; 212, second driving wheel; 213, driving motor; 214, first driving wheel; 3, cross adjustment mechanism; 31, first electric slide; 32, second electric slide; 33, guide wheel; 4, optical cable traction mechanism; 41, bottom plate; 42, traction assembly; 421, pillar; 4 22. First fixed block; 423. First mounting plate; 424. Traction roller; 425. Traction wheel; 426. Second fixed block; 427. Electric guide rod; 428. Second mounting plate; 429. Toothed belt pulley; 4210. Toothed belt; 4211. Gear; 43. Cutting device; 44. Guide frame; 5. Wire drum lifting mechanism; 51. Double output shaft motor; 52. Return plate; 53. Rectangular plate; 54. Limit rod; 55. I-shaped slider; 56. Fixed frame; 57. First sprocket wheel; 58. Second sprocket wheel; 59. Chain; 510. Connector; 511. Connecting plate; 6. Wire drum Adjustment mechanism; 61, L-shaped plate; 62, motor; 63, adjustment roller; 64, linear electric slide; 65, electric telescopic rod; 66, L-shaped push-pull plate; 68, retaining frame; 7, disk delivery mechanism; 71, support leg; 72, electric guide rail; 73, guide plate; 74, moving plate; 75, first electric push rod; 76, reinforcing rod; 77, T-shaped push plate; 8, disk drop guide platform; 9, limit mechanism; 91, mounting beam; 92, sixth electric slide; 93, limit column; 10, wire drum push mechanism; 101, H-shaped plate; 102, second electric push rod; 103, push plate; 104, extension Shrink holding rod; 11, packaging mechanism; 111, linear electric guide rail; 112, third electric push rod; 113, winding film clamp assembly; 1131, rectangular block; 1132, conveying roller; 1133, fifth electric slide; 1134, heating rod; 114, horizontal position detector; 115, auxiliary roller; 116, winding film roller; 117, fourth electric push rod; 118, vertical rod; 119, moving roller; 12, electrical box; 13, take-up reel; 14, positioning mechanism; 141, third electric slide; 142, fourth electric slide; 143, adjustment plate; 144, positioning sensor. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] After the production of the existing butterfly optical cable is completed, a take-up machine is needed to reel up the butterfly optical cable. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing provided by the present invention can be used to reel up the butterfly optical cable faster, and the two take-up reels can effectively ensure the stability of the reeling work, avoid the situation where the butterfly optical cable is stagnant due to the disassembly of the reel, and can also automatically adjust the disassembly and assembly of the take-up reel, further improving the overall automation level and improving work efficiency. Before using the take-up machine, it is necessary to determine the distance between the take-up reel and the horizontal position detector through a horizontal position detector, and then determine the distance between one end of the winding film chuck and one end of the horizontal position detector, and finally subtract them to obtain the distance between the take-up reel and the winding film chuck assembly, which is helpful for the third electric push rod to accurately push the winding film chuck for packaging. The two chains only need to run back and forth to drive the connecting member to run up and down, and a corresponding reflective block is appropriately set on one side of the multiple take-up reels to cooperate with the positioning mechanism for positioning.

[0051] like Figure 1-Figure 19 As shown, the present invention provides a technical solution: an automatic switching double-reel take-up machine for butterfly optical cable manufacturing, comprising a main frame 1, a same take-up mechanism 2 is installed in the middle of the main frame 1 through a bearing seat, two symmetrically distributed take-up reels 13 are clamped in the take-up mechanism 2, the take-up reels 13 are used to reel in the optical cable, the take-up mechanism 2 is used to drive the two take-up reels 13 to rotate and adjust the position, a cross adjustment mechanism 3 is installed on one side of the main frame 1, and an optical cable traction mechanism 4 is installed on the top sliding end of the cross adjustment mechanism 3, the cross adjustment mechanism 3 is used to adjust the position of the optical cable traction mechanism 4, and the optical cable traction mechanism 4 is used to pull the optical cable to cooperate with the take-up reel 13 and the take-up mechanism 2 to perform the reeling work;

[0052] It should be noted that the bearing seat is fixed on the main frame 1, the take-up mechanism 2 is located inside the main frame 1, the cross adjustment mechanism 3 is located outside the main frame 1, and an electrical box 12 is installed on the back side of the main frame 1 close to the cross adjustment mechanism 3.

[0053] A cable drum lifting mechanism 5 is installed on the back side of the main frame 1 away from the optical cable traction mechanism 4, and a cable drum adjusting mechanism 6 is installed on the driving end of the cable drum lifting mechanism 5. The cable drum lifting mechanism 5 is used to adjust the height of the cable drum adjusting mechanism 6. The cable drum adjusting mechanism 6 is used to drive the take-up drum 13 to rotate and adjust the position of the clamping point. A drum delivery mechanism 7 is placed at the bottom of the side of the main frame 1 away from the optical cable traction mechanism 4, and a drop drum guide platform 8 is placed on one side of the drum delivery mechanism 7. The drum delivery mechanism 7 is used to push the take-up drum 13 onto the drum adjusting mechanism 6;

[0054] It should be noted that the wire drum lifting mechanism 5 located on one side of the main frame 1 does not affect the normal rotation of the wire taking-up mechanism 2. A limiting mechanism 9 is installed inside the main frame 1 on one side of the wire taking-up mechanism 2. The limiting mechanism 9 includes a mounting beam 91, and the mounting beam 91 is fixed to the inside of the main frame 1. A sixth electric slide 92 is installed on the bottom surface of the mounting beam 91, and a limiting column 93 is installed on the sliding end of the sixth electric slide 92. The limiting column 93 is located between the feeding drum mechanism 7 and the wire drum adjustment mechanism 6, and is used to limit the wire taking-up drum 13 on the feeding drum mechanism 7.

[0055] A wire drum pushing mechanism 10 is installed at the bottom of the main frame 1, and the wire drum pushing mechanism 10 is used to push the wire drum 13 onto the drum guide platform 8. A packing mechanism 11 is installed on the other side of the main frame 1, and the packing mechanism 11 is used to pack the wound wire drum 13. A positioning mechanism 14 is installed at the bottom of the main frame 1 near the drum feeding mechanism 7, and the positioning mechanism 14 is used to locate the position of the clamping point of the wire drum 13.

[0056] It should be noted that the packaging mechanism 11 uses a wrapping film to wrap the optical cable, and the positioning mechanism 14 can adjust the positioning sensor 144 along the X-axis and the Y-axis.

[0057] like Figure 1-3As shown, the wire-taking mechanism 2 includes a main shaft 21 and a servo motor 22. The center axes of both ends of the main shaft 21 are respectively fixed on two bearing seats, and a first fixed plate 25 is sleeved on one side of the main shaft 21, and a second fixed plate 26 is sleeved on the other side of the main shaft 21. The outer surface of one side of the first fixed plate 25 is connected to two symmetrically distributed first rotating shafts 27 through bearings, and a rectangular groove is provided at one end of the first rotating shaft 27, and a rectangular column 28 is slidably connected inside the rectangular groove. The first rotating shaft 27 passes through the first fixed plate 25, and the first fixed plate 25 is provided with mounting openings around the two first rotating shafts 27. A cylinder 29 is installed inside the mounting opening, and one end of the cylinder 29 and one end of the rectangular column 28 are fixed with the same placement plate, and the outer surface of the other side of the second fixed plate 26 is connected to two symmetrically distributed second rotating shafts 211 through bearings, and the second rotating shaft 21 1 penetrates the second fixed plate 26, one side of the two placement plates and one end of the two second rotating shafts 211 are rotatably connected with a clamping block 210, and the clamping block 210 is used to form a plug-in fit with the clamped point of the take-up reel 13, and a driving motor 213 is installed in the middle of the top outer surface and the middle of the bottom outer surface of the second fixed plate 26, and the output shafts of the two driving motors 213 are installed with a first driving wheel 214, and the other ends of the two second rotating shafts 211 are installed with a second driving wheel 212, and the first driving wheel 214 and the second driving wheel 212 form a transmission fit through a belt, the servo motor 22 is fixed to the main frame 1 by bolts, and the output end of the servo motor 22 is installed with a first pulley 23, and the central axis of the main shaft 21 away from the cylinder 29 is installed with a second pulley 24, and the first pulley 23 and the second pulley 24 form a transmission fit through a belt.

[0058] It should be noted that the main shaft 21 can drive the first fixed plate 25 and the second fixed plate 26 to rotate to adjust the positions of the two take-up reels 13, and the cylinder 29 can adjust the position of the clamping block 210 on one side to cooperate with the clamping block 210 on the other side to clamp and fix the take-up reel 13, and then the driving motor 213 runs to cooperate with the first driving wheel 214, the second driving wheel 212 and the belt to drive the take-up reel 13 to rotate and take up the wire, and the servo motor 22 drives the main shaft 21 to rotate through the first pulley 23, the second pulley 24 and the belt.

[0059] like Figure 1 and Figure 4 As shown, the cross adjustment mechanism 3 includes a first electric slide 31 and a second electric slide 32. The first electric slide 31 is fixedly connected to the main frame 1, and the second electric slide 32 is fixed to the sliding end of the first electric slide 31. An L-shaped bracket is installed on one side of the bottom surface of the second electric slide 32, and a guide wheel 33 is rotatably connected to one side of the L-shaped bracket.

[0060] It should be noted that the sliding end of the first electric slide rail 31 can move along the Z axis, the sliding end of the second electric slide rail 32 can move along the X axis, and the guide wheel 33 is used to guide the butterfly optical cable onto the reel 13.

[0061] like Figure 1 and Figure 4-6 As shown, the optical cable pulling mechanism 4 includes a bottom plate 41, the bottom plate 41 is fixed on the sliding end of the second electric slide 32, a pulling assembly 42 is installed on one side of the top outer surface of the bottom plate 41, and a cutting device 43 is installed on the side of the bottom plate 41 located at the pulling assembly 42, and a guide frame 44 is installed on the side of the bottom plate 41 located at the cutting device 43, the pulling assembly 42 includes two pillars 421, a first fixing block 422 is installed on the bottom of the outer surface of the two pillars 421, and the same first mounting plate 423 is fixed on one side of the two first fixing blocks 422, an electric guide rod 427 is fixed on the outer surface of the opposite side of the two first fixing blocks 422, the outer surfaces of the two pillars 421 are slidably connected to the second fixing block 426, and the piston rod of the electric guide rod 427 It is fixedly connected to the second fixed block 426, and the same second mounting plate 428 is fixed on the outer surface of one side of the two second fixed blocks 426, two vertically distributed traction rollers 424 are installed at one end of the first mounting plate 423, and three triangularly distributed traction wheels 425 are installed on one side of the outer surface of one side of the first mounting plate 423, and the outer surface of one side of the first mounting plate 423 and the outer surface of one side of the second mounting plate 428 are both rotatably connected to two toothed pulleys 429, and the outer surfaces of the two toothed pulleys 429 are meshed with toothed belts 4210, and the outer surfaces of one side of the first mounting plate 423 and the second mounting plate 428 located between the two toothed pulleys 429 are both rotatably connected to two symmetrically distributed gears 4211, and the gears 4211 and the toothed belts 4210 form a meshing transmission.

[0062] It should be noted that one end of the guide frame 44 extends to the interior of the main frame 1, and the other end passes through the cutting device 43 close to the traction assembly 42. The guide frame 44 is located at the cutting device 43 and is provided with a cutting opening for the cutting knife of the cutting device 43 to cut the butterfly optical cable. The two traction rollers 424 and the three traction wheels 425 are used to pull the butterfly optical cable between the two toothed belts 4210. The inner part of the toothed belt 4210 is gear-shaped, and its outer part is similar to a normal conveyor belt and is relatively smooth. The two electric guide rods 427 can adjust the distance between the second mounting plate 428 and the first mounting plate 423 to accommodate butterfly optical cables of different thicknesses passing through the two toothed belts 4210.

[0063] like Figure 1 and Figure 7-8As shown, the wire drum lifting mechanism 5 includes a dual-output shaft motor 51, a return plate 52 and a rectangular plate 53. The dual-output shaft motor 51 is fixed on the top outer surface of the top crossbeam on the back of the main frame 1, and the return plate 52 is fixed on the bottom outer surface of the top crossbeam on the back of the main frame 1, and the rectangular plate 53 is fixed on the bottom outer surface of the main frame 1. The two output shafts of the dual-output shaft motor 51 are both equipped with a first sprocket 57, and a fixing frame 56 is installed on the top outer surface of the rectangular plate 53. The second sprocket 58 is connected to the fixing frame 56 on both sides through bearings. The first sprocket 57 and the second sprocket 58 are both meshed with chains 59, and one side of the two chains 59 is fixed with a connecting piece 510 by bolts, and the four connecting pieces 510 are fixed with the same connecting plate 511 on one side.

[0064] It should be noted that four limiting rods 54 distributed in a rectangular shape are fixed on the outer surface of the opposite side of the circular plate 52 and the rectangular plate 53, and the two limiting rods 54 on one side are slidably connected to the same I-shaped slider 55. The two I-shaped sliders 55 are fixedly connected to the connecting plate 511 to increase the stability of the connecting plate 511 during movement. The two chains 59 perform reciprocating operation to allow the connecting plate 511 to move up and down.

[0065] like Figure 1 and Figure 7-8 As shown, the wire drum adjustment mechanism 6 includes an L-shaped plate 61, and the L-shaped plate 61 is fixedly connected to the connecting plate 511, two symmetrically distributed motors 62 are installed on the inner wall of one side of the L-shaped plate 61, and two symmetrically distributed adjustment rollers 63 are connected to the outer surface of one side of the L-shaped plate 61 through bearings, one end of the two adjustment rollers 63 passes through the L-shaped plate 61 and is connected to the output end of the motor 62, a linear electric slide rail 64 is installed on the bottom of the outer surface of one side of the L-shaped plate 61, and the sliding end of the linear electric slide rail 64 is connected to an electric telescopic rod 65, and an L-shaped push-pull plate 66 is installed on the top of the piston rod of the electric telescopic rod 65.

[0066] It should be noted that two symmetrically distributed retaining frames 68 are installed at one end of the linear electric slide 64 away from the connecting plate 511. The top of the retaining frame 68 is semicircular, and the adjusting roller 63 forms a rolling fit with the top of the retaining frame 68. The L-shaped plate 61 is located between the two adjusting rollers 63.

[0067] like Figure 1 and Fig. 9As shown, the disc delivery mechanism 7 includes two symmetrically distributed legs 71, and the top surfaces of the two legs 71 are both installed with guide plates 73, the surfaces of the opposite sides of the two legs 71 are both installed with electric guide rails 72, the sliding parts of the two electric guide rails 72 are fixed with the same moving plate 74, and the bottom surface of the moving plate 74 is installed with a first electric push rod 75, the piston rod of the first electric push rod 75 passes through the moving plate 74 and is fixed with a T-shaped push plate 77, the wire disc pushing mechanism 10 includes an H-type plate 101, and the middle position of the H-type plate 101 is hinged with a second electric push rod 102, and one end of the piston rod of the second electric push rod 102 is hinged with a pushing plate 103.

[0068] It should be noted that one end of the guide plate 73 extends to the interior of the main frame 1, and one end thereof is arc-shaped to facilitate the take-up reel 13 to fall onto the reel adjustment mechanism 6. The top surface of the movable plate 74 is provided with two symmetrically distributed circular openings, and the inner part of the circular opening is slidably connected with a reinforcing rod 76. The top of the reinforcing rod 76 is fixedly connected to a T-shaped push plate 77. The T-shaped push plate 77 can move up and down through the first electric push rod 75, so that the T-shaped push plate 77 can contact the middle part of the take-up reel 13 for pushing. Two oblique telescopic retaining rods 104 are installed on the top of both sides of the H-shaped plate 101, and the top of the telescopic retaining rod 104 is connected to the push plate 103.

[0069] like Figure 1 and Figure 11-14 As shown, the packaging mechanism 11 includes a linear electric guide rail 111 and a third electric push rod 112, the linear electric guide rail 111 is fixed on one side of the main frame 1, and a winding film clamp assembly 113 is installed at one end of the piston rod of the third electric push rod 112, a horizontal position detector 114 is installed on the top surface of the third electric push rod 112, a vertical plate is installed on the top surface of the horizontal position detector 114, and a winding film roller 116 is rotatably connected to the surface of one side of the vertical plate, and an auxiliary roller 115 is rotatably connected to the surface of one side of the vertical plate close to the winding film roller 116, and a fourth electric push rod 117 is installed on the surface of the other side of the vertical plate, and the piston rod of the fourth electric push rod 117 is installed A long board, a vertical rod 118 is installed on the top surface of the long board, a placement block is installed on the bottom surface of the vertical rod 118, and a movable roller 119 is rotatably connected to the surface of one side of the placement block, the winding film clamp assembly 113 includes a rectangular block 1131, and two symmetrically distributed guide ports are opened on the top surface of the rectangular block 1131, a conveying port is opened on the surface of one end of the rectangular block 1131, and the conveying port passes through the two guide ports, and a plurality of groups of conveying rollers 1132 symmetrically distributed at equal distances are rotatably connected inside the conveying port, a fifth electric slide 1133 is installed on the surface of one side of the rectangular block 1131, and a heating rod 1134 is connected to the sliding end of the fifth electric slide 1133.

[0070] It should be noted that the wrapping film can be wound on the wrapping film roller 116, and then the moving roller 119 cooperates with the fourth electric push rod 117 to move up and down, so as to cooperate with the auxiliary roller 115 to adjust the tightness of the wrapping film, and then the wrapping film enters the guide port in the rectangular block 1131, and then passes through multiple conveying rollers 1132 and the conveying port. The horizontal position detector 114 is used to determine the spacing between the butterfly optical cable on the winding reel and the wrapping film clamp assembly 113, and then the third electric push rod 112 continuously adjusts the position of the wrapping film clamp assembly 113 according to the spacing length, and then cooperates with the linear electric guide rail 111 to make the wrapping film more evenly packed. The sliding end of the fifth electric slide 1133 can drive the heating rod 1134 to move up and down. After the packaging is completed, the heating rod 1134 is allowed to contact the wrapping film to achieve film breaking.

[0071] Figure 1 and Figure 15-16 As shown, the positioning mechanism 14 includes a trapezoidal plate, and the trapezoidal plate is fixed to the bottom of the main frame 1, a third electric slide 141 distributed vertically is installed on the top surface of the trapezoidal plate, a fourth electric slide 142 distributed horizontally is installed on the sliding end of the third electric slide 141, and an adjusting plate 143 is installed on the sliding end of the fourth electric slide 142, an end of the adjusting plate 143 is provided with a placement opening, and a positioning sensor 144 is installed inside the placement opening.

[0072] It should be noted that the third electric slide 141 allows the positioning sensor 144 to move along the Y axis, and the fourth electric slide 142 allows the positioning sensor 144 to move along the X axis. When the positioning sensor 144 senses the reflection block on the take-up reel 13, the two adjustment rollers 63 stop rotating.

[0073] The wire-receiving method of the automatic switching double-reel wire-receiving machine for manufacturing butterfly optical cables composed of the above-mentioned various parts and mechanisms comprises the following steps:

[0074] S1: The butterfly optical cable passes through the traction assembly 42 and enters the guide frame 44 through the guide wheel 33 to enter the take-up reel 13 on one side of the take-up mechanism 2, and then the corresponding drive motor 213 runs through the first drive wheel 214, the second drive wheel 212 and the belt to drive the corresponding take-up reel 13 to rotate for take-up work. S2: During the take-up work, the cross adjustment mechanism 3 drives the traction assembly 42 to move along the X-axis or Z-axis to evenly reel the butterfly optical cable on the take-up reel 13 or adjust the tightness of the butterfly optical cable. S3: After the take-up work is completed, the cutting device 43 runs the butterfly in the guide frame 44 The optical cable is cut and the winding work of the corresponding take-up drum 13 is finished. At the same time, the servo motor 22 runs through the first pulley 23, the second pulley 24 and the belt to form a transmission to drive the main shaft 21 to rotate, so as to adjust the position of the two take-up drums 13 on the winding mechanism 2 to exchange, and the other take-up drum 13 performs the working steps S1-S2, S4: the take-up drum after winding is wound and packed with the winding film under the operation of the packaging mechanism 11, and then the drum lifting mechanism 5 runs to drive the drum adjusting mechanism 6 to support the bottom of the packed take-up drum 13, and then the corresponding cylinder 29 runs to retract to let one side The clamping block 210 is separated from the take-up drum 13, and then the electric slide rail 64 of the drum adjustment mechanism 6 cooperates with the electric telescopic rod 65 and the L-shaped push-pull plate 66 to push the take-up drum 13 to separate from the other clamping block 210, completing the separation work, S5: the drum lifting mechanism 5 runs to drive the drum adjustment mechanism 6 to reset, and then the drum pushing mechanism 10 runs to push the wound take-up drum 13 into the drum guide platform 8 for discharge, S6: the drum feeding mechanism 7 pushes the new take-up drum 13 onto the drum adjustment mechanism 6, and then the drum adjustment mechanism 6 drives the take-up drum 13 to rotate and adjust the position of the clamping point, and the take-up drum 1 A reflective block can be set on the outer surface of one side of 3 to cooperate with the positioning mechanism 14. At the same time, the positioning sensor 144 of the positioning mechanism 14 senses the reflective block and the wire drum adjustment mechanism 6 stops running, so that the clamping point of the take-up drum 13 is in the correct position, S7: the electric slide rail 64 of the wire drum adjustment mechanism 6 cooperates with the electric telescopic rod 65 and the L-shaped push-pull plate 66 to pull the take-up drum 13 into the bottom of the winding mechanism 2, and cooperates with the wire drum lifting mechanism 5 to send the take-up drum 13 into the winding mechanism 2, and then cooperates with the two clamping blocks 210 to clamp the take-up drum under the operation of the cylinder 29 to complete the replacement of the take-up drum 13.

[0075] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the attached embodiments and their equivalents.

Claims

1. An automatic switching double-reel take-up machine for butterfly optical cable manufacturing, comprising a main frame (1), characterized in that: The middle part of the main frame (1) is equipped with a same take-up mechanism (2) installed through a bearing seat, and two symmetrically distributed take-up drums (13) are clamped in the take-up mechanism (2), and the take-up drums (13) are used to reel in the optical cable, and the take-up mechanism (2) is used to drive the two take-up drums (13) to rotate and adjust their positions, and a cross adjustment mechanism (3) is installed on one side of the main frame (1), and an optical cable pulling mechanism (4) is installed at the top sliding end of the cross adjustment mechanism (3), and the cross adjustment mechanism (3) is used to adjust the position of the optical cable pulling mechanism (4), and the optical cable pulling mechanism (4) is used to pull the optical cable to cooperate with the take-up drum (13) and the take-up mechanism (2) to perform the reeling work; A cable drum lifting mechanism (5) is installed on the back side of the main frame (1) away from the optical cable pulling mechanism (4), and a cable drum adjusting mechanism (6) is installed on the driving end of the cable drum lifting mechanism (5). The cable drum lifting mechanism (5) is used to adjust the height of the cable drum adjusting mechanism (6), and the cable drum adjusting mechanism (6) is used to drive the take-up drum (13) to rotate and adjust the position of the clamping point. A drum delivery mechanism (7) is placed at the bottom of the side of the main frame (1) away from the optical cable pulling mechanism (4), and a drum drop guide platform (8) is placed on one side of the drum delivery mechanism (7). The drum delivery mechanism (7) is used to push the take-up drum (13) onto the drum adjusting mechanism (6); A wire drum pushing mechanism (10) is installed at the bottom of the main frame (1), and the wire drum pushing mechanism (10) is used to push the wire drum (13) onto the drop drum guide platform (8). A packing mechanism (11) is installed on the other side of the main frame (1), and the packing mechanism (11) is used to pack the wire drum (13) that has been wound up. A positioning mechanism (14) is installed at the bottom of the main frame (1) near the drum feeding mechanism (7), and the positioning mechanism (14) is used to locate the position of the clamping point of the wire drum (13).

2. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1 is characterized in that: The wire-taking mechanism (2) comprises a main shaft (21) and a servo motor (22). The central axes at both ends of the main shaft (21) are respectively fixed on two bearing seats, and a first fixing plate (25) is sleeved on one side of the main shaft (21), and a second fixing plate (26) is sleeved on the other side of the main shaft (21). The outer surface of one side of the first fixing plate (25) is connected to two symmetrically distributed first rotating shafts (27) through a bearing, and a rectangular groove is provided at one end of the first rotating shaft (27), and a rectangular column (28) is slidably connected inside the rectangular groove. The first rotating shaft (27) passes through the first fixing plate (25), and the first fixing plate (25) is provided with mounting openings around the two first rotating shafts (27), and a cylinder 2 (9) is installed inside the mounting opening, and one end of the cylinder (29) and one end of the rectangular column (28) are fixed with the same mounting plate, and the outer surface of the other side of the second fixing plate (26) is connected to two symmetrically distributed second rotating shafts (211) through a bearing, and the second rotating shaft (211) passes through A second fixed plate (26), one side of the two placement plates and one end of the two second rotating shafts (211) are rotatably connected with a clamping block (210), the clamping block (210) is used to form a plug-in fit with the clamped point of the take-up reel (13), a driving motor (213) is installed in the middle of the top outer surface and the middle of the bottom outer surface of the second fixed plate (26), and the output shafts of the two driving motors (213) are installed with a first driving wheel (214), the other ends of the two second rotating shafts (211) are installed with a second driving wheel (212), the first driving wheel (214) and the second driving wheel (212) form a transmission fit through a belt, the servo motor (22) is fixed to the main frame (1) by bolts, and the output end of the servo motor (22) is installed with a first pulley (23), the main shaft (21) is installed with a second pulley (24) away from the central axis of the cylinder (29), and the first pulley (23) and the second pulley (24) form a transmission fit through a belt.

3. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1 is characterized in that: The cross adjustment mechanism (3) comprises a first electric slide (31) and a second electric slide (32), wherein the first electric slide (31) is fixedly connected to the main frame (1), and the second electric slide (32) is fixed to the sliding end of the first electric slide (31), an L-shaped bracket is installed on one side of the bottom surface of the second electric slide (32), and a guide wheel (33) is rotatably connected to one side of the L-shaped bracket.

4. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1 is characterized in that: The optical cable pulling mechanism (4) comprises a bottom plate (41), the bottom plate (41) is fixed on the sliding end of the second electric slide (32), a pulling assembly (42) is installed on one side of the top outer surface of the bottom plate (41), and a cutting device (43) is installed on the bottom plate (41) located on the side of the pulling assembly (42), and a guide frame (44) is installed on the bottom plate (41) located on the side of the cutting device (43), the pulling assembly (42) comprises two pillars (421), a first fixing block (422) is installed on the bottom of the outer surface of the two pillars (421), and one side of the two first fixing blocks (422) is fixed with the same first mounting plate (423), the outer surfaces of the opposite sides of the two first fixing blocks (422) are both fixed with electric guide rods (427), the outer surfaces of the two pillars (421) are both slidably connected with second fixing blocks (426), and the electric guide rods (427) are ) is fixedly connected to the second fixed block (426), the second fixing blocks (426) are fixedly provided with the same second mounting plate (428) on one side of the outer surface, two vertically distributed traction rollers (424) are installed on one end of the first mounting plate (423), three triangularly distributed traction wheels (425) are installed on one side of the outer surface of one side of the first mounting plate (423), and the outer surface of one side of the first mounting plate (423) and the outer surface of one side of the second mounting plate (428) are both rotatably connected to two toothed belt wheels (429), the outer surfaces of the two toothed belt wheels (429) are meshed with toothed belts (4210), and the outer surfaces of one side of the first mounting plate (423) and the second mounting plate (428) located between the two toothed belt wheels (429) are both rotatably connected to two symmetrically distributed gears (4211), and the gears (4211) and the toothed belts (4210) form meshing transmission.

5. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1 is characterized in that: The wire drum lifting mechanism (5) comprises a dual-output shaft motor (51), a return plate (52) and a rectangular plate (53), wherein the dual-output shaft motor (51) is fixed on the top surface of the top crossbeam on the back of the main frame (1), and the return plate (52) is fixed on the bottom surface of the top crossbeam on the back of the main frame (1), and the rectangular plate (53) is fixed on the bottom surface of the main frame (1), and the two output shafts of the dual-output shaft motor (51) are both equipped with a first sprocket wheel (57), and the top surface of the rectangular plate (53) is equipped with a fixing frame (56), and the two sides of the fixing frame (56) are connected to the second sprocket wheel (58) through bearings, and the first sprocket wheel (57) and the second sprocket wheel (58) are meshed with chains (59), and one side of the two chains (59) is fixed with a connecting piece (510) by bolts, and one side of the four connecting pieces (510) is fixed with the same connecting plate (511).

6. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1, characterized in that: The wire drum adjustment mechanism (6) comprises an L-shaped plate (61), and the L-shaped plate (61) is fixedly connected to the connecting plate (511); two symmetrically distributed motors (62) are installed on the inner wall of one side of the L-shaped plate (61); and two symmetrically distributed adjustment rollers (63) are connected to the outer surface of one side of the L-shaped plate (61) through bearings; one end of the two adjustment rollers (63) passes through the L-shaped plate (61) and is connected to the output end of the motor (62); a linear electric slide rail (64) is installed at the bottom of the outer surface of one side of the L-shaped plate (61); and the sliding end of the linear electric slide rail (64) is connected to an electric telescopic rod (65); and the top end of the piston rod of the electric telescopic rod (65) is installed with an L-shaped push-pull plate (66).

7. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1 is characterized in that: The tray delivery mechanism (7) comprises two symmetrically distributed legs (71), and the top surfaces of the two legs (71) are both equipped with guide plates (73), and the surfaces of the opposite sides of the two legs (71) are both equipped with electric guide rails (72), the sliding parts of the two electric guide rails (72) are fixed with the same moving plate (74), and the bottom surface of the moving plate (74) is equipped with a first electric push rod (75), the piston rod of the first electric push rod (75) passes through the moving plate (74) and is fixed with a T-shaped push plate (77), and the wire tray pushing mechanism (10) comprises an H-shaped plate (101), and the middle position of the H-shaped plate (101) is hinged with a second electric push rod (102), and one end of the piston rod of the second electric push rod (102) is hinged with a push plate (103).

8. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1 is characterized in that: The packaging mechanism (11) comprises a linear electric guide rail (111) and a third electric push rod (112), wherein the linear electric guide rail (111) is fixed on one side of the main frame (1), and a wrapping film clamp assembly (113) is installed at one end of the piston rod of the third electric push rod (112), a horizontal position detector (114) is installed on the top surface of the third electric push rod (112), a vertical plate is installed on the top surface of the horizontal position detector (114), and one side of the vertical plate is rotatably connected to a wrapping film roller (116), and one side of the vertical plate close to the wrapping film roller (116) is rotatably connected to an auxiliary roller (115), and a fourth electric push rod (117) is installed on the other side of the vertical plate, and the piston rod of the fourth electric push rod (117) is installed on the top surface of the horizontal position detector (114). A long board is installed, a vertical rod (118) is installed on the top surface of the long board, a placement block is installed on the bottom surface of the vertical rod (118), and a movable roller (119) is rotatably connected to the surface of one side of the placement block. The winding film clamp assembly (113) includes a rectangular block (1131), and two symmetrically distributed guide ports are opened on the top surface of the rectangular block (1131), a conveying port is opened on the surface of one end of the rectangular block (1131), and the conveying port passes through the two guide ports, and a plurality of groups of conveying rollers (1132) symmetrically distributed at equal distances are rotatably connected inside the conveying port, and a fifth electric slide 1 (133) is installed on the surface of one side of the rectangular block (1131), and a heating rod (1134) is connected to the sliding end of the fifth electric slide (1133).

9. The automatic switching double-reel take-up machine for butterfly optical cable manufacturing according to claim 1, characterized in that: The positioning mechanism (14) comprises a trapezoidal plate, and the trapezoidal plate is fixed to the bottom of the main frame (1); a third electric slide (141) distributed vertically is installed on the top surface of the trapezoidal plate; a fourth electric slide (142) distributed horizontally is installed at the sliding end of the third electric slide (141); an adjustment plate (143) is installed at the sliding end of the fourth electric slide (142); a placement opening is opened at one end of the adjustment plate (143), and a positioning sensor (144) is installed inside the placement opening.

10. The wire-taking method of the automatic switching double-reel wire-taking machine for manufacturing butterfly optical cables according to any one of claims 1 to 9, characterized in that: The wire collection method comprises the following steps: S1: The optical cable passes through the traction assembly (42) and enters the guide frame (44) through the guide wheel (33) and enters the take-up reel (13) on one side of the take-up mechanism (2), and then the corresponding drive motor (213) runs through the first drive wheel (214), the second drive wheel (212) and the belt to drive the corresponding take-up reel (13) to rotate and perform the take-up operation; S2: During the cable reeling process, the cross adjustment mechanism (3) operates to drive the traction assembly (42) to move along the X-axis or Z-axis, so that the optical cable is evenly reeled on the cable reel (13) or the tension of the optical cable is adjusted; S3: After the winding work is completed, the cutting device (43) operates to cut the optical cable in the guide frame (44), and the winding work of the corresponding winding drum (13) is completed. At the same time, the servo motor (22) operates through the first pulley (23), the second pulley (24) and the belt to form a transmission to drive the main shaft (21) to rotate, thereby adjusting the positions of the two winding drums (13) on the winding mechanism (2) to exchange them, and the other winding drum (13) performs the working steps S1-S2; S4: After winding, the take-up reel is wound and packed with the winding film under the operation of the packing mechanism (11), and then the reel lifting mechanism (5) drives the reel adjusting mechanism (6) to support the bottom of the packed take-up reel (13), and then the corresponding cylinder (29) operates and contracts to separate the clamping block (210) on one side from the take-up reel (13), and then the electric slide rail (64) of the reel adjusting mechanism (6) cooperates with the electric telescopic rod (65) and the L-shaped push-pull plate (66) to push the take-up reel (13) and the other clamping block (210) to separate, thus completing the separation work; S5: The wire reel lifting mechanism (5) operates to drive the wire reel adjusting mechanism (6) to reset, and then the wire reel pushing mechanism (10) operates to push the wound wire reel (13) into the reel guide platform (8) for discharge; S6: The reel feeding mechanism (7) pushes a new take-up reel (13) onto the reel adjusting mechanism (6), and then the reel adjusting mechanism (6) drives the take-up reel (13) to rotate and adjust the position of the clamping point. A reflective block may be provided on one side of the reel (13) to cooperate with the positioning mechanism (14). At the same time, after the positioning sensor (144) of the positioning mechanism (14) senses the reflective block, the reel adjusting mechanism (6) stops running, and the clamping point of the take-up reel (13) is in the correct position. S7: The electric slide rail (64) of the wire drum adjustment mechanism (6) cooperates with the electric telescopic rod (65) and the L-shaped push-pull plate (66) to pull the wire drum (13) into the lower part of the winding mechanism (2), and cooperates with the wire drum lifting mechanism (5) to send the wire drum (13) into the winding mechanism (2), and then cooperates with the two clamping blocks (210) to clamp the wire drum under the operation of the cylinder (29), thereby completing the replacement of the wire drum (13).

Citation Information

Patent Citations

  • Optical fiber winding tension adjusting structure and winding device

    CN117985538A