Wastewater evaporation device

By adopting a detachable sealing structure and anti-corrosion structure in the wastewater evaporation device, the problem of water seepage between the condenser and the pipeline is solved, and the sealing property and long-term stable operation of the device are achieved.

CN119637977APending Publication Date: 2025-03-18SHIMIAN TIANYU TECH CO LTD
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Patent Information

Application Number
CN202411785657.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

In the prior art, water seepage is prone to the interface between the condenser and the pipeline, resulting in corrosion of the seal ring and water leakage.

Method used

A wastewater evaporation device is designed, adopting a detachable sealing structure and anti-corrosion structure. The sealing structure forms a seal through a sealing groove and a sealing gasket. The anti-corrosion structure consists of a mounting ring and a corrosion-proof plate, covering the connection to prevent corrosion.

Benefits of technology

It effectively prevents liquid leakage, ensures the sealing of the device, and protects the sealing gasket through anti-corrosion structure, extending the service life of the device.

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Abstract

The invention discloses a wastewater evaporation device which comprises a condenser, a sealing structure and an anti-corrosion structure, the condenser is provided with a water inlet and a water outlet, and the water outlet is connected with a condensate water tank through a pipeline; the sealing structure comprises a sealing groove and a sealing gasket, the water outlet and the pipeline are detachably connected, the sealing groove is formed in the connecting position of the water outlet and the pipeline, the sealing gasket is used for being installed in the sealing groove, and after the water outlet and the pipeline are connected, the sealing gasket is extruded to enable the connecting position of the water outlet and the pipeline to be sealed. The anti-corrosion structure comprises two installation rings and an anti-corrosion plate, the two installation rings are installed on the water outlet and the inner wall of the pipeline respectively, and the anti-corrosion plate is installed between the two installation rings. The invention aims to solve the problem of water leakage caused by corrosion of a sealing ring due to water seepage of a connector between a condenser and a pipeline in the prior art.
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Description

Technical Field

[0001] The invention relates to the technical field of wastewater evaporation, and in particular to a wastewater evaporation device. Background Art

[0002] Wastewater evaporation technology is an effective method widely used in industrial and municipal wastewater treatment. Its core is to evaporate the water in the wastewater by heating, leaving concentrated pollutants, thereby reducing the volume and toxicity of the wastewater. This technology is particularly suitable for treating high-concentration, toxic and harmful and difficult-to-degrade wastewater, such as wastewater generated by the chemical, pharmaceutical, textile and other industries. The evaporation process can not only significantly reduce the pollution load, but also recover valuable resources such as salts and metal ions through wastewater concentration and crystallization. Therefore, wastewater evaporation technology has important application value in achieving environmental protection and resource recovery.

[0003] The utility model patent with application number: CN202121932629.1 and publication number: CN215294019U (hereinafter referred to as "prior art 1") discloses a new flange sealing connection device, including: a first flange; a second flange, which is arranged opposite to the first flange; two inner ring grooves, which are respectively opened on the first flange and the second flange, and the cross-section of the inner ring groove is a semicircular structure; two outer ring grooves, which are respectively opened on the first flange and the second flange, and are coaxially arranged on the outside of the inner ring groove, and the cross-section of the outer ring groove is semi-elliptical; an inner sealing ring, which has a circular cross-section and is matched and arranged in the two inner ring grooves; an outer sealing ring, which has an elliptical cross-section and is matched and arranged in the two outer ring grooves.

[0004] The specification of prior art 1 discloses a novel flange sealing connection device. When in use, a secondary seal is formed for the flange through the cooperation between the inner sealing ring and the inner ring groove as well as the outer sealing ring and the outer ring groove, thereby improving the sealing performance of the flange. However, in actual applications, due to the gap between the two flanges, the sealing ring will be corroded during the service life, causing the sealing ring to fail, and further causing water seepage between the two flanges. Summary of the invention

[0005] The invention provides a wastewater evaporation device, aiming to solve the problem in the prior art that water seepage at the interface between a condenser and a pipeline causes corrosion of a sealing ring and thus water leakage.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A wastewater evaporation device comprises a condenser, a sealing structure and an anti-corrosion structure, the condenser is provided with a water inlet and a water outlet, and the water outlet is connected to a condensation water tank through a pipeline;

[0008] The sealing structure includes: a sealing groove and a sealing gasket, the connection between the water outlet and the pipeline is detachably connected, the sealing groove is arranged at the connection between the water outlet and the pipeline, the sealing gasket is used to be installed inside the sealing groove, and after the water outlet and the pipeline are connected, the sealing gasket is used to squeeze the sealing gasket so that the connection between the water outlet and the pipeline is sealed; the anti-corrosion structure includes: two mounting rings and an anti-corrosion plate, the two mounting rings are respectively mounted on the inner walls of the water outlet and the pipeline, the anti-corrosion plate is mounted between the two mounting rings, and the outer wall of the anti-corrosion plate is used to cover the connection between the water outlet and the pipeline;

[0009] Wherein, a closed ring is arranged on the mounting ring on the water outlet, and the lower end surface of the closed ring is an inclined surface.

[0010] Furthermore, the water outlet and the ends of the pipeline are both flange structures.

[0011] Furthermore, a threaded hole with continuous threads is provided on the flange structure, and a bolt is provided on the inner thread of the threaded hole.

[0012] Furthermore, there are four sealing grooves, all of which are arranged on the flange structure. The four sealing grooves are interlocked in pairs to form two sealing holes, and the sealing gasket is used to be installed inside the sealing holes.

[0013] Furthermore, the water outlet and the end of the pipeline have chamfers, and when the water outlet and the pipeline are buckled together, the two chamfers form a sealing area. A filling ring is provided on the outer wall of the anti-corrosion plate, and the filling ring is used to be installed in the sealing area and fit tightly with the sealing area.

[0014] Furthermore, the two mounting rings are arranged to be inclined oppositely.

[0015] Furthermore, the sealing holes are located on both sides of the bolt.

[0016] Furthermore, the condenser is also provided with a cold water inlet and a hot water outlet. The cold water inlet is connected to the low-temperature water pool through a pipeline, and the hot water inlet is connected to the high-temperature water pool through a pipeline.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention mainly includes a condenser, a sealing structure and an anti-corrosion structure. In actual use, wastewater enters the condenser from the water inlet, is heated to an evaporation state, and the generated steam is cooled and condensed into liquid water in the condenser, and then discharged through the water outlet. In order to ensure the sealing of the device, the water outlet and the pipeline are connected by a detachable connection, and the sealing groove and the sealing gasket are located at the connection. The sealing gasket is squeezed to form a seal to prevent liquid leakage. In addition, the anti-corrosion structure is composed of two mounting rings and an anti-corrosion plate installed on the water outlet and the inner wall of the pipeline. The anti-corrosion plate covers the outer wall of the connection, thereby protecting the connection from corrosion and ensuring the long-term stable operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of the present invention.

[0021] Figure 2 It is a schematic diagram of the connection relationship between the water outlet and the pipeline in the present invention.

[0022] In the figure, 101-condenser, 102-water inlet, 103-water outlet, 104-sealing groove, 105-sealing gasket, 106-mounting ring, 107-anti-corrosion plate, 108-closing ring, 109-threaded hole, 110-bolt, 111-sealing hole, 112-chamfer, 113-sealing area, 114-filling ring, 115-cold water inlet, 116-hot water outlet, 117-low temperature water tank, 118-high temperature water tank, 119-wastewater tank, 120-wastewater mother liquor tank, 121-centrifugal high-level tank, 122-waste residue centrifuge, 123-feed high-level tank, 124-heater, 125-hot water tank, 126-wastewater evaporator. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with embodiments, which are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, other embodiments obtained by ordinary technicians in the field without creative work are all within the scope of protection of the present invention.

[0024] See also Figure 1 as well as Figure 2As shown, this embodiment discloses a wastewater evaporation device, including a condenser 101, a sealing structure and an anti-corrosion structure. The condenser 101 has a water inlet 102 and a water outlet 103, and the water outlet 103 is connected to a condensation water tank through a pipeline;

[0025] The sealing structure includes: a sealing groove 104 and a sealing gasket 105. The connection between the water outlet 103 and the pipeline is detachably connected. The sealing groove 104 is arranged at the connection between the water outlet 103 and the pipeline. The sealing gasket 105 is used to be installed inside the sealing groove 104. After the water outlet 103 and the pipeline are connected, the sealing gasket 105 is used to squeeze the sealing gasket 105 so that the connection between the water outlet 103 and the pipeline is sealed; the anti-corrosion structure includes: two mounting rings 106 and an anti-corrosion plate 107. The two mounting rings 106 are respectively mounted on the inner walls of the water outlet 103 and the pipeline. The anti-corrosion plate 107 is mounted between the two mounting rings 106. The outer wall of the anti-corrosion plate 107 is used to cover the connection between the water outlet 103 and the pipeline.

[0026] Among them, a closed ring 108 is arranged on the mounting ring 106 located on the water outlet 103, and the lower end surface of the closed ring 108 is an inclined surface;

[0027] The present invention mainly includes a condenser 101, a sealing structure and an anti-corrosion structure. In actual use, wastewater enters the condenser 101 from the water inlet 102, is heated to an evaporation state, and the generated steam is cooled and condensed into liquid water in the condenser 101, and then discharged through the water outlet 103. In order to ensure the sealing of the device, the water outlet 103 and the pipeline are detachably connected, and the sealing groove 104 and the sealing gasket 105 are located at the connection. The sealing gasket 105 is squeezed to form a seal to prevent liquid leakage. In addition, the anti-corrosion structure is composed of two mounting rings 106 and an anti-corrosion plate 107 installed on the water outlet 103 and the inner wall of the pipeline. The anti-corrosion plate 107 covers the outer wall of the connection, thereby protecting the connection from corrosion and ensuring the long-term stable operation of the device.

[0028] In some embodiments, the water outlet 103 and the ends of the pipeline are flange structures.

[0029] In actual use, the flange structure can make it easier to disassemble and assemble the water outlet 103 and the pipeline.

[0030] In some embodiments, a threaded hole 109 with continuous threads is provided on the flange structure, and a bolt 110 is provided on the internal thread of the threaded hole 109 .

[0031] In actual use, the flange structure is locked by the cooperation of a plurality of bolts 110 and threaded holes 109 .

[0032] In some embodiments, there are four sealing grooves 104 , which are all arranged on the flange structure. The four sealing grooves 104 are interlocked in pairs to form two sealing holes 111 , and the sealing gasket 105 is used to be installed inside the sealing hole 111 .

[0033] In actual use, the two sealing holes 111 are provided to form a secondary seal, so that the sealing performance between the flange structures is better.

[0034] In some embodiments, the water outlet 103 and the end of the pipeline have chamfers 112. When the water outlet 103 is buckled with the pipeline, the two chamfers 112 form a sealing area 113. A filling ring 114 is provided on the outer wall of the anti-corrosion plate 107. The filling ring 114 is used to be installed in the sealing area 113 and fit tightly with the sealing area 113.

[0035] During actual use, the chamfer 112 at the water outlet 103 and the end of the pipeline is two inclined surfaces, which are buckled together to form a sealing area 113 with a triangular cross-section, and is filled through the filling ring 114 on the outer wall of the anti-corrosion plate 107, so that the connection between the water outlet 103 and the pipeline is filled, preventing liquid from entering the sealing hole 111 from the gap between the water outlet 103 and the pipeline to corrode the sealing gasket 105, thereby effectively protecting the sealing gasket 105.

[0036] In some embodiments, the two mounting rings 106 are arranged to be tilted toward each other.

[0037] During actual use, the mounting ring 106 located on the water outlet 103 is tilted downward, and the mounting ring 106 located on the pipeline is tilted upward. The two mounting rings 106 are arranged opposite to each other. The purpose of this arrangement is to form an installation area between the two mounting rings 106 to facilitate the installation of the anti-corrosion plate 107.

[0038] In some embodiments, the sealing holes 111 are located on both sides of the bolt 110 .

[0039] In actual use, the purpose of setting on both sides of the bolt 110 is to make the distance between the two sealing holes 111 and the bolt 110 closer, so that after the bolt 110 and the threaded hole 109 cooperate, the sealing gasket 105 in the sealing hole 111 can be pressed more firmly.

[0040] In some embodiments, the condenser 101 is further provided with a cold water inlet 115 and a hot water outlet 116 , the cold water inlet 115 is connected to a low-temperature water pool 117 through a pipeline, and the hot water inlet is connected to a high-temperature water pool 118 through a pipeline.

[0041] In actual use, the high-temperature water tank 118 is used to pass high-temperature hot water into the hot water inlet for use, and the low-temperature water tank 117 is used to pass low-temperature water into the cold water inlet 115 for use.

[0042] In some embodiments, the wastewater evaporation device further includes a wastewater tank 119, a wastewater mother liquor tank 120, a centrifugal high-level tank 121, a waste residue centrifuge 122, a feed high-level tank 123, a wastewater evaporator 126, a heater 124, and a hot water tank 125;

[0043] Among them, the wastewater tank 119, the wastewater mother liquid tank 120, the hot water tank 125, the condensed water tank, the low-temperature water pool 117 and the high-temperature water pool 118 are all arranged on the ground, the waste residue centrifuge 122 is arranged at a height of 5m from the ground, the centrifugal high-level tank 121, the feed high-level tank 123, the wastewater evaporator 126 and the condenser 101 are all arranged at a height of 10m from the ground;

[0044] The outlet end of the wastewater tank 119 is connected to the inlet end of the feed high-level tank 123 through a pipeline, the outlet end of the feed high-level tank 123 is connected to the wastewater inlet end of the wastewater evaporator 126, the outlet 103 of the wastewater evaporator 126 is connected to the inlet end of the heater 124 through a pipeline, the outlet end of the heater 124 is connected to the water inlet 102 of the wastewater evaporator 126 through a pipeline, the pipeline between the inlet end of the heater 124 and the outlet end of the wastewater evaporator 126 is connected to the inlet end of the centrifugal high-level tank 121 through a discharge pump, and the inlet end of the feed high-level tank 123 is connected to the inlet end of the centrifugal high-level tank 121. The outlet end is also connected to the centrifugal high-level tank 121 through a pipeline, the outlet end of the centrifugal high-level tank 121 is connected to the inlet end of the waste residue centrifuge 122 through a pipeline, the waste residue centrifuge 122 is connected to the wastewater mother liquor tank 120 through a pipeline, the discharge end of the wastewater mother liquor tank 120 is connected to the inlet end of the feed high-level tank 123 through a mother liquor recovery pump, and the outlet end of the feed high-level tank 123 is also connected to the inlet end of the wastewater mother liquor tank 120 through a pipeline; an exhaust port is provided on the wastewater evaporator 126, and the exhaust port is connected to the condenser 101; the exhaust port of the condenser 101 is connected to the vacuum pump.

[0045] In actual use, the staff pumps the wastewater in the wastewater tank 119 into the feed high-level tank 123 through the wastewater transfer pump. The feed high-level tank 123 performs preliminary storage of the wastewater, and then passes the wastewater into the wastewater evaporator 126. At this time, the vacuum pump is turned on, and the vacuum pump evacuates the wastewater evaporator 126 to allow the inside of the wastewater evaporator 126 to perform vacuum and low-temperature evaporation. This is why the wastewater evaporator 126 is set at a height of 10m, because the pipeline between the inlet of the heater 124 and the outlet of the wastewater evaporator 126 needs to be long enough to support the vacuum negative pressure and low-temperature evaporation of the wastewater evaporator 126. After the wastewater passes through the heater 124, it circulates into the wastewater evaporator 126. Evaporation is performed, and the wastewater evaporator 126 generates steam and condensed water during the evaporation process, which are passed into the condenser 101 through a pipeline. The condenser 101 discharges the condensed water into the condensation water tank for collection through the heat exchange of the low-temperature water pool 117 and the high-temperature water pool 118; during the evaporation of the wastewater, the residual liquid enters the centrifugal high-level tank 121 through the discharge pump for temporary storage, and then enters the waste residue centrifuge 122 for solid-liquid separation, and the solid waste is classified and processed, and the liquid is passed into the wastewater mother liquor tank 120. In order to reduce the residual solids in the wastewater mother liquor tank 120, it is necessary to repeatedly centrifuge the wastewater in the wastewater mother liquor tank 120, and finally the wastewater mother liquor tank 120 recovers the waste liquid to complete the overall evaporation of the wastewater.

[0046] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0047] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0048] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wastewater evaporation device, comprising a condenser (101), the condenser (101) having a water inlet (102) and a water outlet (103), the water outlet (103) being connected to a condensation water tank through a pipeline, characterized in that: Also includes: A sealing structure, comprising: a sealing groove (104) and a sealing gasket (105); the connection between the water outlet (103) and the pipeline is detachably connected; the sealing groove (104) is arranged at the connection between the water outlet (103) and the pipeline; the sealing gasket (105) is used to be installed inside the sealing groove (104); after the water outlet (103) and the pipeline are connected, the sealing gasket (105) is pressed to form a seal at the connection between the water outlet (103) and the pipeline; and The anti-corrosion structure comprises: two mounting rings (106) and an anti-corrosion plate (107), wherein the two mounting rings (106) are mounted on the water outlet (103) and the inner wall of the pipeline respectively, and the anti-corrosion plate (107) is mounted between the two mounting rings (106), and the outer wall of the anti-corrosion plate (107) is used to cover the connection between the water outlet (103) and the pipeline; A closed ring (108) is arranged on the mounting ring (106) on the water outlet (103), and the lower end surface of the closed ring (108) is an inclined surface.

2. A wastewater evaporation device according to claim 1, characterized in that: The water outlet (103) and the ends of the pipeline are both flange structures.

3. A wastewater evaporation device according to claim 2, characterized in that: The flange structure is provided with a threaded hole (109) with continuous threads, and a bolt (110) is provided with threads inside the threaded hole (109).

4. A wastewater evaporation device according to claim 3, characterized in that: There are four sealing grooves (104), and the four sealing grooves (104) are all arranged on the flange structure. The four sealing grooves (104) are interlocked in pairs to form two sealing holes (111), and the sealing gasket (105) is used to be installed inside the sealing hole (111).

5. A wastewater evaporation device according to claim 1, characterized in that: The water outlet (103) and the end of the pipeline have chamfers (112). When the water outlet (103) and the pipeline are buckled, the two chamfers (112) form a sealing area (113). A filling ring (114) is provided on the outer wall of the anti-corrosion plate (107). The filling ring (114) is used to be installed in the sealing area (113) and fit tightly with the sealing area (113).

6. A wastewater evaporation device according to claim 1, characterized in that: The two mounting rings (106) are arranged to be inclined opposite to each other.

7. A wastewater evaporation device according to claim 4, characterized in that: The sealing holes (111) are located on both sides of the bolt (110).

8. A wastewater evaporation device according to claim 1, characterized in that: The condenser (101) is also provided with a cold water inlet (115) and a hot water outlet (116); the cold water inlet (115) is connected to a low-temperature water pool (117) through a pipeline, and the hot water inlet is connected to a high-temperature water pool (118) through a pipeline.

Citation Information

Patent Citations

  • Novel flange plate sealing and connecting device

    CN215294019U