Tunneling blasting intelligent charging system based on lagging jack trolley
By designing an intelligent charging system based on arch frame trolley in tunnel blasting construction, the fully automatic charging of the detonating drug roll and the explosive roll is realized, solving the safety hazards and low efficiency problems of artificial charging, and improving the loading quality and efficiency.
Patent Information
- Application Number
- CN202510005780.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-18
AI Technical Summary
During tunnel blasting construction, the charge of the blasting hole is still carried out manually, which poses safety hazards for high-altitude operations. The charge quality is not high, the labor intensity is high, and the efficiency is low.
An intelligent charging system based on the arch trolley was designed, integrating intelligent control robotic arms, pneumatic charging machine and automatic feeding mechanism to realize fully automatic charging of detonating and explosive rolls.
It realizes fully automated and intelligent charging of blasting holes on the blasting palm surface, improves the charging efficiency and quality, reduces labor costs, and ensures construction safety.
Smart Images

Figure CN119642673A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an intelligent charging system for blasting holes in tunnel blasting, and in particular to an intelligent charging system based on an arch trolley for blasting holes on rock walls in tunnel blasting. Background Art
[0002] Mining blasting is the main construction method for tunnel excavation. During the tunnel blasting construction process, a series of dense blasting holes are usually drilled on the rock wall of the face, and then emulsion explosives are filled into each blasting hole. Finally, the construction workers stay away from the blasting face and realize tunnel excavation by detonation. Due to the limitations of construction conditions in the tunnel, tunnel blasting generally uses emulsion explosive rolls as explosive raw materials to fill the blasting holes. Emulsion explosive rolls are divided into two types: detonating explosive rolls and explosive rolls. Electronic detonators are pre-buried in the explosive rolls. The lead-out wires of the electronic detonators are connected to the detonating busbar after being thrown out of the blasting hole. In a blasting hole, generally one explosive roll is filled first, and then several explosive rolls are filled. The detonators first detonate the explosive rolls and then the explosive rolls, thereby achieving blasting of the rock mass. Therefore, the loading of explosive packages and explosive packages is the most important link in the entire construction process. The filling efficiency and quality of the packages will directly affect the progress of blasting excavation and the construction quality of the entire tunnel.
[0003] At present, in tunnel blasting construction, the drilling of blasting holes on the face has been mechanized, but the charging of blasting holes is still carried out by manual charging. Operators perform high-altitude charging operations in a high-temperature, high-humidity and high-dust environment. Since some blasting faces are as high as ten meters or more, on-site operators generally use arch trolleys to achieve aerial operations. High-intensity explosives filling operations at high altitudes have safety hazards, coupled with the harsh construction environment conditions, there are generally defects such as low explosives filling quality, excessive labor intensity and low charging efficiency. How to develop an intelligent and fully automatic charging system has become a problem that urgently needs to be solved at the construction site.
[0004] With the development of robot technology, the use of intelligent robots to replace manual on-site charging has become a topic that technical personnel in the field are working hard to overcome. However, how to realize the fully automatic charging of mechanical charge hands at the blasting face is a primary problem that needs to be solved. Each blasting hole on the face needs to be filled with a detonating cord and several explosive cords. The automatic step-by-step supply of detonating cords is difficult. Since the detonating cords are accompanied by detonator lead wires and junction boxes, how to complete the loading of the detonating cords at one time, and smoothly throw the lead wires out of the blasting holes, so that the junction boxes of each detonating cord can also be smoothly set on the blasting face, and create convenient conditions for the connection of each junction box with the detonation busbar in the later stage, has become a difficult problem that technical personnel in the field need to overcome. The filling amount of explosive cords is large. How to efficiently and orderly separate the explosive cords gathered in the explosive cord silo, and step-by-step fill them into each blasting hole to achieve fully automated operation is another difficult problem that technical personnel in the field need to solve. Summary of the invention
[0005] The present invention provides a tunnel excavation blasting intelligent charging system based on an arch frame trolley, which realizes the fully automated and intelligent charging of blasting holes on a blasting face.
[0006] The present invention solves the above technical problems through the following technical solutions: The overall concept of the present invention is as follows: with the help of the arch trolley commonly used in tunnel construction, a fully automatic intelligent charging system is integrated on the arch trolley, that is, an intelligent control mechanical arm is integrated on the top of the cantilever beam of the arch trolley, and a pneumatic loader and an explosive roll silo box are integrated and installed on the arch trolley body. A movable explosive roll storage box containing explosive rolls is placed on the ground on the side of the blasting face, and the automatic extraction and charging of the explosive rolls is realized by controlling the mechanical arm; and a step-by-step automatic dividing mechanism cleverly connected with the explosive roll storage silo is designed, and a cylinder transmission method is adopted to automatically transmit the divided explosive rolls to the pneumatic loader, and cooperate with the pneumatic loader to realize the automatic charging and filling of the explosive rolls in the blasting hole; the present invention uses a set of charging system to realize the intelligent and automatic charging of two kinds of explosive rolls, namely, the explosive rolls.
[0007] An intelligent charging system for tunnel excavation and blasting based on an arch frame trolley comprises a blasting rock face, an arch frame trolley, an explosive roll storage box, a front silo box body storing explosive rolls and a pneumatic charging machine. Blasting holes have been drilled on the blasting rock face, an arch frame trolley cantilever is arranged on the arch frame trolley, and explosive rolls are stored in the explosive roll storage box; the explosive roll storage box is placed on the front side of the blasting rock face, the front silo box body and the pneumatic charging machine are placed on the body of the arch frame trolley, a manipulator is arranged on the outer end of the arch frame trolley cantilever, a drug extraction tube is held in the manipulator, a transmission hose is connected to the rear end of the drug extraction tube, the other end of the transmission hose is connected to the output port of the pneumatic charging machine, and the input port of the pneumatic charging machine is connected to the front silo box body storing explosive rolls.
[0008] In the explosive roll storage box, a first row of driven sprockets, a second row of driven sprockets, a driving sprocket, a first redirecting sprocket and a second redirecting and tensioning sprocket are respectively arranged, and the sprocket shafts of each sprocket are arranged between the rear side vertical plate and the front side vertical plate of the explosive roll storage box, and one end of the annular closed chain first passes through the driving sprocket, the first redirecting sprocket and the second redirecting and tensioning sprocket in sequence, and then passes through the second row of driven sprockets and the first row of driven sprockets alternately from right to left, and then returns to the driving sprocket to form a chain serpentine arrangement structure; a driving servo motor of the annular closed chain is arranged on the rear side vertical plate, and the output shaft of the driving servo motor is connected to the sprocket shaft of the driving sprocket; a serpentine through hole and a U-shaped through hole corresponding to the serpentine-arranged annular closed chain are respectively arranged on the front side vertical plate, and the serpentine through hole and the U-shaped through hole are connected to the U-shaped through hole. After the through holes are connected, a closed annular channel is formed. A pair of limiting steps are provided on the inner side surfaces of the front side vertical plates on both sides of the serpentine through hole and the inner side surfaces of the front side vertical plates on both sides of the U-shaped through hole; U-shaped holders are arranged at equal intervals on the annular closed chain, a cantilever cartridge is connected to the U-shaped holder, and a cantilever tube is connected to another U-shaped holder adjacent to the cantilever cartridge, and on the annular closed chain, the cantilever cartridge and the cantilever tube are arranged alternately at intervals; the outer end of the cantilever cartridge passes through the serpentine through hole and is cantilevered on the front side of the front side vertical plate, a detonating cord is movably inserted in the cantilever cartridge, an I-shaped wheel reel frame on which the detonating cord of the detonating cord is wound is movably inserted on the cantilever tube, and an upper gear wire disc of the I-shaped wheel reel frame is movably connected between the two limiting steps; a notch is provided at the upper left corner of the front side vertical plate.
[0009] A piston is movably arranged in the inner cavity of the cantilever tube, a pair of long through holes are arranged on the outer side wall of the cantilever tube, a pair of piston-driven cantilever rods are arranged on the piston, the piston-driven cantilever rods are arranged on the outer side of the cantilever tube after passing through the long through holes, a tension spring fixing pin is arranged on the outer end of the cantilever tube, a tension spring is connected between the tension spring fixing pin and the piston, and the tension spring is arranged in the tube cavity of the cantilever tube; the lower gear wire disc of the I-shaped wheel reel frame is abutted against the two piston-driven cantilever rods, and the upper gear wire disc of the I-shaped wheel reel frame is limited by the front side vertical plate and compressed backwards, and then arranged in the detonator roll storage box, and the tension spring is in a stretched state.
[0010] An inclined chute of the I-wheel reel rack is arranged at the lower left side of the gap, and a pop-up falling baffle of the I-wheel reel rack is arranged on the front side vertical plate on the lower right side of the gap; a long strip slit groove is arranged on the wall of the cantilever cartridge, and a limiting semi-ring is arranged in the middle of the long strip slit groove, and the outer port of the cantilever cartridge is trumpet-shaped. After the detonator roll is inserted into the cantilever cartridge, the detonating wire led out from the bottom end of the detonator roll is first led out of the cantilever cartridge from the limiting semi-ring and then wound on the I-wheel reel rack; an isolation plate connecting pin is arranged between two adjacent first-row driven sprockets, a second-row driven sprocket is arranged directly below the isolation plate connecting pin, and a vertical chain isolation plate is arranged between the isolation plate connecting pin and the sprocket shaft of the second-row driven sprocket.
[0011] A detonating cord and an I-shaped wheel reel rack are respectively arranged in the detonating cord storage box, a junction box is arranged on the outer facade of the upper wire disc of the I-shaped wheel reel rack, a rotating sleeve is movably sleeved on the central axis tube of the I-shaped wheel reel rack, an electronic detonator is pre-buried in the detonating cord, and the detonating wire of the electronic detonator is wound around the rotating sleeve on the I-shaped wheel reel rack after passing through the detonating cord. The outer end of the detonating wire is connected to the junction box.
[0012] A charging air flow conveying main pipe is arranged on the pneumatic motor support of the pneumatic charging machine, a compressed air access pipe is arranged on the pneumatic motor support outside the charging air flow conveying main pipe, a rear conical cavity is connected to the left end port of the charging air flow conveying main pipe, a feed port cylinder is connected to the left end port of the rear conical cavity, a front conical cavity is connected to the right end port of the charging air flow conveying main pipe, a discharge port cylinder is connected to the right end port of the front conical cavity, a conveying hose is connected to the right end port of the discharge port cylinder, a first compressed air inlet is arranged on the cavity wall of the front conical cavity, a second compressed air inlet is arranged on the cavity wall of the rear conical cavity, a compressed air switch valve is connected to the outer wall of the charging air flow conveying main pipe, a normally closed contact on the compressed air switch valve is arranged in the pipe cavity of the charging air flow conveying main pipe after passing through the outer wall of the charging air flow conveying main pipe, and a compressed air switch valve is connected to the outer wall of the charging air flow conveying main pipe. The air switch valve is respectively provided with a valve body input port, a first valve body output port and a second valve body output port; when the normally closed contact is not touched, the second valve body output port is in a closed state, and at this time, after the compressed air enters the compressed air switch valve, it is output from the first valve body output port; when the normally closed contact is touched, the second valve body output port is in an open state, and after the compressed air enters the compressed air switch valve, it is output from the first valve body output port and the second valve body output port respectively; a compressed air access pipe is connected to the valve body input port, a compressed air second delivery pipe is connected between the second valve body output port and the second compressed air inlet, and a compressed air first delivery pipe is connected between the first valve body output port and the first compressed air inlet; a one-way flap valve is provided at the connection between the feed port cylinder and the rear conical cavity, and the one-way flap valve can only be flipped up toward the inner side of the rear conical cavity.
[0013] A normally closed contact control air pipe is connected between the compressed air access pipe and the normally closed contact control port of the compressed air switch valve. After the compressed air in the compressed air access pipe enters the compressed air switch valve through the normally closed contact control air pipe, the normally closed contact is placed in a normally closed state by air pressure.
[0014] The bottom plate of the front silo box is an inclined bottom plate, and a rectangular discharge port is arranged at the lowest point of the inclined bottom plate. A dividing rotating shaft mounting frame is connected below the rectangular discharge port, and a dividing rotating shaft is movably mounted in the dividing rotating shaft mounting frame. A dividing rotating shaft driving servo motor is arranged on the rear side vertical surface of the dividing rotating shaft mounting frame, and the output shaft of the dividing rotating shaft driving servo motor is connected to the dividing rotating shaft, and explosive roll embedding grooves are arranged at equal intervals on the arc-shaped outer side surface of the shaft body of the dividing rotating shaft, a U-shaped material receiving trough is suspended directly below the dividing rotating shaft, an explosive roll pushing cylinder is arranged at the U-shaped mouth at the rear end of the U-shaped material receiving trough, a conveying pipe is connected to the U-shaped mouth at the front end of the U-shaped material receiving trough, and a pneumatic loader is connected to the front end port of the conveying pipe.
[0015] A connecting shaft hole is arranged on the front side elevation of the front shaft end of the material dividing rotating shaft, a supporting shaft through-hole is arranged on the rear side elevation of the rear shaft end of the material dividing rotating shaft, and a supporting shaft seat is arranged on the rear end frame in the material dividing rotating shaft installation frame; the output shaft of the servo motor driving the material dividing rotating shaft is connected with the connecting shaft hole, and the supporting shaft seat is movably arranged in the supporting shaft through-hole; a medicine roll pushing disk is connected to the output shaft of the explosive medicine roll pushing cylinder, and the medicine roll pushing disk is arranged in a U-shaped material receiving trough, and the U-shaped material receiving trough is suspended directly below the material dividing rotating shaft installation frame through two connecting plates.
[0016] The present invention integrates a fully automatic charging system on the arch trolley, which can travel independently and has the functions of automatic transportation of detonating cord and explosive cord, robot picking up cord and pneumatic charging, thus realizing intelligent mechanized full-process charging of blasting holes on the tunnel blasting face; the whole system is integrated on the arch trolley, which is convenient and economical to move and operate in the tunnel; the two cords share a set of pneumatic charging system, so that the two cords in each blasting hole can be filled smoothly and quickly, which greatly improves the charging operation efficiency, saves labor costs and improves the charging quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the path of the explosive roll 301 of the present invention being transferred from the silo to the drug taking pipe 401; Figure 3 It is a schematic structural diagram of the manipulator 406 of the present invention when taking the explosive roll 101 from the explosive roll storage box 102; Figure 4 It is a schematic structural diagram of the automatic conveying and feeding mechanism of the explosive roll of the present invention; Figure 5 It is a schematic structural diagram of the explosive roll storage box 102 of the present invention when the front side vertical plate 117 is not installed; Figure 6 It is a schematic diagram of the arrangement structure of the sprockets in the explosive roll storage box 102 of the present invention; Figure 7 is a schematic structural diagram of the front side vertical plate 117 of the present invention; Figure 8 1 is a schematic diagram of the structure of the explosive roll storage box 102 of the present invention in the rearward direction; Fig. 9 It is a schematic diagram of the connection relationship between the explosive coil 101 and the I-shaped wheel reel frame 104 of the present invention; Fig.10 It is a structural schematic diagram of a U-shaped holder 108 on a ring-shaped closed chain 107 of the present invention; Fig.11is a schematic structural diagram of the cantilever cartridge 109 of the present invention; Fig.12 is a schematic structural diagram of the cantilever tube 110 of the present invention; Fig.13 is a schematic diagram of the internal structure of the cantilever tube 110 of the present invention; Fig.14 It is a connection relationship diagram of the I-shaped wheel reel frame 104 and the detonating wire 103 of the present invention; Fig.15 1 is a diagram showing the matching relationship between the I-shaped wheel reel frame 104 and the cantilever tube 110 of the present invention; Fig.16 It is a three-dimensional structural schematic diagram of the charge charging machine of the present invention; Fig.17 It is a schematic diagram of the internal structure of the charge charging machine of the present invention; Fig.18 It is a schematic structural diagram of the present invention when pneumatically loading the explosive roll 101; Fig.19 It is a schematic structural diagram of the explosive charge 301 of the present invention when it enters the feed port cylinder 204; Fig. 20 It is a structural schematic diagram of the explosive charge 301 of the present invention when it enters the charge air flow conveying main pipe 201; Fig.21 It is a schematic diagram of the structure of the explosive cartridge 301 of the present invention when it is ejected from the cartridge taking tube 401; Fig. 22 It is a three-dimensional structural schematic diagram of the automatic material distribution and feeding mechanism of the explosive cartridge of the present invention; Fig.23 3 is a diagram showing the matching relationship between the material distribution rotating shaft 311, the material bin and the U-shaped material receiving trough 307 of the present invention; Fig.24 It is a schematic structural diagram of the front silo box body 302 of the present invention; Fig.25 It is a structural schematic diagram of the material distribution mechanism of the present invention; Fig.26 It is a schematic structural diagram of the material distribution rotating shaft 311 of the present invention; Fig. 27 It is a structural schematic diagram of the material distribution rotating shaft installation frame 304 of the present invention; Fig.28 It is a structural schematic diagram of the U-shaped material receiving trough 307 of the present invention. DETAILED DESCRIPTION
[0018] The present invention is described in detail below in conjunction with the accompanying drawings: An intelligent charging system for tunnel excavation blasting based on an arch trolley, comprising a blasting rock face 402, an arch trolley 404, an explosive roll storage box 102, a front silo box 302 storing explosive rolls, and a pneumatic charging machine 200. A blasting hole 403 has been drilled on the blasting rock face 402, and the blasting hole 403 is drilled by a drilling machine. An arch trolley cantilever 405 is arranged on the arch trolley 404, and the arch trolley 404 can control the arch trolley cantilever 405 through its own control system to realize the arch The trolley cantilever 405 is raised or lowered, and the explosive roll 101 is stored in the explosive roll storage box 102; the explosive roll storage box 102 is placed on the front side of the blasting rock face 402, the front silo box body 302 and the pneumatic charging machine 200 are placed on the body of the arch trolley 404, and a manipulator 406 is arranged at the outer end of the arch trolley cantilever 405, and a drug taking tube 401 is held in the manipulator 406, and a conveying hose 206 is connected to the rear end of the drug taking tube 401, and the other end of the conveying hose 206 is connected to the conveying end of the pneumatic charging machine 200. The outlets are connected together, and the input port of the pneumatic charging machine 200 is connected together with the front silo box 302 storing the explosive roll 301; the manipulator of the manipulator controls the manipulator 406 to move to the drug taking station on the explosive roll storage box 102 to automatically take out the explosive roll 101, and the control system of the arch frame trolley operates the arch frame trolley cantilever 405 to automatically move to the pre-charged blasting hole 403 on the blasting rock face 402, and controls the manipulator 406 to insert the drug taking tube 401 containing the explosive roll 101 into the blasting hole 403, The pneumatic charge loader 200 is started and the explosive roll 101 is delivered to the bottom of the blasting hole 403 by compressed air. Then, the explosive roll 301 in the front silo box 302 is separated from the silo by coordinating and controlling the material separation system on the front silo box 302 and delivered to the pneumatic charge loader 200. The pneumatic charge loader 200 delivers the explosive roll 301 into the blasting hole 403 through the delivery hose 206 and the medicine taking tube 401 by compressed air until the blasting hole 403 is filled, thereby completing the filling of the two types of rolls in the blasting hole 403.
[0019] An automatic conveying and feeding mechanism for explosive rolls in an intelligent charging system for tunnel excavation and blasting based on an arch frame trolley comprises an explosive roll 101, an I-shaped wheel reel rack 104 and a vertically placed explosive roll storage box 102. All the explosive rolls filled with emulsion explosives similar to sausages that need to be loaded in the blasting holes on the blasting face are stored in the explosive roll storage box 102. The explosive roll storage box 102 is a silo for explosive roll materials and has automatic conveying and supplying functions. In conjunction with a roll loading manipulator, the loading of the rolls can be completed intelligently and mechanized and fully automatically. A junction box 106 is provided on the outer facade of an upper gear disc 105 of the I-shaped wheel reel rack 104. The I-shaped wheel reel rack 104 and the junction box 106 form an integral whole. The I-shaped wheel reel frame 104 can be sleeved on the cantilever tube 110 through the central axis tube thereon. A rotating sleeve is movably sleeved on the central axis tube of the I-shaped wheel reel frame 104, and the rotating sleeve can rotate on the central axis tube. When the I-shaped wheel reel frame 104 is stationary, the winding or unwinding of the detonating wire 103 is achieved by rotating the rotating sleeve. An electronic detonator is pre-buried in the explosive roll 101. After the detonating wire 103 of the electronic detonator passes through one end of the explosive roll 101, it is wound on the rotating sleeve on the I-shaped wheel reel frame 104. The outer end of the detonating wire 103 is connected to the junction box 106. The electronic detonator can be detonated through the junction box 106 and the detonating wire 103, thereby achieving the detonation of the explosive in the explosive roll 101. In the explosive roll storage box 102, a first row of driven sprockets 111, a second row of driven sprockets 112, a driving sprocket 113, a first redirecting sprocket 114, and a second redirecting and tensioning sprocket 115 are respectively arranged. The sprocket shafts of each sprocket are arranged between the rear side vertical plate 116 and the front side vertical plate 117 of the explosive roll storage box 102. The first row of driven sprockets 111 are arranged in a straight line at intervals, and the second row of driven sprockets 112 are also arranged in a straight line at intervals below the first row of driven sprockets 111. In addition, the first row of driven sprockets 111 and the second row of driven sprockets 112 corresponding to the upper and lower rows are staggered left and right, so that the passing chain is arranged in a serpentine shape. One end of the annular closed chain 107 first passes through the driving sprocket 113, the first redirecting sprocket 114, and the second redirecting sprocket 115 in sequence. 114 and the second redirecting and tensioning sprocket 115, and then in the direction from right to left, alternately pass through the second row of driven sprockets 112 and the first row of driven sprockets 111, and then return to the driving sprocket 113 to form a closed loop, forming a chain serpentine arrangement structure, the driving sprocket 113 and the first redirecting sprocket 114 are arranged below the second row of driven sprockets 112, the first redirecting sprocket 114 and the second redirecting and tensioning sprocket 115 are arranged vertically up and down; a driving servo motor 121 of the annular closed chain 107 is arranged on the rear side vertical plate 116, the output shaft of the driving servo motor 121 is connected to the sprocket shaft of the driving sprocket 113, and the driving servo motor 121 drives the annular closed chain 107 to rotate clockwise through the driving sprocket 113;A serpentine through hole 118 and a U-shaped through hole 137 corresponding to the serpentine-arranged annular closed chain 107 are respectively provided on the front side vertical plate 117. After the serpentine through hole 118 and the U-shaped through hole 137 are connected, a closed annular channel is formed. The annular channel is arranged corresponding to the annular closed chain 107. A pair of limiting steps 119 are provided on the inner side surfaces of the front side vertical plates 117 on both sides of the serpentine through hole 118 and the inner side surfaces of the front side vertical plates 117 on both sides of the U-shaped through hole 137; U-shaped holders 108 are arranged at equal intervals on the annular closed chain 107, and the U-shaped holders 108 are connected to the front side chain sheet of the annular closed chain 107. A cantilever cartridge 109 is connected to the U-shaped holder 108. The cantilever cartridge 109 is clamped on the U-shaped holder 108 through the cantilever cartridge base. On another side adjacent to the cantilever cartridge 109 A cantilever tube 110 is connected to each U-shaped holder, and the cantilever tube 110 is connected to another adjacent U-shaped holder through the cantilever tube base. On the annular closed chain 107, the cantilever cartridge 109 and the cantilever tube 110 are alternately arranged at intervals, so that each group of detonating medicine rolls 101 and I-shaped wire drum racks 104 are connected to two adjacent U-shaped holders; the outer end of the cantilever cartridge 109 passes through the serpentine through hole 118 and is cantilevered on the front side of the front side vertical plate 117. The detonating medicine roll 101 is movably inserted in the cantilever cartridge 109, and the I-shaped wire drum rack 104 around which the detonating wire 103 of the detonating medicine roll 101 is wound is movably inserted on the cantilever tube 110, and the upper wire disc 105 of the I-shaped wire drum rack 104 is movably connected between the two limit steps 119; a notch 120 is provided at the upper left corner of the front side vertical plate 117. ;
[0020] A piston 123 is movably arranged in the inner cavity of the cantilever tube 110, a pair of long through holes 124 are arranged on the outer wall of the cantilever tube 110, a pair of piston-driven cantilever rods 125 are arranged on the piston 123, and the piston-driven cantilever rods 125 are arranged on the outer side of the cantilever tube 110 after passing through the long through holes 124, and the piston 123 can move forward and backward along the inner cavity of the cantilever tube 110, and a tension spring fixing pin 126 is arranged on the outer end of the cantilever tube 110, and a tension spring 127 is connected between the tension spring fixing pin 126 and the piston 123, and the tension spring 127 is arranged in the tube cavity of the cantilever tube 110; when the I-shaped wheel reel frame 104 is sleeved onto the cantilever tube 110, the lower gear wire disc 122 of the I-shaped wheel reel frame 104 is abutted against the two piston-driven cantilever rods 125, and the upper gear wire disc 105 of the I-shaped wheel reel frame 104 is limited by the front side vertical plate 117 and compressed backwards, and is arranged in the explosive roll storage box 102. The tension spring 127 is in a stretched state. The tension spring 127 is stretched by the rear pressure of the front side vertical plate 117 on the I-shaped wheel reel frame 104. After the I-shaped wheel reel frame 104 enters the gap 120, the rear pressure of the front side vertical plate 117 on the I-shaped wheel reel frame 104 is released, so that the I-shaped wheel reel frame 104 is ejected from the explosive roll storage box 102.
[0021] An inclined chute 128 of the I-shaped wheel drum rack 104 is arranged at the lower left side of the gap 120, and a pop-up falling baffle 129 of the I-shaped wheel drum rack 104 is arranged on the front side vertical plate 117 at the lower right side of the gap 120. When the I-shaped wheel drum rack 104 is popped out, the pop-up falling baffle 129 plays a role in guiding the I-shaped wheel drum rack 104 into the inclined chute 128; a long strip-shaped slit groove 129 is arranged on the wall of the cantilever cartridge 109, and a limited position semi-ring 130 is arranged in the middle of the long strip-shaped slit groove 129. The outer port of the cantilever cartridge 109 is trumpet-shaped, and the lead-out wire end on the detonating charge roll 101 is inserted into the bottom of the cantilever cartridge 109, and the cantilever is inserted into the cantilever. After the cartridge 109, the detonating wire 103 led out from the bottom end of the explosive roll 101 is first led out of the cantilever cartridge 109 from the limiting semi-ring 130, and then wound on the I-shaped wheel reel frame 104, so as to ensure the reliable connection between the detonating wire 103 and the explosive roll 101; an isolation plate connecting pin 138 is arranged between two adjacent first-row driven sprockets 111, and a second-row driven sprocket 112 is arranged directly below the isolation plate connecting pin 138, and a vertical chain isolation plate 139 is arranged between the isolation plate connecting pin 138 and the sprocket shaft of the second-row driven sprocket 112. The arrangement of each chain isolation plate 139 ensures the smooth operation of the chain.
[0022] The front side vertical plate 117 is movably mounted on the explosive roll storage box 102, a left latch 132 is arranged on the left side vertical plate 131 of the explosive roll storage box 102, a right latch 134 is arranged on the right side vertical plate 133 of the explosive roll storage box 102, a left latch seat 135 is arranged on the left side vertical surface of the front side vertical plate 117, and a right latch seat 136 is arranged on the right side vertical surface of the front side vertical plate 117; the front side vertical plate 117 is installed on the explosive roll storage box 102 by the following method: when each cantilever cartridge 109 on the annular closed chain 107 is loaded with the explosive roll 101 and is in contact with the explosive roll, After the I-shaped wheel reel frames 104 matching the explosive roll 101 are all sleeved on the corresponding cantilever tubes 110, the front side vertical plate 117 is crimped onto the upper gear line disc 105 of each I-shaped wheel reel frame 104 from front to back, and the two pistons drive the cantilever rod 125 to move backward to put the tension spring 127 in a stretched state, and then, the front side vertical plate 117 is crimped and fixed by connecting two pairs of pins to the pin seats; screws can also be set between the front side vertical plate 117 and the left side vertical plate 131, and between the front side vertical plate 117 and the right side vertical plate 133 to ensure that the front side vertical plate 117 is firmly connected.
[0023] The driving servo motor 121 drives the annular closed chain 107 to rotate step by step through the active sprocket 113, and automatically transfers the cantilever cartridge 109 connected with the explosive roll 101 and the cantilever tube 110 connected with the I-shaped wheel reel rack 104 to the position of the gap 120 in turn. During this process, the cantilever cartridge 109 and the terminal box 106 move along the closed annular channel formed by the serpentine through hole 118 and the U-shaped through hole 137, and, except at the position of the gap 120, the upper gear disc 105 of the I-shaped wheel reel rack 104 slides along the two limiting steps 119 on the inner side of the front side vertical plate 117; during the entire stepping rotation process of the annular closed chain 107, each group of explosive rolls 101 and I-shaped wheel reel rack 104 are transferred to the gap 120 in turn and taken by the robot.
[0024] The position of the gap 120 is the starting position for charging the explosive roll 101. The explosive roll 101 in the cantilever cartridge 109 that is transferred step by step to the gap 120 is grabbed, lifted and transferred to the blasting hole by the manipulator. During the movement of the explosive roll 101, the I-shaped wheel reel frame 104 connected to the transferred explosive roll 101 is located in the serpentine through hole 118 below the gap 120. The upper gear disc of the I-shaped wheel reel frame 104 105 is still limited and connected between the two limit steps 119, and the rotating sleeve on the I-shaped wheel reel frame 104 is in a rotating wire-releasing state. When the explosive roll 101 is lifted and transferred to the blasting hole, the detonating wire 103 is released from the I-shaped wheel reel frame 104, thereby following the charging of the explosive roll 101 and ensuring the reliable connection between the moving explosive roll 101 and the detonating wire 103 on the stationary I-shaped wheel reel frame 104.
[0025] When the explosive roll 101 is loaded into the blasting hole, the driving servo motor 121 is started, driving the annular closed chain 107 to move step by step, the I-shaped wheel reel frame 104 is separated from the two limit steps 119 and enters the gap 120, the tension of the tension spring 127 is released, and the tension spring 127 pulls the two pistons to drive the cantilever rod 125 to move forward, ejecting the I-shaped wheel reel frame 104, and the I-shaped wheel reel frame 104 falls into the inclined chute 128, and the detonating line of the explosive roll 101 is released. The outer end 103 and the junction box 106 are conveyed to the tunnel face outside the blasting hole, thereby completing the entire charging process of the explosive roll 101; in the above process, the second cantilever cartridge enters the gap 120, and the I-shaped wheel reel rack adjacent to the second cantilever cartridge enters under the gap 120; the circular stepping of the annular closed chain 107 realizes the automatic transmission and automatic charging operation of each group of explosive rolls in the explosive roll storage box 102.
[0026] The amount of explosive rolls loaded in the explosive roll storage box 102 can be determined according to the number of blasting holes on the blasting face. The explosive roll storage box 102 is movable. The explosive rolls can be transferred into the box outside the tunnel and then transported to the tunnel face. After the loading operation is completed, the explosive roll storage box 102 can be moved outside the tunnel for secondary loading, so as to make preliminary preparations for the loading of blasting holes on the next blasting face.
[0027] A pneumatic charging machine structure of an emulsion explosive roll of an intelligent charging system for tunnel excavation blasting based on an arch trolley, comprising a pneumatic motor support 209, a charging airflow conveying main pipe 201 is arranged on the pneumatic motor support 209, a compressed air access pipe 210 is arranged on the pneumatic motor support 209 outside the charging airflow conveying main pipe 201, a rear conical cavity 202 is connected to the left end port of the charging airflow conveying main pipe 201, a feed port cylinder 204 is connected to the left end port of the rear conical cavity 202, a front conical cavity 203 is connected to the right end port of the charging airflow conveying main pipe 201, and a discharge port is connected to the right end port of the front conical cavity 203 The cylinder 205 is connected to a conveying hose 206 at the right end of the discharge cylinder 205. The feed cylinder 204, the front conical cavity 203, the charge air flow conveying main pipe 201, the front conical cavity 203, the discharge cylinder 205 and the conveying hose 206 constitute a charge conveying channel for the explosive volume 301. A first compressed air inlet 208 is provided on the cavity wall of the front conical cavity 203, a second compressed air inlet 207 is provided on the cavity wall of the rear conical cavity 202, a compressed air switch valve 215 is connected to the outer wall of the charge air flow conveying main pipe 201, and a normally closed contact 222 on the compressed air switch valve 215 passes through the charge air flow. The outer wall of the conveying main pipe 201 is arranged in the lumen of the charge air flow conveying main pipe 201. By controlling the normally closed contact 222, the second output port 218 of the valve body on the compressed air switch valve 215 can be closed or opened. The compressed air switch valve 215 is respectively provided with a valve body input port 216, a valve body first output port 217 and a valve body second output port 218; when the normally closed contact 222 is not touched, the valve body second output port 218 is in a closed state, and at this time, after the compressed air enters the compressed air switch valve 215, it is output from the valve body first output port 217; when the normally closed contact 222 is touched, the valve body second output port 218 is in an open state. In the open state, after the compressed air enters the compressed air switch valve 215, it is output from the first output port 217 and the second output port 218 of the valve body respectively; the compressed air access pipe 210 is connected to the valve body input port 216, the compressed air second delivery pipe 220 is connected between the valve body second output port 218 and the compressed air second air inlet 207, and the compressed air first delivery pipe 219 is connected between the valve body first output port 217 and the compressed air first air inlet 208; a one-way flap valve 221 is provided at the connection between the feed port cylinder 204 and the rear conical cavity 202, and the one-way flap valve 221 can only be flipped up toward the inner side of the rear conical cavity 202;When the normally closed contact 222 is not touched, the second output port 218 of the valve body is in a closed state. After the compressed air enters the front conical cavity 203 through the first compressed air delivery pipe 219 and the first compressed air inlet 208, a part of the compressed air enters the rear conical cavity 202 along the charge air flow delivery main pipe 201, forming a top pressure on the one-way flap valve 221, and reliably closes the connection between the feed port cylinder 204 and the rear conical cavity 202. The other part of the compressed air is ejected from the right port of the delivery hose 206 along the discharge port cylinder 205 and the delivery hose 206. ;
[0028] A pressure-adjustable pressure reducing valve 211 is connected in series to the compressed air inlet pipe 210, a decompressed compressed air delivery pipe 214 is connected between the pressure reducing output port 213 of the pressure reducing valve 211 and the compressed air input port 216, and a pressure regulating knob is provided on the pressure reducing valve 211, and the compressed air pressure can be adjusted by rotating the pressure regulating knob.
[0029] A normally closed contact control air pipe 223 is connected between the compressed air access pipe 210 and the normally closed contact control port of the compressed air switch valve 215. After the compressed air in the compressed air access pipe 210 enters the compressed air switch valve 215 through the normally closed contact control air pipe 223, the normally closed contact 222 is placed in a normally closed state by air pressure. The normally closed contact 222 of the compressed air switch valve 215 is normally closed by air pressure crimping. Only when the external force is applied and the fixed pressure overcomes the air pressure, can the second output port 218 of the valve body be opened.
[0030] A pneumatic charging method for an emulsion explosive detonating roll of a pneumatic charging machine, specifically involving a charging operation process of loading a detonating roll 101 into a blasting hole, wherein a drug taking pipe 401 held by a manipulator is connected to the front end of a conveying hose 206, the manipulator operates the drug taking pipe 401 to take out the detonating roll 101 from a detonating roll bin, and transfers the drug taking pipe 401 to the blasting hole, at which time the detonating roll 101 is arranged in the drug taking pipe 401, and compressed air is sequentially passed through a compressed air access pipe 210, a pressure reducing valve 211, a valve body input port 216, and a pressure reducing valve 217. The compressed air switch valve 215, the first output port 217 of the valve body, the first compressed air delivery pipe 219 and the first compressed air inlet 208 enter the front conical cavity 203, the charging air flow delivery main pipe 201 and the rear conical cavity 202 which are connected to each other. At this time, the one-way flap valve 221 closes the connection between the feed port cylinder 204 and the rear conical cavity 202, and the pressurized compressed air ejects the explosive roll 101 in the drug taking pipe 401 forward, so that the explosive roll 101 enters the blasting hole, thereby completing the charging of the explosive roll 101.
[0031] A pneumatic charging method for an emulsion explosive detonating roll of a pneumatic charging machine specifically involves the operation of filling the explosive roll into a blasting hole. A drug taking tube 401 held by a manipulator is connected to the front end port of a conveying hose 206. When the drug taking tube 401 is in an empty state, that is, when the detonating roll is filled into the blasting hole, the explosive roll filling operation into the hole is started. The explosive roll 301 is conveyed into the inlet cylinder 204 by the conveying mechanism of the explosive roll. Under the action of inertia, the explosive roll 301 opens the one-way flap valve 221 and enters the charging air flow conveying main pipe 201. The one-way flap valve 221 is reset to close the connection between the feed port cylinder 204 and the rear conical cavity 202 again. At this time, the explosive roll 301 moves the normally closed contact 222 upward. The top contact is triggered and the second output port 218 of the valve body is opened. At this time, the compressed air in the compressed air switch valve 215 enters the rear conical cavity 202 through the second compressed air delivery pipe 220, and guides the explosive roll 301 to move to the right. At the same time, the compressed air in the compressed air switch valve 215 enters the front conical cavity 203 through the first compressed air delivery pipe 219. The compressed air is ejected to the right along the discharge port cylinder 205, the transmission hose 206 and the medicine-taking pipe 401, thereby forming a suction effect on the explosive roll 301 on the left side; under the action of the two streams of compressed air, the explosive roll 301 is accelerated through the discharge port cylinder 205, the transmission hose 206 and the medicine-taking pipe 401 and then enters the blasting hole, thereby completing the loading of the explosive roll 301.
[0032] An automatic material distribution and feeding mechanism of explosive rolls of an intelligent charging system for tunnel excavation blasting based on an arch frame trolley comprises a box frame 309 and explosive rolls 301, on which a front silo box body 302 and a rear silo box body 322 with completely identical structures are respectively mounted, and explosive rolls 301 are stored in both the front silo box body 302 and the rear silo box body 322, and the bottom plate of the front silo box body 302 is an inclined bottom plate, and a rectangular discharge port 301 is arranged at the lowest point of the inclined bottom plate. 3. The explosive roll 301 in the silo box body slides along the inclined box bottom plate to the discharge port. A material distribution rotating shaft mounting frame 304 is connected below the rectangular discharge port 303. A material distribution rotating shaft 311 is movably mounted in the material distribution rotating shaft mounting frame 304. A material distribution rotating shaft driving servo motor 305 is arranged on the rear side elevation of the material distribution rotating shaft mounting frame 304. The output shaft 315 of the material distribution rotating shaft driving servo motor 305 is connected to the material distribution rotating shaft 311. The mounting frame 304, the material distribution rotating shaft 311 and the material distribution rotating shaft driving servo motor 305 constitute a material distribution mechanism, which realizes the material distribution output of the explosive rolls 301 stored in the silo one by one. Explosive roll embedding grooves 312 are arranged at equal intervals on the arc-shaped outer surface of the shaft body of the material distribution rotating shaft 311. The size of the explosive roll embedding grooves 312 is matched with the explosive roll 301. A U-shaped material receiving groove 307 is suspended directly below the material distribution rotating shaft 311. At the rear end of the U-shaped material receiving groove 307, a U-shaped material receiving groove 307 is connected to the material distribution rotating shaft 311. An explosive roll pushing cylinder 306 is provided at the U-shaped mouth, a conveying pipe 316 is connected to the U-shaped mouth at the front end of the U-shaped receiving trough 307, and a pneumatic charging machine 317 is connected to the front end port of the conveying pipe 316; after the material distribution rotating shaft 311 step-by-step transports the explosive roll 301 into the U-shaped receiving trough 307, the explosive roll pushing cylinder 306 pushes the explosive roll 301 to the pneumatic charging machine 317, and the pneumatic charging machine 317 finally loads the explosive rolls 301 into the blasting hole one by one.
[0033] A connecting shaft hole 313 is provided on the front side elevation of the front shaft end of the material distribution rotating shaft 311, a supporting shaft through-hole is provided on the rear side elevation of the rear shaft end of the material distribution rotating shaft 311, and a supporting shaft seat 314 is provided on the rear end frame in the material distribution rotating shaft installation frame 304; the output shaft 315 of the material distribution rotating shaft driving servo motor 305 is connected to the connecting shaft hole 313, and the supporting shaft seat 314 is movably provided in the supporting shaft through-hole, Driven by the motor 305, the material dividing rotating shaft 311 rotates in the material dividing rotating shaft mounting frame 304, separates the explosive rolls 301 stored in the silo one by one, and transmits them to the U-shaped material receiving trough 307; a medicine roll pushing disk 308 is connected to the output shaft of the explosive medicine roll pushing cylinder 306, and the medicine roll pushing disk 308 is arranged in the U-shaped material receiving trough 307. The U-shaped material receiving trough 307 is suspended directly below the material dividing rotating shaft mounting frame 304 through two connecting plates 310.
[0034] Between the upper end of the U-shaped material receiving trough 307 and the lower end of the material distribution rotating shaft mounting frame 304, a left arc-shaped material blocking plate 318 and a right arc-shaped material blocking plate 319 are respectively arranged to prevent the occurrence of the phenomenon of explosive rolls 301 being piled up on the material distribution rotating shaft 311; vertical partition plates 320 for explosive rolls are arranged at intervals in the front material bin box 302, and a material passing gap 322 is provided between the bottom end of the vertical partition plate 320 for explosive rolls and the bottom plate of the front material bin box 302; the lower end of the first vertical partition plate 324 for explosive rolls in the front material bin box 302 is connected to an inclined material guide plate 321, and the first partition material bin 323 on the left side of the first vertical partition plate 324 for explosive rolls is an empty material bin, that is, no explosive rolls 301 are placed in the first partition material bin 323, so as to ensure the smooth operation of the material distribution rotating shaft 311.
[0035] A second set of material dividing and feeding mechanism 325 is connected to the rectangular discharge port of the rear silo box body 322. The structure of the second set of material dividing and feeding mechanism 325 is exactly the same as that of the material dividing and feeding mechanism connected to the rectangular discharge port 303 of the front silo box body 302. The second set of material dividing and feeding mechanism 325 is connected to the second pneumatic loader 317 through a second conveying pipe 326. The arrangement of the two sets of silo boxes and the material dividing and feeding mechanism meets the requirements for the amount of explosive rolls on the blasting face.
[0036] A working method of an automatic material distribution and feeding mechanism of explosive cartridges in an intelligent charging system, characterized by comprising the following steps: The first step is to place the explosive roll 301 horizontally in each partitioned silo in the front silo box 302 except the first partitioned silo 323 along the front-back direction, and fill each partitioned silo with the explosive roll 301; Step 2: The explosive roll 301 at the bottom of the second separation bin on the right side of the first explosive roll vertical separation plate 324 enters the first explosive roll below the inclined material guide plate 321 on the material distribution rotating shaft 311 through the inclined material guide plate 321 and is embedded in the groove 312; Step 3: Control the material distribution rotating shaft driving servo motor 305 to start, so that the material distribution rotating shaft 311 rotates counterclockwise in a step-by-step manner. When the second explosive roll is embedded in the groove 312 and aligned with the discharge port below the inclined material guide plate 321, the material distribution rotating shaft driving servo motor 305 stops rotating; Step 4: The second explosive charge 301 enters the second explosive charge embedding groove 312 through the discharge port below the inclined guide plate 321; Step 5: The servo motor 305 driving the material distribution rotating shaft is started for the second time, so that the material distribution rotating shaft 311 rotates counterclockwise in a step-by-step manner. When the third explosive roll is embedded in the groove 312 and aligned with the discharge port below the inclined material guide plate 321, the servo motor 305 driving the material distribution rotating shaft stops rotating; Step 6: The third explosive charge 301 enters the third explosive charge embedding groove 312 through the discharge port below the inclined guide plate 321; Step 7: Repeat the above steps to load the explosive rolls 301 into the explosive roll embedding grooves 312 on the left semi-arc surface of the material distribution rotating shaft 311, thereby achieving material distribution of the explosive rolls 301; Step 8: When the first explosive charge roll is embedded in the groove 312 and rotates to the position just above the U-shaped receiving groove 307, the first explosive charge roll 301 falls into the U-shaped receiving groove 307; Step 9: Start the explosive charge pushing cylinder 306, the output shaft of the explosive charge pushing cylinder 306 extends, and the charge pushing disk 308 pushes the first explosive charge 301 dropped into the U-shaped receiving trough 307 forward; Step 10: The first explosive cartridge 301 pushed out enters the pneumatic charge loader 317 through the conveying pipe 316, thus realizing automatic feeding to the pneumatic charge loader 317.
[0037] Step 11: After the first explosive charge 301 is pushed out, the explosive charge pushing cylinder 306 is controlled to retract the output shaft of the explosive charge pushing cylinder 306; Step 12: Control the material distribution rotating shaft to drive the servo motor 305 to rotate step by step again, so that when the second explosive roll embedded in the groove 312 rotates to the top of the U-shaped receiving groove 307, the second explosive roll 301 falls into the U-shaped receiving groove 307; In this way, the explosive rolls 301 in the silo are distributed one by one into the explosive roll embedding groove 312 of the distribution rotating shaft 311, and are successively transferred to the U-shaped receiving trough 307, and then automatically fed to the pneumatic charging machine 317.
Claims
1. An intelligent charging system for tunnel excavation blasting based on an arch trolley, comprising a blasting rock face (402), an arch trolley (404), an explosive roll storage box (102), a front silo box body (302) storing explosive rolls, and a pneumatic charging machine (200); a blasting hole (403) has been drilled on the blasting rock face (402); an arch trolley cantilever (405) is provided on the arch trolley (404); and explosive rolls (101) are stored in the explosive roll storage box (102); the explosive roll storage box (102) is placed at the front side of the blasting rock face (402), and the front silo box body (302) and the pneumatic charging machine (200) are placed on the body of the arch trolley (404); and the system is characterized in that: A manipulator (406) is provided at the outer end of the cantilever arm (405) of the arch frame trolley. A drug dispensing tube (401) is held in the manipulator (406). A conveying hose (206) is connected to the rear end of the drug dispensing tube (401). The other end of the conveying hose (206) is connected to the output port of the pneumatic charging machine (200). The input port of the pneumatic charging machine (200) is connected to the front silo box (302) storing the explosive roll (301).
2. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 1 is characterized in that: A first row of driven sprockets (111), a second row of driven sprockets (112), a driving sprocket (113), a first redirecting sprocket (114) and a second redirecting and tensioning sprocket (115) are respectively arranged in the explosive roll storage box (102). The sprocket shafts of the sprockets are arranged between the rear side vertical plate (116) and the front side vertical plate (117) of the explosive roll storage box (102). One end of the annular closed chain (107) first passes through the driving sprocket (113), the first redirecting sprocket (114) and the second redirecting and tensioning sprocket (115) in sequence, and then passes through the driving sprocket (113), the first redirecting sprocket (114) and the second redirecting and tensioning sprocket (115) alternately from right to left. After the second row of driven sprockets (112) and the first row of driven sprockets (111), they return to the driving sprocket (113) to form a chain serpentine arrangement structure; a driving servo motor (121) for the annular closed chain (107) is arranged on the rear side vertical plate (116), and the output shaft of the driving servo motor (121) is connected to the sprocket shaft of the driving sprocket (113); a serpentine through hole (118) and a U-shaped through hole (137) corresponding to the serpentine-arranged annular closed chain (107) are respectively arranged on the front side vertical plate (117), and the serpentine through hole (118) and the U-shaped through hole (137) are connected After the passage, a closed annular passage is formed. A pair of limiting steps (119) are provided on the inner side surfaces of the front side upright plates (117) on both sides of the serpentine through hole (118) and on the inner side surfaces of the front side upright plates (117) on both sides of the U-shaped through hole (137). U-shaped holders (108) are arranged at equal intervals on the annular closed chain (107). A cantilever cartridge (109) is connected to the U-shaped holder (108). A cantilever tube (110) is connected to another U-shaped holder adjacent to the cantilever cartridge (109). On the annular closed chain (107), the cantilever cartridge (109) and the cantilever tube (110) are connected to each other. The outer end of the cantilever cartridge (109) passes through the serpentine through hole (118) and is cantilevered on the front side of the front side vertical plate (117). A detonating cord (101) is movably inserted in the cantilever cartridge (109). The I-shaped reel frame (104) on which the detonating cord (103) of the detonating cord (101) is wound is movably inserted on the cantilever tube (110). Moreover, the upper wire disc (105) of the I-shaped reel frame (104) is movably connected between the two limit steps (119). A notch (120) is provided at the upper left corner of the front side vertical plate (117).
3. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 2 is characterized in that: A piston (123) is movably arranged in the inner cavity of the cantilever tube (110); a pair of long through holes (124) are arranged on the outer wall of the cantilever tube (110); a pair of piston-driven cantilever rods (125) are arranged on the piston (123); the piston-driven cantilever rods (125) are arranged on the outer side of the cantilever tube (110) after passing through the long through holes (124); a tension spring fixing pin (126) is arranged on the outer end of the cantilever tube (110); A tension spring (127) is connected to the piston (123), and the tension spring (127) is arranged in the tube cavity of the cantilever tube (110); the lower gear wire disc (122) of the I-shaped wheel wire reel frame (104) is abutted against the two piston-driven cantilever rods (125); the upper gear wire disc (105) of the I-shaped wheel wire reel frame (104) is limited by the front side vertical plate (117) and compressed backwards, and then arranged in the detonator coil storage box (102), and the tension spring (127) is in a stretched state.
4. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 2 or 3, characterized in that: An inclined chute (128) of the I-shaped wheel reel frame (104) is arranged at the lower left of the notch (120), and a pop-up drop baffle (129) of the I-shaped wheel reel frame (104) is arranged on the front side vertical plate (117) at the lower right side of the notch (120); a long strip-shaped slit groove (129) is arranged on the wall of the cantilever cartridge (109), and a limiting semi-ring (130) is arranged in the middle of the long strip-shaped slit groove (129); the outer end of the cantilever cartridge (109) is trumpet-shaped, and after the detonating charge roll (101) is inserted into the cantilever cartridge (109), the detonating charge roll (101) is ejected from the cantilever cartridge (109). The detonating wire (103) led out from the bottom end of the medicine roll (101) is first led out of the cantilever medicine cartridge (109) from the limiting semi-ring (130) and then wound on the I-shaped wheel reel frame (104); an isolation plate connecting pin shaft (138) is provided between two adjacent first-row driven sprockets (111); a second-row driven sprocket (112) is provided directly below the isolation plate connecting pin shaft (138); and a vertical chain isolation plate (139) is provided between the isolation plate connecting pin shaft (138) and the sprocket shaft of the second-row driven sprocket (112).
5. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 1 is characterized in that: A detonating cord (101) and an I-shaped wheel reel frame (104) are respectively arranged in a detonating cord storage box (102); a junction box (106) is arranged on the outer side elevation of an upper wire disc (105) of the I-shaped wheel reel frame (104); a rotating sleeve is movably sleeved on the central axis tube of the I-shaped wheel reel frame (104); an electronic detonator is pre-buried in the detonating cord (101); a detonating wire (103) of the electronic detonator is passed through the detonating cord (101) and is wound around the rotating sleeve on the I-shaped wheel reel frame (104); and the outer end of the detonating wire (103) is connected to the junction box (106).
6. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 1, 2 or 3, characterized in that: A charge-charging airflow conveying main pipe (201) is arranged on the pneumatic motor support (209) of the pneumatic charge-charging machine (200); a compressed air access pipe (210) is arranged on the pneumatic motor support (209) outside the charge-charging airflow conveying main pipe (201); a rear conical cavity (202) is connected to the left end port of the charge-charging airflow conveying main pipe (201); a feed port cylinder (204) is connected to the left end port of the rear conical cavity (202); a front conical cavity (203) is connected to the right end port of the charge-charging airflow conveying main pipe (201); and a discharge port cylinder is connected to the right end port of the front conical cavity (203). The discharge port cylinder (205) is connected to a conveying hose (206) at the right end of the discharge port cylinder (205); a first compressed air inlet (208) is provided on the cavity wall of the front conical cavity (203); a second compressed air inlet (207) is provided on the cavity wall of the rear conical cavity (202); a compressed air switch valve (215) is connected to the outer wall of the charge air flow conveying main pipe (201); a normally closed contact (222) on the compressed air switch valve (215) passes through the outer wall of the charge air flow conveying main pipe (201) and is arranged in the pipe cavity of the charge air flow conveying main pipe (201); The air switch valve (215) is provided with a valve body input port (216), a valve body first output port (217) and a valve body second output port (218). When the normally closed contact (222) is not touched, the valve body second output port (218) is in a closed state. At this time, after the compressed air enters the compressed air switch valve (215), it is output from the valve body first output port (217). When the normally closed contact (222) is touched, the valve body second output port (218) is in an open state. After the compressed air enters the compressed air switch valve (215), it is output from the valve body first output port (217) and the valve body second output port (218). The valve body outputs air from the output port (218); a compressed air access pipe (210) is connected to the valve body input port (216); a compressed air second delivery pipe (220) is connected between the valve body second output port (218) and the compressed air second air inlet (207); a compressed air first delivery pipe (219) is connected between the valve body first output port (217) and the compressed air first air inlet (208); a one-way flap valve (221) is provided at the connection between the feed port cylinder (204) and the rear conical cavity (202); the one-way flap valve (221) can only be flipped up toward the inner side of the rear conical cavity (202).
7. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 6 is characterized in that: A normally closed contact control air pipe (223) is connected between the compressed air access pipe (210) and the normally closed contact control port of the compressed air switch valve (215). After the compressed air in the compressed air access pipe (210) enters the compressed air switch valve (215) through the normally closed contact control air pipe (223), the normally closed contact (222) is placed in a normally closed state due to air pressure.
8. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 1 is characterized in that: The bottom plate of the front silo box body (302) is an inclined bottom plate, a rectangular discharge port (303) is arranged at the lowest point of the inclined bottom plate, a material distribution rotating shaft installation frame (304) is connected below the rectangular discharge port (303), a material distribution rotating shaft (311) is movably installed in the material distribution rotating shaft installation frame (304), a material distribution rotating shaft driving servo motor (305) is arranged on the rear side vertical surface of the material distribution rotating shaft installation frame (304), and an output shaft (315) of the material distribution rotating shaft driving servo motor (305) is connected to the material distribution rotating shaft. The rotating shafts (311) are connected together; explosive charge roll embedding grooves (312) are arranged at equal intervals on the arc-shaped outer side surface of the shaft body of the material distribution rotating shaft (311); a U-shaped material receiving trough (307) is suspended directly below the material distribution rotating shaft (311); an explosive charge roll pushing cylinder (306) is arranged at the U-shaped opening at the rear end of the U-shaped material receiving trough (307); a conveying pipe (316) is connected to the U-shaped opening at the front end of the U-shaped material receiving trough (307); and a pneumatic charge loader (317) is connected to the front end port of the conveying pipe (316).
9. The intelligent charging system for tunnel excavation and blasting based on an arch trolley according to claim 8, characterized in that: A connecting shaft hole (313) is provided on the front side elevation of the front shaft end of the material distribution rotating shaft (311), a supporting shaft through-connecting shaft hole is provided on the rear side elevation of the rear shaft end of the material distribution rotating shaft (311), and a supporting shaft seat (314) is provided on the rear end frame in the material distribution rotating shaft installation frame (304); the output shaft (315) of the material distribution rotating shaft driving servo motor (305) is connected to the connecting shaft hole (313), and the supporting shaft seat (314) is movably arranged in the supporting shaft through-connecting shaft hole; a medicine roll pushing disk (308) is connected to the output shaft of the explosive medicine roll pushing cylinder (306), and the medicine roll pushing disk (308) is arranged in a U-shaped material receiving trough (307), and the U-shaped material receiving trough (307) is suspended directly below the material distribution rotating shaft installation frame (304) through two connecting plates (310).
Citation Information
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