An impulse tester for testing the pressure resistance and sealing performance of hoses
By designing a hose test pulse test machine containing a multifunctional mechanism and an alarm, the problems of low fixing and disassembly efficiency and lack of automatic prompt function in the prior art are solved, and efficient, automated and safe hose testing is achieved.
Patent Information
- Application Number
- CN202510174003.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-02-18
AI Technical Summary
The existing hose test pulse test machines are inefficient when fixing and disassembling hoses, and lack automatic prompt function to ensure the closing of the protective door, which poses safety risks.
A pulse test machine including a body, a moving mechanism, a connecting mechanism, a clamping mechanism, a multifunctional mechanism, an alarm and a control panel is designed. The machine quickly secures and removes the hose through eight semicircular clamping blocks, and automatically prompts the staff to close the movable sealed door through a circular movable shaft and an alarm.
It improves the fixing and disassembly efficiency of the hose, ensures automation and safety of the test process, reduces manual operation time, and enhances the efficiency and safety of the test.
Smart Images

Figure CN119643052B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hose testing, and more specifically, particularly relates to an impulse testing machine for testing the pressure resistance and sealing performance of a hose. Background Art
[0002] Durability, pressure resistance and sealing performance tests are important means to test the pressure bearing capacity and sealing of hoses. By repeatedly pressurizing the hoses with a pulse tester, the service life of the hoses under water pressure pulse conditions can be tested, potential safety hazards such as leakage and rupture can be discovered and eliminated in a timely manner, and the safety of equipment and users can be guaranteed.
[0003] The current impulse testers used for hose testing still have the following problems:
[0004] 1. The hose to be tested needs to be manually fixed by the staff using a wrench, and the hose after the test also needs to be manually disassembled by the staff using a wrench, which increases the time for fixing and disassembling the hose and reduces the testing efficiency of the hose;
[0005] 2. Generally, there is a lack of reminder function. When the protective door is not closed during the hose test, the staff cannot be automatically reminded to close it, which poses a safety hazard. Summary of the invention
[0006] The disclosed embodiment relates to an impulse testing machine for testing the pressure resistance and sealing performance of a hose, which comprises a machine body, a moving mechanism, a connecting mechanism, a clamping mechanism, a multifunctional mechanism, an alarm and a control panel; the eight semicircular clamping blocks are convenient for quick contact with the hose to be tested, thereby improving the fixing efficiency of the hose to be tested; the eight semicircular clamping blocks are convenient for quick separation from the hose to be tested, thereby improving the disassembly efficiency of the hose after the test; when one or two movable sealing doors are not closed, the corresponding circular movable shaft presses the corresponding second switch to activate the alarm, thereby facilitating prompting the staff to close the two movable sealing doors; the problem that the fixing and disassembly time of the hose is long and the staff cannot be automatically prompted to close the protective door is solved.
[0007] In a first aspect of the present disclosure, there is provided an impulse tester for testing the pressure resistance and sealing performance of a hose, comprising: a body, a moving mechanism, a connecting mechanism, a clamping mechanism, a multifunctional mechanism, an alarm and a control panel;
[0008] A rectangular protective cover is fixedly installed on the top of the machine body; the moving mechanism is installed on the top of the machine body; there are two groups of connecting mechanisms, and the two groups of connecting mechanisms are installed on the top of the moving mechanism; there are two groups of clamping mechanisms, and the two groups of clamping mechanisms are installed on the two groups of connecting mechanisms;
[0009] There are two groups of multifunctional mechanisms, and the two groups of multifunctional mechanisms are installed inside the rectangular protective cover. The two groups of multifunctional mechanisms are used to move the two groups of clamping mechanisms, and the two groups of multifunctional mechanisms are also used to ensure the protective effect; the alarm is fixedly installed on the front side of the rectangular protective cover; the control panel is fixedly installed on the front side of the rectangular protective cover, and the control panel is electrically connected to the alarm;
[0010] The moving mechanism includes: a dovetail track, a rectangular slider and a double-headed motor; there are two dovetail tracks, and the two dovetail tracks are fixedly mounted on the top of the machine body; there are two rectangular sliders, and the two rectangular sliders are slidably mounted on the outside of the two dovetail tracks; the double-headed motor is fixedly mounted on the top of the machine body; the moving mechanism also includes: a driving screw, a rectangular mounting block and a first switch; there are two driving screws, and the two driving screws are fixedly mounted on the output shaft of the double-headed motor; there are two rectangular mounting blocks, and the two rectangular mounting blocks are fixedly mounted on the top of the two dovetail tracks; there are two first switches, and the two first switches are fixedly mounted on the two rectangular mounting blocks;
[0011] The connecting mechanism includes: a connecting shell, a circular connecting head, a rectangular mounting plate and a rectangular guide rod; the connecting shell is fixedly installed on the top of the rectangular slider; there are two circular connecting heads in total, and the two circular connecting heads are fixedly installed on the top of the connecting shell; there are four rectangular mounting plates in total, and the four rectangular mounting plates are fixedly installed on the top of the connecting shell; there are four rectangular guide rods in total, and the four rectangular guide rods are slidably installed on the four rectangular mounting plates; the connecting mechanism also includes: a semicircular clamping block; there are four semicircular clamping blocks in total, and the four semicircular clamping blocks are fixedly installed on the inner ends of the four rectangular guide rods.
[0012] In at least some embodiments, two movable sealing doors are slidably mounted on the rectangular protective cover, and release grooves are respectively provided on the rear sides of the two movable sealing doors.
[0013] In at least some embodiments, the double-headed motor is electrically connected to a control panel.
[0014] In at least some embodiments, the threads on the two driving screws are in opposite directions, and the two driving screws are threadedly connected to the two rectangular sliders; the positive electrodes of the two first switches are electrically connected to the control panel through wires.
[0015] In at least some embodiments, the connecting shell is fixedly connected to a pipe on the machine body.
[0016] In at least some embodiments, the connecting mechanism also includes: a force-bearing ring and a return spring; there are four force-bearing rings in total, and the four force-bearing rings are fixedly installed on the outside of four rectangular guide rods; there are four return springs in total, and the four return springs are sleeved on the outside of the four rectangular guide rods, and the four return springs are located between the four rectangular mounting plates and the four force-bearing rings.
[0017] In at least some embodiments, the clamping mechanism includes: a T-shaped mounting frame, a movable clamping frame, a rectangular limit block and a U-shaped guide frame; the T-shaped mounting frame is fixedly mounted on the connecting shell; the movable clamping frame is slidably mounted on the outside of the T-shaped mounting frame, and the movable clamping frame is also in contact with the outer ends of four rectangular guide rods; the rectangular limit block is fixedly mounted on the inside of the T-shaped mounting frame, and the rectangular limit block is also slidably connected to the movable clamping frame; there are two U-shaped guide frames in total, and the two U-shaped guide frames are fixedly mounted on the front and rear sides of the connecting shell, and the two U-shaped guide frames are also slidably connected to the movable clamping frame.
[0018] In at least some embodiments, the clamping mechanism also includes: a support spring, a pressing plate and a control button; there are two support springs, and the two support springs are installed inside the T-shaped mounting frame and the movable clamping frame; the pressing plate is fixedly installed on the movable clamping frame; the control button is fixedly installed on the T-shaped mounting frame, and the control button is electrically connected to the control panel; when the control button is in a pressed state, the control panel controls the operation of the hydraulic system inside the machine body.
[0019] In at least some embodiments, the multifunctional mechanism includes: a pushing bracket, a circular movable shaft and a force-bearing retaining ring; the pushing bracket is fixedly installed inside the rectangular protective cover, and the bottom of the pushing bracket contacts the top of the movable clamping frame; the circular movable shaft is slidably installed on the pushing bracket, and the front end of the circular movable shaft is provided with a rounded corner, and the front end of the circular movable shaft contacts the movable sealing door; when the movable sealing door is in a closed state, the front end of the circular movable shaft is inserted into the release groove; the force-bearing retaining ring is fixedly installed on the outside of the circular movable shaft.
[0020] In at least some embodiments, the multifunctional mechanism also includes: a release spring and a second switch; the release spring is sleeved on the outside of the circular movable shaft, and the release spring is located between the pushing bracket and the force retaining ring; the second switch is fixedly mounted on the pushing bracket, and the second switch is in a pressed state; the positive pole of the second switch is connected to the positive pole of the alarm through a wire, and the negative pole of the second switch is connected to the negative pole of the first switch through a wire.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. When the double-headed motor of the present invention rotates forward, the two driving screws drive the two rectangular sliders to move outward at the same time; when the double-headed motor rotates reversely, the two driving screws drive the two rectangular sliders to move inward at the same time; when the two driving screws drive the two rectangular sliders to move outward at the same time, the two rectangular sliders automatically press the two first switches; when the two driving screws drive the two rectangular sliders to move inward at the same time, the two rectangular sliders are automatically separated from the two first switches.
[0023] 2. The present invention facilitates the staff to connect the two hoses to be tested with the four circular connectors; when the two driving screws drive the two rectangular sliders to move outward at the same time, the two pushing brackets drive the two movable clamping frames to move, so that the two movable clamping frames drive the eight rectangular guide rods to move at the same time, which is convenient for the eight semicircular clamping blocks to quickly contact with the hoses to be tested, thereby improving the fixing efficiency of the hoses to be tested;
[0024] In addition, when the two driving screws drive the two rectangular sliders to move inward at the same time, the two movable clamping frames are automatically reset under the action of four supporting springs; when the two driving screws drive the two rectangular sliders to move inward at the same time, the eight rectangular guide rods are automatically reset, which facilitates the rapid separation of the eight semicircular clamping blocks from the hose to be tested, thereby improving the efficiency of disassembling the hose after the test;
[0025] In addition, when the two driving screws drive the two rectangular sliders to move outward at the same time, the two pressing plates automatically press the two control buttons; when one or both of the control buttons are in a pressed state, the control panel controls the three-cylinder plunger pump inside the body to work, and under the action of the control panel, the three-cylinder plunger pump generates pulse pressure flow according to pre-set parameters, and the test liquid passes through the inside of the hose under the action of the pulse pressure, thereby realizing automatic repeated testing of the hose's pressure resistance, sealing, and durability, and can test the hose's service life under water pressure pulse conditions; when the two driving screws drive the two rectangular sliders to move inward at the same time, the two pressing plates automatically separate from the two control buttons, thereby realizing automatic stop of the test.
[0026] 3. According to the present invention, when the two driving screw rods drive the two rectangular sliders to move outward at the same time, and one or both of the movable sealing doors are not closed, the corresponding circular movable shaft presses the corresponding second switch to activate the alarm, thereby prompting the staff to close the two movable sealing doors; when the two movable sealing doors are completely closed, the front ends of the two circular movable shafts are inserted into the two release grooves, so that the rear ends of the two circular movable shafts are separated from the two second switches, and the alarm stops working. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0028] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.
[0029] In the attached picture:
[0030] Figure 1 A schematic diagram of the three-dimensional structure of the present invention is shown;
[0031] Figure 2 The present invention is shown Figure 1 A schematic diagram of the structure from a rear side perspective;
[0032] Figure 3 The schematic diagram of the structure of the machine body and the moving mechanism of the present invention is shown;
[0033] Figure 4 The present invention is shown Figure 3 A schematic diagram of the local enlarged structure of the middle A area;
[0034] Figure 5 A structural schematic diagram of the connecting mechanism of the present invention is shown;
[0035] Figure 6 A schematic structural diagram of the clamping mechanism of the present invention is shown;
[0036] Figure 7 A schematic diagram of a central cutaway structure of the clamping mechanism of the present invention is shown;
[0037] Figure 8 The present invention is shown Figure 1 A schematic diagram of the local enlarged structure of the middle B area;
[0038] Fig. 9 A schematic diagram showing the structure of the multifunctional mechanism of the present invention is shown;
[0039] Fig.10 The present invention is shown Figure 1 Schematic diagram of the main viewing angle structure;
[0040] Fig.11 The present invention is shown Fig.10 Schematic diagram of the local enlarged structure of the middle C area;
[0041] Fig.12 The present invention is shown Fig.10 Schematic diagram of the cross-section structure in the middle DD direction;
[0042] Fig.13 The present invention is shown Fig.12 Schematic diagram of the local enlarged structure of area E in the middle.
[0043] List of reference numerals:
[0044] 100, machine body; 101, rectangular protective cover; 102, movable sealing door; 1021, release groove;
[0045] 200, moving mechanism; 201, dovetail track; 202, rectangular slider; 203, double-headed motor; 204, driving screw; 205, rectangular mounting block; 206, first switch;
[0046] 300, connecting mechanism; 301, connecting shell; 302, circular connecting head; 303, rectangular mounting plate; 304, rectangular guide rod; 305, semicircular clamping block; 306, force-bearing circular ring; 307, return spring;
[0047] 400, clamping mechanism; 401, T-shaped mounting frame; 402, movable clamping frame; 403, rectangular limit block; 404, U-shaped guide frame; 405, supporting spring; 406, pressing plate; 407, control button;
[0048] 500, multifunctional mechanism; 501, pushing bracket; 502, circular movable shaft; 503, force retaining ring; 504, release spring; 505, second switch;
[0049] 600, alarm;
[0050] 700. Control panel. DETAILED DESCRIPTION
[0051] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.
[0052] Example: Please refer to Figures 1 to 13As shown: The present invention provides an impulse tester for testing the pressure resistance and sealing performance of a hose, comprising: a body 100, a moving mechanism 200, a connecting mechanism 300, a clamping mechanism 400, a multifunctional mechanism 500, an alarm 600 and a control panel 700; a rectangular protective cover 101 is fixedly installed on the top of the body 100; the moving mechanism 200 is installed on the top of the body 100; there are two groups of connecting mechanisms 300, and the two groups of connecting mechanisms 300 are installed on the top of the moving mechanism 200; there are two groups of clamping mechanisms 400, and the two groups of clamping mechanisms 400 are installed on the two groups of connecting mechanisms 300; There are two groups of functional mechanisms 500, and the two groups of multifunctional mechanisms 500 are installed inside the rectangular protective cover 101. The two groups of multifunctional mechanisms 500 are used to move the two groups of clamping mechanisms 400, and the two groups of multifunctional mechanisms 500 are also used to ensure the protective effect; the alarm 600 is fixedly installed on the front side of the rectangular protective cover 101; the control panel 700 is fixedly installed on the front side of the rectangular protective cover 101, and the control panel 700 is electrically connected to the alarm 600; two movable sealing doors 102 are slidably installed on the rectangular protective cover 101, and the rear sides of the two movable sealing doors 102 are respectively provided with release grooves 1021.
[0053] In the present disclosure, Figure 3 and Figure 4 As shown, the moving mechanism 200 includes: a dovetail track 201, a rectangular slider 202 and a double-headed motor 203; there are two dovetail tracks 201, and the two dovetail tracks 201 are fixedly installed on the top of the body 100; there are two rectangular sliders 202, and the two rectangular sliders 202 are slidably installed on the outside of the two dovetail tracks 201; the double-headed motor 203 is fixedly installed on the top of the body 100, and the double-headed motor 203 is electrically connected to the control panel 700; the moving mechanism 200 also includes: a driving screw 204, a rectangular mounting block 205 and a first switch 206; the driving There are two screw rods 204, and the two driving screw rods 204 are fixedly mounted on the output shaft of the double-headed motor 203; the threads on the two driving screw rods 204 are in opposite directions, and the two driving screw rods 204 are threadedly connected to the two rectangular sliders 202; there are two rectangular mounting blocks 205, and the two rectangular mounting blocks 205 are fixedly mounted on the tops of the two dovetail rails 201; there are two first switches 206, and the two first switches 206 are fixedly mounted on the two rectangular mounting blocks 205, and the positive poles of the two first switches 206 are electrically connected to the control panel 700 through wires;
[0054] Its specific function is as follows: because the two rectangular sliders 202 are slidably mounted on the outside of the two dovetail rails 201, and the threads on the two driving screw rods 204 are in opposite directions, and the two driving screw rods 204 are threadedly connected to the two rectangular sliders 202, when the double-headed motor 203 rotates forward, the two driving screw rods 204 drive the two rectangular sliders 202 to move outward at the same time; when the double-headed motor 203 rotates reversely, the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time; and because the two rectangular mounting blocks 205 are fixedly mounted on the tops of the two dovetail rails 201, and the two first switches 206 are fixedly mounted on the two rectangular mounting blocks 205, when the two driving screw rods 204 drive the two rectangular sliders 202 to move outward at the same time, the two rectangular sliders 202 automatically press the two first switches 206; when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the two rectangular sliders 202 and the two first switches 206 are automatically separated.
[0055] In the present disclosure, Figures 5 to 8 As shown, the connection mechanism 300 includes: a connection shell 301, a circular connection head 302, a rectangular mounting plate 303 and a rectangular guide rod 304; the connection shell 301 is fixedly installed on the top of the rectangular slider 202, and the connection shell 301 is also fixedly connected to the pipe on the body 100; there are two circular connection heads 302, and the two circular connection heads 302 are fixedly installed on the top of the connection shell 301; there are four rectangular mounting plates 303, and the four rectangular mounting plates 303 are fixedly installed on the top of the connection shell 301; there are four rectangular guide rods 304, and the four rectangular guide rods 304 are slidably installed on the four The connecting mechanism 300 further comprises: a semicircular clamping block 305, a force-bearing circular ring 306 and a return spring 307; there are four semicircular clamping blocks 305, which are fixedly mounted on the inner ends of the four rectangular guide rods 304; there are four force-bearing circular rings 306, which are fixedly mounted on the outside of the four rectangular guide rods 304; there are four return springs 307, which are sleeved on the outside of the four rectangular guide rods 304, and the four return springs 307 are located between the four rectangular mounting plates 303 and the four force-bearing circular rings 306;
[0056] The clamping mechanism 400 includes: a T-shaped mounting frame 401, a movable clamping frame 402, a rectangular limit block 403 and a U-shaped guide frame 404; the T-shaped mounting frame 401 is fixedly mounted on the connecting shell 301; the movable clamping frame 402 is slidably mounted on the outside of the T-shaped mounting frame 401, and the movable clamping frame 402 is also in contact with the outer ends of the four rectangular guide rods 304; the rectangular limit block 403 is fixedly mounted on the inside of the T-shaped mounting frame 401, and the rectangular limit block 403 is also slidably connected to the movable clamping frame 402; there are two U-shaped guide frames 404, and the two U-shaped guide frames 404 are fixedly mounted on the front and rear sides of the connecting shell 301, and The two U-shaped guide frames 404 are also slidably connected to the movable clamping frame 402; the clamping mechanism 400 further includes: a support spring 405, a pressing plate 406 and a control button 407; there are two support springs 405, and the two support springs 405 are installed inside the T-shaped mounting frame 401 and the movable clamping frame 402; the pressing plate 406 is fixedly installed on the movable clamping frame 402; the control button 407 is fixedly installed on the T-shaped mounting frame 401, and the control button 407 is electrically connected to the control panel 700; when the control button 407 is in a pressed state, the control panel 700 controls the hydraulic system inside the body 100 to work;
[0057] Its specific functions are as follows: since the four circular connectors 302 are fixedly mounted on the tops of the two connection shells 301, it is convenient for the staff to connect the two hoses to be tested with the four circular connectors 302; and since the two movable clamping frames 402 are in contact with the outer ends of the eight rectangular guide rods 304, and the bottoms of the two pushing brackets 501 are in contact with the tops of the two movable clamping frames 402, when the two driving screw rods 204 drive the two rectangular sliders 202 to move outward at the same time, the two pushing brackets 501 push the two movable clamping frames 402 to move, so that the two movable clamping frames 402 drive the eight rectangular guide rods 304 to move at the same time, which is convenient for the eight semicircular clamping blocks 305 to quickly contact with the hoses to be tested, thereby improving the fixing efficiency of the hoses to be tested;
[0058] In addition, since the four support springs 405 are installed inside the two T-shaped mounting frames 401 and the two movable clamping frames 402, when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the two movable clamping frames 402 are automatically reset under the action of the four support springs 405; and since the eight reset springs 307 are sleeved on the outside of the eight rectangular guide rods 304, and the eight reset springs 307 are located between the eight rectangular mounting plates 303 and the eight force-bearing circular rings 306, when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the eight rectangular guide rods 304 are automatically reset, which facilitates the rapid separation of the eight semicircular clamping blocks 305 from the hose to be tested, thereby improving the efficiency of disassembling the hose after the test;
[0059] In addition, because the two pressing plates 406 are fixedly mounted on the two movable clamping frames 402, and the two control buttons 407 are fixedly mounted on the two T-shaped mounting frames 401, when the two driving screw rods 204 drive the two rectangular sliders 202 to move outward at the same time, the two pressing plates 406 automatically press the two control buttons 407; when one or both of the control buttons 407 are in a pressed state, the control panel 700 controls the three-cylinder plunger pump inside the body 100 to work, and the three-cylinder plunger pump generates a pulsed pressure flow according to pre-set parameters under the action of the control panel 700. Under the action of the pulse pressure, the test liquid passes through the inside of the hose, thereby realizing automatic repeated testing of the hose's pressure resistance, sealing, and durability, and can test the hose's service life under water pressure pulse conditions; when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the two pressing plates 406 are automatically separated from the two control buttons 407, thereby realizing automatic stop of the test.
[0060] In the present disclosure, Fig. 9 , Fig.11 and Fig.13 As shown, the multifunctional mechanism 500 includes: a pushing bracket 501, a circular movable shaft 502 and a force-bearing retaining ring 503; the pushing bracket 501 is fixedly installed inside the rectangular protective cover 101, and the bottom of the pushing bracket 501 contacts the top of the movable clamping frame 402; the circular movable shaft 502 is slidably installed on the pushing bracket 501, and the front end of the circular movable shaft 502 is provided with a rounded corner, and the front end of the circular movable shaft 502 contacts the movable sealing door 102; when the movable sealing door 102 is in a closed state, the front end of the circular movable shaft 502 is inserted into the release groove 1021 ; The force retaining ring 503 is fixedly mounted on the outside of the circular movable shaft 502; the multifunctional mechanism 500 also includes: a release spring 504 and a second switch 505; the release spring 504 is sleeved on the outside of the circular movable shaft 502, and the release spring 504 is located between the pushing bracket 501 and the force retaining ring 503; the second switch 505 is fixedly mounted on the pushing bracket 501, and the second switch 505 is in a pressed state; the positive pole of the second switch 505 is connected to the positive pole of the alarm 600 through a wire, and the negative pole of the second switch 505 is connected to the negative pole of the first switch 206 through a wire;
[0061] The specific function is as follows: since the positive poles of the two first switches 206 are electrically connected to the control panel 700 through wires, and the positive poles of the two second switches 505 are connected to the positive pole of the alarm 600 through wires, and the negative poles of the two second switches 505 are connected to the negative poles of the two first switches 206 through wires, when the two driving screw rods 204 drive the two rectangular sliders 202 to move outward at the same time, and one or two movable sealing doors 102 are not closed, the corresponding circular movable shaft 502 presses the corresponding second switch 505, so that the alarm 600 works, which is convenient for reminding workers. The operator closes the two movable sealing doors 102; and because the rear sides of the two movable sealing doors 102 are respectively provided with release grooves 1021, and the two release springs 504 are sleeved on the outside of the two circular movable shafts 502, and the two release springs 504 are located between the two pushing brackets 501 and the two force-bearing retaining rings 503, when the two movable sealing doors 102 are fully closed, the front ends of the two circular movable shafts 502 are inserted into the two release grooves 1021, so that the rear ends of the two circular movable shafts 502 are separated from the two second switches 505, and the alarm 600 stops working.
[0062] The specific usage and function of this embodiment are as follows:
[0063] When the present invention is used, the staff inserts the two ends of the two hoses to be tested into the four circular connectors 302, and then starts the double-headed motor 203. When the double-headed motor 203 rotates forward, the two driving screws 204 drive the two rectangular sliders 202 to move outward at the same time; when the two driving screws 204 drive the two rectangular sliders 202 to move outward at the same time, the two rectangular sliders 202 automatically press the two first switches 206; when the two driving screws 204 drive the two rectangular sliders 202 to move outward at the same time, the two pushing brackets 501 push the two movable clamping frames 402 to move, so that the two movable clamping frames 402 drive the eight rectangular guide rods 304 to move at the same time, so that the eight semicircular clamping blocks 305 can quickly contact the hose to be tested, thereby improving the fixing efficiency of the hose to be tested; when the two driving screws 204 drive the two rectangular sliders 202 to move outward at the same time, the two pressing plates 406 automatically press the two control buttons 407; when one or two of the control buttons 4 When 07 is in the pressed state, the control panel 700 controls the three-cylinder plunger pump inside the body 100 to work. Under the action of the control panel 700, the three-cylinder plunger pump generates pulse pressure flow according to the pre-set parameters. Under the action of the pulse pressure, the test liquid passes through the inside of the hose, realizing the automatic repeated test of the hose's pressure resistance, sealing, and durability, and can test the hose's service life under water pressure pulse conditions; when the two driving screws 204 drive the two rectangular sliders 202 to move outward at the same time, and one or two of the movable sealing doors 102 are not closed, the corresponding circular movable shaft 502 presses the corresponding second switch 505 to make the alarm 600 work, so as to prompt the staff to close the two movable sealing doors 102; when the two movable sealing doors 102 are fully closed, the front ends of the two circular movable shafts 502 are inserted into the two release grooves 1021, so that the rear ends of the two circular movable shafts 502 are separated from the two second switches 505, so that the alarm 600 stops working;
[0064] After the hose test, the double-headed motor 203 is started to make the double-headed motor 203 rotate in the opposite direction. When the double-headed motor 203 rotates in the opposite direction, the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time; when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the two rectangular sliders 202 are automatically separated from the two first switches 206; when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the two movable clamping frames 402 are automatically reset under the action of the four supporting springs 405; when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the eight rectangular guide rods 304 are automatically reset, which facilitates the rapid separation of the eight semicircular clamping blocks 305 from the hose to be tested, thereby improving the disassembly efficiency of the hose after the test; when the two driving screw rods 204 drive the two rectangular sliders 202 to move inward at the same time, the two pressing plates 406 are automatically separated from the two control buttons 407, thereby realizing the automatic stop of the test.
[0065] In this article, there are a few points to note:
[0066] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0067] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0068] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. An impulse tester for testing the pressure resistance and sealing performance of a hose, comprising: A machine body (100), a moving mechanism (200), a connecting mechanism (300), a clamping mechanism (400), a multifunctional mechanism (500), an alarm (600) and a control panel (700); A rectangular protective cover (101) is fixedly mounted on the top of the machine body (100); the movable mechanism (200) is mounted on the top of the machine body (100); two groups of connecting mechanisms (300) are provided, and the two groups of connecting mechanisms (300) are installed on the top of the movable mechanism (200); two groups of clamping mechanisms (400) are provided, and the two groups of clamping mechanisms (400) are installed on the two groups of connecting mechanisms (300); The multifunctional mechanism (500) is provided with two groups in total, and the two groups of multifunctional mechanisms (500) are installed inside the rectangular protective cover (101), the two groups of multifunctional mechanisms (500) are used to move the two groups of clamping mechanisms (400), and the two groups of multifunctional mechanisms (500) are also used to ensure the protective effect; the alarm (600) is fixedly installed on the front side of the rectangular protective cover (101); the control panel (700) is fixedly installed on the front side of the rectangular protective cover (101), and the control panel (700) is electrically connected to the alarm (600); The moving mechanism (200) comprises: a dovetail track (201), a rectangular slider (202) and a double-headed motor (203); two dovetail tracks (201) are provided, and the two dovetail tracks (201) are fixedly mounted on the top of the machine body (100); two rectangular sliders (202) are provided, and the two rectangular sliders (202) are slidably mounted on the outside of the two dovetail tracks (201); the double-headed motor (203) is fixedly mounted on the top of the machine body (100); the moving mechanism (200) also comprises : a driving screw rod (204), a rectangular mounting block (205) and a first switch (206); two driving screw rods (204) are provided, and the two driving screw rods (204) are fixedly mounted on the output shaft of the double-headed motor (203); two rectangular mounting blocks (205) are provided, and the two rectangular mounting blocks (205) are fixedly mounted on the tops of the two dovetail rails (201); two first switches (206) are provided, and the two first switches (206) are fixedly mounted on the two rectangular mounting blocks (205); The connection mechanism (300) comprises: a connection housing (301), a circular connection head (302), a rectangular mounting plate (303) and a rectangular guide rod (304); the connection housing (301) is fixedly mounted on the top of the rectangular slider (202); there are two circular connection heads (302) in total, and the two circular connection heads (302) are fixedly mounted on the top of the connection housing (301); there are four rectangular mounting plates (303) in total, and the four rectangular mounting plates (303) are fixedly mounted on the top of the connection housing (301); there are four rectangular guide rods (304) in total, and the four rectangular guide rods (304) are slidably mounted on the four rectangular mounting plates (303); the connection mechanism (300) further comprises: a semicircular clamping block (305); there are four semicircular clamping blocks (305) in total, and the four semicircular clamping blocks (305) are fixedly mounted on the inner ends of the four rectangular guide rods (304).
2. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 1, characterized in that: Two movable sealing doors (102) are slidably mounted on the rectangular protective cover (101), and release grooves (1021) are respectively provided on the rear sides of the two movable sealing doors (102).
3. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 2, characterized in that: The double-headed motor (203) is electrically connected to the control panel (700).
4. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 3, characterized in that: The threads on the two driving screw rods (204) are in opposite directions, and the two driving screw rods (204) are threadedly connected to the two rectangular sliders (202); the positive electrodes of the two first switches (206) are electrically connected to the control panel (700) via wires.
5. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 4, characterized in that: The connecting shell (301) is fixedly connected to the pipeline on the machine body (100).
6. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 5, characterized in that: The connection mechanism (300) further comprises: a force-bearing circular ring (306) and a return spring (307); a total of four force-bearing circular rings (306) are provided, and the four force-bearing circular rings (306) are fixedly mounted on the outside of four rectangular guide rods (304); a total of four return springs (307) are provided, and the four return springs (307) are sleeved on the outside of the four rectangular guide rods (304), and the four return springs (307) are located between the four rectangular mounting plates (303) and the four force-bearing circular rings (306).
7. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 5, characterized in that: The clamping mechanism (400) comprises: a T-shaped mounting frame (401), a movable clamping frame (402), a rectangular limiting block (403) and a U-shaped guiding frame (404); the T-shaped mounting frame (401) is fixedly mounted on the connecting shell (301); the movable clamping frame (402) is slidably mounted on the outside of the T-shaped mounting frame (401), and the movable clamping frame (402) is also in contact with the outer ends of four rectangular guiding rods (304); the rectangular limiting block (403) is fixedly mounted on the inside of the T-shaped mounting frame (401), and the rectangular limiting block (403) is also slidably connected to the movable clamping frame (402); two U-shaped guiding frames (404) are provided, and the two U-shaped guiding frames (404) are fixedly mounted on the front and rear sides of the connecting shell (301), and the two U-shaped guiding frames (404) are also slidably connected to the movable clamping frame (402).
8. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 7, characterized in that: The clamping mechanism (400) further comprises: a support spring (405), a pressing plate (406) and a control button (407); two support springs (405) are provided, and the two support springs (405) are installed inside the T-shaped mounting frame (401) and the movable clamping frame (402); the pressing plate (406) is fixedly installed on the movable clamping frame (402); the control button (407) is fixedly installed on the T-shaped mounting frame (401), and the control button (407) is electrically connected to the control panel (700); when the control button (407) is in a pressed state, the control panel (700) controls the hydraulic system inside the machine body (100) to operate.
9. The impulse tester for testing the hose pressure resistance and sealing performance according to claim 7, characterized in that: The multifunctional mechanism (500) comprises: a pushing bracket (501), a circular movable shaft (502) and a force-bearing retaining ring (503); the pushing bracket (501) is fixedly mounted inside the rectangular protective cover (101), and the bottom of the pushing bracket (501) contacts the top of the movable clamping frame (402); the circular movable shaft (502) is slidably mounted on the pushing bracket (501), and the front end of the circular movable shaft (502) is provided with a rounded corner, and the front end of the circular movable shaft (502) contacts the movable sealing door (102); when the movable sealing door (102) is in a closed state, the front end of the circular movable shaft (502) is inserted into the release groove (1021); the force-bearing retaining ring (503) is fixedly mounted outside the circular movable shaft (502).
10. An impulse tester for testing the hose pressure resistance and sealing performance according to claim 9, characterized in that: The multifunctional mechanism (500) further comprises: a release spring (504) and a second switch (505); the release spring (504) is sleeved on the outside of the circular movable shaft (502), and the release spring (504) is located between the pushing bracket (501) and the force-bearing retaining ring (503); the second switch (505) is fixedly mounted on the pushing bracket (501), and the second switch (505) is in a pressed state; the positive pole of the second switch (505) is connected to the positive pole of the alarm (600) through a wire, and the negative pole of the second switch (505) is connected to the negative pole of the first switch (206) through a wire.
Citation Information
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