An insulator identification and detection device and its detection method
By designing an insulator identification and detection device including a detection and adjustment module, a detection and placement module and a detection and cleaning module, the problem that the insulator detection device in the prior art is difficult to detect the insulator bottom area, achieving more comprehensive and accurate detection, and reducing the safety hazards of the power system.
Patent Information
- Application Number
- CN202411812531.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2044-12-10
AI Technical Summary
The existing insulator detection devices are easily blocked by the insulator appearance during inspection, making it difficult to effectively detect the bottom area of the insulator, affecting the comprehensiveness of the detection and leading to safety hazards of the power system.
An insulator identification and detection device is designed, including a fixed block base, an insulator body, a detection and placement module, a guide rail, a guide rod, a stepper motor, a screw member, a detection and adjustment module and a detection and cleaning module. The position and angle of the recognition lens are adjusted by the detection and adjustment module, and the fixing device of the detection and placement module is on the insulator, so as to detect the cleaning module to clean dirty in real time to ensure the comprehensiveness and accuracy of the detection.
By adjusting the position and angle of the detection lens, avoiding the appearance of the insulator, effectively detecting the bottom area of the insulator, improving the comprehensiveness and accuracy of the detection, and reducing safety hazards of the power system.
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Figure CN119644067B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of insulator detection, and particularly to an insulator identification and detection device and a detection method thereof. Background Art
[0002] An insulator is a device installed between conductors at different potentials or between a conductor and a grounding member, which can withstand voltage and mechanical stress. There are many types of insulators with various shapes. Although the structures and appearances of different types of insulators vary greatly, they are all composed of two major parts: an insulating part and a connecting fitting.
[0003] As an indispensable component element in a transmission line, an insulator is extremely prone to deterioration due to long-term exposure to high mechanical stress, strong magnetic fields, large temperature differences, and erosion by wind and rain. A deteriorated insulator may cause accidents such as flashover, insulator explosion, string drop, and conductor falling to the ground, seriously threatening the stable operation of the power system. Therefore, timely detection of insulator faults is crucial for ensuring the safety and reliable operation of the power system.
[0004] After the existing insulators are used, they need to be regularly detected to ensure their performance. However, during the detection, due to the influence of the insulator's shape, the detection device is easily blocked during detection, resulting in the detection device being difficult to effectively detect the bottom area of the insulator, thereby affecting the comprehensiveness of the detection and causing potential safety hazards in the power system. Summary of the Invention
[0005] The present invention discloses an insulator identification and detection device and a detection method thereof, aiming to solve the technical problem that after the existing insulators are used, they need to be regularly detected to ensure their performance. However, during the detection, due to the influence of the insulator's shape, the detection device is easily blocked during detection, resulting in the detection device being difficult to effectively detect the bottom area of the insulator, thereby affecting the comprehensiveness of the detection and causing potential safety hazards in the power system.
[0006] An insulator identification and detection device proposed by the present invention includes a fixed block seat and an insulator body. The insulator body is located on one side of the fixed block seat. Two grip members are fixedly connected to the fixed block seat, and installation grooves are provided at both the top and bottom of the fixed block seat. Detection and placement modules are arranged inside both installation grooves. A guiding rail is fixedly connected to an outer wall of one side of the fixed block seat, and two guiding rods are fixedly connected to the guiding rail. A stepping motor is fixedly connected to the top of the guiding rail, and an output shaft of the stepping motor is connected to a screw member through a coupling. The screw member is located between the two guiding rods, and a detection and adjustment module is arranged on the screw member and the two guiding rods;
[0007] The detection and adjustment module includes a guide rail member, which is arranged on the outer walls of the lead screw member and the two guide rods, and a movable rail member is movably connected to the inner wall of the guide rail member, and a toothed ring member is fixedly connected to the movable rail member;
[0008] The detection and placement module includes two fixed bases, both of which are located outside the insulator body. Fixed brackets are fixedly connected to the outer walls of one sides of the two fixed bases, and mounting brackets are fixedly connected to the outer walls of both sides of one of the fixed bases, and a detection and cleaning module is arranged on the two mounting brackets.
[0009] By providing a fixed block base, an insulator body, a detection and placement module, a guide rail, a guide rod, a stepping motor, a lead screw member, a detection and adjustment module, a mounting bracket and a detection and cleaning module, the lead screw member and the stepping motor can adjust the height of the detection and adjustment module during use for convenient detection; when the detection and adjustment module is in use, it can adjust the position and angle of the identification lens for detection, so as to detect different positions of the insulator body and meet the detection requirements of the device; when the detection and placement module is in use, it can fix the device on the insulator body, so that there is no need for staff to hold the device during the detection of the insulator at high altitude, reducing the work intensity of the staff and meeting the use requirements; when the detection and cleaning module is in use, it can clean the dirt on the surface of the insulator body in real time, avoid affecting the detection, and improve the detection accuracy.
[0010] In a preferred embodiment, the detection and adjustment module further includes a driving motor, which is fixedly connected to the guide rail member. The output shaft of the driving motor is connected with a driving gear through a coupling. The driving gear meshes with the toothed ring member. Both ends of the movable rail member are fixedly connected with connecting rod members. One end of each of the two connecting rod members is fixedly connected with a fixed rod seat. Fixed frames are fixedly connected to the outer walls of both fixed rod seats. Guide wheels are movably connected to the outer walls of both fixed rod seats. Fixed plate frames are fixedly connected to the outer walls on both sides of the two fixed frames. The outer walls of the two mounting plate frames on the same fixed frame are movably connected with the same shaft member. Winding wheels are fixedly connected to the outer walls of the two shaft members. Two connecting cables are arranged on each of the two winding wheels. Power motors are fixedly connected to the outer walls of one side of two of the mounting plate frames. The output shafts of the two power motors are respectively connected to one end of the two shaft members through couplings. Two telescopic spring rods are fixedly connected to the outer walls of one side of the two fixed frames. One end of each of the two telescopic spring rods on the same fixed frame is fixedly connected with the same mounting frame. Connecting shaft rods are movably connected to the inner walls on both sides of the two mounting frames. One end of each of the two connecting shaft rods on the same mounting frame is fixedly connected with the same identification housing. Protective covers are fixedly connected to one end of the two identification housings. Fixed ring members are fixedly connected to the inner walls of the two identification housings. Infrared lenses, ultraviolet lenses and visible light lenses are fixedly connected to the two fixed ring members. Bracket members are fixedly connected to the two mounting frames. Servo motors are fixedly connected to the two bracket members. The output shafts of the two servo motors are connected with a first gear through couplings. Second gears are fixedly connected to the outer walls of two of the connecting shaft rods. The two first gears respectively mesh with the two second gears. One end of each of the four connecting cables is fixedly connected to the outer wall of one side of the two mounting frames facing the fixed frame. The outer walls of the four connecting cables are respectively in contact with the inner walls of the two guide wheels.
[0011] By providing the detection and adjustment module, the detection and adjustment module can adjust the position and angle of the detection identification lens during use, so as to detect different positions of the insulator body, avoid the appearance of the insulator body blocking the detection lens during detection, and further increase the detection comprehensiveness of the device during detection. At the same time, by increasing the detection comprehensiveness of the device, the service performance of the insulator body can be ensured during use, and potential safety hazards caused by insufficient detection of the power system can be avoided, improving the detection effect of the device.
[0012] In a preferred embodiment, the detection and placement module further includes four electric telescopic rods, which are respectively located inside the two installation grooves. The output ends of the four electric telescopic rods are respectively fixedly connected to the outer walls of the two fixing brackets. Moreover, two mounting shafts are fixedly connected to both of the two fixing bases. The outer walls of the four mounting shafts are movably connected to fixing clamp blocks. Anti-slip cushions are provided on the inner walls of the four fixing clamp blocks. The inner walls of the four anti-slip cushions are in contact with the outer wall of the insulator body. On both outer walls of the two fixing bases, support frames are fixedly connected. Electric push rods are fixedly connected to all of the four support frames. The output ends of the four electric push rods are fixedly connected to push heads. One ends of the four push heads are respectively in contact with one outer wall of the four fixing clamp blocks. Moreover, torsion spring members are provided on the outer walls of the four mounting shafts. One ends of the four torsion spring members are respectively fixedly connected to the outer walls of the two fixing bases. The other ends of the four torsion spring members are respectively fixedly connected to the outer walls of the four fixing clamp blocks.
[0013] By providing the detection and placement module, when the detection and placement module is in use, it can fix the device on the insulator body, so that when detecting the insulator at high altitude, it is not necessary for the staff to hold the device by hand, thereby reducing the working intensity of the staff during the use of the device. And when detecting, the device can adjust the distance between the two fixing bases through the electric telescopic rods to increase the applicability of the device. At the same time, it can tighten and straighten the horizontally arranged insulator to avoid damage to the detection lens when contacting the insulator body during detection, increasing the diversity during the use of the device.
[0014] In a preferred embodiment, the detection and cleaning module includes two cleaning boxes, which are respectively fixedly connected to the inner walls of the two mounting brackets. Delivery pumps are fixedly connected to the tops of the two cleaning boxes. Delivery pipes are fixedly connected to the output ends of the two delivery pumps. Cleaning nozzles are fixedly connected to the output ends of the two delivery pipes. Arc-shaped brackets and fixed ring brackets are fixedly connected to the outer walls of the two cleaning nozzles. The inner walls of the two fixed ring brackets are respectively fixedly connected to the outer walls of the two recognition housings. Moreover, cleaning nozzles are fixedly connected to both of the two arc-shaped brackets. Connection brackets are fixedly connected to the outer walls of the two delivery pumps. Dust filter bins are fixedly connected to both of the two connection brackets. Air pumps are fixedly connected to the tops of the two dust filter bins. Air flow pipes are fixedly connected to the output ends of the two air pumps. The output ends of the two air flow pipes are respectively fixedly connected to the input ends of the two cleaning nozzles. Mounting rods are movably connected to the interiors of the two dust filter bins. Driving impellers and two cam members are fixedly connected to the outer walls of the two mounting rods. Telescopic springs are fixedly connected to the bottom inner walls of the two dust filter bins. Filter frames are fixedly connected to one ends of the two telescopic springs. The outer walls of the two filter frames are respectively in contact with the inner walls of the two dust filter bins. The outer walls of the four cam members are respectively in contact with the tops of the two filter frames.
[0015] By setting up a detection and cleaning module, when in use, the detection and cleaning module can clean the dirt on the surface of the insulator body in real time, avoiding affecting the detection, increasing the accuracy of the detection. And after cleaning, the device can clean the water droplets adhering to the surface of the protective cover through air flow, avoiding the water droplets from affecting the detection effect and increasing the detection effect of the device. At the same time, when cleaning the water droplets, the device can filter the gas, avoiding the pollution of the protective cover by dust in the air and further increasing the use effect of the device.
[0016] An insulator identification and detection method uses an insulator identification and detection device as described above, and includes the following steps:
[0017] Step 1: When in use, set the device on the insulator body through the grip part and the fixed block base, and fix the device on the insulator body through the detection and placement module;
[0018] Step 2: When detecting, start the detection and adjustment module, and adjust the angle and position of the identification lens through the detection and adjustment module to identify and detect the insulator body until the detection is completed;
[0019] Step 3: During the detection process, when dirt appears, start the detection and cleaning module, and clean the dirt in the identification and detection area through the detection and cleaning module.
[0020] As can be seen from the above, an insulator identification and detection device provided by the present invention has the effect of increasing the identification and detection effect. When in use, the device can adjust the position and angle of the detection lens according to the change of the detection position, avoiding that the lens cannot detect the bottom of the insulator due to the shape of the insulator during detection, thereby avoiding potential safety hazards in the power system. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the overall structure of an insulator identification and detection device proposed by the present invention;
[0022] Figure 2 is a schematic diagram of the overall bottom view structure of an insulator identification and detection device proposed by the present invention;
[0023] Figure 3 is a schematic diagram of the combined structure of the detection and adjustment module and the detection and cleaning module of an insulator identification and detection device proposed by the present invention;
[0024] Figure 4 is a schematic diagram of the disassembled structure of the detection and adjustment module of an insulator identification and detection device proposed by the present invention;
[0025] Figure 5 For the present invention Figure 4 Partial structure schematic diagram;
[0026] Figure 6 For the present invention Figure 5 Schematic diagram of structural disassembly;
[0027] Figure 7 Schematic diagram of the structure of the detection and cleaning module of an insulator identification and detection device proposed by the present invention;
[0028] Figure 8 Enlarged schematic diagram of the internal sectional structure of the dust filter bin of an insulator identification and detection device proposed by the present invention;
[0029] Figure 9 Schematic diagram of the structure of the detection and placement module of an insulator identification and detection device proposed by the present invention;
[0030] Figure 10 For the present invention Figure 9 Schematic diagram of partial structure.
[0031] In the figure: 1. Fixed block base; 2. Grip member; 3. Detection and placement module; 301. Electric telescopic rod; 302. Fixed bracket; 303. Fixed base; 304. Torsion spring member; 305. Mounting shaft rod; 306. Pushing head; 307. Anti-slip cushion layer; 308. Fixed clamping block; 309. Support frame; 310. Electric push rod; 4. Insulator body; 5. Detection and adjustment module; 501. Guide rail member; 502. Movable rail member; 503. Connecting rod member; 504. Driving motor; 505. Driving gear; 506. Tooth ring member; 507. Mounting frame; 508. Fixed frame; 509. Protective cover; 510. Identification housing; 511. Servo motor; 512. Mounting plate frame; 513. Power motor; 514. Shaft rod member; 515. Fixed rod base; 516. Guide wheel; 517. Connecting cable; 518. Winding wheel; 519. Infrared lens; 520. Ultraviolet lens; 521. Fixed ring member; 522. Visible light lens; 523. Bracket member; 524. Gear one; 525. Gear two; 526. Connecting shaft rod; 527. Telescopic spring rod; 6. Detection and cleaning module; 601. Cleaning box; 602. Dust filter bin; 603. Air pump; 604. Arc bracket; 605. Fixed ring frame; 606. Cleaning nozzle; 607. Cleaning nozzle; 608. Connecting bracket; 609. Delivery pump; 610. Delivery pipe; 611. Air flow pipe; 612. Mounting rod member; 613. Cam member; 614. Driving impeller; 615. Dust filter frame; 616. Telescopic spring; 7. Guide rail; 8. Mounting bracket; 9. Stepper motor; 10. Lead screw member; 11. Guide rod. Specific embodiments
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0033] An insulator identification and detection device disclosed by the present invention is mainly applied to the scenario where, during detection, affected by the shape of the insulator, the detection device is easily blocked during detection, resulting in difficulty for the detection device to effectively detect the bottom area of the insulator, thereby affecting the comprehensiveness of the detection.
[0034] Refer to Figures 1 - 10 , an insulator identification and detection device, includes a fixed block base 1 and an insulator body 4. The insulator body 4 is located on one side of the fixed block base 1. Two grip members 2 are fixedly connected to the fixed block base 1, and installation grooves are provided at both the top and bottom of the fixed block base 1. Detection and placement modules 3 are arranged inside both installation grooves. An induction rail 7 is fixedly connected to the outer wall of one side of the fixed block base 1, and two guide rods 11 are fixedly connected to the induction rail 7. A stepping motor 9 is fixedly connected to the top of the induction rail 7, and the output shaft of the stepping motor 9 is connected to a lead screw member 10 through a coupling. The lead screw member 10 is located between the two guide rods 11, and a detection and adjustment module 5 is arranged on the lead screw member 10 and the two guide rods 11;
[0035] The detection and adjustment module 5 includes a guide rail member 501. The guide rail member 501 is arranged on the outer walls of the lead screw member 10 and the two guide rods 11, and a movable rail member 502 is slidably connected to the inner wall of the guide rail member 501. A toothed ring member 506 is fixedly connected to the movable rail member 502;
[0036] The detection and placement module 3 includes two fixed bases 303. Both fixed bases 303 are located outside the insulator body 4. Fixed brackets 302 are fixedly connected to the outer walls of one side of both fixed bases 303, and detection and cleaning modules 6 are arranged on two installation brackets 8.
[0037] Specifically, the lead screw member 10 and the stepping motor 9 can adjust the height of the detection and adjustment module 5 during use for convenient detection; when the detection and adjustment module 5 is in use, it can adjust the position and angle of the identification lens for detection, so as to detect different positions of the insulator body 4 to meet the detection requirements of the device; when the detection and placement module 3 is in use, it can fix the device on the insulator body 4, so that when detecting the insulator at high altitude, there is no need for the staff to hold the device, reducing the work intensity of the staff and meeting the use requirements; when the detection and cleaning module 6 is in use, it can clean the dirt on the surface of the insulator body 4 in real time, avoiding affecting the detection and increasing the detection accuracy.
[0038] Refer toFigures 1 - 6 , in a preferred embodiment, the detection and adjustment module 5 further includes a driving motor 504. The driving motor 504 is fixedly connected to the guide rail member 501. The output shaft of the driving motor 504 is connected with a driving gear 505 through a coupling. The driving gear 505 meshes with the toothed ring member 506. Both ends of the movable rail member 502 are fixedly connected with connecting rod members 503. One end of each of the two connecting rod members 503 is fixedly connected with a fixed rod seat 515. The outer walls of the two fixed rod seats 515 are both fixedly connected with a fixed frame 508. The outer walls of the two fixed rod seats 515 are both connected with guide wheels 516 through bearings; both sides of the outer walls of the two fixed frames 508 are fixedly connected with mounting plate frames 512. On the opposite side outer walls of the two mounting plate frames 512 on the same fixed frame 508, there is a same shaft member 514 connected through a bearing. The outer walls of the two shaft members 514 are both fixedly connected with winding wheels 518. There are two connecting cables 517 on each of the two winding wheels 518. And on one side outer walls of two of the mounting plate frames 512, there are power motors 513 fixedly connected. The output shafts of the two power motors 513 are respectively connected with one end of the two shaft members 514 through couplings; on one side outer walls of the two fixed frames 508, there are two telescopic spring rods 527 fixedly connected. One end of each of the two telescopic spring rods 527 on the same fixed frame 508 is fixedly connected with a same mounting frame 507. Both sides of the inner walls of the two mounting frames 507 are connected with connecting shaft rods 526 through bearings. One end of each of the two connecting shaft rods 526 on the same mounting frame 507 is fixedly connected with a same identification housing 510. One end of each of the two identification housings 510 is fixedly connected with a protective cover 509. And on the inner walls of the two identification housings 510, there are fixed ring members 521 fixedly connected. On each of the two fixed ring members 521, there are an infrared lens 519, a ultraviolet lens 520 and a visible light lens 522 fixedly connected; on each of the two mounting frames 507, there are support members 523 fixedly connected. On each of the two support members 523, there is a servo motor 511 fixedly connected. The output shafts of the two servo motors 511 are both connected with a gear one 524 through couplings. On the outer walls of two of the connecting shaft rods 526, there are gear two 525 fixedly connected. The two gear ones 524 respectively mesh with the two gear twos 525. And one end of each of the four connecting cables 517 is fixedly connected with the outer wall of one side of the two mounting frames 507 facing the fixed frame 508. The outer walls of the four connecting cables 517 are respectively in contact with the inner walls of the two guide wheels 516.
[0039] Specifically, during detection, the power motor 513 is started, and the winding wheel 518 is driven to rotate by the power motor 513, so that the winding wheel 518 winds or relaxes the connecting cable 517. As the connecting cable 517 is wound or relaxed, the telescopic spring rod 527 can adjust the position of the mounting frame 507, so as to adjust the positions of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 through the mounting frame 507, and move them between two adjacent insulators. Then, the servo motor 511 is started, and the gear one 524 is driven to rotate by the servo motor 511. Since the gear one 524 meshes with the gear two 525, the servo motor 511 can drive the gear two 525 to rotate, thereby adjusting the angle of the connecting shaft rod 526 and the identification housing 510, and further adjusting the angles of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522. After adjustment, the driving motor 504 is started, and the driving gear 505 is driven to rotate by the driving motor 504. Since the driving gear 505 meshes with the toothed ring part 506, the movable rail part 502 can be driven to move on the guide rail part 501, thereby driving the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 to move for identification detection;
[0040] In a specific application scenario, the detection and adjustment module 5 is applicable to the insulator identification detection link, that is, when the detection and adjustment module 5 is used, it can adjust the position and angle of the identification lens for detection, so as to detect different positions of the insulator body 4, avoid the appearance of the insulator body 4 blocking the detection lens during detection, and further increase the detection comprehensiveness of the device during detection. At the same time, by increasing the detection comprehensiveness of the device, the service performance of the insulator body 4 can be guaranteed during use, and the safety hazard caused by insufficient detection of the power system can be avoided, and the detection effect of the device can be improved.
[0041] Refer to Figure 1 、 Figure 9 and Figure 10, in a preferred embodiment, the detection and placement module 3 further includes four electric telescopic rods 301. The four electric telescopic rods 301 are respectively located inside the two installation grooves. The output ends of the four electric telescopic rods 301 are respectively fixedly connected to the outer walls of the two fixed brackets 302. Two mounting shafts 305 are fixedly connected to both of the two fixed bases 303. The outer walls of the four mounting shafts 305 are all connected to fixed clamping blocks 308 through bearings. Anti-slip cushions 307 are arranged on the inner walls of the four fixed clamping blocks 308. The inner walls of the four anti-slip cushions 307 are all in contact with the outer wall of the insulator body 4; Support frames 309 are fixedly connected to the outer walls on both sides of the two fixed bases 303. Electric push rods 310 are fixedly connected to the four support frames 309. The output ends of the four electric push rods 310 are all fixedly connected to push heads 306. One ends of the four push heads 306 are respectively in contact with the outer walls of one sides of the four fixed clamping blocks 308. Torsion spring members 304 are arranged on the outer walls of the four mounting shafts 305. One ends of the four torsion spring members 304 are respectively fixedly connected to the outer walls of the two fixed bases 303. The other ends of the four torsion spring members 304 are respectively fixedly connected to the outer walls of the four fixed clamping blocks 308.
[0042] Specifically, during use, the fixed base 303 is arranged outside the insulator. The electric telescopic rod 301 is started to adjust the distance between the two fixed brackets 302 through the electric telescopic rod 301. After adjustment, the electric push rod 310 is started to drive the push head 306 to move through the electric push rod 310, thereby driving the fixed clamping block 308 and the anti-slip cushion 307 to rotate until the outer walls of the opposite sides of the two fixed clamping blocks 308 are attached to each other to complete the fixation of the device. After that, the electric telescopic rod 301 is started again as needed to perform a secondary adjustment of the distance between the two fixed brackets 302 through the electric telescopic rod 301 to tighten and straighten the horizontally arranged insulator. After use, the electric push rod 310 drives the push head 306 to reset, and the torsion spring member 304 drives the fixed clamping block 308 to unfold to cancel the fixation and remove the device;
[0043] In a specific application scenario, the detection and placement module 3 is applicable to the device detection and fixation link, that is, the detection and placement module 3 can fix the device on the insulator body 4 during use, so that when detecting the insulator at high altitude, it is not necessary for the staff to hold the device by hand, thereby reducing the working intensity of the staff during the use of the device. And during detection, the device can adjust the distance between the two fixed bases 303 through the electric telescopic rod 301 to increase the applicability of the device, and at the same time can tighten and straighten the horizontally arranged insulator to avoid damage to the detection lens when contacting the insulator body 4 during detection, increasing the diversity during the use of the device.
[0044] Refer to Figure 1 、 Figure 2 、 Figure 3 、Figure 7 and Figure 8 In a preferred embodiment, the detection and cleaning module 6 includes two cleaning tanks 601. The two cleaning tanks 601 are respectively fixedly connected to the inner walls of two mounting brackets 8. A delivery pump 609 is fixedly connected to the top of each of the two cleaning tanks 601. The output ends of the two delivery pumps 609 are both fixedly connected to a delivery pipe 610. The output ends of the two delivery pipes 610 are both fixedly connected to a cleaning nozzle 606. An arc-shaped bracket 604 and a fixed ring bracket 605 are fixedly connected to the outer walls of the two cleaning nozzles 606. The inner walls of the two fixed ring brackets 605 are respectively fixedly connected to the outer walls of the two recognition housings 510, and a cleaning nozzle 607 is fixedly connected to each of the two arc-shaped brackets 604. A connection bracket 608 is fixedly connected to the outer wall of each of the two delivery pumps 609. A dust filter bin 602 is fixedly connected to each of the two connection brackets 608. An air pump 603 is fixedly connected to the top of each of the two dust filter bins 602. The output ends of the two air pumps 603 are both fixedly connected to an air flow pipe 611. The output ends of the two air flow pipes 611 are respectively fixedly connected to the input ends of the two cleaning nozzles 607. An installation rod 612 is connected to the inside of each of the two dust filter bins 602 through a bearing. A driving impeller 614 and two cam members 613 are fixedly connected to the outer wall of each of the two installation rods 612. A telescopic spring 616 is fixedly connected to the bottom inner wall of each of the two dust filter bins 602. One end of each of the two telescopic springs 616 is fixedly connected to a dust filter frame 615. The outer walls of the two dust filter frames 615 are respectively in contact with the inner walls of the two dust filter bins 602. The outer walls of the four cam members 613 are respectively in contact with the tops of the two dust filter frames 615.
[0045] Specifically, during the detection process, when dirt appears, the delivery pump 609 is started, and the cleaning water inside the cleaning tank 601 is delivered to the cleaning nozzle 606 through the delivery pipe 610, so as to be sprayed out through the cleaning nozzle 607, thereby cleaning the dirt. After the cleaning, the air pump 603 is started. The air pump 603 sucks air into the dust filter bin 602 and filters it through the dust filter frame 615. At the same time, when the gas enters, it can drive the driving impeller 614 and the cam member 613 to rotate, so that the cam member 613 intermittently contacts the dust filter frame 615, and cooperates with the telescopic spring 616 to make the dust filter frame 615 vibrate. After filtering, the air pump 603 delivers the gas to the cleaning nozzle 607 through the air flow pipe 611 to clean the water droplets on the surface of the protective cover 509;
[0046] In a specific application scenario, the detection and cleaning module 6 is applicable to the insulator identification and detection link. That is, when the detection and cleaning module 6 is in use, it can clean the dirt on the surface of the insulator body 4 in real time, avoid affecting the detection, increase the accuracy of the detection, and after cleaning, the device can clean the water droplets adhering to the surface of the protective cover 509 through air flow, avoid the water droplets from affecting the detection effect, increase the detection effect of the device, and at the same time when cleaning the water droplets, the device can filter the gas to avoid the pollution of the protective cover 509 by dust in the air, further increasing the use effect of the device.
[0047] An insulator identification and detection method uses an insulator identification and detection device as described above, and includes the following steps:
[0048] Step 1: When in use, set the device on the insulator body 4 through the grip member 2 and the fixed block base 1, so that the fixed base 303 is arranged outside the insulator. Start the electric telescopic rod 301, adjust the distance between the two fixed brackets 302 through the electric telescopic rod 301. After adjustment, start the electric push rod 310, drive the push head 306 to move through the electric push rod 310, and then drive the fixed clamping block 308 and the anti-slip cushion 307 to rotate until the outer walls of the opposite sides of the two fixed clamping blocks 308 are in contact with each other to complete the fixation of the device. Then, according to needs, start the electric telescopic rod 301 again, and perform a secondary adjustment on the distance between the two fixed brackets 302 through the electric telescopic rod 301 to tighten and straighten the horizontally arranged insulator.
[0049] Step 2: When detecting, start the power motor 513, drive the winding wheel 518 to rotate through the power motor 513, so that the winding wheel 518 winds or relaxes the connecting cable 517. As the connecting cable 517 is wound or relaxed, the telescopic spring rod 527 can adjust the position of the mounting frame 507, so as to adjust the positions of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 through the mounting frame 507, and move them between two adjacent insulators. Then, start the servo motor 511, drive the gear one 524 to rotate through the servo motor 511. Since the gear one 524 meshes with the gear two 525, the servo motor 511 can drive the gear two 525 to rotate, and then adjust the angle of the connecting shaft rod 526 and the identification housing 510, and further adjust the angles of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522. After adjustment, start the drive motor 504, drive the drive gear 505 to rotate through the drive motor 504. Since the drive gear 505 meshes with the toothed ring member 506, it can drive the movable rail member 502 to move on the guide rail member 501, and then drive the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 to move for identification and detection until the detection is completed.
[0050] Step 3: During the detection process, when dirt appears, start the delivery pump 609, and deliver the cleaning water inside the cleaning tank 601 to the cleaning nozzle 606 through the delivery pipe 610, so as to spray out through the cleaning nozzle 607, thereby cleaning the dirt. After cleaning, start the air pump 603. The air pump 603 sucks air into the dust filter bin 602 and filters it through the dust filter frame 615. At the same time, when the gas enters, it can drive the driving impeller 614 and the cam member 613 to rotate, so that the cam member 613 intermittently contacts the dust filter frame 615, and cooperates with the telescopic spring 616 to make the dust filter frame 615 vibrate. After filtering, the air pump 603 delivers the gas to the cleaning nozzle 607 through the air flow pipe 611 to clean the water droplets on the surface of the protective cover 509.
[0051] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. An insulator identification and detection device, comprising a fixed block seat and an insulator body, characterized in that: The insulator body is located on one side of the fixed block seat, two gripping pieces are fixedly connected to the fixed block seat, and mounting grooves are provided at the top and bottom of the fixed block seat, and detection and placement modules are provided inside the two mounting grooves, a guide rail is fixedly connected to the outer wall of one side of the fixed block seat, and two guide rods are fixedly connected to the guide rail, a stepper motor is fixedly connected to the top of the guide rail, and the output shaft of the stepper motor is connected to a lead screw piece through a coupling, the lead screw piece is located between the two guide rods, and detection and adjustment modules are provided on the lead screw piece and the two guide rods; The detection and adjustment module includes a guide rail member and four telescopic spring rods, the guide rail member is arranged on the outer wall of the screw rod member and the two guide rods, and the inner wall of the guide rail member is movably connected with a movable rail member, and the movable rail member is fixedly connected with a gear ring member, one end of each two telescopic spring rods is fixedly connected with the same mounting frame, and the inner walls on both sides of the two mounting frames are movably connected with connecting shafts, the two mounting frames are fixedly connected with a bracket member, the two bracket members are fixedly connected with a servo motor, the output shafts of the two servo motors are connected with gear one through a coupling, wherein the outer walls of the two connecting shafts are fixedly connected with gear two, and the two gear one are respectively meshed with the two gear twos; The detection and placement module includes two fixed bases, both of which are located outside the insulator body, one side outer wall of the two fixed bases is fixedly connected to a fixed bracket, and both side outer walls of one of the fixed bases are fixedly connected to a mounting bracket, and the detection and cleaning modules are arranged on the two mounting brackets.
2. An insulator identification and detection device according to claim 1, characterized in that: The detection and adjustment module also includes a driving motor, which is fixedly connected to the guide rail member, and the output shaft of the driving motor is connected to a driving gear through a coupling, the driving gear is meshed with a gear ring member, and both ends of the movable rail member are fixedly connected to connecting rod members, one end of the two connecting rod members is fixedly connected to a fixed rod seat, the outer walls of the two fixed rod seats are fixedly connected to a fixed frame, and the outer walls of the two fixed rod seats are movably connected to guide wheels.
3. An insulator identification and detection device according to claim 2, characterized in that: The outer walls of both sides of the two fixed frames are fixedly connected with mounting plates, the outer walls of the opposite sides of the two mounting plates on the same fixed frame are movably connected with the same shaft rod, the outer walls of the two shaft rods are fixedly connected with winding wheels, two connecting cables are arranged on the two winding wheels, and the outer walls of one side of the two mounting plates are fixedly connected with power motors, and the output shafts of the two power motors are respectively connected to one end of the two shaft rods through couplings.
4. An insulator identification and detection device according to claim 3, characterized in that: The four telescopic spring rods are respectively fixedly connected to the outer wall of one side of the two fixed frames, one end of the two connecting shaft rods on the same mounting frame is fixedly connected to the same identification shell, one end of the two identification shells is fixedly connected to a protective cover, and the inner walls of the two identification shells are fixedly connected to a fixing ring, and the two fixing rings are fixedly connected to an infrared lens, an ultraviolet lens and a visible light lens.
5. The insulator identification and detection device according to claim 4, characterized in that: One ends of the four connecting cables are respectively fixedly connected to the outer walls of the two installation frames on one side facing the fixed frame, and the outer walls of the four connecting cables are respectively in contact with the inner walls of the two guide wheels.
6. The insulator identification and detection device according to claim 5, characterized in that: The detection and placement module also includes four electric telescopic rods, which are respectively located inside the two mounting grooves, and the output ends of the four electric telescopic rods are respectively fixedly connected to the outer walls of the two fixed brackets, and two mounting shafts are fixedly connected to the two fixed bases, and the outer walls of the four mounting shafts are movably connected with fixed clamps, and the inner walls of the four fixed clamps are provided with anti-slip pads, and the inner walls of the four anti-slip pads are in contact with the outer wall of the insulator body.
7. An insulator identification and detection device according to claim 6, characterized in that: The outer walls of both sides of the two fixed bases are fixedly connected with support frames, the four support frames are fixedly connected with electric push rods, the output ends of the four electric push rods are fixedly connected with pushing heads, one end of the four pushing heads are respectively in contact with the outer wall of one side of the four fixed clamping blocks, and the outer walls of the four mounting shafts are provided with torsion spring parts, one end of the four torsion spring parts are respectively fixedly connected to the outer walls of the two fixed bases, and the other ends of the four torsion spring parts are respectively fixedly connected to the outer walls of the four fixed clamping blocks.
8. An insulator identification and detection device according to claim 7, characterized in that: The detection and cleaning module includes two cleaning boxes, which are respectively fixedly connected to the inner walls of the two mounting brackets, the tops of the two cleaning boxes are fixedly connected to delivery pumps, the output ends of the two delivery pumps are fixedly connected to delivery pipes, the output ends of the two delivery pipes are fixedly connected to cleaning nozzles, the outer walls of the two cleaning nozzles are fixedly connected to arc-shaped brackets and fixed ring frames, the inner walls of the two fixed ring frames are respectively fixedly connected to the outer walls of the two identification shells, and the two arc-shaped brackets are fixedly connected to cleaning nozzles.
9. An insulator identification and detection device according to claim 8, characterized in that: The outer walls of the two conveying pumps are fixedly connected with connecting brackets, the two connecting brackets are fixedly connected with dust filter bins, the tops of the two dust filter bins are fixedly connected with air pumps, the output ends of the two air pumps are fixedly connected with airflow pipes, the output ends of the two airflow pipes are respectively fixedly connected with the input ends of the two cleaning nozzles, and the interiors of the two dust filter bins are movably connected with mounting rods, the outer walls of the two mounting rods are fixedly connected with driving impellers and two cam parts, the bottom inner walls of the two dust filter bins are fixedly connected with telescopic springs, one ends of the two telescopic springs are fixedly connected with dust filter frames, the outer walls of the two dust filter frames are respectively in contact with the inner walls of the two dust filter bins, and the outer walls of the four cam parts are respectively in contact with the tops of the two dust filter frames.
10. An insulator identification and detection method, using an insulator identification and detection device as described in claim 9, characterized in that: The steps include: Step 1: When in use, the device is placed on the insulator body through the handle and the fixing block seat, and the device is fixed on the insulator body through the detection and placement module; Step 2: During detection, the detection adjustment module is started, and the angle and position of the recognition lens are adjusted by the detection adjustment module to perform recognition detection on the insulator body until the detection is completed; Step 3: During the detection process, when dirt appears, the detection and cleaning module is started to clean the dirt in the identification detection area through the detection and cleaning module.
Citation Information
Patent Citations
Insulator identification and detection device
CN118624613A
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CN118688463A