A high-efficiency round steel forging die

By using a self-centering fixture mechanism, an intermittent retraction and release rotation mechanism and a self-locking hoisting mechanism in the round steel forging mold, the problem of position deviation and inconvenience in the round steel forging process is solved, and efficient and safe round steel forging is achieved.

CN119657806BActive Publication Date: 2025-05-16SHANXI BAOHENGJIA SPECIAL MATERIAL MFG CO LTD

Patent Information

Application Number
CN202510186060.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-05-16
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

The existing round steel forging molds are difficult to maintain the center position of the round steel during the forging process, and the mold release process is inconvenient and has low safety.

Method used

An efficient round steel forging mold is designed, and the round steel is automatically clamped and fixed by a self-centering fixture mechanism, and the movement of the forging impact hammer is controlled by an intermittent retraction and release rotating mechanism, and the automatic mold release is achieved in combination with a self-locking hoisting mechanism.

Benefits of technology

The automatic center fixation of round steel during forging is realized, which reduces forging position deviation, simplifies the mold release process, and improves safety and operation convenience.

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Abstract

The invention relates to the technical field of round steel forging, and discloses a high-efficiency round steel forging die, including a workbench, an equipment support and a forging bottom die are installed on the workbench, a forging impact hammer is hoisted directly above the forging bottom die, a support frame is provided at the bottom of the workbench, a protective cover installed on the workbench is provided on the periphery of the forging bottom die, a self-centering clamp mechanism is provided between the protective cover and the forging bottom die, a stepper motor fixed on the workbench is connected to the self-centering clamp mechanism for power transmission, installation arms are provided on the left and right sides of the top of the equipment support, and an intermittent retractable rotating mechanism is fixedly connected to the front end of the installation arms. Compared with the prior art, the beneficial effects of the present invention are: the round steel can be clamped and fixed at the exact center of the forging bottom die, and the operation is convenient; it is convenient to control the falling height of the forging impact hammer, so as to control the forging force; the forged die can be automatically demoulded through the self-locking lifting mechanism, so as to realize the self-locking function and improve the safety during demoulding.
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Description

Technical Field

[0001] The invention relates to the technical field of round steel forging, in particular to a high-efficiency round steel forging die. Background Art

[0002] Round steel forging is a common metal processing method used to process round steel materials into parts of desired shapes and sizes. The design and manufacture of the mold needs to take into account factors such as the shape, size and processing technology of the parts, and ensure that the mold has sufficient strength and rigidity to resist the force and deformation during the forging process. The mold may be damaged or worn during use, and regular maintenance and repair are required to extend the service life of the mold.

[0003] The existing round steel forging die is usually composed of an upper die base and a lower die base, a buffer device, a fixing device, a forging structure, etc. The size of the round steel is usually not fixed during forging. The ordinary fixing device can only tighten and clamp the round steel, but cannot ensure that the round steel is always kept in the center position of the forging. Therefore, the forging position is prone to deviation during the forging process; in addition, after the round steel is forged, the round steel needs to be collected after forging, but it is difficult to demold the ordinary forging die, and the staff needs to manually operate the demolding, which is less safe and more difficult to operate. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the above difficulties and provide a high-efficiency round steel forging die.

[0005] In order to solve the above technical problems, the technical solution provided by the present invention is: an efficient round steel forging die, comprising a workbench, an equipment bracket and a forging bottom die are installed on the workbench, a forging impact hammer is hoisted just above the forging bottom die, and a support frame is provided at the bottom of the workbench;

[0006] The periphery of the forging bottom die is provided with a protective cover installed on the workbench, a self-centering clamp mechanism is provided between the protective cover and the forging bottom die, and a stepping motor fixed on the workbench is connected with the self-centering clamp mechanism for power transmission;

[0007] The left and right sides of the top of the equipment bracket are provided with mounting arms, the front ends of the mounting arms are fixedly connected with an intermittent retractable rotating mechanism, and the rear side is provided with a second stepper motor, which is connected with the intermittent retractable rotating mechanism for power transmission, and the intermittent retractable rotating mechanism drives the forging impact hammer to rise and intermittently free-fall;

[0008] A self-locking jacking mechanism is fixedly installed on the bottom plate of the support frame, and a stripping module is arranged on the self-locking jacking mechanism, and the stripping module is driven to move up and down to be slidably connected with the workbench and the forging bottom die.

[0009] As an improvement, the self-centering clamp mechanism includes a turntable rotatably arranged on the workbench, the top surface of the turntable is provided with gear blocks evenly distributed in its circumferential direction, the output shaft of the stepper motor passes through the protective cover and is sleeved and fixed with a transmission gear 1 meshing with the gear blocks, a plurality of evenly distributed rotating cylinders are rotatably arranged on the circumferential outer wall of the forging bottom die, a transmission gear 2 meshing with the gear blocks is sleeved and fixed on the outer end of the rotating cylinder, a moving rod is connected to the internal thread of the rotating cylinder, and the moving rod is connected to a fixed plate after passing through the forging bottom die.

[0010] As an improvement, the intermittent retractable and retractable rotating mechanism includes a slide plate fixed on a mounting arm, a pair of slide blocks are slidably provided on the slide plate, a moving unit for driving the slide block on one side to move left and right is provided at the bottom, the output shaft of stepper motor 2 is connected to the main shaft, the main shaft passes through the equipment bracket and is sleeved and fixed with a main gear, a connecting rod 1 rotatably arranged on the main shaft is provided on the front side of the main gear, the left and right ends of the connecting rod 1 are hinged with a matching gear 1 meshing with the main gear, the front end of the column head of the matching gear 1 is hinged with a connecting rod 2, the other end of the connecting rod 2 is hinged with a transmission shaft, a matching gear 2 meshing with the matching gear 1 is sleeved and fixed on the transmission shaft, the transmission shaft passes through the slide plate and the slide block in turn and is provided with a friction wheel, the friction wheel is connected to the forging impact hammer in rolling friction.

[0011] As an improvement, the interior of the slider is a hollow structure, the transmission shaft on the left side passes through the slider and is located in the inner cavity with a bevel gear 1 fixed thereto, a connecting bevel gear that meshes with bevel gear 1 is rotatably provided on the inner wall of the slider, a rotating rod is rotatably provided on the front inner wall, a bevel gear 2 that meshes with the connecting bevel gear is fixed thereto, and a friction wheel is provided after the rotating rod passes through the slider.

[0012] As an improvement, the moving unit includes a connecting shaft arranged at the bottom of the right slider, and a moving block is provided after the connecting shaft passes through the slider, a mounting block 1 is provided at the bottom of one end of the slider, a mounting block 2 is provided on the middle bottom surface, a threaded connecting rod threadably connected to the moving block is rotatably provided between the mounting block 1 and the mounting block 2, a stepper motor 3 is installed on the mounting block 1, and the stepper motor 3 is transmission-connected to the threaded connecting rod.

[0013] As an improvement, the self-locking lifting mechanism includes a connecting plate 1 with a through groove installed and fixed on the bottom surface of the workbench, a pair of slide rails are provided on the side of the connecting plate 1, and a connecting plate 2 is slidably provided on the slide rails, fixed support arms are installed and fixed between the opposite sides of the connecting plate 2, a supporting platform is installed and fixed on the top surface of the fixed support arm, a stripping module is provided on the top surface of the supporting platform, a fixed seat 1 and a fixed seat 2 are fixed on the bottom plate of the support frame, a hydraulic cylinder is hinged on the side of the fixed seat 1, a V-shaped lever connecting seat is hinged on the top of the fixed seat 2, a connecting column head is provided at the movable end of the hydraulic cylinder, and the connecting column head is hinged to the right end of the V-shaped lever connecting seat.

[0014] As an improvement, the V-shaped lever connecting seat is provided with a through groove in the middle portion which is slidably connected to the second fixed seat, a sliding rod is extended on the front and rear sides of the left end, a sliding groove is reserved on the fixed arm which is slidably connected to the sliding rod, and a hinge seat is provided at the right end of the V-shaped lever connecting seat which is hinged to the connecting column head.

[0015] The beneficial effects of the present invention compared with the prior art are:

[0016] 1. The self-centering clamp mechanism can automatically clamp and fix round steel of different sizes, and can clamp and fix the round steel in the center of the forging bottom die, which is easy to operate;

[0017] 2. The intermittent retractable rotating mechanism can control the friction wheel to separate and fit freely, and at the same time can drive the forging impact hammer to rise and perform free fall motion, reducing energy loss and facilitating the control of the falling height of the forging impact hammer, thereby controlling the forging force;

[0018] 3. The forged mold can be automatically demoulded through the self-locking lifting mechanism, and the self-locking function can be realized, which has excellent stability and improves the safety during demoulding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the appearance of a high-efficiency round steel forging die of the present invention. Figure 1 .

[0020] Figure 2 This is a schematic diagram of the appearance of a high-efficiency round steel forging die of the present invention. Figure 2 .

[0021] Figure 3 It is an exploded schematic diagram of a high-efficiency round steel forging die of the present invention.

[0022] Figure 4 It is a cross-sectional view of a high-efficiency round steel forging die of the present invention.

[0023] Figure 5 The present invention is a composition diagram of a high-efficiency self-centering clamp mechanism for a round steel forging die.

[0024] Figure 6 This is a high-efficiency round steel forging die of the present invention. Figure 4 An enlarged schematic diagram of point A.

[0025] Figure 7 The invention discloses an exploded schematic diagram of an intermittent retractable and retractable rotating mechanism for a high-efficiency round steel forging die.

[0026] Figure 8 This is a cross-sectional view of a high-efficiency round steel forging die intermittent retractable rotating mechanism of the present invention. Figure 1 .

[0027] Fig. 9 This is a high-efficiency round steel forging die of the present invention. Figure 8 An enlarged schematic diagram of point B.

[0028] Fig.10 This is a cross-sectional view of a high-efficiency round steel forging die intermittent retractable rotating mechanism of the present invention. Figure 2 .

[0029] Fig.11 The invention discloses a composition diagram of a self-locking lifting mechanism for a high-efficiency round steel forging die.

[0030] Fig.12 The utility model is an exploded schematic diagram of a high-efficiency self-locking jacking mechanism of a round steel forging die of the present invention.

[0031] Fig.13 The present invention is a schematic diagram of some components of a self-locking jacking mechanism for a high-efficiency round steel forging die.

[0032] As shown in the figure: 1. Workbench; 101. Support frame; 102. Stepper motor 1; 2. Equipment bracket; 3. Forging bottom die; 31. Forging impact hammer; 32. Protective cover; 4. Self-centering fixture mechanism; 41. Turntable; 42. Tooth block; 43. Transmission gear 1; 44. Rotating drum; 45. Transmission gear 2; 46. Moving rod; 47. Fixed plate; 5. Intermittent retractable rotation mechanism; 51. Slide plate; 52. Slider; 521. Bevel gear 1; 522. Connecting bevel gear; 523. Turning rod; 524. Bevel gear 2; 53. Moving unit; 531. Coupling shaft; 532. Moving block; 533. Mounting block 1; 534, mounting block 2; 535, threaded connecting rod; 536, stepper motor 3; 54, main shaft; 55, main gear; 56, connecting rod 1; 57, matching gear 1; 58, connecting rod 2; 59, transmission shaft; 510, matching gear 2; 511, friction wheel; 6, stepper motor 2; 7, self-locking lifting mechanism; 71, connecting plate 1; 72, slide rail; 73, connecting plate 2; 74, fixed support arm; 75, support platform; 76, fixed seat 1; 77, fixed seat 2; 78, hydraulic cylinder; 79, V-shaped lever connecting seat; 710, slide rod; 711, slide groove; 712, hinge seat; 8, module removal. DETAILED DESCRIPTION

[0033] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0034] Combined with Figure 1 , Attachment Figure 2 and attached Figure 3 As shown, a high-efficiency round steel forging die comprises a workbench 1, on which an equipment support 2 and a forging bottom die 3 are installed, a forging impact hammer 31 is hoisted directly above the forging bottom die 3, and a support frame 101 is provided at the bottom of the workbench 1;

[0035] The forging bottom die 3 is provided with a protective cover 32 mounted on the workbench 1 on the periphery, and a self-centering clamp mechanism 4 is provided between the protective cover 32 and the forging bottom die 3, and a stepper motor 102 fixed on the workbench 1 is connected to the self-centering clamp mechanism 4 for power transmission; the left and right sides of the top of the equipment support 2 are provided with mounting arms 21, and the front ends of the mounting arms 21 are fixedly connected with an intermittent retractable rotating mechanism 5, and the rear side is provided with a stepper motor 2 6, and the stepper motor 2 6 is connected to the intermittent retractable rotating mechanism 5 for power transmission, and the intermittent retractable rotating mechanism 5 drives the forging impact hammer 31 to rise and intermittently fall; a self-locking jacking mechanism 7 is fixedly installed on the bottom plate of the support frame 101, and a stripping module 8 is provided on the self-locking jacking mechanism 7, and drives the stripping module 8 to move up and down and slide in connection with the workbench 1 and the forging bottom die 3, and drives the forged round steel to lift up and separate from the forging bottom die 3. The top circumferential outer wall of the stripping module 8 is in sliding connection with the inner wall of the forging bottom die 3.

[0036] The working principle of the present invention is as follows: round steel is placed in a forging bottom die 3, and the round steel is fixed and kept in the exact center position in the forging bottom die 3 by a self-centering clamp mechanism 4, and the forging impact hammer 31 is intermittently driven to lift a certain distance for free fall motion by an intermittent retracting and releasing rotating mechanism 5, so as to forge the round steel placed in the forging bottom die 3, and after the forging is completed by the continuous and intermittent striking of the round steel by the forging impact hammer 31, the stripping module 8 is driven to move upward by a self-locking lifting mechanism 7, and the forged round steel is lifted upward to complete the separation from the forging bottom die 3, and finally the forged round steel can be taken out.

[0037] Combined with Figure 3 , Attachment Figure 4 , Attachment Figure 5 and attached Figure 6 As shown, the self-centering clamp mechanism 4 includes a turntable 41 rotatably arranged on the workbench 1, and the top surface of the turntable 41 is provided with tooth blocks 42 evenly distributed in its circumferential direction. The output shaft of the stepper motor 102 passes through the protective cover 32 and is sleeved and fixed with a transmission gear 43 meshing with the tooth block 42. A plurality of evenly distributed rotating cylinders 44 are rotatably arranged on the circumferential outer wall of the forging bottom die 3, and a transmission gear 45 meshing with the tooth block 42 is sleeved and fixed on the outer end of the rotating cylinder 44. A moving rod 46 is connected to the inner thread of the rotating cylinder 44, and the moving rod 46 passes through the forging bottom die 3 and is connected to a fixed plate 47.

[0038] The working principle of the self-centering clamp mechanism 4: when it is necessary to clamp and fix the round steel placed in the forging bottom die 3, drive the stepper motor 102 to work, and the output shaft of the stepper motor 102 drives the transmission gear 43 to rotate, and the tooth block 42 meshing with the transmission gear 43 drives the turntable 41 to rotate, and then drives the transmission gear 2 45 meshing with the tooth block 42 to rotate, and the rotating drum 44 rotates accordingly. Since the rotating drum 44 is connected to the moving rod 46 with an internal thread, all the moving rods 46 move accordingly until the fixed plate 47 set at the end of the moving rod 46 moves synchronously and fits with the round steel to clamp and fix it.

[0039] Combined with Figure 2 , Attachment Figure 7 , Attachment Figure 8 , Attachment Fig. 9 and attached Fig.10 As shown, the intermittent retractable rotating mechanism 5 includes a slide plate 51 fixed on the mounting arm 21, a pair of slide blocks 52 are slidably provided on the slide plate 51, a moving unit 53 for driving the slide block 52 on one side to move left and right is provided at the bottom, the output shaft of the stepper motor 26 is connected with a main shaft 54, the main shaft 54 ​​passes through the equipment bracket 2 and is sleeved and fixed with a main gear 55, the front side of the main gear 55 is provided with a connecting rod 1 56 rotatably arranged on the main shaft 54, the left and right ends of the connecting rod 1 56 are hinged with a matching gear 1 57 meshing with the main gear 55, the front end of the column head of the matching gear 1 57 is hinged with a connecting rod 2 58, the other end of the connecting rod 2 58 is hinged with a transmission shaft 59, the transmission shaft 59 is sleeved and fixed with a matching gear 2 510 meshing with the matching gear 1 57, the transmission shaft 59 passes through the slide plate 51 and the slide block 52 in sequence and is provided with a friction wheel 511, the friction wheel 511 is connected with the forging impact hammer 31 in rolling friction;

[0040] The interior of the slider 52 is a hollow structure. The transmission shaft 59 on the left side passes through the slider 52 and is located in the inner cavity and is sleeved and fixed with a bevel gear 1 521. A connecting bevel gear 522 meshing with the bevel gear 1 521 is rotatably provided on the inner wall of the slider 52. A rotating rod 523 is rotatably provided on the inner wall of the front side. A bevel gear 2 524 meshing with the connecting bevel gear 522 is sleeved and fixed on the rotating rod 523. After the rotating rod 523 passes through the slider 52, a friction wheel 511 is provided. The moving unit 53 includes a connecting shaft 531 arranged at the bottom of the right slider 52. After the connecting shaft 531 passes through the slide plate 51, a moving block 532 is provided. A mounting block 1 533 is provided at the bottom of one end of the slide plate 51, and a mounting block 2 534 is provided on the middle bottom surface. A threaded connecting rod 535 threadedly connected to the moving block 532 is rotatably provided between the mounting block 1 533 and the mounting block 2 534. A stepping motor 3 536 is installed on the mounting block 1 533, and the stepping motor 3 536 is transmission-connected with the threaded connecting rod 535.

[0041] The working principle of the intermittent retractable rotating mechanism 5 driving the forging impact hammer 31 to move upward is as follows: the stepper motor 2 6 is driven to work, driving the main gear 55 to rotate, and the main gear 55 drives the matching gear 1 57 and the matching gear 2 510 to rotate synchronously, but at this time, the matching gears 2 510 on the left and right sides have the same direction of rotation, resulting in the friction wheels 511 on the left and right sides also having the same direction of rotation, and the forging impact hammer 31 cannot be driven to move upward by friction force, so bevel gears are provided in the slider 52 on one side to cooperate with each other, so that the right transmission shaft 59 and the rotation rod 523 have the same direction of rotation. On the contrary, specifically, the matching gear 2 510 on the right side rotates to drive the transmission shaft 59 to rotate clockwise, thereby driving the friction wheel 511 on the right side to rotate clockwise, and the matching gear 2 510 on the left side drives the transmission shaft 59 to rotate clockwise, so that the bevel gear 1 521 rotates clockwise accordingly. After the steering action of the connected bevel gear 522, the bevel gear 2 524 rotates counterclockwise accordingly, so that the rotating rod 523 drives the friction wheel 511 on the left side to rotate counterclockwise. At this time, the friction wheels 511 on the left and right sides rotate in the opposite direction, which can drive the forging impact hammer 31 to move upward.

[0042] The working principle of the intermittent retractable rotating mechanism 5 to drive the friction wheel 511 to separate from the forging impact hammer 31 is as follows: the stepper motor 3 536 is driven to work, driving the threaded connecting rod 535 to rotate, so that the moving block 532 threadedly connected to the threaded connecting rod 535 moves accordingly, driving the right slider 52 to move away from the forging impact hammer 31 on the slide plate 51. At the same time, the transmission shaft 59 on the right drives the matching gear 2 510 and the connecting rod 2 58 to move, thereby driving the connecting rod 1 56 to rotate clockwise around the main shaft 54, and the connecting rod 2 58 on the left drives the left slider 52 to move away from the forging impact hammer 31 on the slide plate 51, so that the friction wheel 511 moves synchronously in the opposite direction and separates from the forging impact hammer 31.

[0043] Combined with Figure 3 , Attachment Fig.11 , Attachment Fig.12 and attached Fig.13As shown, the self-locking lifting mechanism 7 includes a connecting plate 1 71 with a through groove installed and fixed on the bottom surface of the workbench 1, a pair of slide rails 72 are provided on the side of the connecting plate 1 71, and a connecting plate 2 73 is slidably provided on the slide rail 72. A fixed support arm 74 is installed and fixed between the opposite sides of the connecting plate 2 73, and a support platform 75 is installed and fixed on the top surface of the fixed support arm 74. The top surface of the support platform 75 is provided with a stripping module 8. A fixed seat 1 76 and a fixed seat 2 77 are fixed on the bottom plate of the support frame 101. The side of the fixed seat 1 76 is hinged with a The hydraulic cylinder 78 and the top of the fixed seat 77 are hinged with a V-shaped lever connecting seat 79, and the movable end of the hydraulic cylinder 78 is provided with a connecting column head, which is hinged to the right end of the V-shaped lever connecting seat 79; the middle part of the V-shaped lever connecting seat 79 is provided with a through groove which is slidably connected to the fixed seat 77, and a sliding rod 710 is extended on the front and rear sides of the left end, and a sliding groove 711 which is slidably connected to the sliding rod 710 is reserved on the fixed support arm 74, and a hinge seat 712 which is hinged to the connecting column head is provided at the right end of the V-shaped lever connecting seat 79.

[0044] The working principle of the self-locking lifting mechanism 7 is as follows: when it is necessary to drive the stripping module 8 to move upward to demould the round steel, the hydraulic cylinder 78 is driven to work, the movable end of the hydraulic cylinder 78 is extended to drive the V-shaped lever connecting seat 79 to rotate, and the sliding rod 710 at the upper end of the V-shaped lever connecting seat 79 is connected with the sliding groove 711 in a sliding manner, driving the fixed support arm 74 to move upward, and the stripping module 8 set on the support platform 75 rises and moves accordingly, and after passing through the workbench 1 and the forging bottom die 3, the forged round steel is lifted up to complete the demoulding. In the process of the stripping module 8 moving, due to the special structure of the V-shaped lever connecting seat 79, the round steel forging, the stripping module 8, and the support platform 75 are always in the same vertical straight line with the hinge of the fixed seat 2 77, and the sliding rod 710 is placed in the sliding groove 711 on the fixed support arm 74, which is stable and has a reliable structure. When the hydraulic cylinder 78 is not working, it can achieve self-locking.

[0045] The present invention is specifically implemented as follows: when forging round steel, first, the round steel is placed in the forging bottom die 3, and the stepper motor 102 is driven to work, driving the fixed plate 47 to move synchronously to clamp and fix the forged round steel, and then the stepper motor 2 6 is driven to work, driving the friction wheel 511 to rotate in the opposite direction to lift the forging impact hammer 31. When the forging impact hammer 31 is lifted to a certain height, the stepper motor 3 536 is driven to work, driving the friction wheels 511 on the left and right sides to separate from the forging impact hammer 31, and the forging impact hammer 31 is freely fallen to perform impact forging on the round steel placed in the forging bottom die 3. After one completion, the stepper motor 3 536 is driven to reverse, driving the friction wheels 511 on the left and right sides to fit with the forging impact hammer 31, so that the friction wheel 511 can drive the forging impact hammer 31 to move upward, and the cycle is repeated to repeatedly forge the round steel. When demoulding is required after forging is completed, the hydraulic cylinder 78 is driven to work, driving the demoulding module 8 to move upward, and after passing through the workbench 1 and the forging bottom die 3, the forged round steel is lifted up to complete demoulding, and finally the forged round steel can be taken out.

[0046] It is worth mentioning that the stepper motor 1 102, the stepper motor 2 6, the stepper motor 3 536 and the hydraulic cylinder 78 in the present invention are all existing equipment well known to those skilled in the art, and their circuit connection methods and use control methods are all existing technologies.

[0047] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.

Claims

1. An efficient round steel forging die, comprising a workbench (1), on which an equipment support (2) and a forging bottom die (3) are mounted, a forging impact hammer (31) is suspended just above the forging bottom die (3), and a support frame (101) is provided at the bottom of the workbench (1), characterized in that: The forging bottom die (3) is provided with a protective cover (32) mounted on the workbench (1) on the periphery thereof, a self-centering clamp mechanism (4) is provided between the protective cover (32) and the forging bottom die (3), and a stepping motor (102) fixed on the workbench (1) is connected to the self-centering clamp mechanism (4) for power transmission; The left and right sides of the top of the equipment support (2) are provided with mounting arms (21), the front ends of the mounting arms (21) are fixedly connected to an intermittent retractable rotating mechanism (5), and the rear side is provided with a second stepper motor (6), the second stepper motor (6) is connected to the intermittent retractable rotating mechanism (5) for power transmission, and the intermittent retractable rotating mechanism (5) drives the forging impact hammer (31) to rise and perform intermittent free fall motion; The intermittent retractable rotating mechanism (5) comprises a slide plate (51) fixed on the mounting support arm (21), a pair of sliders (52) being slidably provided on the slide plate (51), a moving unit (53) being provided at the bottom for driving the slider (52) on one side to move left and right, an output shaft of the second stepper motor (6) being connected to a main shaft (54), the main shaft (54) passing through the equipment bracket (2) and then being sleeved and fixed with a main gear (55), a connecting rod (56) being rotatably provided on the main shaft (54) at the front side of the main gear (55), and the connecting rod (56) being rotatably provided on the main shaft (54) ) are hingedly connected at both left and right ends with a matching gear 1 (57) meshing with the main gear (55), a connecting rod 2 (58) is hingedly connected to the front end of the column head of the matching gear 1 (57), and a transmission shaft (59) is hingedly connected to the other end of the connecting rod 2 (58), and a matching gear 2 (510) meshing with the matching gear 1 (57) is sleeved and fixed on the transmission shaft (59), and a friction wheel (511) is provided after the transmission shaft (59) passes through the slide plate (51) and the slider (52) in sequence, and the friction wheel (511) is connected to the forging impact hammer (31) by rolling friction; The interior of the slider (52) is a hollow structure. The transmission shaft (59) on the left side passes through the slider (52) and is located in the inner cavity and is sleeved and fixed with a bevel gear 1 (521). The inner wall of the slider (52) is rotatably provided with a connecting bevel gear (522) meshing with the bevel gear 1 (521). The front inner wall is rotatably provided with a rotating rod (523). The rotating rod (523) is sleeved and fixed with a bevel gear 2 (524) meshing with the connecting bevel gear (522). The rotating rod (523) passes through the slider (52) and is provided with a friction wheel (511). A self-locking lifting mechanism (7) is fixedly mounted on the bottom plate of the support frame (101), and a stripping module (8) is provided on the self-locking lifting mechanism (7), which drives the stripping module (8) to move up and down to be slidably connected to the workbench (1) and the forging bottom die (3).

2. The high-efficiency round steel forging die according to claim 1, characterized in that: The self-centering fixture mechanism (4) comprises a turntable (41) rotatably arranged on a workbench (1), the top surface of the turntable (41) being provided with tooth blocks (42) evenly distributed in its circumferential direction, the output shaft of a stepper motor (102) passing through a protective cover (32) and being sleeved and fixed with a transmission gear (43) meshing with the tooth blocks (42), a plurality of evenly distributed rotating cylinders (44) being rotatably arranged on the circumferential outer wall of the forging bottom die (3), a transmission gear (45) meshing with the tooth blocks (42) being sleeved and fixed at the outer end of the rotating cylinder (44), a moving rod (46) being connected to the inner thread of the rotating cylinder (44), and the moving rod (46) passing through the forging bottom die (3) and being connected to a fixing plate (47).

3. The high-efficiency round steel forging die according to claim 1, characterized in that: The moving unit (53) comprises a connecting shaft (531) arranged at the bottom of the right sliding block (52); the connecting shaft (531) passes through the sliding plate (51) and is provided with a moving block (532); a mounting block 1 (533) is provided at the bottom of one end of the sliding plate (51); a mounting block 2 (534) is provided on the middle bottom surface; a threaded connecting rod (535) threadedly connected to the moving block (532) is rotatably provided between the mounting block 1 (533) and the mounting block 2 (534); a stepping motor 3 (536) is installed on the mounting block 1 (533); and the stepping motor 3 (536) is drivingly connected to the threaded connecting rod (535).

4. The high-efficiency round steel forging die according to claim 1, characterized in that: The self-locking lifting mechanism (7) comprises a connecting plate (71) having a through groove and mounted on the bottom surface of the workbench (1), a pair of slide rails (72) being provided on the side of the connecting plate (71), a connecting plate (73) being slidably provided on the slide rails (72), a fixed support arm (74) being mounted and fixed between opposite sides of the connecting plate (73), a support platform (75) being mounted and fixed on the top surface of the fixed support arm (74), a stripping module (8) being provided on the top surface of the support platform (75), a fixing seat (76) and a fixing seat (77) being fixed on the bottom plate of the support frame (101), a hydraulic cylinder (78) being hingedly provided on the side of the fixing seat (76), a V-shaped lever connecting seat (79) being hingedly provided on the top of the fixing seat (77), a connecting column head being provided at the movable end of the hydraulic cylinder (78), and the connecting column head being hingedly connected to the right end of the V-shaped lever connecting seat (79).

5. The high-efficiency round steel forging die according to claim 4, characterized in that: The V-shaped lever connecting seat (79) has a through groove in the middle thereof which is slidably connected to the second fixed seat (77), a sliding rod (710) is extended on both sides of the left end, a sliding groove (711) which is slidably connected to the sliding rod (710) is reserved on the fixed support arm (74), and a hinge seat (712) which is hinged to the connecting column head is provided at the right end of the V-shaped lever connecting seat (79).

Citation Information

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