Sheet metal shearing machine
By using a suction cup holder system driven by servo motor in the metal sheet shearing machine, the automatic shearing and synchronous loading and unloading of metal sheets is realized, which solves the problem of poor loading and unloading synchronization in the prior art, and improves production efficiency and shear accuracy.
Patent Information
- Application Number
- CN202510059574.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-01-15
AI Technical Summary
The existing metal thin plate shearing machines have synchronization problems in loading and unloading operations, which makes it difficult to accurately locate the sheet, resulting in cutoff deviations, stuck and pauses of automated shearing machines.
A metal thin plate shearing machine is designed, using a suction cup holder system driven by a servo motor, which realizes automatic shearing and synchronous loading and unloading of metal thin plates through vacuum adsorption and precision adjustment.
It realizes the rapid and accurate synchronous loading and unloading of metal thin plates, avoids the cut deviation caused by the difficulty of accurately positioning the sheet, reduces the probability of lag and pause of the automated shearing machine, and improves production efficiency.
Smart Images

Figure CN119657999A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mechanical processing, in particular to a metal sheet shearing machine. Background Art
[0002] The metal sheet shear is a machine used to shear metal sheets. It is widely used in metallurgy, light industry, machinery, hardware manufacturing and other metal sheet processing industries. The metal sheet shear plays an important role in industrial production. It can efficiently complete the shearing task of metal sheets, improve production efficiency and reduce production costs.
[0003] A patent application with publication number CN103978088A discloses a metal sheet shearing machine, including a base, a feeding system, a cutting system and a discharging system. The feeding system is fixedly installed at one end of the base, and the cutting system is installed in the middle of the base. The cutting system includes a servo drive system, a rotary platform and a shearing die. This application can save the cost of the die and shorten the mold replacement time, thereby improving production efficiency.
[0004] When shearing metal sheets, although the above-mentioned metal sheet shearing machine can shorten the time of mold replacement, the current metal sheet shearing machine has synchronization problems in loading and unloading operations, that is, the coordination of the loading and unloading mechanical actions is poor, which easily leads to difficulty in accurately positioning the sheet and resulting in cutting deviation, and even the automatic shearing machine jams and stops.
[0005] To this end, the present invention provides a metal sheet shearing machine. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problems is: a metal sheet shearing machine described in the present invention includes a shearing machine base; a servo motor is fixedly connected to the middle top surface of the shearing machine base; a fixed block is fixedly connected to the output end of the servo motor; side brackets are fixedly connected to both sides of the fixed block; both ends of the two side brackets are fixedly connected to fixed frames; suction cup frames are arranged on the sides of multiple fixed frames; a pumping mechanism is arranged on the fixed block, and the pumping mechanism is used for vacuum adsorption of metal sheets; a disc knife is arranged on the shearing machine base; a shearing assembly is arranged on the shearing machine base, and the shearing assembly is used to cooperate with the disc knife to cut the metal sheet.
[0008] Preferably, the pumping mechanism includes an electric push rod, a limit frame, a connecting box, an air pipe, a distance adjusting component, a connecting component and a control component; the electric push rod is fixedly connected to the top of the fixed block; the limit frame is fixedly connected to the output end of the electric push rod; the connecting box is fixedly connected to the middle top of the limit frame; the four air pipes are fixedly connected to the four corners of the connecting box, and the connecting box can be connected to the suction cup frame through the air pipe; a plurality of the distance adjusting components are respectively arranged on a plurality of fixed frames, the distance adjusting components are used to adjust the distance between two suction cup frames, and the suction cup frames are installed on the fixed frames through the distance adjusting components; the connecting component is arranged on the shearing machine base, and the connecting component is located above the connecting box, and the connecting component is used to connect with the connecting box to control the pumping of the suction cup frame; the control component is arranged on the upper surface of the connecting box, and the control component is used to control the loading and unloading of the metal sheet.
[0009] Preferably, the distance adjustment assembly includes a sliding frame and a connecting tube; the sliding frame is slidably connected to the fixed frame through an electric slider; the connecting tube is fixed to one end of the sliding frame away from the fixed frame, and the suction cup frame is slidably connected to the inner wall of the connecting tube.
[0010] Preferably, the connecting assembly includes a support plate, an air pump, a No. 1 flow control cylinder and a No. 2 flow control cylinder; the support plate is fixedly connected to the outer wall of the shearing machine base; the air pump is fixedly connected to the support plate, and the air pump is located directly above the connecting box; the No. 1 flow control cylinder is fixedly connected to the output end of the air pump; the No. 2 flow control cylinder is fixedly connected to the upper surface of the connecting box, and the air pump can be controlled by the No. 1 flow control cylinder to be connected to the No. 2 flow control cylinder, and the No. 1 flow control cylinder is rotatably connected to the inner wall of the No. 2 flow control cylinder.
[0011] Preferably, the control component includes a connecting groove, an air guide hole and a sealing plate; two of the connecting grooves are opened on the sealing plate; two of the air guide holes are opened in the connecting groove, and the No. 1 control flow tube can be connected to the air pipe through the air guide hole; the sealing plate is fixedly connected to the sealing plate.
[0012] Preferably, the shearing assembly includes a No. 2 electric slider, a tool holder and a shearing table; the No. 2 electric slider is slidably connected to the shearing machine base; the tool holder is fixed to the outer wall of the No. 2 electric slider, and the disc knife is slidably connected to the bottom of the tool holder through the No. 3 electric slider; the shearing table is fixed to the shearing machine base, and the shearing table is located at the tool holder.
[0013] Preferably, a telescopic rod is fixedly connected to the outer wall of the suction cup frame; a short rod is fixedly connected to the end of the telescopic rod away from the suction cup frame; a pressure covering plate is fixedly connected to the bottom end of the short rod; a support frame is fixedly connected to one side of the fixed frame, and the end of the support frame away from the fixed frame is slidably connected to the outer wall of the short rod.
[0014] Preferably, a connecting frame is fixedly connected to the outer wall of the support plate; a No. 1 pressure sensor is fixedly connected to the outer wall of the connecting frame; and an extrusion block is fixedly connected to the outer wall of the No. 2 flow control cylinder.
[0015] Preferably, a material receiving table and a material taking box are respectively fixedly connected to the upper surface of the shearing machine base, and the material taking box is arranged opposite to the shearing table; a sliding plate is slidably connected to the inner wall of the material taking box; and a No. 1 elastic member is fixedly connected to the bottom end of the sliding plate.
[0016] Preferably, a trigger box is fixedly connected to the inner wall of the material picking box; a No. 2 pressure sensor is fixedly connected to the inner wall of the trigger box; a trigger block is slidably connected to the inner wall of the trigger box, and a protrusion is fixedly connected to the side of the trigger block close to the No. 2 pressure sensor; a No. 2 elastic member is fixedly connected between the material picking box and the inner wall of the trigger box.
[0017] The beneficial effects of the present invention are as follows:
[0018] 1. The metal sheet shearing machine described in the present invention realizes automatic shearing, synchronous loading and unloading, and processing volume counting of metal sheets through a set of precise designs. First, the metal sheets are vacuum-adsorbed by suction cup frames respectively arranged on both sides, and the metal sheets are transferred and positioned in cooperation with the servo motor; then the disc knife fixed on the shearing machine base cooperates with the shearing assembly to perform high-speed cutting on the metal sheets adsorbed on the shearing table; after shearing, one suction cup frame releases the sheared metal sheet, and the other suction cup frame simultaneously adsorbs another metal sheet, thereby realizing a fast and accurate synchronous loading and unloading mechanism, and avoiding the situation where the material sheet is difficult to accurately position and causes incision deviation.
[0019] 2. The metal sheet shearing machine described in the present invention rotates along with the No. 2 flow control cylinder through the extrusion block, and the extrusion block triggers the No. 1 pressure sensor, thereby counting the processing quantity of the metal sheet in real time, and reminding the user to replenish new materials in time through an alarm signal, thereby ensuring the normal operation of the shearing machine, reducing the probability of jamming and pauses, realizing the automatic shearing of metal sheets, improving production efficiency, reducing the risk of manual operation, and at the same time realizing accurate statistics of the processing quantity, which is helpful for enterprises to better manage production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings.
[0021] Figure 1 is a stereogram of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the tool holder in the present invention;
[0023] Figure 3 It is a structural schematic diagram of the fixed block in the present invention;
[0024] Figure 4 It is a structural schematic diagram of the sliding frame in the present invention;
[0025] Figure 5It is a schematic diagram of the structure of the extrusion block in the present invention;
[0026] Figure 6 It is a partial structural cross-sectional view of the No. 1 flow control cylinder in the present invention;
[0027] Figure 7 It is a partial structural sectional view of the material taking box in the present invention.
[0028] In the figure: 1. Shearing machine base; 11. Servo motor; 12. Fixing block; 13. Side bracket; 14. Fixing frame; 15. Suction cup frame; 16. Disc knife; 2. Electric push rod; 21. Limiting frame; 22. Connecting box; 23. Air pipe; 3. Sliding frame; 31. Connecting tube; 4. Support plate; 41. Air pump; 42. No. 1 flow control tube; 43. No. 2 flow control tube; 5. Connecting groove; 51. Air guide hole; 52. Sealing plate; 6. No. 2 electric slide block; 61. Tool holder; 62. Shearing table; 7. Telescopic rod; 71. Short rod; 72. Pressure covering plate; 73. Support frame; 8. Connecting frame; 81. No. 1 pressure sensor; 82. Extrusion block; 9. Material receiving table; 91. Material taking box; 92. Sliding plate; 93. No. 1 elastic part; 94. Trigger box; 95. No. 2 pressure sensor; 96. Trigger block; 97. No. 2 elastic part. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0030] like Figures 1 to 7As shown, a metal sheet shearing machine described in an embodiment of the present invention comprises a shearing machine seat 1; a servo motor 11 is fixedly connected to the middle top surface of the shearing machine seat 1; a fixed block 12 is fixedly connected to the output end of the servo motor 11; side brackets 13 are fixedly connected to both sides of the fixed block 12; both ends of the two side brackets 13 are fixedly connected to fixing frames 14; suction cup frames 15 are arranged on the sides of a plurality of fixing frames 14; a pumping mechanism is arranged on the fixing block 12, and the pumping mechanism is used for vacuum adsorption of metal sheets; a disc knife 16 is arranged on the shearing machine seat 1; a shearing assembly is arranged on the shearing machine seat 1, and the shearing assembly is used for cooperating with the disc knife 16 to cut the metal sheet; when shearing the metal sheet, the shearing machine seat 1 is used as the main structure of the metal sheet shearing machine, and the two fixing frames 14 are respectively fixed to the two ends of the two side brackets 13 on both sides of the fixing block 12, and the two adjacent suction cup frames 15 first cooperate with the pumping mechanism to vacuum adsorb a piece The metal sheet, as the output end of the servo motor 11 drives the fixed block 12 to rotate one hundred and eighty degrees, the vacuum-absorbed metal sheet is sent to the shearing assembly, and the shearing assembly cooperates with the disc knife 16 to cut the thin plate. At the same time, the two suction cup frames 15 close to the other ends of the two side brackets 13 vacuum-absorb another metal sheet. After the shearing of the previous metal sheet is completed, the output end of the servo motor 11 synchronously drives the sheared and unsheared metal sheets to rotate ninety degrees. At this time, the sheared metal sheet is stopped from being adsorbed and unloaded, and the output end of the servo motor 11 rotates ninety degrees again. The unsheared metal sheet is placed at the shearing assembly for cutting, and the two suction cup frames 15 after unloading vacuum-absorb the new metal sheet again. Such continuous synchronous operation ensures the coordination of the loading and unloading mechanical actions, reduces the situation where the material is difficult to accurately position and the incision deviation occurs, and reduces the probability of the automatic shearing machine jamming and stopping.
[0031] like Figure 1 , Figures 3 to 6As shown, the pumping mechanism includes an electric push rod 2, a limit frame 21, a connecting box 22, an air pipe 23, a distance adjustment component, a connecting component and a control component; the electric push rod 2 is fixedly connected to the top of the fixed block 12; the limit frame 21 is fixedly connected to the output end of the electric push rod 2; the connecting box 22 is fixedly connected to the middle top of the limit frame 21; the four air pipes 23 are fixedly connected to the four corners of the connecting box 22, and the connecting box 22 can be connected to the suction cup frame 15 through the air pipe 23; a plurality of the distance adjustment components are respectively arranged on a plurality of fixed frames 14, the distance adjustment components are used to adjust the distance between the two suction cup frames 15, and the suction cup frames 15 are installed on the fixed frame 14 through the distance adjustment components; the connecting component is arranged on the shearing machine base 1, and the connecting component is located above the connecting box 22, and the connecting component is used to connect with the connecting box 22 to control the pumping of the suction cup frame 15; the control component is It is arranged on the upper surface of the connecting box 22, and the control component is used to control the loading and unloading of the metal sheet; when the metal sheet is pumped, the output end of the electric push rod 2 first drives the limit frame 21 to slide up, and the multiple air pipes 23 respectively connect the multiple suction cup frames 15 with the connecting box 22. After the metal sheet is placed under the multiple suction cup frames 15, the distance adjustment component first adjusts the positions of the multiple suction cup frames 15 so that the multiple suction cup frames 15 can stably adsorb the metal sheet, and the output end of the electric push rod 2 drives the limit frame 21 to slide down, so that the multiple suction cup frames 15 are pressed on the upper surface of the metal sheet, and the connecting box 22 cooperates with the connecting component to start pumping, and the multiple suction cup frames 15 vacuum adsorb the metal sheet below it. As the metal sheet is sheared, the control component controls the pumping effect of the suction cup frames 15 at both ends of the side bracket 13 to realize the loading and unloading of the metal sheet and play a role in pumping the metal sheet.
[0032] like Figure 1 , Figure 3 and Figure 4 As shown, the distance adjustment component includes a sliding frame 3 and a connecting tube 31; the sliding frame 3 is slidably connected to the fixed frame 14 through an electric slider No. 1; the connecting tube 31 is fixed to one end of the sliding frame 3 away from the fixed frame 14, and the suction cup frame 15 is slidably connected to the inner wall of the connecting tube 31; when pumping metal sheets of different lengths, the adsorption stability of the adsorption points of metal sheets of different lengths is different. According to the different lengths of the metal sheets, the output end of the electric push rod 2 drives the multiple suction cup frames 15 to slide up on the inner wall of the connecting tube 31 first, and the electric slider No. 1 on the fixed frame 14 is used to drive the sliding frame 3 to slide, adjust the distance between the two suction cup frames 15, and find the stable adsorption point of the currently adsorbed metal sheet. At this time, the output end of the electric push rod 2 drives the multiple suction cup frames 15 to slide down the inner wall of the connecting tube 31, and press the multiple suction cup frames 15 on the upper surface of the metal sheet, control the two suction cup frames 15 to vacuum adsorb the metal sheet, and achieve the effect of stable adsorption of metal sheets of different lengths.
[0033] like Figures 1 to 6As shown, the connection assembly includes a support plate 4, an air pump 41, a No. 1 flow control cylinder 42 and a No. 2 flow control cylinder 43; the support plate 4 is fixedly connected to the outer wall of the shearing machine base 1; the air pump 41 is fixedly connected to the support plate 4, and the air pump 41 is located directly above the connecting box 22; the No. 1 flow control cylinder 42 is fixedly connected to the output end of the air pump 41; the No. 2 flow control cylinder 43 is fixedly connected to the upper surface of the connecting box 22, and the air pump 41 can control the connection with the No. 2 flow control cylinder through the No. 1 flow control cylinder 42. The cylinders 43 are interconnected, and the No. 1 flow control cylinder 42 is rotatably connected to the inner wall of the No. 2 flow control cylinder 43; when the metal sheet is pumped, the support plate 4 is fixed to the outer wall of the shearing machine base 1 to support the air pump 41, and the air pump 41 serves as a power source to cooperate with the No. 1 flow control cylinder 42 to pump the No. 2 flow control cylinder 43, and the No. 2 flow control cylinder 43 is connected to the multiple suction cup frames 15 through multiple air pipes 23, so that the air pump 41 can cooperate with the multiple suction cup frames 15 to pump and load multiple metal sheets synchronously.
[0034] The control component includes a connecting groove 5, an air guide hole 51 and a blocking plate 52; two connecting grooves 5 are provided on the blocking plate 52; two air guide holes 51 are provided in the connecting groove 5, and the No. 1 control flow tube 42 can be connected to the air pipe 23 through the air guide hole 51; the blocking plate 52 is fixedly connected to the blocking plate 52; when two metal sheets are adsorbed and transported, one metal sheet is located under the shearing component for shearing, and the other metal sheet is located at the initial feeding position, and the air pump 41 is connected to the multiple air pipes 23 through the No. 1 control flow tube 42, the two connecting grooves 5 and the multiple air guide holes 51, respectively, to realize the pumping of the two metal sheets; after waiting for the metal sheets to be sheared, the servo motor 1 The output end of 1 synchronously drives the sheared and unsheared metal sheets to rotate ninety degrees. At this time, the connecting groove 5 connected to the multiple suction cup frames 15 on the sheared metal sheet is blocked by the blocking plate 52, and the adsorption of the sheared metal sheet is stopped. The other connecting groove 5 is still connected to the multiple air pipes 23 close to it to maintain pump suction, so as to realize the unloading of the sheared metal sheet; the output end of the servo motor 11 rotates ninety degrees again, and the unsheared metal sheet is placed at the shearing component for cutting. The two connecting grooves 5 are kept in a connected state. After unloading, the two suction cup frames 15 vacuum adsorb the new metal sheet again, and the cycle is repeated to realize the function of synchronously controlling the loading and unloading of the metal sheet.
[0035] like Figures 1 to 3As shown, the shearing assembly includes a second electric slider 6, a knife holder 61 and a shearing platform 62; the second electric slider 6 is slidably connected to the shearing machine base 1; the knife holder 61 is fixedly connected to the outer wall of the second electric slider 6, and the disc knife 16 is slidably connected to the bottom of the knife holder 61 through the third electric slider; the shearing platform 62 is fixedly connected to the shearing machine base 1, and the shearing platform 62 is located at the knife holder 61; when the metal sheet is sheared, the metal sheet is pumped and transported to the shearing platform 62, and the middle part of the shearing platform 62 is provided with The disc knife 16 is facing the cutting groove, and as the No. 2 electric slider 6 drives the knife holder 61 to slide down, the disc knife 16 is close to the metal sheet. The disc knife 16 has its own power source, and the power source drives the disc knife 16 to rotate quickly. As the No. 3 electric slider drives the rotating disc knife 16 to slide at the bottom of the knife holder 61, the metal sheet on the shearing table 62 can be cut. After the shearing is completed, the two suction cup frames 15 respectively pump the two sheared metal sheets to play a role in shearing the metal sheets.
[0036] like Figure 1 , Figure 3 and Figure 4 As shown, the outer wall of the suction cup frame 15 is fixedly connected with a telescopic rod 7; the end of the telescopic rod 7 away from the suction cup frame 15 is fixedly connected with a short rod 71; the bottom end of the short rod 71 is fixedly connected with a pressing plate 72; one side of the fixed frame 14 is fixedly connected with a support frame 73, and the end of the support frame 73 away from the fixed frame 14 is slidably connected to the outer wall of the short rod 71; when the metal sheet is sheared, the cutting part of the metal sheet is prone to shake, thereby affecting the incision, and the telescopic rod 7 is fixed to the outer wall of the suction cup frame 15 and connected to the short rod 71, and the two suction cup frames 15 are connected with the output of the electric push rod 2 The two suction cup frames 15 slide down at the end, and the two short rods 71 are synchronously driven to slide down under the inner walls of the two support frames 73. The two suction cup frames 15 and the two pressing plates 72 are all pressed on the upper surface of the cut part of the metal sheet, and the two pressing plates 72 are pressed close to the cut part of the metal sheet to reduce the shaking of the metal sheet during shearing. At the same time, when cutting metal sheets of different lengths, as the suction cup frames 15 slide away from the pressing plates 72, the telescopic rod 7 is pulled and extended to connect the suction cup frames 15 and the short rods 71, so that the pressing plates 72 can slide up and down synchronously with the suction cup frames 15.
[0037] like Figure 1 , Figure 3 , Figure 5 and Figure 6As shown, the outer wall of the support plate 4 is fixedly connected to a connecting frame 8; the outer wall of the connecting frame 8 is fixedly connected to a No. 1 pressure sensor 81; the outer wall of the No. 2 flow control cylinder 43 is fixedly connected to an extrusion block 82; when cutting the metal sheet, the extrusion block 82 is fixed to the outer wall of the No. 2 flow control cylinder 43, and as the output end of the servo motor 11 drives the extrusion block 82 on the No. 2 flow control cylinder 43 to rotate, each rotation of the extrusion block 82 will squeeze and trigger the No. 1 pressure sensor 81 fixed on the connecting frame 8, and the No. 1 pressure sensor 81 sends a signal to the main controller, and the main controller counts once, and each count determines that two metal sheets are processed, thereby counting the processing amount of the metal sheets.
[0038] like Figure 1 , Figure 2 and Figure 7 As shown, the upper surface of the shearing machine base 1 is respectively fixed with a material receiving platform 9 and a material taking box 91, and the material taking box 91 is arranged opposite to the shearing platform 62; the inner wall of the material taking box 91 is slidably connected with a sliding plate 92; the bottom end of the sliding plate 92 is fixedly connected with a No. 1 elastic member 93; when the metal sheet is adsorbed, transported and sheared, a plurality of metal sheets of the same type are first placed in the material taking box 91, and the material taking box 91 can be replaced with the same type according to the different types of metal sheets, and the plurality of metal sheets are pressed on the sliding plate 92 by gravity, and the sliding plate 92 presses down a plurality of No. 1 elastic members 93 to contract and bear the force The topmost metal sheet will be higher than the material box 91 by the thickness of a metal sheet, so that every time a metal sheet is sucked away by the sliding plate 92, as the gravity on the sliding plate 92 is reduced, the metal sheet at the bottom of the top is elastically supported by multiple No. 1 elastic members 93 to cooperate with the thickness of the metal sheet on the top of the sliding plate 92, thereby assisting the loading of the metal sheets. At the same time, the material receiving table 9 is fixed on the shearing machine base 1 to temporarily store the sheared metal sheets. After the metal sheets are cut in half, they are transported to the material receiving table 9 for temporary storage, which is convenient for unloading the sheared metal sheets.
[0039] A trigger box 94 is fixedly connected to the inner wall of the material picking box 91; a No. 2 pressure sensor 95 is fixedly connected to the inner wall of the trigger box 94; a trigger block 96 is slidably connected to the inner wall of the trigger box 94, and a protrusion is fixedly connected to the side of the trigger block 96 close to the No. 2 pressure sensor 95; a No. 2 elastic member 97 is fixedly connected between the inner walls of the material picking box 91 and the trigger box 94; when multiple metal sheets in the material picking box 91 are continuously fed, as multiple metal sheets are continuously picked up, the sliding plate 92 slides up to squeeze the trigger block 96 to slide on the inner wall of the trigger box 94, the No. 2 elastic member 97 is squeezed and contracted, and the protrusion on the trigger block 96 squeezes and triggers the No. 2 pressure sensor 95, and the No. 2 pressure sensor 95 sends a signal to the main controller, and the main controller sends a warning signal to remind the material picking box 91 that the feeding of the metal sheets in the material picking box 91 is about to end, and to warn of the function of replenishing materials.
[0040] Working process: When shearing the metal sheet, the shearing machine base 1 is used as the main structure of the metal sheet shearing machine, and the two fixing frames 14 are respectively fixed at the two ends of the two side brackets 13 on both sides of the fixing block 12. The two adjacent suction cup frames 15 first cooperate with the pump suction mechanism to vacuum absorb a metal sheet. As the output end of the servo motor 11 drives the fixing block 12 to rotate 180 degrees, the vacuum-absorbed metal sheet is sent to the shearing component. The shearing component cooperates with the disc knife 16 to cut and shear the thin plate. At the same time, the two adjacent suction cup frames 15 at the other end of the two side brackets 13 vacuum absorb another metal sheet. After the shearing of the previous metal sheet is completed, the servo motor 11 drives the fixing block 12 to rotate 180 degrees, and ... The output end of the servo motor 11 synchronously drives the sheared and unsheared metal sheets to rotate ninety degrees. At this time, the sheared metal sheet stops adsorbing and unloading, and the output end of the servo motor 11 rotates ninety degrees again. The unsheared metal sheet is placed on the shearing assembly for cutting, and the two suction cup frames 15 after unloading vacuum adsorb the new metal sheet again. Such continuous synchronous operation ensures the coordination of the mechanical actions of loading and unloading, reduces the situation where the sheet is difficult to accurately position and the incision deviation occurs, and reduces the probability of the automatic shearing machine jamming and stopping. When the metal sheet is pumped, the output end of the electric push rod 2 first drives the limit frame 21 to slide up, and the multiple air pipes 23 are divided into The plurality of suction cup frames 15 are connected to the connecting box 22. After the metal sheet is placed under the plurality of suction cup frames 15, the distance adjustment component first adjusts the positions of the plurality of suction cup frames 15 so that the plurality of suction cup frames 15 can stably adsorb the metal sheet. The output end of the electric push rod 2 drives the limit frame 21 to slide down so that the plurality of suction cup frames 15 are pressed against the upper surface of the metal sheet. The connecting box 22 cooperates with the connecting component to start pumping. The plurality of suction cup frames 15 vacuum adsorb the metal sheet under them. As the metal sheet is sheared, the control component controls the pumping effect of the suction cup frames 15 at both ends of the side bracket 13 to realize the loading and unloading of the metal sheet and play the role of pumping the metal sheet. When the plurality of suction cup frames 15 are connected to the connecting box 22, the plurality of suction cup frames 15 are connected to the connecting box 22. When the metal sheet is pumped, the adsorption stability of the adsorption points of the metal sheets of different lengths is different. According to the different lengths of the metal sheets, the output end of the electric push rod 2 drives the multiple suction cup frames 15 to slide up on the inner wall of the connecting tube 31 first, and the No. 1 electric slider on the fixed frame 14 drives the sliding frame 3 to slide, and adjusts the distance between the two suction cup frames 15 to find the stable adsorption point of the currently adsorbed metal sheet. At this time, the output end of the electric push rod 2 drives the multiple suction cup frames 15 to slide down the inner wall of the connecting tube 31, and presses the multiple suction cup frames 15 on the upper surface of the metal sheet, controls the two suction cup frames 15 to vacuum adsorb the metal sheet, and realizes the effect of stable adsorption of metal sheets of different lengths;
[0041] When the metal sheet is pumped, the support plate 4 is fixed to the outer wall of the shearing machine base 1 to support the air pump 41, and the air pump 41 serves as a power source to cooperate with the No. 1 control flow cylinder 42 to pump the No. 2 control flow cylinder 43, and the No. 2 control flow cylinder 43 is connected with the multiple suction cup frames 15 through multiple air pipes 23, so that the air pump 41 can cooperate with the multiple suction cup frames 15 to pump and load multiple metal sheets synchronously; when two metal sheets are adsorbed and transported, one metal sheet is located under the shearing assembly for shearing, and the other metal sheet is located at the initial loading position, and the air pump 41 is connected with the multiple air pipes 23 through the No. 1 control flow cylinder 42, two connecting grooves 5 and multiple air guide holes 51, so as to realize the pumping of the two metal sheets; wait for the metal sheets to be transported. After being sheared, the output end of the servo motor 11 synchronously drives the sheared and unsheared metal sheets to rotate ninety degrees. At this time, the connecting groove 5 connected to the multiple suction cup frames 15 on the sheared metal sheet is blocked by the blocking plate 52, and the adsorption of the sheared metal sheet is stopped. The other connecting groove 5 is still connected to the multiple air pipes 23 close to it to maintain pump suction, so as to realize the unloading of the sheared metal sheet; the output end of the servo motor 11 rotates ninety degrees again, and the unsheared metal sheet is placed at the shearing assembly for cutting. The two connecting grooves 5 are kept in a connected state. After unloading, the two suction cup frames 15 vacuum adsorb the new metal sheet again, and the cycle is repeated to realize the function of synchronously controlling the loading and unloading of the metal sheet;
[0042] When shearing the metal sheet, the metal sheet is pumped and transported to the shearing table 62. A cutting groove is provided in the middle of the shearing table 62, and the disc knife 16 is directly opposite to the cutting groove. As the No. 2 electric slider 6 drives the knife holder 61 to slide down, the disc knife 16 is close to the metal sheet. The disc knife 16 has a power source, which drives the disc knife 16 to rotate quickly. As the No. 3 electric slider drives the rotating disc knife 16 to slide at the bottom of the knife holder 61, the metal sheet on the shearing table 62 can be cut. After the shearing is completed, the two suction cup racks 15 pump the two sheared metal sheets respectively to play the role of shearing the metal sheets.
[0043] When shearing a metal sheet, the cutting part of the metal sheet is prone to shaking, thus affecting the incision. The telescopic rod 7 is fixed to the outer wall of the suction cup frame 15 and connected to the short rod 71. The two suction cup frames 15 slide down along with the output end of the electric push rod 2. The two suction cup frames 15 synchronously drive the two short rods 71 to slide down on the inner walls of the two support frames 73. The two suction cup frames 15 and the two pressing plates 72 are pressed on the upper surface of the cutting part of the metal sheet. The two pressing plates 72 are pressed close to the cutting part of the metal sheet to reduce the shaking when the metal sheet is sheared. At the same time, when cutting metal sheets of different lengths, as the suction cup frame 15 slides away from the pressing plate 72, the telescopic rod 7 The suction cup frame 15 and the short rod 71 are pulled and stretched to connect, so that the pressing plate 72 can slide up and down synchronously with the suction cup frame 15; when cutting the metal sheet, the extrusion block 82 is fixed to the outer wall of the second flow control cylinder 43, and the output end of the servo motor 11 drives the extrusion block 82 on the second flow control cylinder 43 to rotate. Each rotation of the extrusion block 82 will squeeze and trigger the first pressure sensor 81 fixed on the connecting frame 8, and the first pressure sensor 81 sends a signal to the main controller, and the main controller counts once. Each count determines that two metal sheets are processed, which plays a role in counting the processing amount of the metal sheets; when the metal sheets are adsorbed, transported and sheared, First, place multiple metal sheets of the same type in the material picking box 91. The material picking box 91 can be replaced with the same type according to the different types of metal sheets. Multiple metal sheets are pressed onto the sliding plate 92 by gravity. The sliding plate 92 presses down multiple No. 1 elastic members 93 to contract and bear the force. The top metal sheet will be higher than the material picking box 91 by the thickness of a metal sheet. As a result, each time a metal sheet is sucked away from the sliding plate 92, as the gravity on the sliding plate 92 is reduced, the metal sheet at the bottom of the top is elastically pressed by multiple No. 1 elastic members 93 in combination with the sliding plate 92 to be as high as the thickness of a metal sheet on top of the sliding plate 92, thereby playing a role in assisting the loading of metal sheets. At the same time, the receiving table 9 is fixed on The shearing machine base 1 is used to temporarily store the sheared metal sheets. After the metal sheets are sheared in half, they are transferred to the receiving table 9 for temporary storage, which is convenient for unloading the sheared metal sheets. When multiple metal sheets in the material box 91 are continuously loaded, as multiple metal sheets are continuously picked up, the sliding plate 92 slides up to squeeze the trigger block 96 to slide on the inner wall of the trigger box 94, and the No. 2 elastic member 97 is squeezed and contracted. The protrusion on the trigger block 96 squeezes and triggers the No. 2 pressure sensor 95, and the No. 2 pressure sensor 95 sends a signal to the main controller, and the main controller sends a warning signal to remind that the metal sheets in the material box 91 are about to be loaded and the warning is to replenish the materials.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A metal sheet shearing machine, characterized in that: The invention comprises a shearing machine base (1); a servo motor (11) is fixedly connected to the middle top surface of the shearing machine base (1); a fixed block (12) is fixedly connected to the output end of the servo motor (11); side brackets (13) are fixedly connected to both sides of the fixed block (12); both ends of the two side brackets (13) are fixedly connected to fixed frames (14); a plurality of fixed frames (14) are provided with suction cup frames (15) on their sides; a pumping mechanism is provided on the fixed block (12), and the pumping mechanism is used for vacuum adsorption of metal sheets; a disc knife (16) is provided on the shearing machine base (1); a shearing assembly is provided on the shearing machine base (1), and the shearing assembly is used for cooperating with the disc knife (16) to cut metal sheets.
2. A metal sheet shearing machine according to claim 1, characterized in that: The pump suction mechanism comprises an electric push rod (2), a limit frame (21), a connecting box (22), an air pipe (23), a distance adjustment component, a connecting component and a control component; the electric push rod (2) is fixedly connected to the top end of the fixed block (12); the limit frame (21) is fixedly connected to the output end of the electric push rod (2); the connecting box (22) is fixedly connected to the middle top end of the limit frame (21); the four air pipes (23) are fixedly connected to the four corners of the connecting box (22), and the connecting box (22) can be connected to the suction cup frame (15) through the air pipe (23); A plurality of the distance-adjusting components are respectively arranged on a plurality of fixed frames (14), the distance-adjusting components are used to adjust the distance between two suction cup frames (15), and the suction cup frames (15) are installed on the fixed frames (14) through the distance-adjusting components; the connection component is arranged on the shearing machine base (1), and the connection component is located above the connecting box (22), and the connection component is used to connect with the connecting box (22) to control the pumping of the suction cup frames (15); the control component is arranged on the upper surface of the connecting box (22), and the control component is used to control the loading and unloading of the metal sheet.
3. A metal sheet shearing machine according to claim 2, characterized in that: The distance adjustment component comprises a sliding frame (3) and a connecting tube (31); the sliding frame (3) is slidably connected to a fixed frame (14) via a No. 1 electric slider; the connecting tube (31) is fixed to an end of the sliding frame (3) away from the fixed frame (14), and the suction cup frame (15) is slidably connected to the inner wall of the connecting tube (31).
4. A metal sheet shearing machine according to claim 2, characterized in that: The connecting assembly comprises a support plate (4), an air pump (41), a No. 1 flow control tube (42) and a No. 2 flow control tube (43); the support plate (4) is fixedly connected to the outer wall of the shearing machine base (1); the air pump (41) is fixedly connected to the support plate (4), and the air pump (41) is located directly above the connecting box (22); the No. 1 flow control tube (42) is fixedly connected to the output end of the air pump (41); the No. 2 flow control tube (43) is fixedly connected to the upper surface of the connecting box (22), and the air pump (41) can be controlled by the No. 1 flow control tube (42) to communicate with the No. 2 flow control tube (43), and the No. 1 flow control tube (42) is rotatably connected to the inner wall of the No. 2 flow control tube (43).
5. A metal sheet shearing machine according to claim 4, characterized in that: The control component comprises a connecting groove (5), an air guide hole (51) and a blocking plate (52); two connecting grooves (5) are provided on the blocking plate (52); two air guide holes (51) are provided in the connecting groove (5), and a No. 1 flow control cylinder (42) can be connected to the air pipe (23) through the air guide hole (51); and the blocking plate (52) is fixedly connected to the blocking plate (52).
6. The metal sheet shearing machine according to claim 1, characterized in that: The shearing assembly comprises a No. 2 electric slider (6), a knife holder (61) and a shearing platform (62); the No. 2 electric slider (6) is slidably connected to the shearing machine base (1); the knife holder (61) is fixedly connected to the outer wall of the No. 2 electric slider (6), and the disc knife (16) is slidably connected to the bottom of the knife holder (61) through the No. 3 electric slider; the shearing platform (62) is fixedly connected to the shearing machine base (1), and the shearing platform (62) is located at the knife holder (61).
7. The metal sheet shearing machine according to claim 1, characterized in that: A telescopic rod (7) is fixedly connected to the outer wall of the suction cup frame (15); a short rod (71) is fixedly connected to one end of the telescopic rod (7) away from the suction cup frame (15); a pressing plate (72) is fixedly connected to the bottom end of the short rod (71); a supporting frame (73) is fixedly connected to one side of the fixing frame (14), and an end of the supporting frame (73) away from the fixing frame (14) is slidably connected to the outer wall of the short rod (71).
8. The metal sheet shearing machine according to claim 4, characterized in that: The outer wall of the support plate (4) is fixedly connected to a connecting frame (8); the outer wall of the connecting frame (8) is fixedly connected to a No. 1 pressure sensor (81); and the outer wall of the No. 2 flow control cylinder (43) is fixedly connected to an extrusion block (82).
9. The metal sheet shearing machine according to claim 6, characterized in that: The upper surface of the shearing machine base (1) is respectively fixedly connected with a material receiving platform (9) and a material taking box (91), and the material taking box (91) is arranged opposite to the shearing platform (62); the inner wall of the material taking box (91) is slidably connected with a sliding plate (92); the bottom end of the sliding plate (92) is fixedly connected with a No. 1 elastic member (93).
10. The metal sheet shearing machine according to claim 9, characterized in that: A trigger box (94) is fixedly connected to the inner wall of the material taking box (91); a second pressure sensor (95) is fixedly connected to the inner wall of the trigger box (94); a trigger block (96) is slidably connected to the inner wall of the trigger box (94), and a protrusion is fixedly connected to the side of the trigger block (96) close to the second pressure sensor (95); and a second elastic member (97) is fixedly connected between the inner walls of the material taking box (91) and the trigger box (94).
Citation Information
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Metal sheet shearing machine
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