A copper bar welding and fixing tooling and a copper bar welding device
By designing copper drain welding fixing tooling and equipment, and using decontamination mechanism, heating nozzle and clamping mechanism, the problems caused by oil stains, oxide film and flat appearance in copper drain welding are solved, and firmer welding connections and more convenient position adjustments are achieved.
Patent Information
- Application Number
- CN202510123258.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-01-26
AI Technical Summary
During the welding process, due to the flat appearance, oil stains on the surface and oxide film, the welding position is not firm, which affects the conductivity and is inconvenient to adjust the position.
A copper strip welding fixing tooling and equipment is designed, using an electric telescopic rod to drive the decontamination mechanism to lift and lower, clean the oil and oxide film on the surface of the copper strip by rubbing and grinding, and assist the solder into the weld through heating nozzles and power nozzles. The copper strip is clamped and fixed by clamping and clamping shells for easy position adjustment.
It effectively removes oil stains and oxide films on the surface of the copper strip, improves the firmness and conductivity of the welding position, solves the problem of solder impermeability due to the flat appearance of the copper strip, and simplifies the copper strip position adjustment and fixation process.
Smart Images

Figure CN119658374B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of copper bar welding, and specifically provides a copper bar welding and fixing tooling and a copper bar welding device. Background Art
[0002] A copper bar, also known as a copper busbar or a copper busbar, is made of copper and is a long conductor with a rectangular or chamfered (rounded) rectangular cross-section (now generally rounded copper bars are used to avoid tip discharge). It plays the role of conveying current and connecting electrical equipment in a circuit.
[0003] Through retrieval, Chinese Patent Publication No. CN118455890A discloses a copper bar welding and fixing tooling and a copper bar welding device. The copper bar welding and fixing tooling includes a frame base, an operating table, a forming support plate, and a pressing mechanism; the operating table has a first surface for placing the copper bar; the forming support plate is embedded in the center of the operating table; the pressing mechanism is arranged on the frame base, and the pressing mechanism includes two pressing components. The projections of the two pressing components on the first surface are located on both sides of the forming support plate; each pressing component includes a first driving member and a pressing plate. The pressing component is configured to switch between a pressing state and a releasing state, so that the pressing plate is lifted and lowered under the drive of the first driving member to press the copper bar on the operating table or release the copper bar; wherein, a flow channel for fluid to pass through is arranged inside the pressing plate and / or inside the operating table. The copper bar welding and fixing tooling provided by the embodiment of this application can improve the conductivity and quality of the welded busbar, reduce the labor cost of welding, and accelerate the welding rate;
[0004] Regarding the above related technologies, the inventor believes there are the following defects:
[0005] 1. When brazing a copper bar, due to the flat shape of the copper bar wire, when welding the copper bar wire, affected by the fluidity of the brazing filler metal, the brazing filler metal cannot penetrate into the inside of the fitting position of the copper bar wire. Therefore, the welding position of the copper bar wire is not firm and there is a situation of false welding. After being energized, it will not only cause oxidation and corrosion at the welding position, but also affect the conductivity of the copper bar.
[0006] 2. The surface of the copper bar cannot be cleaned before welding. Since there will be oil stains and oxide films on the surface of the copper bar, the connectivity of the weld position will be affected during welding, and the firmness of the weld will be affected.
[0007] 3. It is not convenient to adjust the position of the copper bar during welding. The welding length cannot be determined in advance before welding. Therefore, not only the welding length cannot be determined in advance, but also the copper bar cannot be clamped and fixed after the position is changed. Summary of the Invention
[0008] Aiming at the deficiencies of the prior art, the present invention provides a copper bar welding and fixing tooling and a copper bar welding device, which solve the problems raised in the above background art.
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: A copper bar welding and fixing tooling and a copper bar welding device, including an operation table, a support column is fixedly connected to the upper end of the operation table, a shielding belt is connected to the outer surface of the support column, a welding seat is fixedly connected to the upper surface of the operation table, a cleaning cylinder is arranged inside the welding seat, a cleaning motor is fixedly connected inside the cleaning cylinder, a square shaft is fixedly connected to the output end of the cleaning motor, an electric telescopic rod is fixedly connected inside the cleaning cylinder, a dirt removing mechanism is fixedly connected to the upper end of the electric telescopic rod, the dirt removing mechanism is connected to the square shaft, a support block is fixedly connected to the upper surface of the operation table, a limiting ring is fixedly connected to the upper end of the support block, a positioning component is rotatably connected inside the limiting ring, a reversing motor is fixedly connected to the inner side of the lower end of the support block, a reversing shaft is fixedly connected to the output end of the reversing motor, two toggle shafts are connected to both ends of the reversing shaft, the toggle shafts are rotatably connected to the limiting ring, a steering half gear is meshed on the surface of the toggle shaft, the steering half gear is fixedly connected to the positioning component, a guide rod is slidably connected inside the positioning component, a clamping and placing shell is fixedly connected to the end face of the guide rod, a stretching motor is fixedly connected to the lower end of the clamping and placing shell, a stretching threaded rod is fixedly connected to the output end of the stretching motor, the stretching threaded rod is threadedly connected to the positioning component, a clamping and placing shell is rotatably connected to the upper end of the clamping and placing shell, a lifting frame penetrates and is slidably connected to the surface of the operation table, a positioning nail is arranged on the side of the operation table, the end face of the positioning nail contacts and presses the lifting frame, a heating nozzle is inlaid and connected to the upper end of the lifting frame, an assisting component is arranged outside the heating nozzle, the assisting component is fixedly connected to the lifting frame, a metal support pipe is fixedly connected to the upper end of the operation table, and a filler metal supply box is arranged at the upper end of the metal support pipe.
[0010] Preferably, the shielding belt includes a belt rotating motor, a belt rotating shaft and an isolation belt. The belt rotating motor is fixedly connected to the surface of the support column, the output end of the belt rotating motor is fixedly connected to the belt rotating shaft, the isolation belt is sleeved on the outer surface of the belt rotating shaft, the isolation belt has the function of isolating high temperature, holes are arranged on the surface of the isolation belt, and the isolation belt is sleeved outside the welding seat.
[0011] Preferably, the dirt removing mechanism includes a lifting plate, a column and a polishing wire. The lower surface of the lifting plate is fixedly connected to the free end of the electric telescopic rod, the side surface of the lifting plate is slidably connected to the cleaning cylinder, columns are rotatably connected to both ends of the lifting plate, wire grooves are arranged at the upper ends of the columns, polishing wires are arranged inside the wire grooves at the upper ends of the columns, square holes are arranged on the lower surfaces of the columns, the square holes of the columns are sleeved outside the square shaft, and the columns and the polishing wires penetrate through the holes of the isolation belt when rising.
[0012] Preferably, the positioning component includes a linkage plate and a rotating block. Two round holes are arranged at the upper end of the linkage plate, a threaded hole is arranged at the lower end of the linkage plate, a rotating block is fixedly connected to the end face of the linkage plate, round holes are arranged on the surface of the rotating block and communicate with the linkage plate, the rotating block is rotatably connected to the inner wall of the limiting ring, and the end face of the rotating block is fixedly connected to the steering half gear.
[0013] Preferably, the reversing shaft consists of a core shaft, an output pulley and an output belt. The core shaft passes through the lower end of the welding seat. Output pulleys are provided at both ends of the core shaft. The output belt is sleeved on the surface of the output pulley. The end of the output belt away from the output pulley is sleeved on the outside of the dial shaft.
[0014] Preferably, the shifting shaft is composed of a first gear and a first pulley, the output belt is sleeved on the outside of the first pulley, and the first gear is meshed with the steering half gear.
[0015] Preferably, the card release shell is semi-cylindrical in shape, a card slot is provided on the edge of the upper plane of the card release shell, the card slot is engaged with the clamp release shell, a buffer slot is provided at the center of the upper plane of the card release shell, the depths of the buffer slots of the left and right groups of card release shells are different, a buffer spring is provided on the inner side of the buffer slot, and an anti-slip plate is provided on the upper end of the buffer spring.
[0016] Preferably, the clamping shell is semi-cylindrical in shape and forms a cylindrical shape with the card shell, a clamping strip is provided at one end of the surface of the clamping shell, the other end of the surface of the clamping shell is hinged to the card shell, the clamping strip is clamped with the card slot, an adapting groove is provided on the surface of the clamping shell, a clamping spring is fixedly connected to the inner side of the adapting groove of the clamping shell, a fixing plate is fixedly connected to the end of the clamping spring away from the adapting groove, the fixing plate and the anti-slip plate structure are both provided with rubber anti-slip teeth on the surface, and the different depths of the adapting groove on the surface of the clamping shell can cause the left and right groups of clamped copper bars to be misaligned.
[0017] Preferably, the power-assisting assembly includes a blower, a heating ring and a power-assisting nozzle. The blower is fixedly connected to the surface of the lifting frame. The blower is connected to the heating ring through a hose. The heating ring is a circular hollow shell. The heating ring is sleeved on the outside of the heating nozzle. The end face of the heating ring is fixedly connected to the power-assisting nozzle, and the power-assisting nozzle is fixedly connected to the outside of the heating nozzle.
[0018] Preferably, the solder supply box includes a shell, a supply motor and a supply wheel. The shell surface is provided with through holes. The supply motor is fixedly arranged above the shell. The output end of the supply motor is fixedly connected to the supply wheel. The supply wheel is located inside the shell and is rotatably connected.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The copper bar welding fixture and copper bar welding equipment drive the decontamination mechanism to rise and fall by arranging an electric telescopic rod, so that the column can rise and approach the weld. A grinding wire is arranged at the top of the column, and the column is driven to rotate by driving the square shaft to rotate by the cleaning motor, so that the grinding wire can rotate to grind the weld. The two sections of the copper bar are pushed out and moved at the same time, so that the welding surface of the copper bar can be polished and wiped to facilitate the removal of oil and oxide film on the surface of the copper bar, so that the solder can be more firmly connected to the surface of the copper bar, thereby achieving the effect of removing oil and oxide layer on the surface of the copper bar, and solving the problem that the welding position is not firm due to the presence of oil and oxide layer on the surface of the copper bar.
[0021] 2. The copper busbar welding and fixing tooling and the copper busbar welding equipment install a heating ring on the surface of the heating nozzle, so that when the heat source passes through the heating ring, the internal air flow can be heated. By installing the boosting nozzle outside the heating nozzle, when the heating nozzle melts the solder, it can be pushed by the hot air flow, so that the solder can be assisted by the air flow to enter the inner side of the weld, achieving the effect of pushing the solder into the inner side of the copper busbar for welding, and solving the problem that the solder with a flat shape of the copper busbar is restricted by fluidity and cannot penetrate into the interior for complete welding.
[0022] 3. The copper busbar welding and fixing tooling and the copper busbar welding equipment clamp and fix the copper busbar by using the clamping shell and the holding shell, and drive the rotation through the steering semi-gear, so that the copper busbar can stand up, facilitating the flow of the solder. By setting the stretching threaded rod, the copper busbar can be pulled out and retracted, making the copper busbar more stable during the wire brushing cleaning and brazing processes, and solving the problem that the copper busbar cannot be clamped and fixed after changing its position and angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 is a side view of the overall external structure of the present invention;
[0025] Figure 3 is a schematic diagram of the structure of the boosting component of the present invention;
[0026] Figure 4 is a schematic diagram of the structure of the isolation belt of the present invention;
[0027] Figure 5 is a schematic diagram of the structure of the limiting ring of the present invention;
[0028] Figure 6 is a schematic diagram of the structure of the reversing shaft of the present invention;
[0029] Figure 7 is a schematic diagram of the structure of the decontamination mechanism of the present invention;
[0030] Figure 8 is a schematic diagram of the structure of the steering semi-gear of the present invention;
[0031] Figure 9 is a schematic diagram of the structure of the clamping shell of the present invention;
[0032] Figure 10 is a schematic diagram of the structure of the holding shell of the present invention.
[0033] In the figure: 1. operating table; 2. supporting column; 3. shielding belt; 31. belt transfer motor; 32. belt transfer shaft; 33. isolation belt; 4. welding seat; 5. cleaning cylinder; 6. cleaning motor; 7. square shaft; 8. electric telescopic rod; 9. dirt removal mechanism; 91. lifting plate; 92. column; 93. grinding wire; 10. supporting block; 11. limiting ring; 12. positioning assembly; 121. linkage plate; 122. rotating block; 13. reversing motor; 14. reversing shaft; 141. mandrel; 142. output pulley; 143. output belt; 151. first gear; 152. first pulley; 15. toggle shaft ; 16. Steering half gear; 17. Guide rod; 18. Clip shell; 181. Clip slot; 182. Buffer slot; 183. Buffer spring; 184. Anti-skid plate; 19. Stretching motor; 20. Stretching threaded rod; 21. Clip shell; 211. Clip strip; 212. Clamping spring; 213. Fixing plate; 22. Lifting frame; 221. Positioning pin; 23. Heating nozzle; 24. Power assist assembly; 241. Blower; 242. Heating ring; 243. Power assist nozzle; 25. Metal support tube; 26. Solder supply box; 261. Shell; 262. Supply motor; 263. Supply wheel. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0035] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0036] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0037] In addition, in this application, descriptions such as "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. Additionally, the technical solutions between various embodiments may be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0038] As Figure 1-10 shown, a copper bar welding and fixing tooling and a copper bar welding device include an operation table 1. A support column 2 is fixedly connected to the upper end of the operation table 1. A shielding belt 3 is connected to the outer surface of the support column 2. A welding seat 4 is fixedly connected to the upper surface of the operation table 1. A cleaning cylinder 5 is arranged inside the welding seat 4. The shielding belt 3 includes a belt rotating motor 31, a belt rotating shaft 32, and an isolation belt 33. The belt rotating motor 31 is fixedly connected to the surface of the support column 2. The output end of the belt rotating motor 31 is fixedly connected to the belt rotating shaft 32. The isolation belt 33 is sleeved on the outer surface of the belt rotating shaft 32. The isolation belt 33 has the function of isolating high temperature. Holes are arranged on the surface of the isolation belt 33. The isolation belt 33 is sleeved outside the welding seat 4. The shielding belt 3 can protect the inner device during high-temperature welding of the device, isolating the heat on the outside.
[0039] A cleaning motor 6 is fixedly connected inside the cleaning cylinder 5. The output end of the cleaning motor 6 is fixedly connected to a square shaft 7. An electric telescopic rod 8 is fixedly connected inside the cleaning cylinder 5. The upper end of the electric telescopic rod 8 is fixedly connected to a dirt removing mechanism 9. The dirt removing mechanism 9 is connected to the square shaft 7. The dirt removing mechanism 9 includes a lifting plate 91, a column 92, and a polishing wire 93. The lower surface of the lifting plate 91 is fixedly connected to the free end of the electric telescopic rod 8. The side surface of the lifting plate 91 is slidably connected to the cleaning cylinder 5. Columns 92 are rotatably connected to both ends of the lifting plate 91. A wire groove is arranged at the upper end of the column 92. A polishing wire 93 is arranged inside the wire groove at the upper end of the column 92. A square hole is arranged on the lower surface of the column 92. The square hole of the column 92 is sleeved outside the square shaft 7. When the column 92 and the polishing wire 93 rise, they penetrate through the holes of the isolation belt 33. The dirt removing mechanism 9 uses the electric telescopic rod 8 to push the lifting plate 91 to rise, so that the polishing wire 93 at the top of the column 92 can approach the copper bar welding gap. Driven by the square shaft 7, the column 92 drives the polishing wire 93 to rotate, so that the oil stains and oxide layers on the surface of the copper bar passing through the polishing wire 93 can be wiped and polished.
[0040] On the upper surface of the operating table 1, there is a support block 10 fixedly connected. At the upper end of the support block 10, there is a limit ring 11 fixedly connected. Inside the limit ring 11, there is a positioning component 12 rotatably connected. Inside the lower end of the support block 10, there is a reversing motor 13 fixedly connected. At the output end of the reversing motor 13, there is a reversing shaft 14 fixedly connected. At both ends of the reversing shaft 14, there are toggle shafts 15 connected. The toggle shafts 15 are rotatably connected with the limit ring 11. The reversing shaft 14 is composed of a core shaft 141, an output pulley 142, and an output belt 143. The core shaft 141 passes through the lower end of the welding seat 4. At both ends of the core shaft 141, there are output pulleys 142. The surface of the output pulley 142 is sleeved with an output belt 143. One end of the output belt 143 away from the output pulley 142 is sleeved outside the toggle shaft 15. The reversing shaft 14 drives the toggle shafts 15 at both ends to rotate respectively by means of the output pulleys 142 and the output belts 143 at both ends.
[0041] On the surface of the toggle shaft 15, there is a steering half gear 16 meshed. The toggle shaft 15 is composed of a first gear 151 and a first pulley 152. The output belt 143 is sleeved outside the first pulley 152. The first gear 151 is meshed with the steering half gear 16. The toggle shaft 15 can push the steering half gear 16 to rotate, providing power for the copper bar to turn.
[0042] The steering half gear 16 is fixedly connected with the positioning component 12. Inside the positioning component 12, there is a guide rod 17 slidably connected. At the end face of the guide rod 17, there is a clamping shell 18 fixedly connected. At the lower end of the clamping shell 18, there is a stretching motor 19 fixedly connected. The outer shape of the clamping shell 18 is in the shape of a semi-cylindrical. At the edge of the upper plane of the clamping shell 18, there is a clamping groove 181. The clamping groove 181 is clamped with the clamping shell 21. At the center of the upper plane of the clamping shell 18, there is a buffer groove 182. The depths of the buffer grooves 182 of the left and right two groups of clamping shells 18 are different. Inside the buffer groove 182, there is a buffer spring piece 183. At the upper end of the buffer spring piece 183, there is an anti-slip plate 184. The clamping shell 18 can clamp and hold the copper bar.
[0043] At the output end of the stretching motor 19, there is a stretching threaded rod 20 fixedly connected. The positioning component 12 includes a linkage plate 121 and a rotating block 122. At the upper end of the linkage plate 121, there are two round holes. At the lower end of the linkage plate 121, there is a threaded hole. At the end face of the linkage plate 121, there is a rotating block 122 fixedly connected. On the surface of the rotating block 122, there are round holes and they are communicated with the linkage plate 121. The rotating block 122 is rotatably connected with the inner wall of the limit ring 11. The end face of the rotating block 122 is fixedly connected with the steering half gear 16. The positioning component 12 can rotate stably inside the limit ring 11 and provide a base point for the stretching threaded rod 20 below, so that after the stretching motor 19 is started, the stretching threaded rod 20 can rotate to drag the clamping shell 18 to move horizontally.
[0044] The stretching threaded rod 20 is threadedly connected to the positioning component 12. The upper end of the clamping and placing shell 18 is rotatably connected to the clamping and placing shell 21. The outer shape of the clamping and placing shell 21 is half-cylindrical and forms a cylinder with the clamping and placing shell 18. One end of the surface of the clamping and placing shell 21 is provided with a clamping strip 211. The other end of the surface of the clamping and placing shell 21 is hinged to the clamping and placing shell 18. The clamping strip 211 is clamped with the clamping groove 181. The surface of the clamping and placing shell 21 is provided with an adaptation groove. Inside the adaptation groove of the clamping and placing shell 21, a clamping spring 212 is fixedly connected. One end of the clamping spring 212 away from the adaptation groove is fixedly connected to a fixing plate 213. The fixing plate 213 and the anti-slip plate 184 have the same structure and rubber anti-slip teeth are provided on their surfaces. The different depths of the adaptation grooves on the surface of the clamping and placing shell 21 can make the copper bars clamped by the left and right groups misaligned. The clamping and placing shell 21 can use the clamping spring 212 to push the fixing plate 213 to clamp the copper bar. By providing rubber anti-slip teeth on the surfaces of the fixing plate 213 and the anti-slip plate 184, sliding is prevented when dragging the copper bar to move.
[0045] The operating table 1 is penetrated and slidably connected with a lifting frame 22. A positioning nail 221 is arranged on the side surface of the operating table 1. The end surface of the positioning nail 221 contacts and presses the lifting frame 22. The upper end of the lifting frame 22 is inlaid and connected with a heating nozzle 23. A boosting component 24 is arranged outside the heating nozzle 23. The boosting component 24 is fixedly connected with the lifting frame 22. The boosting component 24 includes a blower 241, a heating ring 242 and a boosting nozzle 243. The blower 241 is fixedly connected to the surface of the lifting frame 22. The blower 241 is communicated with the heating ring 242 through a hose. The heating ring 242 is a circular hollow shell. The heating ring 242 is sleeved outside the heating nozzle 23. The end surface of the heating ring 242 is fixedly connected with the boosting nozzle 243. The boosting nozzle 243 is fixedly connected outside the heating nozzle 23. The boosting component 24 can use air flow to blow the solder, so that the solder can be assisted to be pushed into the inner side of the weld, preventing the problem that the solder cannot penetrate into the inner side of the flat copper bar.
[0046] A metal support pipe 25 is fixedly connected to the upper end of the operating table 1. A solder supply box 26 is arranged at the upper end of the metal support pipe 25. The solder supply box 26 includes a housing 261, a supply motor 262 and a supply wheel 263. Through holes are formed on the surface of the housing 261. The supply motor 262 is fixedly arranged above the housing 261. The output end of the supply motor 262 is fixedly connected with the supply wheel 263. The supply wheel 263 is located inside the housing 261 and is rotatably connected thereto. The solder supply box 26 can use the rotation of the supply wheel 263 to continuously push and supplement the solder.
[0047] When in use, first install the existing flame-throwing device for heating to the inner side of the heating nozzle 23, install the two sections of copper bars in different card-release shells 18 respectively, install the buffer spring 183 inside the buffer groove 182, so that the anti-slide plate 184 can support and hold up the copper bar, and set two buffer grooves 182 with different depths so that the two sections of copper bars are staggered when installed, and the clamping shell 21 is clamped on the surface of the card-release shell 18 so that the clamping spring 212 pushes the fixing plate 213 to clamp and fix the copper bar, and the anti-slip teeth are installed on the surface of the anti-slide plate 184 and the fixing plate 213 to prevent the copper bar from sliding when pushed, and the electric telescopic rod 8 is started with The cleaning mechanism 9 is moved upward to make the grinding wire 93 close to the connection surface of the two copper bars, so that the cleaning motor 6 is started to drive the square shaft 7 to rotate, so that the square shaft 7 pushes the column 92 to rotate, so that the column 92 drives the grinding wire 93 to rotate, and the grinding wire 93 rotates to grind the connection position of the two copper bars that are driven to extend, so that the oil and oxide layer on the surface of the copper bars are removed. After the cleaning is completed, the electric telescopic rod 8 is started to make the cleaning mechanism 9 descend to the inside of the cleaning cylinder 5, and the belt rotating shaft 32 is driven to rotate by starting the belt rotating motor 31 to rotate the isolation belt 33, so that the isolation belt blocks the isolation cleaning mechanism 9, and the reversing shaft 14 is driven to rotate by starting the reversing motor 13 to make the core shaft 14 1 drives the output pulley 142 to rotate, so that the output belt 143 drives the toggle shafts 15 at both ends to rotate respectively, so that the toggle shafts 15 push the steering half gear 16 to rotate, so that the positioning assembly 12 rotates inside the limit ring 11, so that the clamping shells 18 at both ends and the clamping shells 21 are clamped and fixed and drive the copper bar to rotate and stand up. When the extension length needs to be adjusted when fixing the two sections of the copper bar, the stretching motor 19 is started to drive the stretching threaded rod 20 to rotate, so that the stretching threaded rod 20 is rotated and meshed inside the positioning assembly 12, so that the clamping shell 18 is dragged, so that the anti-slip plate 184 and the fixing plate 213 clamp and fix the copper bar to drag and adjust the extension length, and the lifting frame 22 is adjusted in height. The angle of the heating nozzle 23 is adjusted to fix the angle of the external heating mechanism, the position of the solder supply box 26 is determined by adjusting the metal support tube 25, and the supply motor 262 drives the supply wheel 263 to rotate so that the solder is pushed and supplied close to the weld. The blower 241 is started to generate an airflow through the heating ring 242, so that the heat source of the heating nozzle 23 heats the airflow inside the heating ring 242 and sprays it from the assisting nozzle 243, so that the melted solder is pushed to the inside of the weld with the help of the airflow, and the threaded rods 20 at both ends are stretched and driven at the same time, so that the copper bar can move to receive the solder for welding, and the copper bar can be erected to allow the solder to be more sealed and enter the inside of the weld.
[0048] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification.
[0049] In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0050] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A copper bar welding fixture and copper bar welding equipment, comprising an operating table (1), characterized in that: The upper end of the operating table (1) is fixedly connected to a support column (2), the outer surface of the support column (2) is connected to a shielding belt (3), the upper surface of the operating table (1) is fixedly connected to a welding seat (4), a cleaning cylinder (5) is arranged inside the welding seat (4), a cleaning motor (6) is fixedly connected inside the cleaning cylinder (5), the output end of the cleaning motor (6) is fixedly connected to a square shaft (7), an electric telescopic rod (8) is fixedly connected inside the cleaning cylinder (5), a dirt removal mechanism (9) is fixedly connected to the upper end of the electric telescopic rod (8), and the dirt removal mechanism (9) is connected to the square shaft (7); The upper surface of the operating table (1) is fixedly connected to a support block (10), the upper end of the support block (10) is fixedly connected to a limit ring (11), the inner side of the limit ring (11) is rotatably connected to a positioning assembly (12), the inner side of the lower end of the support block (10) is fixedly connected to a reversing motor (13), the output end of the reversing motor (13) is fixedly connected to a reversing shaft (14), both ends of the reversing shaft (14) are connected to a toggle shaft (15), the toggle shaft (15) is rotatably connected to the limit ring (11), and the surface of the toggle shaft (15) is meshed with a rotating shaft (12). The steering half gear (16) is fixedly connected to the positioning assembly (12); a guide rod (17) is slidably connected to the inner side of the positioning assembly (12); a clamping shell (18) is fixedly connected to the end surface of the guide rod (17); a stretching motor (19) is fixedly connected to the lower end of the clamping shell (18); a stretching threaded rod (20) is fixedly connected to the output end of the stretching motor (19); the stretching threaded rod (20) is threadedly connected to the positioning assembly (12); and a clamping shell (21) is rotatably connected to the upper end of the clamping shell (18); The surface of the operating table (1) is penetrated by and slidably connected to a lifting frame (22), a positioning pin (221) is arranged on the side of the operating table (1), the end face of the positioning pin (221) is in contact and pressed with the lifting frame (22), the upper end of the lifting frame (22) is embedded with a heating nozzle (23), the outer side of the heating nozzle (23) is provided with a power assisting component (24), the power assisting component (24) is fixedly connected to the lifting frame (22), the upper end of the operating table (1) is fixedly connected to a metal support tube (25), and the upper end of the metal support tube (25) is provided with a solder supply box (26).
2. The copper bar welding fixture and copper bar welding equipment according to claim 1, characterized in that: The shielding belt (3) comprises a belt rotating motor (31), a belt rotating shaft (32) and an isolation belt (33); the belt rotating motor (31) is fixedly connected to the surface of the support column (2); the output end of the belt rotating motor (31) is fixedly connected to the belt rotating shaft (32); the outer surface of the belt rotating shaft (32) is sleeved with the isolation belt (33); the isolation belt (33) has the function of isolating high temperature; holes are provided on the surface of the isolation belt (33); and the isolation belt (33) is sleeved on the outer side of the welding seat (4).
3. The copper bar welding fixture and copper bar welding equipment according to claim 2, characterized in that: The dirt removal mechanism (9) comprises a lifting plate (91), a column (92) and a friction wire (93). The lower surface of the lifting plate (91) is fixedly connected to the free end of the electric telescopic rod (8). The side of the lifting plate (91) is slidably connected to the cleaning cylinder (5). The two ends of the lifting plate (91) are rotatably connected to the columns (92). The upper end of the column (92) is provided with a wire groove. The inner side of the wire groove at the upper end of the column (92) is provided with a friction wire (93). The lower surface of the column (92) is provided with a square hole. The square hole of the column (92) is sleeved on the outer side of the square shaft (7). When the column (92) and the friction wire (93) are raised, they penetrate the hole of the isolation belt (33).
4. The copper bar welding fixture and copper bar welding equipment according to claim 1, characterized in that: The positioning assembly (12) comprises a linkage plate (121) and a rotating block (122); the upper end of the linkage plate (121) is provided with two circular holes; the lower end of the linkage plate (121) is provided with a threaded hole; the end surface of the linkage plate (121) is fixedly connected to the rotating block (122); the surface of the rotating block (122) is provided with a circular hole and is connected to the linkage plate (121); the rotating block (122) is rotatably connected to the inner wall of the limiting ring (11); and the end surface of the rotating block (122) is fixedly connected to the steering half gear (16).
5. The copper bar welding fixture and copper bar welding equipment according to claim 1, characterized in that: The reversing shaft (14) is composed of a core shaft (141), an output pulley (142) and an output belt (143). The core shaft (141) passes through the lower end of the welding seat (4). Output pulleys (142) are arranged at both ends of the core shaft (141). The output belt (143) is sleeved on the surface of the output pulley (142). One end of the output belt (143) away from the output pulley (142) is sleeved on the outside of the dial shaft (15).
6. The copper bar welding fixture and copper bar welding equipment according to claim 5, characterized in that: The shifting shaft (15) is composed of a first gear (151) and a first pulley (152), the output belt (143) is sleeved on the outside of the first pulley (152), and the first gear (151) is meshed with the steering half gear (16).
7. The copper bar welding fixture and copper bar welding equipment according to claim 1, characterized in that: The card release shell (18) is semi-cylindrical in shape, a card slot (181) is arranged at the edge of the upper plane of the card release shell (18), the card slot (181) is engaged with the clamp release shell (21), a buffer slot (182) is arranged at the center of the upper plane of the card release shell (18), the buffer slots (182) of the left and right card release shells (18) have different depths, a buffer spring sheet (183) is arranged inside the buffer slot (182), and an anti-slip plate (184) is arranged at the upper end of the buffer spring sheet (183).
8. The copper bar welding fixture and copper bar welding equipment according to claim 7, characterized in that: The clamping shell (21) is semi-cylindrical in shape and forms a cylindrical shape with the card-releasing shell (18); a clamping strip (211) is arranged at one end of the surface of the clamping shell (21); the other end of the surface of the clamping shell (21) is hinged to the card-releasing shell (18); the clamping strip (211) is clamped with the card slot (181); an adapting groove is arranged on the surface of the clamping shell (21); a clamping spring (212) is fixedly connected to the inner side of the adapting groove of the clamping shell (21); a fixing plate (213) is fixedly connected to the end of the clamping spring (212) away from the adapting groove; the fixing plate (213) and the anti-slip plate (184) have the same structure and are both provided with rubber anti-slip teeth on their surfaces; the different depths of the adapting groove on the surface of the clamping shell (21) can cause the left and right groups of clamped copper bars to be misaligned.
9. The copper bar welding fixture and copper bar welding equipment according to claim 1, characterized in that: The power-assisting assembly (24) comprises a blower (241), a heating ring (242) and a power-assisting nozzle (243); the blower (241) is fixedly connected to the surface of the lifting frame (22); the blower (241) is connected to the heating ring (242) through a hose; the heating ring (242) is a circular hollow shell; the heating ring (242) is sleeved on the outside of the heating nozzle (23); the end surface of the heating ring (242) is fixedly connected to the power-assisting nozzle (243); and the power-assisting nozzle (243) is fixedly connected to the outside of the heating nozzle (23).
10. The copper bar welding fixture and copper bar welding equipment according to claim 1, characterized in that: The solder supply box (26) comprises an outer shell (261), a supply motor (262) and a supply wheel (263); a through hole is provided on the surface of the outer shell (261); a supply motor (262) is fixedly arranged above the outer shell (261); an output end of the supply motor (262) is fixedly connected to a supply wheel (263); and the supply wheel (263) is located inside the outer shell (261) and is rotatably connected thereto.
Citation Information
Patent Citations
Copper bar welding fixing tool and copper bar welding equipment
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