Anti-adhesion preparation device and method for PBT color master batch

Abstract

The invention discloses a PBT color master batch anti-adhesion preparation device and method, the PBT color master batch anti-adhesion preparation device comprises a crushing device, a batching device, an extrusion device, a granulation device, a dust removal device, a first anti-adhesion device and a second anti-adhesion device, the crushing device, the batching device, the extrusion device, the granulation device and the dust removal device are arranged in sequence; the first anti-adhesion device and the second anti-adhesion device are both arranged on the crushing device; and the first anti-adhesion device comprises a first machine box, a first driving motor, a first rotating shaft and a plurality of first knocking rods, the first machine box is arranged on the outer side of the smashing device in a sleeving mode, first knocking balls are arranged at the lower ends of the first knocking rods, and the first knocking balls are matched with the smashing device. According to the anti-adhesion preparation device and method for the PBT color master batch, master batch powder adhered to the crushing device is knocked off, and the master batch powder is rapidly cooled, so that the preparation efficiency and quality of the PBT color master batch are favorably improved.

Description

Technical Field

[0001] The invention belongs to the field of masterbatch preparation, and in particular relates to an anti-adhesion preparation device and a method for preparing PBT masterbatch. Background Art

[0002] Polybutylene terephthalate (PBT) is a crystalline thermoplastic polyester resin. Due to its excellent comprehensive performance, it is widely used in electronic appliances, automotive industry, building materials, mechanical parts, packaging and other fields. It is collectively known as the five major general-purpose engineering plastics with PPS, PC, POM, PA, etc. Usually, PBT products need to be matched with colors, and its coloring methods can be divided into three types: coloring with toner, coloring with pellets and coloring with masterbatches. Coloring with toner is very simple, but it has the disadvantages of easy color points, difficult to control color difference, and greater environmental pollution. Coloring with pellets is to mix the pigment into the plastic raw material. Each plastic material has been colored, so the color of the product is stable and uniform, but it damages the mechanical properties of the product to a certain extent, and the cost is high, and a large amount of colored raw materials need to be stored. Masterbatch coloring is to uniformly load the pigment in the resin in an extraordinary amount, thereby greatly improving the dispersion performance and coloring efficiency of the pigment. It has the advantages of simple operation, low cost and no pollution to the environment.

[0003] However, during the preparation of PBT masterbatch, especially during the crushing and grinding process, the masterbatch powder will adhere to the inner wall of the crushing device, and a large amount of heat will be generated during the crushing and grinding process. Therefore, it is easy for the masterbatch to adhere to the crushing device and the subsequent processing equipment, resulting in a decrease in the preparation efficiency and quality of the PBT masterbatch. Summary of the invention

[0004] In order to solve the deficiencies in the prior art, the present invention provides an anti-adhesion preparation device and method for PBT masterbatch.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A device for preparing an anti-adhesion PBT masterbatch, comprising a crushing device, a batching device, an extrusion device, a granulation device, a dust removal device, a first anti-adhesion device and a second anti-adhesion device, wherein the crushing device, the batching device, the extrusion device, the granulation device and the dust removal device are arranged in sequence, and the first anti-adhesion device and the second anti-adhesion device are both arranged on the crushing device;

[0007] The first anti-adhesion device includes a first chassis, a first drive motor, a first rotating shaft and a plurality of first knocking rods, the first chassis is sleeved on the outside of the crushing device, the first drive motor is arranged at the upper end of the first chassis, the first rotating shaft is arranged at the lower end of the first drive motor, the upper end of the first knocking rod is hinged to the first chassis, the lower end of the first knocking rod is provided with a first knocking ball, the first knocking ball matches the crushing device, the upper end of the first chassis is evenly provided with a plurality of first mounting grooves, the first mounting grooves correspond one-to-one to the first knocking rods, a first spring is provided in the first mounting groove, the first spring matches the first knocking rod, the lower end of the first rotating shaft is provided with a first turntable, the first turntable is provided with a first toggle rod, the first toggle rod matches the first knocking rod.

[0008] Furthermore, the first anti-adhesion device includes a first mounting frame, which is arranged at the upper end of the crushing device, the lower end of the first rotating shaft is connected to the first mounting frame through a bearing, the upper end of the first mounting frame is provided with a first support ring, and the upper end of the first support ring is provided with a plurality of first balls, and the first balls match the first turntable.

[0009] Furthermore, the first anti-adhesion device includes a plurality of first hinges, a plurality of first slide rails are provided on the inner side of the first chassis, the first slide rails correspond to the bottom of the first mounting groove, a first slider is slidably connected to the first slide rail, the first hinge is arranged on the first slider, the first hinge is hinged to the first knocking rod, a plurality of first cylinders are provided at the lower end of the first chassis, and the upper end of the first cylinder is connected to the first slider.

[0010] Further, the lower end of the first knocking rod is sleeved with a first adjusting ring, the first knocking ball is arranged on the first adjusting ring, the lower end of the first knocking rod is provided with a first adjusting hole, the inner side of the first adjusting ring is provided with a first connecting block, the first connecting block matches the first adjusting hole, the first adjusting ring and the first connecting block are connected through a first limiting strip, the lower end of the first knocking rod is provided with a first limiting hole, the first limiting strip matches the first limiting hole, a second spring is provided in the first adjusting hole, one end of the second spring is connected to the first knocking rod, and the other end of the second spring is connected to the first connecting block.

[0011] Furthermore, the second anti-adhesion device includes a first refrigerator, a first circulation pump and a plurality of first heat exchange tubes, the first heat exchange tubes are arranged on the outside of the crushing device, one end of the first heat exchange tube is connected to the first circulation pump through a first diverter, the other end of the first heat exchange tube is connected to the first refrigerator through a second diverter, and the first circulation pump is connected to the first refrigerator.

[0012] A method for preparing an anti-adhesion PBT masterbatch comprises the following steps:

[0013] Step S1: crushing the masterbatch, placing the PBT masterbatch into a crushing device for crushing, and continuously knocking the outer wall of the crushing device through a first anti-adhesion device to prevent the PBT masterbatch from adhering to the crushing device;

[0014] Step S2: batching and extrusion, the crushed masterbatch, the ingredients and the additives are placed in a batching device for batching, and after the batching is completed, they are placed in an extrusion device for extrusion molding to obtain masterbatch strips;

[0015] Step S3: Granulation and dust removal: using a granulation device to cut the obtained masterbatch strips into masterbatches, and putting them into a dust removal device to remove the dust attached to the masterbatch.

[0016] Furthermore, the step S1 includes the following steps:

[0017] Step S1.1: Put the PBT masterbatch into a pulverizing device for pulverizing. The pulverizing device pulverizes and grinds the PBT masterbatch through a pulverizing and grinding mechanism arranged therein. The cooling mechanism in the pulverizing device realizes rapid cooling of the pulverizing and grinding mechanism.

[0018] Step S1.2: The first anti-adhesion device drives the first rotating shaft to rotate by using the first driving motor, thereby driving the first rotating disk and the first toggle lever to rotate. During the rotation of the first toggle lever, each first toggle lever is toggled in turn, and the first knocking ball knocks onto the pulverizing device, so that the masterbatch powder adhering to the inner wall of the pulverizing device can be knocked off in time;

[0019] Step S1.3: The second anti-adhesion device utilizes the first refrigerator and the first circulation pump to circulate cold water into the first heat exchange tube, and utilizes the first heat exchange tube to absorb the heat of the pulverizing device, thereby reducing the temperature of the masterbatch powder in the pulverizing device.

[0020] The present invention discloses an anti-adhesion preparation device and method for PBT masterbatch. Compared with the prior art, the device has the beneficial effect that a first anti-adhesion device is used to knock a pulverizing device to knock off the masterbatch powder adhering to the pulverizing device, and a second anti-adhesion device is used to quickly cool the outer wall of the pulverizing device, thereby rapidly reducing the temperature of the masterbatch powder. In combination with a cooling mechanism at a grinding mechanism of the pulverizing device, the masterbatch powder is prevented from adhering to the pulverizing device and subsequent processing devices, thereby helping to improve the preparation efficiency and quality of the PBT masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural block diagram of a preferred embodiment provided by the invention.

[0022] Figure 2 It is a structural block diagram of the first anti-adhesion device of the preferred embodiment provided by the invention.

[0023] Figure 3 It is a structural block diagram of part A of the preferred embodiment provided by the invention.

[0024] Figure 4 It is a structural block diagram of part B of the preferred embodiment provided by the invention.

[0025] Figure 5 It is a structural block diagram of the second anti-adhesion device of the preferred embodiment provided by the invention.

[0026] The reference numerals include: 100, first anti-adhesion device; 110, first chassis; 111, first mounting groove; 112, first spring; 113, first slide rail; 120, first turntable; 121, first drive motor; 122, first shaft; 130, first turntable; 131, first toggle rod; 140, first knock rod; 141, first adjustment hole; 142, first limit hole; 143, second spring; 150, first cylinder; 151, first slider; 152, first hinge Parts; 160, first adjustment ring; 161, first connecting block; 162, first limit strip; 163, first knocking ball; 170, first support ring; 171, first ball; 200, second anti-adhesion device; 210, first refrigerator; 220, first circulating pump; 230, first diverter; 240, second diverter; 250, first heat exchange tube; 300, crushing device; 400, batching device; 500, extrusion device; 600, granulation device; 700, dust removal device. DETAILED DESCRIPTION

[0027] The present invention discloses an anti-adhesion preparation device and method for PBT masterbatch. The specific implementation of the present invention is further described below in conjunction with preferred embodiments.

[0028] See attached figure Figure 1-5 , Figure 1 is a structural block diagram of a preferred embodiment provided by the invention, Figure 2 is a structural block diagram of a first anti-adhesion device 100 according to a preferred embodiment of the invention. Figure 3 It is a structural block diagram of a part A of a preferred embodiment provided by the invention, Figure 4 It is a structural block diagram of part B of the preferred embodiment provided by the invention, Figure 5 It is a structural block diagram of the second anti-adhesion device 200 of the preferred embodiment provided by the invention.

[0029] Preferred embodiments.

[0030] The present embodiment provides an anti-adhesion preparation device for PBT masterbatch, comprising a crushing device 300, a batching device 400, an extrusion device 500, a granulation device 600, a dust removal device 700, a first anti-adhesion device 100 and a second anti-adhesion device 200, wherein the crushing device 300, the batching device 400, the extrusion device 500, the granulation device 600 and the dust removal device 700 are arranged in sequence, and the first anti-adhesion device 100 and the second anti-adhesion device 200 are both arranged on the crushing device 300;

[0031] The first anti-adhesion device 100 includes a first chassis 110, a first drive motor 121, a first rotating shaft 122 and a plurality of first knocking rods 140. The first chassis 110 is sleeved on the outside of the pulverizing device 300. The first drive motor 121 is disposed at the upper end of the first chassis 110. The first rotating shaft 122 is disposed at the lower end of the first drive motor 121. The upper end of the first knocking rod 140 is hinged to the first chassis 110. The lower end of the first knocking rod 140 is provided with a first knocking ball 163. The knocking ball 163 matches the crushing device 300, and a plurality of first mounting grooves 111 are evenly arranged at the upper end of the first chassis 110, and the first mounting grooves 111 correspond one-to-one to the first knocking rods 140. A first spring 112 is arranged in the first mounting groove 111, and the first spring 112 matches the first knocking rod 140. A first turntable 130 is arranged at the lower end of the first rotating shaft 122, and a first toggle rod 131 is arranged on the first turntable 130, and the first toggle rod 131 matches the first knocking rod 140.

[0032] Furthermore, the first anti-adhesion device 100 includes a first mounting frame, which is arranged at the upper end of the crushing device 300, and the lower end of the first rotating shaft 122 is connected to the first mounting frame through a bearing, and the upper end of the first mounting frame is provided with a first support ring 170, and the upper end of the first support ring 170 is provided with a plurality of first balls 171, and the first balls 171 match the first turntable 130.

[0033] Furthermore, the first anti-adhesion device 100 includes a plurality of first hinges 152, a plurality of first slide rails 113 are provided on the inner side of the first chassis 110, the first slide rails 113 correspond to the bottom of the first mounting groove 111, a first slider 151 is slidably connected to the first slide rail 113, the first hinge 152 is arranged on the first slider 151, the first hinge 152 is hinged to the first knocking rod 140, a plurality of first cylinders 150 are provided at the lower end of the first chassis 110, and the upper end of the first cylinder 150 is connected to the first slider 151.

[0034] Furthermore, the lower end of the first knocking rod 140 is sleeved with a first adjusting ring 160, the first knocking ball 163 is arranged on the first adjusting ring 160, the lower end of the first knocking rod 140 is provided with a first adjusting hole 141, the inner side of the first adjusting ring 160 is provided with a first connecting block 161, the first connecting block 161 matches the first adjusting hole 141, the first adjusting ring 160 and the first connecting block 161 are connected through a first limiting strip 162, the lower end of the first knocking rod 140 is provided with a first limiting hole 142, the first limiting strip 162 matches the first limiting hole 142, a second spring 143 is provided in the first adjusting hole 141, one end of the second spring 143 is connected to the first knocking rod 140, and the other end of the second spring 143 is connected to the first connecting block 161.

[0035] Furthermore, the second anti-adhesion device 200 includes a first refrigerator 210, a first circulation pump 220 and a plurality of first heat exchange tubes 250, the first heat exchange tubes 250 are arranged on the outside of the crushing device 300, one end of the first heat exchange tube 250 is connected to the first circulation pump 220 through a first diverter 230, the other end of the first heat exchange tube 250 is connected to the first refrigerator 210 through a second diverter 240, and the first circulation pump 220 is connected to the first refrigerator 210.

[0036] A method for preparing an anti-adhesion PBT masterbatch comprises the following steps:

[0037] Step S1: crushing the masterbatch, putting the PBT masterbatch into the crushing device 300 for crushing, and continuously knocking the outer wall of the crushing device 300 through the first anti-adhesion device 100 to prevent the PBT masterbatch from adhering to the crushing device 300;

[0038] Step S2: batching and extrusion, the crushed masterbatch, the batching ingredients and the auxiliary agents are placed in the batching device 400 for batching, and after the batching is completed, they are placed in the extrusion device 500 for extrusion molding to obtain masterbatch strips;

[0039] Step S3: Granulation and dust removal: the obtained masterbatch strips are cut into masterbatches by the granulation device 600 and placed in the dust removal device 700 to remove the dust attached to the masterbatch.

[0040] Furthermore, the step S1 includes the following steps:

[0041] Step S1.1: Put the PBT masterbatch into the pulverizing device 300 for pulverizing. The pulverizing device 300 pulverizes and grinds the PBT masterbatch through the pulverizing and grinding mechanism provided therein. The cooling mechanism in the pulverizing device 300 realizes rapid cooling of the pulverizing and grinding mechanism.

[0042] Step S1.2: The first anti-adhesion device 100 drives the first rotating shaft 122 to rotate by using the first driving motor 121, thereby driving the first rotating disk 130 and the first toggle rod 131 to rotate. During the rotation of the first toggle rod 131, each first toggle rod 131 is toggled in turn, and the first knocking ball 163 knocks onto the pulverizing device 300, so that the masterbatch powder adhered to the inner wall of the pulverizing device 300 can be knocked off in time;

[0043] Step S1.3: The second anti-adhesion device 200 utilizes the first refrigerator 210 and the first circulation pump 220 to circulate cold water into the first heat exchange tube 250 , and utilizes the first heat exchange tube 250 to absorb the heat of the pulverizing device 300 , thereby reducing the temperature of the masterbatch powder in the pulverizing device 300 .

[0044] It is worth noting that the first diverter 230 is arranged below the first mounting frame, thereby avoiding the mutual influence between the rotation of the first turntable 130 and the first diverter 230, and the first diverter 230 and the second diverter 240 are both connected to the first circulating pump 220 or the first refrigerator 210 through the first chassis 110.

[0045] In addition, the first cylinder 150 can push the first slider 151, so that the first hinge can be raised and lowered slightly, driving the first knocking rod 140 to rise and fall, and cooperating with the second spring 143 and the first connecting block 161, the first knocking ball 163 can be driven to move slightly, so that the part knocked by the first knocking ball 163 can be adjusted slightly, thereby increasing the probability of knocking off the masterbatch powder.

[0046] It is worth mentioning that the technical features such as the first refrigerator 210 and the first circulation pump 220 involved in the patent application of the present invention should be regarded as the prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the inventive point of the patent of the present invention. The patent of the present invention will not be further elaborated.

[0047] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for preparing anti-adhesion of PBT masterbatch, characterized in that: The invention comprises a crushing device (300), a batching device (400), an extruding device (500), a granulating device (600), a dust removing device (700), a first anti-adhesion device (100) and a second anti-adhesion device (200), wherein the crushing device (300), the batching device (400), the extruding device (500), the granulating device (600) and the dust removing device (700) are arranged in sequence, and the first anti-adhesion device (100) and the second anti-adhesion device (200) are both arranged on the crushing device (300); The first anti-adhesion device (100) comprises a first chassis (110), a first drive motor (121), a first rotating shaft (122) and a plurality of first knocking rods (140); the first chassis (110) is sleeved on the outer side of the pulverizing device (300); the first drive motor (121) is arranged at the upper end of the first chassis (110); the first rotating shaft (122) is arranged at the lower end of the first drive motor (121); the upper end of the first knocking rod (140) is hinged to the first chassis (110); the lower end of the first knocking rod (140) is provided with a first knocking ball (163); The striking ball (163) matches the crushing device (300), the upper end of the first chassis (110) is evenly provided with a plurality of first installation grooves (111), the first installation grooves (111) correspond one to one with the first knocking rods (140), a first spring (112) is arranged in the first installation groove (111), the first spring (112) matches the first knocking rod (140), the lower end of the first rotating shaft (122) is provided with a first rotating disk (130), the first rotating disk (130) is provided with a first toggle rod (131), the first toggle rod (131) matches the first knocking rod (140).

2. The anti-adhesion preparation device for PBT masterbatch according to claim 1, characterized in that: The first anti-adhesion device (100) comprises a first mounting frame, which is arranged at the upper end of the pulverizing device (300); the lower end of the first rotating shaft (122) is connected to the first mounting frame via a bearing; the upper end of the first mounting frame is provided with a first support ring (170); the upper end of the first support ring (170) is provided with a plurality of first balls (171); the first balls (171) match the first rotating disk (130).

3. The anti-adhesion preparation device for PBT masterbatch according to claim 2, characterized in that: The first anti-adhesion device (100) comprises a plurality of first hinges (152); a plurality of first slide rails (113) are provided on the inner side of the first chassis (110); the first slide rails (113) correspond to the lower side of the first mounting groove (111); a first slider (151) is slidably connected to the first slide rail (113); the first hinge (152) is arranged on the first slider (151); the first hinge (152) is hinged to the first knocking rod (140); a plurality of first cylinders (150) are provided at the lower end of the first chassis (110); the upper end of the first cylinder (150) is connected to the first slider (151).

4. The anti-adhesion preparation device for PBT masterbatch according to claim 3, characterized in that: The lower end of the first knocking rod (140) is sleeved with a first adjusting ring (160), the first knocking ball (163) is arranged on the first adjusting ring (160), the lower end of the first knocking rod (140) is provided with a first adjusting hole (141), the inner side of the first adjusting ring (160) is provided with a first connecting block (161), the first connecting block (161) matches the first adjusting hole (141), the first adjusting ring (160) and the first connecting block (161) are connected through a first limiting strip (162), the lower end of the first knocking rod (140) is provided with a first limiting hole (142), the first limiting strip (162) matches the first limiting hole (142), a second spring (143) is arranged in the first adjusting hole (141), one end of the second spring (143) is connected to the first knocking rod (140), and the other end of the second spring (143) is connected to the first connecting block (161).

5. The anti-adhesion preparation device for PBT masterbatch according to claim 4, characterized in that: The second anti-adhesion device (200) comprises a first refrigerator (210), a first circulation pump (220) and a plurality of first heat exchange tubes (250), wherein the first heat exchange tube (250) is arranged on the outside of the pulverizing device (300), one end of the first heat exchange tube (250) is connected to the first circulation pump (220) via a first diverter (230), the other end of the first heat exchange tube (250) is connected to the first refrigerator (210) via a second diverter (240), and the first circulation pump (220) is connected to the first refrigerator (210).

6. A method for preparing an anti-adhesion PBT masterbatch, implemented according to the anti-adhesion preparation device for PBT masterbatch according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step S1: crushing the masterbatch, placing the PBT masterbatch into a crushing device (300) for crushing, and continuously knocking the outer wall of the crushing device (300) through a first anti-adhesion device (100) to prevent the PBT masterbatch from adhering to the crushing device (300); Step S2: batching and extrusion, the crushed masterbatch, the ingredients and the additives are placed in a batching device (400) for batching, and after the batching is completed, they are placed in an extrusion device (500) for extrusion molding to obtain masterbatch strips; Step S3: Granulation and dust removal: the obtained masterbatch strips are cut into masterbatches by using the granulation device (600), and the masterbatches are placed in the dust removal device (700) to remove the dust attached to the masterbatches.

7. The anti-adhesion preparation method of PBT masterbatch according to claim 6, characterized in that: The step S1 comprises the following steps: Step S1.1: placing the PBT masterbatch into a pulverizing device (300) for pulverization, wherein the pulverizing device (300) pulverizes and grinds the PBT masterbatch through a pulverizing and grinding mechanism provided therein, and a cooling mechanism in the pulverizing device (300) realizes rapid cooling of the pulverizing and grinding mechanism; Step S1.2: The first anti-adhesion device (100) uses the first driving motor (121) to drive the first rotating shaft (122) to rotate, thereby driving the first rotating disk (130) and the first toggle rod (131) to rotate. During the rotation of the first toggle rod (131), each first toggle rod (131) is toggled in turn, and the first knocking ball (163) knocks against the pulverizing device (300), so that the masterbatch powder adhered to the inner wall of the pulverizing device (300) can be knocked off in time; Step S1.3: The second anti-adhesion device (200) utilizes the first refrigerator (210) and the first circulation pump (220) to circulate cold water into the first heat exchange tube (250), and utilizes the first heat exchange tube (250) to absorb the heat of the pulverizing device (300), thereby reducing the temperature of the masterbatch powder in the pulverizing device (300).

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