An unmanned intelligent production system and method for compressor parts

By designing an unmanned intelligent production system for compressor parts and using automation technology to achieve feeding, conveying and grabbing, the problems of low efficiency and unstable accuracy in traditional production methods are solved, and efficient and accurate automated production is achieved.

CN119660358BActive Publication Date: 2025-04-15ZHUHAI NANTE METAL TECH
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202510187329.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-04-15
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

Traditional compressor parts production methods rely on manual operation, resulting in low production efficiency, unstable processing accuracy and large human error, making it difficult to meet the market demand for rapid delivery of high-quality products.

Method used

Design an unmanned intelligent production system for compressor parts, including feeding components, conveying components and grabbing components. Through the coordinated work of hydraulic rods, forward and reverse motors, distance sensors and servo motors, automated feeding, conveying and grabbing, ensuring the precise position and efficient transmission of parts.

Benefits of technology

It improves the production efficiency and processing accuracy of compressor parts, reduces human error, realizes automated production, and meets the market demand for rapid delivery of high-quality products.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119660358B_ABST
    Figure CN119660358B_ABST
Patent Text Reader

Abstract

The present invention discloses an unmanned intelligent production system and method for compressor parts, and relates to the technical field of compressor parts production, including a feeding assembly, a conveying assembly and a grabbing assembly, wherein the feeding assembly is used for feeding compressor parts, and the conveying assembly is used for conveying compressor parts; in the present invention, by starting a hydraulic rod to lift a feeding plate upward, a first bearing fork lifted at the same time will be separated from a supporting fork, and the compressor parts will be automatically transferred to the first bearing fork, and by starting a forward and reverse motor, the output shaft of the forward and reverse motor is rotated, thereby driving a turntable to rotate inside a rotating groove, and then the feeding plate is rotated, and the positions of the first bearing fork and the second bearing fork are swapped, and at this time the first bearing fork is located above the feeding fork, and the second bearing fork is located above the supporting fork, the first bearing fork and the second bearing fork have the same function, and the alternating use of the two can improve the conveying efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of compressor parts production, and in particular to an unmanned intelligent production system and method for compressor parts. Background Art

[0002] As the manufacturing industry continues to develop towards intelligence and automation, the production of compressor parts is faced with the need to improve production efficiency, ensure product quality stability and reduce labor costs. Traditional compressor parts production methods mostly rely on manual operations. With the intensification of market competition, the production efficiency and quality requirements for compressor parts are getting higher and higher. Traditional production methods are difficult to meet the market demand for fast delivery of high-quality products.

[0003] In the existing technology, manual operation has problems such as low production efficiency, unstable processing accuracy, and large human errors. For example, when manually clamping parts for multi-process processing, it is difficult to ensure consistent position accuracy for each clamping, resulting in fluctuations in product quality. Moreover, during the process conversion process, due to the limited speed of manual operation, it is easy to cause workpiece accumulation, affecting the smoothness of the production process, while also increasing management costs and production cycles.

[0004] Therefore, we proposed an unmanned intelligent production system and method for compressor parts to solve the problems raised above. Summary of the invention

[0005] The object of the present invention is to provide an unmanned intelligent production system and method for compressor parts, so as to solve the problems of low efficiency and large errors in manual operation proposed in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an unmanned intelligent production system for compressor parts, comprising a feeding assembly, a conveying assembly and a grabbing assembly, wherein the feeding assembly is used to feed compressor parts, the conveying assembly is used to convey compressor parts, the conveying assembly comprises a fixing ring, the bottom of the fixing ring is fixedly connected to a mounting plate, a forward and reverse motor is arranged on the outer surface of the mounting plate, an output shaft of the forward and reverse motor is fixedly connected to a turntable, a hydraulic rod is arranged on the top of the turntable, a conveying plate is fixedly connected to the top of the hydraulic rod, a first load-bearing fork is arranged on one side of the conveying plate, and a second load-bearing fork is arranged on the other side of the conveying plate.

[0007] Preferably, a rotation groove is formed on the inner wall of the fixing ring, the inner wall of the rotation groove is rotatably connected to the outer surface of the turntable, and a limited telescopic frame is fixedly connected between the top of the turntable and the bottom of the feed plate.

[0008] Preferably, a distance sensor is provided on the top of the fixing ring, an adjusting block is fixedly connected to the bottom of the feeding plate near the first bearing fork, and an adjusting groove is provided at the bottom of the feeding plate near the second bearing fork; the compressor parts are placed on the feeding bin, and the inclined surface at the bottom of the feeding bin is conducive to the automatic downward sliding of the compressor parts, and the feeding plate is lifted upward by starting the hydraulic rod, so that the first bearing fork lifted at the same time will be separated from the supporting fork, and the compressor parts will be automatically transferred to the first bearing fork, and the forward and reverse motors are started to rotate the output shafts of the forward and reverse motors, thereby driving the turntable to rotate inside the rotating groove, and then the feeding plate is rotated, and the positions of the first bearing fork and the second bearing fork are swapped. At this time, the first bearing fork is located above the unloading fork, and the second bearing fork is located above the supporting fork. The functions of the first bearing fork and the second bearing fork are the same, and alternating use of the two can improve the conveying efficiency.

[0009] Preferably, the feeding assembly includes a first support frame, a support plate is fixedly connected to the top of the first support frame, and a support fork is provided at one end of the support plate.

[0010] Preferably, a feeding bin is fixedly connected to the top of the support plate, the inner bottom surface of the feeding bin is inclined, and the feeding bin is used to position and feed the compressor parts to be processed, and a protective frame is fixedly connected to the top of the feeding bin near the edge of the outer surface on one side, and side guard plates for positioning the compressor parts are fixedly connected to the top of the feeding bin near the edges on both sides.

[0011] Preferably, the grabbing assembly includes a second support frame, the top of the second support frame is fixedly connected to a supporting plate, and a feeding fork is provided on one side of the supporting plate.

[0012] Preferably, the top of the support plate is fixedly connected to a mounting base, the top of the mounting base is rotatably connected to a rotating block, a main arm is arranged on the top of the rotating block, a connecting arm is arranged at one end of the main arm, a movable arm is arranged at one end of the connecting arm, an adjusting arm is arranged at one end of the movable arm, and a grabbing clamp is arranged at one end of the adjusting arm; by energizing the distance sensor, the light emitted by the distance sensor can detect the distance between it and the conveying plate, and by combining the positioning technology of the distance sensor, the position of the parts can be accurately detected, which is convenient for the parts to be grasped and conveyed, and the hydraulic rod is started to shrink, thereby driving the conveying plate to descend, and when the first bearing fork passes through the unloading fork, the compressor parts above the first bearing fork are transferred to the top of the unloading fork, and by adopting the automated silo loading technology, automatic material lifting and rotation are realized, so that the compressor parts are quickly and orderly transported to the processing position, avoiding the randomness and inaccuracy of traditional manual loading.

[0013] Preferably, a servo motor is arranged inside the mounting base, and an output shaft of the servo motor is fixedly connected to the inner wall of the rotating block.

[0014] Preferably, the first load fork is engaged with the supporting fork, the second load fork is engaged with the unloading fork, the outer surface of the fixing ring is fixedly connected to two fixing frames, the two fixing frames are respectively fixedly connected to the first supporting frame and the second supporting frame, and a controller is arranged at the bottom of one of the fixing frames; the design of the feeding bin being wide at the top and narrow at the bottom can automatically position the parts to the middle position, so that when sliding above the supporting fork, it is located above the supporting fork, so that the position of each part sliding above the supporting fork is within the same range, wherein the protective frame is to prevent the compressor parts from falling out during feeding, and the side guard plate is to prevent the compressor parts from falling out when sliding down, however, when the compressor parts are automatically transferred to the top of the unloading fork, they are automatically grabbed by starting the grabbing assembly, and grabbed to the next processing equipment to complete the next step of processing, thereby improving the feeding efficiency and positioning accuracy, and preventing processing errors caused by feeding problems.

[0015] A method for an unmanned intelligent production system for compressor parts, comprising the following steps:

[0016] S1. First, the compressor parts are placed on the feeding bin. The inclined surface at the bottom of the feeding bin is conducive to the automatic downward sliding of the compressor parts. The support fork is horizontal, so the compressor parts will stop when they slide onto the support fork. At this time, the first load fork and the support fork are interlocked with each other to form a plane.

[0017] S2, by starting the hydraulic rod to extend it, the feeding plate can be lifted upward, then the first load fork that is lifted at the same time will be separated from the supporting fork, and the compressor parts will be automatically transferred to the first load fork. At this time, by starting the forward and reverse motors, the turntable will rotate inside the rotating groove, and then the feeding plate will rotate, and the positions of the first load fork and the second load fork will be swapped. At this time, the first load fork is located above the unloading fork, and the second load fork is located above the supporting fork;

[0018] S3, by energizing the distance sensor, the light emitted by the distance sensor can detect the distance between it and the feeding plate, and the hydraulic rod is activated to shrink it, thereby driving the feeding plate to descend. When the first load fork passes through the unloading fork, the compressor parts above the first load fork are transferred to the top of the unloading fork;

[0019] S4. When the compressor parts are automatically transferred to the top of the unloading fork, they are automatically grabbed by starting the grabbing component and grabbed to the next processing equipment to complete the next processing. The setting procedures of the main arm, connecting arm, movable arm, adjusting arm and grabbing clamp are programmed, so that the position of each grab is more accurate. When the grabbing direction changes, the direction can be adjusted by starting the servo motor to rotate its output shaft, driving the rotating block and the mechanism on its top to rotate.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. When the present invention is in use, the compressor parts are placed on the feeding bin, and the inclined surface at the bottom of the feeding bin is conducive to the automatic downward sliding of the compressor parts. By starting the hydraulic rod, the feeding plate is lifted upward, and the first load fork lifted at the same time is separated from the supporting fork, and the compressor parts are automatically transferred to the first load fork. By starting the forward and reverse motors, the output shafts of the forward and reverse motors are rotated, thereby driving the turntable to rotate inside the rotating groove, and then the feeding plate is rotated, and the positions of the first load fork and the second load fork are swapped. At this time, the first load fork is located above the unloading fork, and the second load fork is located above the supporting fork. The functions of the first load fork and the second load fork are the same, and the alternating use of the two can improve the conveying efficiency.

[0022] 2. When the present invention is in use, by energizing the distance sensor, the light emitted by the distance sensor can detect the distance between it and the feed plate. By combining the positioning technology of the distance sensor, the position of the parts can be accurately detected, which is convenient for the parts to be grabbed and transported. By starting the hydraulic rod to shrink it, the feed plate is driven down. When the first load fork passes through the unloading fork, the compressor parts above the first load fork are transferred to the top of the unloading fork. By adopting the automated silo loading technology, automatic loading and rotation are realized, so that the compressor parts are quickly and orderly transported to the processing position, avoiding the randomness and inaccuracy of traditional manual loading.

[0023] 3. When the present invention is in use, the design of the feeding bin that is wide at the top and narrow at the bottom can automatically position the parts in the middle position. Therefore, when sliding to the top of the support fork, the parts are located above the support fork, so that the positions of each part that slides to the top of the support fork are within the same range. The protective frame is used to prevent the compressor parts from falling out when being fed, and the side guard plates are used to prevent the compressor parts from falling out when sliding down. However, when the compressor parts are automatically transferred to the top of the feeding fork, they are automatically grabbed by starting the grabbing assembly and grabbed to the next processing equipment to complete the next step of processing, thereby improving the feeding efficiency and position accuracy and preventing processing errors caused by feeding problems. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a first-perspective stereogram of an unmanned intelligent production system for compressor parts according to the present invention;

[0025] Figure 2 A second-view stereoscopic diagram of an unmanned intelligent production system for compressor parts according to the present invention;

[0026] Figure 3 It is a partial three-dimensional diagram of a feeding component of an unmanned intelligent production system for compressor parts of the present invention;

[0027] Figure 4 This is a first-perspective stereoscopic diagram of a conveying component partial structure of an unmanned intelligent production system for compressor parts of the present invention;

[0028] Figure 5 A second-angle perspective view of a conveying component partial structure of an unmanned intelligent production system for compressor parts according to the present invention;

[0029] Figure 6 A first-person perspective stereogram of a grabbing component portion of an unmanned intelligent production system for compressor parts according to the present invention;

[0030] Figure 7 A second-angle stereoscopic view of a grabbing component part of an unmanned intelligent production system for compressor parts according to the present invention;

[0031] Figure 8 This is a partial cross-sectional stereoscopic view of a grabbing component of an unmanned intelligent production system for compressor parts according to the present invention.

[0032] In the figure:

[0033] 1. Feeding assembly; 101. First support frame; 102. Support plate; 103. Support fork; 104. Feeding bin; 105. Protection frame; 106. Side guard plate; 2. Conveying assembly; 201. Feeding plate; 202. First bearing fork; 203. Second bearing fork; 204. Forward and reverse motor; 205. Mounting plate; 206. Fixing ring; 207. Rotating groove; 208. Distance sensor; 209. Turntable; 2 10. Position-limiting telescopic frame; 211. Hydraulic rod; 212. Adjusting block; 213. Adjusting slot; 3. Grabbing assembly; 301. Second supporting frame; 302. Supporting plate; 303. Unloading fork; 304. Mounting base; 305. Turning block; 306. Servo motor; 307. Main arm; 308. Connecting arm; 309. Movable arm; 310. Adjusting arm; 311. Grabbing clamp; 4. Fixed frame; 5. Controller. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Example 1: Reference Figure 1-Figure 8 As shown, the present invention provides a technical solution: an unmanned intelligent production system for compressor parts, including a feeding component 1, a conveying component 2 and a grabbing component 3, the feeding component 1 is used to feed compressor parts, the conveying component 2 is used to convey compressor parts, the conveying component 2 includes a fixing ring 206, the bottom of the fixing ring 206 is fixedly connected with a mounting plate 205, the outer surface of the mounting plate 205 is provided with a forward and reverse motor 204, the output shaft of the forward and reverse motor 204 is fixedly connected with a turntable 209, the top of the turntable 209 is provided with a hydraulic rod 211, the top of the hydraulic rod 211 is fixedly connected with a feed plate 201, a first load fork 202 is provided on one side of the feed plate 201, and a second load fork 203 is provided on the other side of the feed plate 201, a rotating groove 207 is opened on the inner wall of the fixing ring 206, the inner wall of the rotating groove 207 is rotatably connected to the outer surface of the turntable 209, and a limited telescopic frame 21 is fixedly connected between the top of the turntable 209 and the bottom of the feed plate 201. 0, a distance sensor 208 is arranged on the top of the fixing ring 206, an adjusting block 212 is fixedly connected to the bottom of the feeding plate 201 near the first bearing fork 202, an adjusting slot 213 is provided on the bottom of the feeding plate 201 near the second bearing fork 203, a feeding assembly 1 comprises a first supporting frame 101, a supporting plate 102 is fixedly connected to the top of the first supporting frame 101, a supporting fork 103 is arranged at one end of the supporting plate 102, a grabbing assembly 3 comprises a second supporting frame 301, a supporting plate 302 is fixedly connected to the top of the second supporting frame 301, a feeding fork 303 is arranged on one side of the supporting plate 302, the first bearing fork 202 is plugged with the supporting fork 103, the second bearing fork 203 is plugged with the feeding fork 303, two fixing frames 4 are fixedly connected to the outer surface of the fixing ring 206, the two fixing frames 4 are respectively fixedly connected to the first supporting frame 101 and the second supporting frame 301, a controller 5 is arranged at the bottom of one of the fixing frames 4.

[0036] In this embodiment, when in use, first, the compressor parts are placed on the feeding bin 104. The inclined surface at the bottom of the feeding bin 104 is conducive to the automatic downward sliding of the compressor parts. The support fork 103 is horizontal, so the compressor parts will stop when they slide onto the support fork 103. At this time, the first bearing fork 202 and the support fork 103 are mutually inserted and kept stable to form a plane. By starting the hydraulic rod 211 to extend it, the feeding plate 201 can be lifted upward, and the first bearing fork 202 lifted at the same time will be separated from the support fork 103, and the compressor parts will automatically The first load fork 202 is automatically transferred to the first load fork 202, wherein the limit telescopic frame 210 has a limit function, which can prevent the hydraulic rod 211 from rotating during the telescopic process. At this time, the forward and reverse motor 204 is started to rotate the output shaft of the forward and reverse motor 204, thereby driving the turntable 209 to rotate inside the rotating groove 207, thereby causing the feed plate 201 to rotate, and the positions of the first load fork 202 and the second load fork 203 are swapped. At this time, the first load fork 202 is located above the unloading fork 303, and the second load fork 203 is located above the supporting fork 103. The functions of the distance sensor 208 and the distance sensor 203 are the same. The alternating use of the two can improve the conveying efficiency. By energizing the distance sensor 208, the light emitted by the distance sensor 208 can detect the distance between it and the feeding plate 201. When the distance is stable, it means that the rotation angle of the feeding plate 201 does not meet the standard. When the distance becomes shorter, it means that the adjustment block 212 reaches the upper part of the distance sensor 208, that is, it means that the first bearing fork 202 is now close to the unloading fork 303. When the distance becomes longer, it means that the adjustment slot 213 reaches the upper part of the distance sensor 208, and then the unloading fork 303 is close to the unloading fork 303. 3 is the second carrying fork 203, which can accurately detect the position of the parts by combining the positioning technology of the distance sensor 208, so as to facilitate the parts to be grasped and transported. By starting the hydraulic rod 211 to shrink it, the conveying plate 201 is driven down. When the first carrying fork 202 passes through the unloading fork 303, the compressor parts above the first carrying fork 202 are transferred to the top of the unloading fork 303. By adopting the automated silo loading technology, automatic loading and rotation are realized, so that the compressor parts are quickly and orderly transported to the processing position, avoiding the randomness and inaccuracy of traditional manual loading.

[0037] Embodiment 2: Figure 1-Figure 8As shown, the feeding assembly 1 includes a first support frame 101, a support plate 102 is fixedly connected to the top of the first support frame 101, a support fork 103 is arranged at one end of the support plate 102, a feeding bin 104 is fixedly connected to the top of the support plate 102, the inner bottom surface of the feeding bin 104 is inclined, and the feeding bin 104 is used to position and feed the compressor parts to be processed, a protective frame 105 is fixedly connected to the top of the feeding bin 104 near the edge of the outer surface on one side, and side guard plates 106 for positioning the compressor parts are fixedly connected to the top of the feeding bin 104 near the edges on both sides, and the grabbing assembly 3 includes a second support frame 301, a supporting plate 302 is fixedly connected to the top of the second support frame 301, a feeding fork 303 is arranged on one side of the supporting plate 302, and a mounting bottom is fixedly connected to the top of the supporting plate 302 A seat 304 is provided, and a rotating block 305 is rotatably connected to the top of the mounting base 304. A main arm 307 is arranged on the top of the rotating block 305. A connecting arm 308 is arranged at one end of the main arm 307. A movable arm 309 is arranged at one end of the connecting arm 308. An adjusting arm 310 is arranged at one end of the movable arm 309. A grabbing clamp 311 is arranged at one end of the adjusting arm 310. A servo motor 306 is arranged inside the mounting base 304. The output shaft of the servo motor 306 is fixedly connected to the inner wall of the rotating block 305. The first bearing fork 202 is inserted into the supporting fork 103, and the second bearing fork 203 is inserted into the unloading fork 303. Two fixing frames 4 are fixedly connected to the outer surface of the fixing ring 206. The two fixing frames 4 are respectively fixedly connected to the first supporting frame 101 and the second supporting frame 301. A controller 5 is arranged at the bottom of one of the fixing frames 4.

[0038] In this embodiment, when in use, the controller 5 is electrically connected to the forward and reverse motors 204, the distance sensor 208, the hydraulic rod 211, and the servo motor 306, and the controller 5 controls their start, stop, and operation. The operator places the compressor parts inside the feeding bin 104. Since the inner bottom surface of the feeding bin 104 is inclined, the parts will automatically slide down. The design of the bin with a wide top and a narrow bottom allows the parts to be automatically positioned in the middle position. Therefore, when sliding above the support fork 103, they are located above the support fork 103. The position of each part that slides above the support fork 103 is within the same range. The protective frame 105 is to prevent the compressor parts from falling out when being put in, and the side guard plate 106 is to prevent the compressor parts from falling out when sliding down. However, when the compressor parts are automatically transferred to the top of the unloading fork 303, the grabbing assembly 3 is started to automatically hold them. Grab it and grab it to the next processing equipment to complete the next processing. Since the setting procedures of the main arm 307, connecting arm 308, movable arm 309, adjusting arm 310 and grabbing clamp 311 in the grabbing component 3 are programmed, the position of each grabbing can be more accurate. Its principle is the same as that of the mechanical arm. For example, Chinese patent application publication number: CN105563517A discloses a mechanical arm, whose principle is similar to that of the grabbing component 3. Therefore, there is no excessive description of how the main arm 307, connecting arm 308, movable arm 309, adjusting arm 310 and grabbing clamp 311 of the grabbing component 3 move. When the grabbing direction changes, the servo motor 306 is started to rotate its output shaft, which drives the rotating block 305 and the mechanism on its top to rotate to achieve direction adjustment, thereby improving the feeding efficiency and position accuracy, and preventing processing errors caused by feeding problems.

[0039] The method and working principle of the device are as follows: First, the controller 5 is electrically connected to the forward and reverse motor 204, the distance sensor 208, the hydraulic rod 211, and the servo motor 306, and the controller 5 controls their start, stop, and operation. When in use, the operator places the compressor parts inside the feeding bin 104. Since the inner bottom surface of the feeding bin 104 is inclined, the parts will automatically slide down. The design of the bin with a wide top and a narrow bottom allows the parts to be automatically positioned in the middle position. Therefore, when sliding to the top of the support fork 103, it is located above the support fork 103. The position of each part that slides to the top of the support fork 103 is within the same range. When in use, first, place the compressor parts on the feeding bin. The first load fork 202 is on the feed bin 104, and the inclined surface at the bottom of the feed bin 104 is conducive to the automatic downward sliding of the compressor parts. The support fork 103 is horizontal, so the compressor parts will stop when they slide onto the support fork 103. At this time, the first load fork 202 and the support fork 103 are mutually inserted and kept stable to form a plane. By starting the hydraulic rod 211 to extend it, the feed plate 201 can be lifted upward, and the first load fork 202 lifted at the same time will be separated from the support fork 103, and the compressor parts will be automatically transferred to the first load fork 202. The limiting telescopic frame 210 has a limiting function, which can prevent the hydraulic rod 211 from rotating during the telescopic process. At this time, by starting the forward and reverse motors 204, the forward and reverse motors are The output shaft of the machine 204 rotates, thereby driving the turntable 209 to rotate inside the rotating groove 207, thereby causing the conveying plate 201 to rotate, and the positions of the first carrying fork 202 and the second carrying fork 203 are swapped. At this time, the first carrying fork 202 is located above the unloading fork 303, and the second carrying fork 203 is located above the supporting fork 103. The first carrying fork 202 and the second carrying fork 203 have the same function, and the alternating use of the two can improve the conveying efficiency. By energizing the distance sensor 208, the light emitted by the distance sensor 208 can detect the distance between it and the conveying plate 201. When the distance is stable, it means that the rotation angle of the conveying plate 201 does not meet the standard. When the distance becomes shorter, it means that the adjustment block 212 has reached The distance sensor 208 is above the first load fork 202, which means that the first load fork 202 is now close to the unloading fork 303. When the distance becomes longer, it means that the adjustment slot 213 reaches the top of the distance sensor 208. Then, the second load fork 203 is close to the unloading fork 303. By combining the positioning technology of the distance sensor 208, the position of the parts can be accurately detected, which is convenient for the parts to be grasped and transported. By starting the hydraulic rod 211 to shrink it, the conveying plate 201 is driven down. When the first load fork 202 passes through the unloading fork 303, the compressor parts above the first load fork 202 are transferred to the top of the unloading fork 303. By adopting the automated silo loading technology, automatic material loading and rotation are realized.However, when the compressor parts are automatically transferred to the top of the unloading fork 303, they are automatically grabbed by starting the grabbing assembly 3 and grabbed to the next processing equipment to complete the next step of processing. Since the setting procedures of the main arm 307, connecting arm 308, movable arm 309, adjusting arm 310 and grabbing clamp 311 in the grabbing assembly 3 are programmed, the position of each grabbing can be made more accurate. Its principle is the same as that of a mechanical arm. For example, Chinese patent application publication number: CN105563517A discloses a mechanical arm, and its principle is similar to that of the grabbing assembly 3. Therefore, there is no excessive description of how the main arm 307, connecting arm 308, movable arm 309, adjusting arm 310 and grabbing clamp 311 of the grabbing assembly 3 move. When the grabbing direction changes, the servo motor 306 is started to rotate its output shaft, which drives the rotating block 305 and the mechanism on its top to rotate to achieve direction adjustment.

[0040] The wiring diagram of the forward and reverse motor 204, the distance sensor 208, the hydraulic rod 211, the servo motor 306 and the controller 5 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the forward and reverse motor 204, the distance sensor 208, the hydraulic rod 211, the servo motor 306 and the controller 5 will not be explained in detail.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An unmanned intelligent production system for compressor parts, comprising a feeding component (1), a conveying component (2) and a grabbing component (3), wherein the feeding component (1) is used to feed compressor parts, and the conveying component (2) is used to convey compressor parts, and is characterized in that: The conveying assembly (2) comprises a fixing ring (206), the bottom of the fixing ring (206) is fixedly connected to a mounting plate (205), a forward and reverse motor (204) is arranged on the outer surface of the mounting plate (205), the output shaft of the forward and reverse motor (204) is fixedly connected to a rotating disk (209), a hydraulic rod (211) is arranged on the top of the rotating disk (209), the top end of the hydraulic rod (211) is fixedly connected to a conveying plate (201), a first bearing fork (202) is arranged on one side of the conveying plate (201), and a second bearing fork (203) is arranged on the other side of the conveying plate (201); The inner wall of the fixed ring (206) is provided with a rotation groove (207), the inner wall of the rotation groove (207) is rotatably connected to the outer surface of the rotating disk (209), a limited telescopic frame (210) is fixedly connected between the top of the rotating disk (209) and the bottom of the feeding plate (201), a distance sensor (208) is arranged on the top of the fixed ring (206), an adjustment block (212) is fixedly connected to the bottom of the feeding plate (201) near the first bearing fork (202), an adjustment groove (213) is provided on the bottom of the feeding plate (201) near the second bearing fork (203), and the feeding assembly (1) comprises a first support frame (101), the top of the first support frame (101) is fixedly connected to the support plate (102), and the bottom of the feeding plate (201) is fixedly connected to the support plate (102). ), a support fork (103) is provided at one end of the support plate (102), the grab assembly (3) comprises a second support frame (301), the top of the second support frame (301) is fixedly connected to a supporting plate (302), a material discharge fork (303) is provided on one side of the supporting plate (302), the first bearing fork (202) and the support fork (103) are plugged together, the second bearing fork (203) and the material discharge fork (303) are plugged together, the outer surface of the fixing ring (206) is fixedly connected to two fixing frames (4), the two fixing frames (4) are respectively fixedly connected to the first support frame (101) and the second support frame (301), and a controller (5) is provided at the bottom of one of the fixing frames (4).

2. The unmanned intelligent production system for compressor parts according to claim 1 is characterized in that: A feeding bin (104) is fixedly connected to the top of the support plate (102); the inner bottom surface of the feeding bin (104) is arranged to be inclined, and the feeding bin (104) is used to position and feed compressor parts to be processed; a protective frame (105) is fixedly connected to the top of the feeding bin (104) near the edge of one side outer surface; and side guard plates (106) for positioning compressor parts are fixedly connected to the top of the feeding bin (104) near the edges on both sides.

3. The unmanned intelligent production system for compressor parts according to claim 2 is characterized in that: The top of the support plate (302) is fixedly connected to a mounting base (304), the top of the mounting base (304) is rotatably connected to a rotating block (305), a main arm (307) is arranged on the top of the rotating block (305), a connecting arm (308) is arranged at one end of the main arm (307), a movable arm (309) is arranged at one end of the connecting arm (308), an adjusting arm (310) is arranged at one end of the movable arm (309), and a grabbing clamp (311) is arranged at one end of the adjusting arm (310).

4. The unmanned intelligent production system for compressor parts according to claim 3 is characterized in that: A servo motor (306) is disposed inside the mounting base (304), and an output shaft of the servo motor (306) is fixedly connected to the inner wall of the rotating block (305).

5. A method for using an unmanned intelligent production system for compressor parts, characterized in that: The unmanned intelligent production system for compressor parts according to claim 4 is used, comprising the following steps: S1. First, the compressor parts are placed on the feeding bin (104). The inclined surface at the bottom of the feeding bin (104) facilitates the compressor parts to slide downward automatically. The support fork (103) is horizontal. Then, the compressor parts will stop when they slide onto the support fork (103). At this time, the first support fork (202) and the support fork (103) are interlocked with each other to form a plane. S2, by starting the hydraulic rod (211) to extend it, the conveying plate (201) can be lifted upward, then the first bearing fork (202) lifted at the same time will be separated from the supporting fork (103), and the compressor parts will be automatically transferred to the first bearing fork (202), and then by starting the forward and reverse motor (204), the rotating disk (209) is driven to rotate inside the rotating groove (207), thereby rotating the conveying plate (201), and the positions of the first bearing fork (202) and the second bearing fork (203) are swapped, and the first bearing fork (202) is now located above the unloading fork (303), and the second bearing fork (203) is located above the supporting fork (103); S3, by energizing the distance sensor (208), the light emitted by the distance sensor (208) can detect the distance between the distance sensor (208) and the material conveying plate (201), and by starting the hydraulic rod (211) to retract it, the material conveying plate (201) is driven downward, and when the first supporting fork (202) passes through the material discharge fork (303), the compressor parts above the first supporting fork (202) are transferred to above the material discharge fork (303); S4. When the compressor parts are automatically transferred to the top of the unloading fork (303), they are automatically grabbed by starting the grabbing assembly (3) and grabbed to the next processing equipment to complete the next processing. The setting procedures of the main arm (307), the connecting arm (308), the movable arm (309), the adjustment arm (310) and the grabbing clamp (311) are programmed so that the position of each grab is more accurate. When the grabbing direction changes, the servo motor (306) is started to rotate its output shaft, driving the rotating block (305) and the mechanism on its top to rotate to achieve direction adjustment.

Citation Information

Patent Citations

  • Mechanical arm

    CN105563517A

  • Composite robot

    CN116175517A

  • Dual-layer accumulating feeding device for box filler

    CN203172925U