Tool for machining track link section and machining method of tool

Abstract

The tool comprises a base table, a high-frequency electromagnetic induction heating furnace, a feeding mechanism, a storage plate, a rotating mechanism, a water cooling box, a discharging mechanism, a lifting mechanism, a material guiding track and a collecting box, the high-frequency electromagnetic induction heating furnace is installed on the base table, and the front side of the high-frequency electromagnetic induction heating furnace is connected with an induction coil; a feeding mechanism is installed on the right half section of the base table, the left end of the feeding mechanism is connected with an object placing plate, the object placing plate is made of non-metal materials, a rotating mechanism used for driving the object placing plate to rotate is installed on the feeding mechanism, a water cooling box is installed on the portion, below the object placing plate, of the base table, and a lifting mechanism extending into the water cooling box is installed on the base table. A discharging mechanism extending to the top of the water cooling box is installed on the base table, a material guide rail is fixed to the left side of the water cooling box, and a collecting box is placed on the base table below the material guide rail. The chain track section is quenched and cooled automatically, manual operation is reduced, and safety is higher.

Description

Technical Field

[0001] The invention relates to the technical field of chain track segment processing, and in particular to a tool for processing a chain track segment and a processing method thereof. Background Art

[0002] Track links are mechanical parts used to connect tracks used in construction machinery such as excavators and bulldozers, and military machinery such as tanks. Its model is determined by the center distance between the two holes, and the main types are 135, 154, 171, 190, 228mm, etc.

[0003] When producing track links, it is necessary to go through steps such as quenching and cooling. The strength and hardness of the track links are improved by quenching, and the track links are quickly cooled after quenching to fix the organizational structure of the track links. At present, when quenching and cooling the track links, it is necessary to manually place the track links in the quenching furnace. After quenching, the track links need to be taken out manually and then placed in a cooling box for cooling. Since the temperature of the track links after quenching is very high, accidents may occur during the process of manually taking them out and placing them in the cooling box, causing harm to the human body. Therefore, in view of the above situation, it is urgent to develop a tooling and processing method for track links that can automatically quench and cool the track links, reduce manual operations, and have higher safety, so as to overcome the shortcomings in current practical applications and meet current needs. Summary of the invention

[0004] The object of the present invention is to provide a tool for machining a track link and a machining method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A tooling for processing a chain track section, comprising a base, a high-frequency electromagnetic induction heating furnace, a feeding mechanism, a storage plate, a rotating mechanism, a water-cooling box, a material unloading mechanism, a lifting mechanism, a material guide track and a collection box, wherein the base is provided with a high-frequency electromagnetic induction heating furnace, the front side of the high-frequency electromagnetic induction heating furnace is connected with an induction coil, the right half of the base is provided with a feeding mechanism, the left end of the feeding mechanism is connected with a storage plate, the storage plate is made of non-metallic material, the feeding mechanism is provided with a rotating mechanism for driving the storage plate to rotate, a water-cooling box is provided on the base below the storage plate, a lifting mechanism extending into the water-cooling box is provided on the base, a material unloading mechanism extending to the top of the water-cooling box is provided on the base, a material guide track is fixed on the left side of the water-cooling box, and a collection box is placed on the base below the material guide track; The feeding mechanism comprises: a first motor, a lead screw, a threaded sleeve, a limit rod, an adapter frame and a mounting shell, wherein the first motor is fixed on a base, the lead screw is rotatably connected to the base, the output shaft of the first motor is connected to the lead screw, a threaded sleeve is installed on the lead screw, a limit rod inserted into the base is fixed to the lower side of the threaded sleeve, the threaded sleeve is fixed to the mounting shell through the adapter frame, a rotating shaft is fixed to the placement plate, and the rotating shaft is rotatably connected to the mounting shell. When in use, the lead screw is driven to rotate by the first motor, the threaded sleeve, the adapter frame and the mounting shell are driven to move by the rotation of the lead screw, and the placement plate is driven to move by the mounting shell; The rotating mechanism includes: a second motor, a first gear and a second gear. The second motor is fixed to the outside of the mounting shell. The first gear is installed on the output shaft of the second motor. A second gear meshing with the first gear is installed on one side of the first gear. The second gear is installed on the rotating shaft. When in use, the first gear and the second gear are driven to rotate by the second motor, and the rotating shaft and the storage plate are driven to rotate downward by the second gear.

[0006] Preferably, the storage plate is made of quartz.

[0007] Preferably, the material guiding track is arranged to be tilted downward, and the angle between the material guiding track and the horizontal plane is 30-50°.

[0008] Preferably: a water inlet pipe is installed at the right end of the water cooling box, the water inlet pipe is connected to an external tap water source, and a water outlet pipe is installed at the left side of the water cooling box.

[0009] Preferably, the limiting rod is slidably connected to the base, and the base is provided with a limiting sliding groove for the movement of the limiting rod.

[0010] Preferably: the unloading mechanism includes: a first electric telescopic rod and a push plate, the number of the first electric telescopic rod is two, the first electric telescopic rod is fixed on the base, the output end of the first electric telescopic rod is fixed to the push plate, and the push plate is located on the top of the water cooling box.

[0011] Preferably: the lifting mechanism comprises: a second electric telescopic rod, a connecting frame and a supporting net, the second electric telescopic rod is fixed on the base, the telescopic end of the second electric telescopic rod is connected to the connecting frame extending into the water cooling box, and the supporting net is fixed to the bottom of the connecting frame.

[0012] Preferably, the support net is slidably connected to the water cooling box.

[0013] A method for processing a tool for processing a track link comprises the following steps: Step 1: first place the chain track segment on the placement plate, then drive the placement plate toward the induction coil through the feeding mechanism, so that the placement plate drives the chain track segment into the induction coil; Step 2: heating and quenching the track link through an induction coil; Step 3: After the heating and quenching is completed, the storage plate and the chain track segment are moved out of the induction coil by the feeding mechanism, and then the storage plate is driven to rotate downward by the rotating mechanism, so that the chain track segment slides into the water in the water cooling box, and the chain track segment is cooled by the water flow; Step 4: After cooling, the chain track segment in the water cooling box is lifted to the top by the lifting mechanism, and then the chain track segment is pushed into the guide track by the unloading mechanism. The chain track segment falls along the guide track into the collection box and is collected.

[0014] The beneficial effects of the present invention are as follows: the tooling for processing the chain track segment and the processing method thereof first place the chain track segment on the placement plate, then the first motor drives the lead screw to rotate, the lead screw rotation drives the threaded sleeve, the adapter frame and the mounting shell to move, and the mounting shell drives the placement plate to move, so that the placement plate drives the chain track segment to enter the induction coil, and the chain track segment is heated and quenched by electromagnetic induction. After the heating and quenching is completed, the placement plate and the chain track segment are driven out of the induction coil by the feeding mechanism, and then the second motor drives the first gear and the first gear to move out of the induction coil. The second gear rotates, and the second gear drives the rotating shaft and the storage plate to rotate downward, so that the chain track section slides into the water in the water cooling box, and the chain track section is supported by the support net, and the chain track section is cooled by the water flow. After cooling, the second electric telescopic rod drives the connecting frame and the support net to move up, and the chain track section is lifted to the top of the water cooling box through the support net, and then the first electric telescopic rod drives the push plate to move, and the push plate pushes the chain track section on the support net into the guide track, and the chain track section falls along the guide track into the collection box and is collected. In summary, the present invention automatically quenches and cools the chain track section, reduces manual operation, and is safer. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0016] Figure 2 The use status of the present invention is shown in FIG. Figure 1 .

[0017] Figure 3 The use status of the present invention is shown in FIG. Figure 2 .

[0018] Figure 4 It is a schematic diagram of the partial structure of the present invention Figure 1 .

[0019] Figure 5 It is a schematic diagram of the partial structure of the present invention Figure 2 .

[0020] Figure 6The internal view of the water cooling box in the present invention Figure 1 .

[0021] Figure 7 For the present invention Figure 6 Schematic diagram of the jacking state.

[0022] Figure 8 It is a partial structural diagram of the present invention. Figure 3 .

[0023] Fig. 9 It is a partial structural diagram of the present invention. Figure 4 .

[0024] Legend: 1. Base; 101. Limiting slide; 2. High-frequency electromagnetic induction heating furnace; 201. Induction coil; 3. Feeding mechanism; 301. First motor; 302. Lead screw; 303. Threaded sleeve; 304. Limiting rod; 305. Adapter frame; 306. Mounting shell; 4. Storage plate; 401. Rotating shaft; 5. Rotating mechanism; 501. Second motor; 502. First gear; 503. Second gear; 6. Water cooling box; 601. Water inlet pipe; 602. Water outlet pipe; 7. Unloading mechanism; 701. First electric telescopic rod; 702. Pushing plate; 8. Lifting mechanism; 801. Second electric telescopic rod; 802. Connecting frame; 803. Support net; 9. Material guide track; 10. Collection box; 11. Chain track section. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Specific examples are given below.

[0027] See also Figure 1 to Figure 9In an embodiment of the present invention, a tooling for processing a chain track segment includes a base 1, a high-frequency electromagnetic induction heating furnace 2, a feeding mechanism 3, a storage plate 4, a rotating mechanism 5, a water cooling box 6, a feeding mechanism 7, a lifting mechanism 8, a material guide track 9, a collecting box 10 and a chain track segment 11. The base 1 is equipped with a high-frequency electromagnetic induction heating furnace 2, and the front side of the high-frequency electromagnetic induction heating furnace 2 is connected to an induction coil 201. The right half of the base 1 is equipped with a feeding mechanism 3, and the left end of the feeding mechanism 3 is connected to a storage plate 4, and the storage plate 4 is made of non-metallic material. To prevent eddy current from occurring due to electromagnetic induction, a rotating mechanism 5 for driving the placement plate 4 to rotate is installed on the feeding mechanism 3, a water cooling box 6 is installed on the base 1 below the placement plate 4, the water cooling box 6 is used to store tap water, a water inlet pipe 601 is installed on the right end of the water cooling box 6, the water inlet pipe 601 is connected to an external tap water source, a water outlet pipe 602 is installed on the left side of the water cooling box 6, water is discharged into the sewer through the water outlet pipe 602, a lifting mechanism 8 extending into the water cooling box 6 is installed on the base 1, and a lifting mechanism 8 extending to the water cooling box 6 is installed on the base 1. The unloading mechanism 7 on the top of the cold box 6, the left side of the water-cooled box 6 is fixed with a material guide track 9, the material guide track 9 is tilted downward, the angle between the material guide track 9 and the horizontal plane is 30-50 degrees, and a collection box 10 is placed on the base 1 below the material guide track 9, and the chain track segment 11 is placed on the placement plate 4. When in use, a person first places the chain track segment 11 on the placement plate 4, and then drives the placement plate 4 to move toward the induction coil 201 through the feeding mechanism 3, so that the placement plate 4 drives the chain track segment 11 into the induction coil 201, and the electromagnetic induction is used to The track segment 11 is heated and quenched. After the heating and quenching, the placement plate 4 and the track segment 11 are moved out of the induction coil 201 by the feeding mechanism 3, and then the placement plate 4 is driven to rotate downward by the rotating mechanism 5, so that the track segment 11 slides into the water in the water cooling box 6, and the track segment 11 is cooled by the water flow. After cooling, the track segment 11 in the water cooling box 6 is lifted to the top by the lifting mechanism 8, and then the track segment 11 is pushed into the guide track 9 by the unloading mechanism 7, and the track segment 11 falls along the guide track 9 into the collection box 10 to be collected.

[0028] The storage plate 4 is made of quartz, so that it has good heat resistance.

[0029] The feeding mechanism 3 includes: a first motor 301, a lead screw 302, a threaded sleeve 303, a limiting rod 304, an adapter frame 305 and a mounting shell 306, wherein the first motor 301 is fixed on the base 1, the lead screw 302 is rotatably connected to the base 1, the output shaft of the first motor 301 is connected to the lead screw 302, the lead screw 302 is installed with a threaded sleeve 303, a limiting rod 304 inserted into the base 1 is fixed to the lower side of the threaded sleeve 303, the limiting rod 304 is slidably connected to the base 1, and the base 1 is provided with a limiting rod 304. 04 movable limiting slide groove 101, through the limiting rod 304 to limit the movement of the threaded sleeve 303 so that it cannot rotate but can only move in a straight line, the threaded sleeve 303 is fixed to the mounting shell 306 through the adapter frame 305, and a rotating shaft 401 is fixed on the storage plate 4, and the rotating shaft 401 is rotatably connected with the mounting shell 306. When in use, the first motor 301 drives the lead screw 302 to rotate, and the lead screw 302 rotates to drive the threaded sleeve 303, the adapter frame 305 and the mounting shell 306 to move, and the mounting shell 306 drives the storage plate 4 to move.

[0030] The rotating mechanism 5 includes: a second motor 501, a first gear 502 and a second gear 503. The second motor 501 is fixed to the outside of the mounting shell 306. The first gear 502 is installed on the output shaft of the second motor 501. A second gear 503 meshing with the first gear 502 is installed on one side of the first gear 502. The second gear 503 is installed on the rotating shaft 401. When in use, the first gear 502 and the second gear 503 are driven to rotate by the second motor 501, and the rotating shaft 401 and the storage plate 4 are driven to rotate downward by the second gear 503.

[0031] The unloading mechanism 7 includes: a first electric telescopic rod 701 and a push plate 702. The number of the first electric telescopic rods 701 is two. The first electric telescopic rods 701 are fixed on the base 1. The output end of the first electric telescopic rod 701 is fixed to the push plate 702. The push plate 702 is located on the top of the water cooling box 6. When in use, the push plate 702 is driven to move by the first electric telescopic rod 701, and the material is pushed by the push plate 702.

[0032] The lifting mechanism 8 includes: a second electric telescopic rod 801, a connecting frame 802 and a supporting net 803. The second electric telescopic rod 801 is fixed on the base 1. The telescopic end of the second electric telescopic rod 801 is connected to the connecting frame 802 extending into the water cooling box 6. The bottom of the connecting frame 802 is fixed with a supporting net 803. The supporting net 803 is slidably connected to the water cooling box 6. When in use, the connecting frame 802 and the supporting net 803 are driven to move up and down by the second electric telescopic rod 801.

[0033] A method for processing a tool for processing a track link comprises the following steps: Step 1: first place the chain track segment 11 on the placement plate 4, then drive the placement plate 4 to move toward the induction coil 201 through the feeding mechanism 3, so that the placement plate 4 drives the chain track segment 11 into the induction coil 201; Step 2: heating and quenching the track link 11 through the induction coil 201; Step 3: After the heating and quenching is completed, the feeding mechanism 3 drives the storage plate 4 and the chain track segment 11 to be moved out of the induction coil 201, and then the rotating mechanism 5 drives the storage plate 4 to rotate downward, so that the chain track segment 11 slides into the water in the water cooling box 6, and the chain track segment 11 is cooled by the water flow; Step 4: After cooling, the chain track segment 11 in the water cooling box 6 is lifted to the top by the lifting mechanism 8, and then the chain track segment 11 is pushed into the guide track 9 by the unloading mechanism 7. The chain track segment 11 falls along the guide track 9 into the collection box 10 and is collected.

[0034] Working principle: The tooling and processing method for the chain track segment are as follows: first, the chain track segment 11 is placed on the placement plate 4, and then the first motor 301 drives the lead screw 302 to rotate, and the lead screw 302 rotates to drive the threaded sleeve 303, the adapter frame 305 and the installation shell 306 to move, and the installation shell 306 drives the placement plate 4 to move, so that the placement plate 4 drives the chain track segment 11 to enter the induction coil 201, and the chain track segment 11 is heated and quenched by electromagnetic induction. After the heating and quenching is completed, the placement plate 4 and the chain track segment 11 are driven out of the induction coil 201 by the feeding mechanism 3, and then the second motor 501 drives the first gear 502 and the second gear 503 to rotate. The second gear 503 drives the rotating shaft 401 and the storage plate 4 to rotate downward, so that the chain track segment 11 slides into the water in the water cooling box 6, and the chain track segment 11 is supported by the support net 803, and the chain track segment 11 is cooled by the water flow. After cooling, the connecting frame 802 and the support net 803 are driven to move upward by the second electric telescopic rod 801, and the chain track segment 11 is lifted to the top of the water cooling box 6 by the support net 803, and then the push plate 702 is driven to move by the first electric telescopic rod 701, and the chain track segment 11 on the support net 803 is pushed into the guide track 9 by the push plate 702, and the chain track segment 11 falls along the guide track 9 into the collection box 10 and is collected.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tool for processing a track link, characterized in that: The invention comprises a base (1), a high-frequency electromagnetic induction heating furnace (2), a feeding mechanism (3), a storage plate (4), a rotating mechanism (5), a water cooling box (6), a feeding mechanism (7), a lifting mechanism (8), a material guide track (9) and a collecting box (10), wherein the high-frequency electromagnetic induction heating furnace (2) is installed on the base (1), the front side of the high-frequency electromagnetic induction heating furnace (2) is connected to an induction coil (201), the right half of the base (1) is installed with a feeding mechanism (3), the left end of the feeding mechanism (3) is connected to the storage plate (4), and the storage plate ( 4) Made of non-metallic material, the feeding mechanism (3) is provided with a rotating mechanism (5) for driving the storage plate (4) to rotate, a water cooling box (6) is provided on the base (1) below the storage plate (4), a lifting mechanism (8) extending into the water cooling box (6) is provided on the base (1), a material unloading mechanism (7) extending to the top of the water cooling box (6) is provided on the base (1), a material guide track (9) is fixed on the left side of the water cooling box (6), and a collection box (10) is provided on the base (1) below the material guide track (9); The feeding mechanism (3) comprises: a first motor (301), a lead screw (302), a threaded sleeve (303), a limiting rod (304), an adapter frame (305) and a mounting shell (306); the first motor (301) is fixed on a base (1); the lead screw (302) is rotatably connected to the base (1); an output shaft of the first motor (301) is connected to the lead screw (302); a threaded sleeve (303) is mounted on the lead screw (302); a limiting rod (304) inserted into the base (1) is fixed on the lower side of the threaded sleeve (303); the threaded sleeve (303) is fixed to the mounting shell (306) via the adapter frame (305); a rotating shaft (401) is fixed on the storage plate (4); and the rotating shaft (401) is rotatably connected to the mounting shell (306); The rotating mechanism (5) comprises: a second motor (501), a first gear (502) and a second gear (503); the second motor (501) is fixed to the outside of the mounting shell (306); the first gear (502) is mounted on the output shaft of the second motor (501); a second gear (503) meshing with the first gear (502) is mounted on one side of the first gear (502); and the second gear (503) is mounted on the rotating shaft (401).

2. The tooling for machining track links according to claim 1, characterized in that: The storage plate (4) is made of quartz.

3. The tooling for machining track links according to claim 1, characterized in that: The material guide track (9) is arranged to be tilted downward, and the angle between the material guide track (9) and the horizontal plane is 30-50°.

4. The tooling for machining a track link according to claim 1, characterized in that: A water inlet pipe (601) is installed at the right end of the water cooling box (6), and the water inlet pipe (601) is connected to an external tap water source. A water outlet pipe (602) is installed at the left side of the water cooling box (6).

5. The tooling for machining a track link according to claim 1, characterized in that: The limiting rod (304) is slidably connected to the base (1), and a limiting sliding groove (101) for moving the limiting rod (304) is provided on the base (1).

6. The tooling for machining track segments according to claim 1, characterized in that: The unloading mechanism (7) comprises: a first electric telescopic rod (701) and a push plate (702), the number of the first electric telescopic rods (701) is two, the first electric telescopic rods (701) are fixed on the base (1), the output end of the first electric telescopic rod (701) is fixed to the push plate (702), and the push plate (702) is located on the top of the water cooling box (6).

7. The tooling for machining track segments according to claim 1, characterized in that: The lifting mechanism (8) comprises: a second electric telescopic rod (801), a connecting frame (802) and a support net (803); the second electric telescopic rod (801) is fixed on the base (1); the telescopic end of the second electric telescopic rod (801) is connected to the connecting frame (802) extending into the water cooling box (6); and the support net (803) is fixed to the bottom of the connecting frame (802).

8. The tooling for machining a track link according to claim 7, characterized in that: The support net (803) is slidably connected to the water cooling box (6).

9. A method for processing a tool for processing a track link, characterized in that: The following steps are involved: Step 1: firstly place the chain track segment (11) on the storage plate (4), then drive the storage plate (4) to move toward the induction coil (201) through the feeding mechanism (3), so that the storage plate (4) drives the chain track segment (11) to enter the induction coil (201); Step 2: heating and quenching the track link (11) by means of an induction coil (201); Step 3: After the heating and quenching is completed, the storage plate (4) and the chain track segment (11) are moved out of the induction coil (201) by the feeding mechanism (3), and then the storage plate (4) is driven to rotate downward by the rotating mechanism (5), so that the chain track segment (11) slides into the water in the water cooling box (6), and the chain track segment (11) is cooled by the water flow; Step 4: After cooling, the chain track segment (11) in the water cooling box (6) is lifted to the top by the lifting mechanism (8), and then the chain track segment (11) is pushed into the material guide track (9) by the unloading mechanism (7). The chain track segment (11) falls along the material guide track (9) into the collection box (10) and is collected.

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