An air layer tissue-based strong shrunken fabric

By adopting an X-needle air layer + 1-needle air layer forward and reverse staggered cycle structure and a coarse yarn weaving method in a strongly shrunk fabric, the technical problems existing in the existing technology of single pattern and color are solved, and the fluffy, warm and three-dimensional effects are achieved. The technical problems existing in the existing technology of pattern and color are solved, and the technical effects of fluffy, warm and three-dimensional effects are achieved, indicating that it is completed on a computer flat knitting machine.

CN119663521BActive Publication Date: 2025-10-10SHANG HAI JIA RUI CHUANG XIN CAI LIAO KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202411904326.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-10
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

The existing strongly felted fabrics have a problem of limited pattern variety in the manufacturing process, making it difficult to achieve the fluffy, warm and three-dimensional effects of strongly felted fabrics.

Method used

The X-needle air layer + 1-needle air layer forward and reverse staggered cycle structure is adopted, combined with coarse yarn, and knitted on a flat knitting machine. The air layer interval is formed through a specific knitting method, including the left and right movement of the machine head and the needle transfer operation of the needle bed.

Benefits of technology

The fluffiness, warmth and three-dimensional effects of the strongly shrunken fabric are achieved, the diversity of the structure is enhanced, and the knitting process is simple and can be completed on a computer flat knitting machine.

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Abstract

The application provides a strong-shrinking pile fabric based on an air layer organization, characterized in that a cycle structure of X needle air layers+1 needle air layer forward and reverse interlacing each 1 row is adopted, wherein X is an integer of 6 and above. The organization can realize the effects of strong-shrinking pile feeling, more fluffiness, warmth, stereoscopic effect and organization diversity.
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Description

Technical Field

[0001] The invention relates to the field of knitting, in particular to a strong-feeling knitting method, and more particularly to a strong-feeling fabric based on air layer tissue and a weaving method thereof. Background Art

[0002] Strong-shrink fabric, a new fabric developed in recent years, offers warmth without adding thickness or weight. This not only meets people's need for warmth but also provides a stylish, winter-free look. However, due to the high-temperature shrinking step involved in its manufacturing process, strong-shrink fabrics have traditionally been limited in their variety of patterns. Summary of the Invention

[0003] The present invention aims to overcome the above-mentioned defects and provide a tissue that can be used for strong shrinkage, and can achieve the effects of stronger shrinkage, greater fluffiness, warmth retention, three-dimensionality and tissue diversity.

[0004] The present invention provides a strong shrinkage fabric based on air layer structure, which is characterized by: adopting a cyclic structure of X-needle air layer + 1-needle air layer staggered in both positive and negative directions, and the vertical spacing is completed by turning the needle forward and backward;

[0005] Wherein, X is an integer of 6 or greater.

[0006] Furthermore, the invention provides a strong felting fabric based on air layer structure, which is also characterized in that the yarn used is coarse yarn.

[0007] Furthermore, the present invention provides a strong shrinkage fabric based on air layer tissue, which is also characterized in that the specific weaving method is as follows:

[0008] Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having two or more systems and more than 16 yarn feeders, one system driving one yarn feeder, with the left and right sides being referenced by the front facing the front bed;

[0009] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right position, the front and rear beds are in the form of full needle air layer, X needle air layer, 1 needle air layer staggered 1 row each in the forward and reverse directions, which is one cycle, and the shaking table is in the idling full needle arrangement:

[0010] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles;

[0011] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles;

[0012] 1) and 2) knit straight up to the desired number of turns;

[0013] 3) Knit 1 row of four-level stitches to the back bed

[0014] 4) Knit 1 row and then knit on the back bed

[0015] 5) Transfer the needle to the front bed and knit 1 row on the front bed

[0016] 6) Knit 2 more rows on the front bed

[0017] 7) Knit one more row on the front bed and transfer to the back bed

[0018] 8) Knit 1 row on the back bed

[0019] 9) 2 rows of front cloth

[0020] 10) Siping 1 row

[0021] 9) Repeat steps 1) to 10) multiple times to form an air layer gap.

[0022] In addition, the present invention also provides another similar fabric, which is also a strong felting fabric based on an air layer structure, characterized in that: an X-needle air layer circulation structure is adopted;

[0023] Wherein, X is an integer of 6 or greater.

[0024] Furthermore, the strong felting fabric based on air layer structure provided by the present invention is also characterized in that the yarn used is coarse yarn.

[0025] Furthermore, the strong shrinkage fabric based on the air layer structure provided by the present invention is characterized in that the specific weaving method is as follows:

[0026] Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having two or more systems and more than 16 yarn feeders, one system driving one yarn feeder, with the left and right sides being referenced by the front facing the front bed;

[0027] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right position, and the front and rear beds are in the form of full needle air layer. X needle air layer is one cycle:

[0028] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles;

[0029] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles;

[0030] 1) and 2) knit straight up to the desired number of turns;

[0031] 3) Knit 1 row of four-level stitches to the back bed

[0032] 4) Knit 1 row and then knit on the back bed

[0033] 5) Transfer the needle to the front bed and knit 1 row on the front bed

[0034] 6) Knit 2 more rows on the front bed

[0035] 7) Knit one more row on the front bed and transfer to the back bed

[0036] 8) Knit 1 row on the back bed

[0037] 9) 2 rows of front cloth

[0038] 10) Siping 1 row

[0039] Steps 1) to 10) are repeated multiple times to form an air layer gap. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 , a weave diagram of the woven sheet provided in Example 1;

[0041] Figure 2 , an expanded view of the woven sheet provided in this embodiment 1;

[0042] Figure 3 , the effect diagram of the woven sheet provided in this embodiment 1;

[0043] Figure 4 , the effect diagram of the woven sheet provided in this embodiment 2;

[0044] Figure 5 , the effect diagram of the woven sheet provided in this embodiment 3;

[0045] Figure 6 , the effect diagram of the woven sheet provided in this embodiment 4;

[0046] Figure 7 , the effect diagram of the woven sheet provided in this embodiment 5; DETAILED DESCRIPTION

[0047] The present invention is susceptible to various modifications and embodiments, and thus specific embodiments are illustrated and described in the accompanying drawings. However, this is not intended to limit the present invention to specific embodiments, but rather should be understood to encompass all modifications, equivalents, and even substitutes that fall within the spirit and technical scope of the present invention.

[0048] Example 1. Strong shrinkage fabric based on air layer tissue

[0049] Its organizational chart is as follows Figure 1 As shown, the expanded diagram is as follows Figure 2 As shown, using coarse spinning, the specific weaving method is as follows:

[0050] Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having two or more systems and more than 16 yarn feeders, one system driving one yarn feeder, with the left and right sides being referenced by the front facing the front bed;

[0051] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, and the second yarn feeder is stopped at the right position. The front and rear beds are in the form of full needle air layer, 6 needle air layer, 1 needle air layer staggered in each row, the purpose is to prevent them from being pulled apart, which is one cycle. The shaking table is in the form of idling full needle arrangement:

[0052] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles;

[0053] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles;

[0054] 1 and 2 knit straight up to the desired number of turns

[0055] 3) Knit 1 row of four-level stitches to the back bed

[0056] 4) Knit 1 row and then knit on the back bed

[0057] 5) Transfer the needle to the front bed and knit 1 row on the front bed

[0058] 6) Knit 2 more rows on the front bed

[0059] 7) Knit one more row on the front bed and transfer to the back bed

[0060] 8) Knit 1 row on the back bed

[0061] 9) 2 rows of cloth

[0062] 10) Siping 1 row

[0063] Steps 1) to 10) are repeated multiple times to form an air layer gap.

[0064] The woven fabric obtained by the above process is subjected to high temperature strong shrinkage and the results are as follows: Figure 3 As shown in the figure, the fabric obtained using the method of this embodiment has a square, concave and convex visual effect, effectively reflecting the design elements. Because the fabric resembles small rectangular rooms, the hollow spaces can accommodate more air. When the outside temperature changes, they can better lock in heat than flat surfaces without hollow spaces, preventing warmth from being lost. Furthermore, the fabric uses a hidden grid weave, which can be woven on a computerized flat knitting machine and then processed through a strong shrinking process, making the process simple.

[0065] Example 2.

[0066] The 6-needle air layer + 1-needle air layer staggered needle in Example 1 is replaced with 6-needle air layer + 0-needle air layer staggered needle. The fabric obtained by this process is subjected to high-temperature strong shrinkage and the effect is as follows: Figure 4 shown.

[0067] Example 3.

[0068] The spun yarn of Example 1 is replaced by semi-worsted yarn. The fabric obtained by this process is subjected to high-temperature strong shrinkage and the effect is as follows: Figure 5 As shown, after shrinkage, the texture is unclear and there is no air feeling.

[0069] Example 4.

[0070] The woolen yarn of Example 1 is replaced by the worsted yarn. The fabric obtained by this process is washed and finished as follows. Figure 6 As shown, there is no texture at all.

[0071] Example 5.

[0072] The 6-needle air layer + 1 air layer staggered needle in Example 1 is replaced with 6 air layers + 1 Siping needle. The fabric obtained by this process is subjected to high-temperature strong shrinkage and the effect is as follows: Figure 7 As shown in the figure, there is a problem of uneven bubbling after shrinkage.

[0073] While the above description focuses on the embodiments, this is merely illustrative and does not limit the present invention. Persons skilled in the art will readily appreciate that various modifications and applications not illustrated above are possible without departing from the essential characteristics of the embodiments. For example, the various components specifically illustrated in the embodiments may be implemented with modifications. Furthermore, any differences associated with such modifications and applications should be construed as being within the scope of the present invention as defined in the appended claims.

Claims

1. A strong shrinkage fabric based on air layer tissue, characterized by: It adopts a circular structure of X-needle air layer + 1-needle air layer, staggered in each row, and the vertical spacing is completed by turning the needle forward and backward; Wherein, X is an integer greater than 6; The specific weaving method is as follows: Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having two or more systems and more than 16 yarn feeders, one system driving one yarn feeder, with the left and right sides being referenced by the front facing the front bed; In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right position, the front and rear beds are in the form of full needle air layer, X needle air layer, 1 needle air layer staggered 1 row each in the forward and reverse directions, which is one cycle, and the shaking table is in the idling full needle arrangement: 1) The machine head moves right, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles; 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles; 1) and 2) straight up weaving to the designed number of turns; 3) Knit 1 row of four-level stitches to the back bed 4) Knit 1 row and then knit on the back bed 5) Transfer the needle to the front bed and knit 1 row on the front bed 6) Knit 2 more rows on the front bed 7) Knit one more row on the front bed and transfer to the back bed 8) Knit 1 row on the back bed 9) 2 rows of front cloth 10) Siping 1 row Repeat steps 1) to 10) several times to form an air layer interval.

2. The strong shrinkage fabric based on air layer structure according to claim 1, characterized in that: The yarn used is coarse yarn.

3. A strong shrinkage fabric based on air layer tissue, characterized by: Adopt X-needle air layer circulation structure; Wherein, X is an integer greater than 6; The specific weaving method is as follows: Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having two or more systems and more than 16 yarn feeders, one system driving one yarn feeder, with the left and right sides being referenced by the front facing the front bed; In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right position, and the front and rear beds are in the form of full needle air layer. X needle air layer is one cycle: 1) The machine head moves right, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles; 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copying the previous row and looping to the Nth needle in sequence, where N is the total number of knitting needles; 1) and 2) straight up weaving to the designed number of turns; 3) Knit 1 row of four-level stitches to the back bed 4) Knit 1 row and then knit 5) Transfer the needle to the front bed and knit 1 row on the front bed 6) Knit 2 more rows on the front bed 7) Knit one more row on the front bed and transfer to the back bed 8) Knit 1 row on the back bed 9) 2 rows of front drop cloth 10) Siping 1 row Repeat steps 1) to 10) several times to form an air layer interval.

4. The strong shrinkage fabric based on air layer structure according to claim 3, characterized in that: The yarn used is coarse yarn.

Citation Information

Patent Citations

  • Knitted weave based on texture weave and suitable for strong fulling process

    CN116288891A

  • Four-pin improved texture capable of being applied to strong fulling milling and application of four-pin improved texture

    CN117552165A