An inner wall inspection device for a forging round die

By providing a forged circle mold inner wall detection equipment that includes technical means such as laser positioning and rotating card plates, the problem of uncalibration of forged circle mold after installation is solved, the precise position adjustment and calibration of the mold is realized, and the reliability and accuracy of the forging process are improved.

CN119665824BActive Publication Date: 2025-05-27SHANXI BAOHENGJIA SPECIAL MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202510183017.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-05-27
Estimated Expiration
2045-02-19

AI Technical Summary

Technical Problem

The forged round mold is not calibrated after installation, which can easily lead to mold damage and material failure.

Method used

It provides a forged circle mold inner wall detection equipment, including a cart structure, laser positioning device, mold fixing device, bottom mold support device and upper mold detection device. Through technical means such as laser positioning and rotating card plate, precise position adjustment and calibration of forged circle mold is realized.

Benefits of technology

Ensure that the forged circle mold can be effectively calibrated after installation, avoid mold damage and material failure, and improve the reliability and accuracy of the forging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an inner wall detection device for a forging round die, including a forging round die and a die detection device. The die detection device includes a trolley structure, a laser adjustment and positioning device, a die fixing device on both sides, a die bottom support and positioning device, and a die upper pressing and adjusting device. Among them, the die upper pressing and adjusting device includes a gravity self-adjusting clamping structure and a die calibration display structure, which can detect whether the installation of the forging round die meets the installation standards. The present invention belongs to the technical field of die detection equipment; in order to ensure the normal operation of the forging round die, the present invention provides an inner wall detection device for the forging round die to perform spatial detection on the installed forging round die, so as to detect the data obtained by the forging round die and adjust the position of the forging round die.
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Description

Technical Field

[0001] The present invention belongs to the technical field of mold detection equipment, and specifically refers to an inner wall detection equipment for forging round molds. Background Art

[0002] ‌A forging round mold‌ is a mold that makes a blank into a round forging. During the forging process, the blank is subjected to external forces in the forging round mold, resulting in plastic deformation, so as to obtain round forgings with the required shape and size. Forging round molds are widely used in various industrial fields that require round forgings. For example, in the automotive manufacturing industry, many key components such as engine crankshafts, connecting rods, gears, etc. need to be produced through forging round molds. These components not only require high strength and high precision, but also must have good reliability and durability.

[0003] After the forging round mold is installed, it is necessary to calibrate the mold. If the mold is not calibrated and the forging task is carried out, it is easy to damage the mold and also make the forged material unqualified. Summary of the Invention

[0004] In view of the above situation, in order to ensure the normal operation of the forging round mold, the present invention provides an inner wall detection equipment for forging round molds, which performs spatial detection on the installed forging round mold to detect the data obtained by the forging round mold and adjust the position of the forging round mold.

[0005] The technical solution adopted by the present invention is as follows: An inner wall detection equipment for forging round molds provided by the present invention includes a forging round mold and a mold detection equipment. The mold detection equipment includes a trolley structure, a laser positioning device, a mold fixing device, a bottom mold support device, and an upper mold detection device. The trolley structure slides on the ground. The laser positioning device is clamped and slid up and down in the trolley structure. The bottom mold support device is clamped and rotatably installed on the laser positioning device. The mold fixing device is fixedly installed on the side wall of the laser positioning device. The upper mold detection device is clamped and installed at the center of the circle of the laser positioning device.

[0006] Further, the laser positioning device includes a screw groove 1, a ball screw 1, a nut 1, a connecting bracket, a positioning equipment sleeve, and a double-layer laser emitter. The screw groove 1 is arranged on the side wall of the trolley structure. The ball screw 1 is clamped and rotated in the screw groove 1. The nut 1 is threadedly connected to the ball screw 1, and the nut 1 slides up and down along the screw groove 1. The connecting bracket is fixedly installed on the nut 1. The positioning equipment sleeve is fixedly connected to the connecting bracket. The double-layer laser emitter is fixedly arranged on the side wall of the positioning equipment sleeve.

[0007] Preferably, the double-layer laser emitter emits two sets of lasers. During the test, one set of lasers is blocked by the circular forging die, and the other set of lasers is not blocked by the circular forging die, that is, it is determined that the spatial height of the center of the positioning device sleeve reaches the spatial height where the center of the circular forging die is located.

[0008] Further, the die fixing device includes a side screw groove two, a ball screw two, a nut two, a screw groove three, a ball screw three, a nut three, and a forging table clamping plate. The side screw groove two is fixedly installed on the side wall of the positioning device sleeve. The ball screw two is rotatably engaged in the side screw groove two. The nut two is threadedly connected to the ball screw two. The nut two slides along the ball screw two, and the nut two is horizontally slidably engaged in the side screw groove two. The screw groove three is fixedly installed on the nut two. The ball screw three is rotatably engaged in the screw groove three. The nut three is threadedly connected to the ball screw three, and the nut three slides horizontally along the screw groove three. The forging table clamping plate is fixedly installed on the side wall of the nut three.

[0009] Further, the ball screw one, the ball screw two, and the ball screw three are respectively driven by motors. There are two ball screws three with opposite rotation directions in a group of screw grooves three, so as to achieve the design effect of clamping two forging table clamping plates on the same side towards the middle position.

[0010] Further, the bottom die support device includes an embedded chuck, a chuck placement groove, a rotation limit groove, an annular rotation limit block, a turbine rib, a bottom calibration bracket, a bracket clamping plate, a vertical rib, and a rib linear groove. The chuck placement groove is fixedly arranged in the positioning device sleeve. The annular rotation limit block rotates and slides along the rotation limit groove. The embedded chuck is fixedly connected to the annular rotation limit block, and the embedded chuck rotates and is engaged in the chuck placement groove. The turbine rib is fixedly arranged on the embedded chuck. The rib linear groove is fixedly arranged on the top wall of the chuck placement groove. The vertical rib slides along the rib linear groove. One side of the bottom calibration bracket is fixedly connected to the vertical rib. The bracket clamping plate is fixedly connected to the other side of the bottom calibration bracket. The bracket clamping plate slides along the turbine rib. When the embedded chuck rotates and the bracket clamping plate slides along the turbine rib, the bottom calibration bracket also slides along the turbine rib at the same time, and the bottom calibration bracket is restricted by the connection relationship between the vertical rib and the rib linear groove, achieving the design effect of sliding the bottom calibration bracket out of the chuck placement groove.

[0011] Further, the chuck placement groove is set as a cylindrical structure. The embedded chuck is driven by a motor to rotate. The edge of the bottom wall of the bottom calibration bracket is provided with a rounded corner.

[0012] Further, a scale is provided on the side wall of the bottom calibration bracket.

[0013] Further, the upper die detection device includes a gravity self-adjusting clamping structure and a die calibration display structure. The gravity self-adjusting clamping structure is clamped and installed at the center of the positioning device bushing, and the die calibration display structure is clamped and slidably installed within the gravity self-adjusting clamping structure.

[0014] Further, the gravity self-adjusting clamping structure includes a clamping disc, a disc insertion slot, a disc insertion block, a central support, symmetric limit plates, scale needles, a rotating clamping plate, and a bottom counterweight. The disc insertion slot is fixedly arranged at the center of the positioning device bushing. The disc insertion block is clamped and slidably nested within the disc insertion slot. One side of the clamping disc is fixedly installed on the disc insertion block. The central support is fixedly connected to the other side of the clamping disc. The symmetric limit plates are fixedly connected to the central support. The scale needles are fixedly arranged on the symmetric limit plates. The rotating clamping plate is clamped and rotatably arranged on the central support. The bottom counterweight is fixedly installed on the bottom wall of the rotating clamping plate.

[0015] Further, bearings are provided at the clamping connection between the symmetric limit plates and the rotating clamping plate, and bearings are provided at the clamping connection between the rotating clamping plate and the clamping disc to reduce the resistance when the rotating clamping plate rotates. At the same time, the bottom counterweight ensures that the rotating clamping plate is always perpendicular to the horizontal plane.

[0016] Further, the die calibration display structure includes a calibration support slot, a calibration sliding support, a power supply component, a display lamp component, a metal spring piece one, a metal partition, and a metal spring piece two. The calibration support slot is fixedly arranged on the arc-shaped side wall of the rotating clamping plate, and the opening of the calibration support slot faces upward. The calibration sliding support slides up and down along the calibration support slot. A spring is connected between the calibration support slot and the calibration sliding support. The power supply component is fixedly installed on one side of the side wall of the calibration support slot. The display lamp component is fixedly installed on the other side of the side wall of the calibration support slot. The calibration sliding support is provided with a slot penetrating both sides of its side wall. The metal partition is fixedly installed in the slot. The metal spring piece one is clamped and slidably installed on one side of the metal partition. The metal spring piece two is slidably installed on the other side of the metal partition, and both the metal spring piece one and the metal spring piece two are clamped and slidably installed in the slot. A spring made of a metal conductive material is connected between the metal spring piece one and the metal partition. A spring made of a metal conductive material is connected between the metal spring piece two and the metal partition.

[0017] Further, the display lamp assembly is composed of a conductive metal sheet and small light bulbs. The small light bulbs are fixedly installed and displayed on the outer wall of the engaging disc, and there are multiple groups of small light bulbs. The colors of the small light bulbs in different radius ranges on the engaging disc are different. The edge of the top wall of the first metal elastic sheet is provided with a rounded corner, and the edge of the top wall of the second metal elastic sheet is provided with a rounded corner. When the first metal elastic sheet and the second metal elastic sheet with the rounded corner structure are in contact with the power supply assembly and the display lamp assembly respectively, they slide in a staggered manner. After the first metal elastic sheet contacts the power supply assembly, it transfers electric energy to the second metal elastic sheet, and the second metal elastic sheet contacts the metal sheet in the display lamp assembly, and then transfers the electric energy to the small light bulbs through the metal sheet. After the small light bulbs are powered on, they become bright. The small light bulbs in different radius ranges adopt different colors. If the pressing depth of the forging round die is different, the lights of the small light bulbs within the corresponding radius will be different, so as to indicate whether the forging round die is installed in place.

[0018] Further, the top wall of the calibration sliding bracket is provided with balls, and the inserted clamping block of the disc is a three-dimensional rectangle.

[0019] Further, the trolley structure includes a frame, the bottom of the frame is provided with rollers, and the frame is provided with a handle.

[0020] Further, the forging round die includes an upper die and a bottom die. The upper die is pushed by a cylinder, and the bottom die is in contact and connected with the upper die.

[0021] Preferably, there are multiple groups of diameter sizes of the engaging disc. Different diameter sizes can be correspondingly selected according to the length of the bottom calibration bracket extending from the positioning device sleeve. The diameter size of the engaging disc is proportional to the moving length of the bottom calibration bracket.

[0022] The beneficial effects of a forging round die inner wall detection device provided by this solution are as follows:

[0023] (1) According to the laser emitted by the double-layer laser emitter, adjust the spatial height of the positioning device sleeve to make the center of the positioning device sleeve coincide with the center of the bottom die. Through the transmission of the ball screw assembly, clamp the front and back surfaces of the forging round die with the forging table clamping plate, so that the positioning device sleeve and the forging round die are relatively fixed. In order to reduce the probability of displacement of the positioning device sleeve caused by the downward pressing of the upper die, at the same time, select a suitable upper die detection device according to the specifications of the forging round die, drive the bottom calibration bracket to move through the chuck structure, and confirm the specifications of the forging round die according to the moving distance of the bottom calibration bracket;

[0024] (2) Increase the gravity at the bottom of the rotating clamping plate to make it perpendicular to the horizontal plane and parallel to the scale needle. Ensure that the bottom mold is installed on a relatively stable ground. Utilize the displacement caused by the upper mold pressing down on the calibration sliding bracket. When the metal elastic sheet 1 and the metal elastic sheet 2 in the calibration sliding bracket are in contact with the power supply component and the display lamp component respectively for electrical conduction, the position where the small light bulbs light up within different radii can be determined according to the movement of the calibration sliding bracket. When all the small light bulbs light up within a certain radius range, it indicates that the installation of the upper mold meets the standard. If there are small light bulbs lighting up within non - the same radius range, the spatial position of the upper mold needs to be adjusted. Brief Description of the Drawings

[0025] Figure 1 The front perspective view of an inner wall detection device for a forging circular mold provided by the present invention;

[0026] Figure 2 The rear perspective view of an inner wall detection device for a forging circular mold provided by the present invention;

[0027] Figure 3 The working state perspective view of an inner wall detection device for a forging circular mold provided by the present invention;

[0028] Figure 4 The perspective cross - sectional view of an inner wall detection device for a forging circular mold provided by the present invention;

[0029] Figure 5 The exploded view of an inner wall detection device for a forging circular mold provided by the present invention;

[0030] Figure 6 The exploded structural schematic diagram of the bottom mold support device;

[0031] Figure 7 The perspective view of the bottom mold support device and the upper mold detection device;

[0032] Figure 8 The perspective cross - sectional view of the upper mold detection device;

[0033] Figure 9 For Figure 8 The partial enlarged view of part A in

[0034] Among them, 1. forging round die, 2. die testing equipment, 3. trolley structure, 4. laser positioning device, 5. die fixing device, 6. bottom die support device, 7. upper die testing device, 8. first screw rod slot, 9. first ball screw rod, 10. first nut, 11. connecting bracket, 12. positioning equipment sleeve, 13. double-layer laser emitter, 14. second side screw rod slot, 15. second ball screw rod, 16. second nut, 17. third screw rod slot, 18. third ball screw rod, 19. third nut, 20. forging table clamping plate, 21. embedded chuck, 22. chuck placement slot, 23. rotational limit slot, 24. annular rotational limit block, 25. turbine rib, 26. bottom calibration bracket, 27. bracket clamping plate, 28. vertical rib, 29. rib linear slot, 30. gravity self-adjusting clamping structure, 31. die calibration display structure, 32. clamping disc, 33. disc insertion slot, 34. disc insertion block, 35. central bracket, 36. symmetric limit plate, 37. scale needle, 38. rotational clamping plate, 39. bottom counterweight, 40. calibration bracket slot, 41. calibration sliding bracket, 42. power supply component, 43. display lamp component, 44. first metal elastic sheet, 45. metal partition, 46. second metal elastic sheet, 47. vehicle frame, 48. upper die, 49. bottom die.

[0035] The accompanying drawings are used to provide a further understanding of the present invention and form a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation to the present invention. Detailed implementation manners

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present invention.

[0038] Such as Figures 1 - 9As shown in the figure, a detection device for the inner wall of a forging round die provided by the present invention includes a forging round die 1 and a die detection device 2. The die detection device 2 includes a trolley structure 3, a laser positioning device 4, a die fixing device 5, a bottom die support device 6, and an upper die detection device 7. The trolley structure 3 slides on the ground. The laser positioning device 4 is clamped and slid up and down in the trolley structure 3. The bottom die support device 6 is clamped and rotatably installed on the laser positioning device 4. The die fixing device 5 is fixedly installed on the side wall of the laser positioning device 4. The upper die detection device 7 is clamped and installed at the center of the circle of the laser positioning device 4.

[0039] The laser positioning device 4 includes a screw rod slot 1 8, a ball screw 1 9, a nut 1 10, a connecting bracket 11, a positioning device sleeve 12, and a double-layer laser emitter 13. The screw rod slot 1 8 is arranged on the side wall of the trolley structure 3. The ball screw 1 9 is clamped and rotated in the screw rod slot 1 8. The nut 1 10 is threadedly connected to the ball screw 1 9, and the nut 1 10 slides up and down along the screw rod slot 1 8. The connecting bracket 11 is fixedly installed on the nut 1 10. The positioning device sleeve 12 is fixedly connected to the connecting bracket 11. The double-layer laser emitter 13 is fixedly arranged on the side wall of the positioning device sleeve 12.

[0040] The die fixing device 5 includes a side screw rod slot 2 14, a ball screw 2 15, a nut 2 16, a screw rod slot 3 17, a ball screw 3 18, a nut 3 19, and a forging table clamping plate 20. The side screw rod slot 2 14 is fixedly installed on the side wall of the positioning device sleeve 12. The ball screw 2 15 is clamped and rotated in the side screw rod slot 2 14. The nut 2 16 is threadedly connected to the ball screw 2 15. The nut 2 16 slides along the ball screw 2 15, and the nut 2 16 is clamped and horizontally slides in the side screw rod slot 2 14. The screw rod slot 3 17 is fixedly installed on the nut 2 16. The ball screw 3 18 is clamped and rotatably arranged in the screw rod slot 3 17. The nut 3 19 is threadedly connected to the ball screw 3 18, and the nut 3 19 horizontally slides along the screw rod slot 3 17. The forging table clamping plate 20 is fixedly installed on the side wall of the nut 3 19.

[0041] The ball screw 1 9, the ball screw 2 15, and the ball screw 3 18 are respectively driven by motors.

[0042] The bottom die support device 6 includes an embedded chuck 21, a chuck placement slot 22, a rotation limit slot 23, an annular rotation limit block 24, a turbine rib 25, a bottom calibration bracket 26, a bracket clamping plate 27, a vertical rib 28, and a rib linear slot 29. The chuck placement slot 22 is fixedly arranged in the positioning device sleeve 12. The annular rotation limit block 24 rotates and engages in the rotation limit slot 23. The embedded chuck 21 is fixedly connected to the annular rotation limit block 24, and the embedded chuck 21 engages and rotates in the chuck placement slot 22. The turbine rib 25 is fixedly arranged on the embedded chuck 21. The rib linear slot 29 is fixedly arranged on the top wall of the chuck placement slot 22. The vertical rib 28 slides along the rib linear slot 29. One side of the bottom calibration bracket 26 is fixedly connected to the vertical rib 28. The bracket clamping plate 27 is fixedly connected to the other side of the bottom calibration bracket 26. The bracket clamping plate 27 engages and slides along the turbine rib 25.

[0043] The chuck placement slot 22 is arranged in a cylindrical structure. The embedded chuck 21 is driven to rotate by a motor. The edge of the bottom wall of the bottom calibration bracket 26 is provided with a chamfer.

[0044] Scales are provided on the side wall of the bottom calibration bracket 26.

[0045] The upper die detection device 7 includes a gravity self-adjusting engagement structure 30 and a die calibration display structure 31. The gravity self-adjusting engagement structure 30 is engaged and installed at the center of the positioning device sleeve 12. The die calibration display structure 31 is engaged and slidably installed in the gravity self-adjusting engagement structure 30.

[0046] The gravity self-adjusting engagement structure 30 includes an engagement disc 32, a disc insertion slot 33, a disc insertion block 34, a central bracket 35, a symmetric limit plate 36, a scale needle 37, a rotating clamping plate 38, and a bottom counterweight 39. The disc insertion slot 33 is fixedly arranged at the center of the positioning device sleeve 12. The disc insertion block 34 is engaged and slidably nested in the disc insertion slot 33. One side of the engagement disc 32 is fixedly installed on the disc insertion block 34. The central bracket 35 is fixedly connected to the other side of the engagement disc 32. The symmetric limit plate 36 is fixedly connected to the central bracket 35. The scale needle 37 is fixedly arranged on the symmetric limit plate 36. The rotating clamping plate 38 is engaged and rotatably arranged on the central bracket 35. The bottom counterweight 39 is fixedly installed on the bottom wall of the rotating clamping plate 38.

[0047] Bearings are provided at the engagement connection between the symmetric limit plate 36 and the rotating clamping plate 38, and at the engagement connection between the rotating clamping plate 38 and the engagement disc 32.

[0048] The die calibration display structure 31 includes a calibration bracket slot 40, a calibration sliding bracket 41, a power supply component 42, a display lamp component 43, a first metal elastic sheet 44, a metal partition 45, and a second metal elastic sheet 46. The calibration bracket slot 40 is fixedly arranged on the arc-shaped side wall of the rotating clamping plate 38, and the opening of the calibration bracket slot 40 faces upward. The calibration sliding bracket 41 slides up and down along the calibration bracket slot 40. A spring is connected between the calibration bracket slot 40 and the calibration sliding bracket 41. The power supply component 42 is fixedly installed on one side of the side wall of the calibration bracket slot 40, and the display lamp component 43 is fixedly installed on the other side of the side wall of the calibration bracket slot 40. A slot penetrating both sides of its side wall is provided on the calibration sliding bracket 41. The metal partition 45 is fixedly installed in the slot. The first metal elastic sheet 44 is snap-fitted and slidably installed on one side of the metal partition 45, and the second metal elastic sheet 46 is slidably installed on the other side of the metal partition 45. Both the first metal elastic sheet 44 and the second metal elastic sheet 46 are snap-fitted and slidably installed in the slot. A spring made of a metal conductive material is connected between the first metal elastic sheet 44 and the metal partition 45, and a spring made of a metal conductive material is connected between the second metal elastic sheet 46 and the metal partition 45.

[0049] The display lamp component 43 is composed of a conductive metal sheet and a small light bulb. The edge of the top wall of the first metal elastic sheet 44 is provided with a rounded corner, and the edge of the top wall of the second metal elastic sheet 46 is provided with a rounded corner.

[0050] The top wall of the calibration sliding bracket 41 is provided with a ball, and the disk insertion block 34 is set as a three-dimensional rectangle.

[0051] The trolley structure 3 includes a vehicle frame 47. Wheels are provided at the bottom of the vehicle frame 47, and a handle is provided on the vehicle frame 47.

[0052] The forging circular die 1 includes an upper die 48 and a bottom die 49. The upper die 48 is pushed by a cylinder, and the bottom die 49 is in contact and connected with the upper die 48.

[0053] During specific use, after installing the upper die 48 and the bottom die 49 in the factory area respectively, the forging round die 1 needs to be calibrated. An uncalibrated forging round die 1 has a risk of damage during forging; drive the trolley structure 3 to move the die detection device 2 between the upper die 48 and the bottom die 49. The double-layer laser emitter 13 is powered on to emit laser. The ball screw one 9 rotates, and the nut one 10 slides along the ball screw one 9. While dragging the positioning device sleeve 12 to move up and down, the laser trajectory emitted by the double-layer laser emitter 13 is adjusted in the spatial height until one group of lasers is blocked by the edge of the bottom die 49 and the other group of lasers is not blocked. The operator needs to ensure that both groups of double-layer laser emitters 13 on both sides of the positioning device sleeve 12 meet the above requirements to ensure that the center of the positioning device sleeve 12 coincides with the center of the bottom die 49; in order to fix the positioning device sleeve 12 relative to the forging round die 1, mechanical equipment is needed to fix the overall structure of the detection device to prevent the detection device from shifting when the upper die 48 contacts the bottom die 49. Therefore, rotate the ball screw two 15 to drive the screw slot three 17 to move horizontally, so that the forging table clamping plate 20 moves to a position convenient for clamping both sides of the bottom die 49. Rotate the ball screw three 18 to make the forging table clamping plate 20 continue to displace. The two groups of forging table clamping plates 20 on the same side first separate and then move towards the middle position to reduce the distance between them and the bottom die 49, thereby fixing the positioning device sleeve 12 relative to the bottom die 49 in a mechanically clamped manner; afterwards, in order to prevent the bottom of the detection device from dropping when the upper die 48 presses down, and to prevent it from deforming due to multiple presses of the upper die 48 and affecting the accuracy, drive the embedded chuck 21 to rotate. While the turbine convex rib 25 rotates, make the support clamping plate 27 slide along the turbine convex rib 25, and the position of the bottom calibration support 26 changes. However, the bottom calibration support 26 is limited by the structural characteristics of the convex rib straight slot 29, prompting the bottom calibration support 26 to slide along the direction of the convex rib straight slot 29. The length that the bottom calibration support 26 extends from the positioning device sleeve 12 can be marked by the scale on the bottom calibration support 26, and the length of the movement of the bottom calibration support 26 is used to determine which size of the engaging disc 32 to select; after inserting the engaging disc 32 into the disc insertion slot 33 through the disc insertion block 34, rotate the clamping plate 38 to swing on the central support 35 between the engaging disc 32 and the symmetric limiting plate 36. Limited by the gravity of the bottom counterweight 39, the falling direction of the rotating clamping plate 38 is perpendicular to the horizontal plane. Under the coordinated action of the laser positioning device 4, the die fixing device 5, and the bottom die support device 6, the scale needle 37 and the bottom counterweight 39 should be in a parallel positional relationship. If an angle is generated between the bottom counterweight 39 and the scale needle 37, the positioning device sleeve 12 is not placed in a horizontal position, and the position of the detection device needs to be readjusted;When the scale needle 37 and the bottom counterweight 39 are parallel to each other when viewed from the front, control the upper die 48 to slowly press downwards. The arc-shaped inner wall of the upper die 48 contacts the calibration sliding bracket 41 on the rotary clamping plate 38. The calibration sliding bracket 41 slides into the calibration bracket slot 40 under the pressing of the upper die 48. If during this process, the pressing of the calibration sliding bracket 41 by the upper die 48 causes the rotary clamping plate 38 to deflect, it directly proves that the upper die 48 and the bottom die 49 are not aligned, and the offset distance between the upper and lower dies is too large; when the calibration sliding bracket 41 can enter the calibration bracket slot 40 without shaking of the rotary clamping plate 38, and when the first metal elastic piece 44 and the second metal elastic piece 46 are in contact with the power supply assembly 42 and the display lamp assembly 43 respectively, the electric energy is transferred from the power supply assembly 42 to the display lamp assembly 43. When multiple groups of small light bulbs within the same radius light up, it proves that the upper die 48 and the bottom die 49 are aligned vertically, and the installation error of the upper die 48 is small. If the small light bulbs within the same radius do not all light up, but the light bulbs within another outer diameter range light up, it proves that the upper die 48 has a small error in the horizontal direction relative to the bottom die 49 that can affect the forging effect, and the position of the forging die needs to be adjusted again.

[0054] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0055] The above describes the present invention and its implementation manners. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and design similar structural manners and embodiments without creative efforts without departing from the purpose of the present invention, they shall fall within the protection scope of the present invention.

Claims

1. A forging die inner wall detection device, characterized in that: The invention comprises a forging round die (1) and a die detection device (2), wherein the die detection device (2) comprises a trolley structure (3), a laser positioning device (4), a die fixing device (5), a bottom die support device (6) and an upper die detection device (7), wherein the trolley structure (3) slides on the ground, the laser positioning device (4) engages and slides up and down in the trolley structure (3), the bottom die support device (6) engages and is rotatably mounted on the laser positioning device (4), the die fixing device (5) is fixedly mounted on the side wall of the laser positioning device (4), and the upper die detection device (7) is mounted on the upper die support device (6) ... 7) is mounted on the center of the laser positioning device (4); the upper mold detection device (7) comprises a gravity self-adjusting clamping structure (30) and a mold calibration display structure (31), the gravity self-adjusting clamping structure (30) is mounted on the laser positioning device (4), and the mold calibration display structure (31) is mounted in a slidable manner in the gravity self-adjusting clamping structure (30); the gravity self-adjusting clamping structure (30) comprises a clamping disc (32), a disc insertion slot (33), a disc insertion block (34), a central bracket (35), a symmetrical limit plate (36), an engraved plate (37), and a plurality of other components. The laser positioning device (4) comprises a scale needle (37), a rotating card plate (38) and a bottom counterweight (39), wherein the disc insertion slot (33) is fixedly arranged on the laser positioning device (4), the disc insertion card block (34) is slidably nested in the disc insertion slot (33), one side of the engaging disc (32) is fixedly mounted on the disc insertion card block (34), the center bracket (35) is fixedly connected to the other side of the engaging disc (32), the symmetrical limit plate (36) is fixedly connected to the center bracket (35), the scale needle (37) is fixedly arranged on the symmetrical limit plate (36), the rotating card plate (38) and the bottom counterweight (39), the disc insertion slot (33) is fixedly arranged on the laser positioning device (4), the disc insertion card block (34) is slidably nested in the disc insertion slot (33), one side of the engaging disc (32) is fixedly mounted on the disc insertion card block (34), the center bracket (35) is fixedly connected to the other side of the engaging disc (32), the symmetrical limit plate (36) is fixedly connected to the center bracket (35), the scale needle (37) is fixedly arranged on the symmetrical limit plate (36), the rotating card plate (38) and the bottom counterweight (39) are fixedly arranged on the laser positioning device (4), the disc insertion card slot (33) is fixedly arranged on the laser positioning device (4), the disc insertion card block (34) is slidably nested in the disc insertion slot (33), the one side of the engaging disc (32) is fixedly mounted on the disc insertion card block (34), the center bracket (35) is fixedly connected to the other side of the engaging disc (32), the symmetrical limit plate (36) is fixedly connected to the center bracket (35), the scale needle (37) is fixedly arranged on the symmetrical limit plate (36), the rotating card plate (38) and the bottom counterweight (39) are fixedly arranged on the laser positioning The card plate (38) is rotatably mounted on the central bracket (35), and the bottom counterweight block (39) is fixedly mounted on the bottom wall of the rotating card plate (38); the mold calibration display structure (31) comprises a calibration bracket slot (40) and a calibration sliding bracket (41); the calibration bracket slot (40) is fixedly mounted on the arc-shaped side wall of the rotating card plate (38), and the calibration bracket slot (40) opens upward; the calibration sliding bracket (41) slides up and down along the calibration bracket slot (40), and the calibration bracket slot (40) and the calibration sliding bracket (41) are connected via a spring.

2. The inner wall detection device of a forging round die according to claim 1 is characterized in that: A bearing is provided at the engaging connection between the symmetrical limiting plate (36) and the rotating clamping plate (38), and a bearing is provided at the engaging connection between the rotating clamping plate (38) and the engaging disc (32).

3. A forging die inner wall detection device according to claim 2, characterized in that: The mold calibration display structure (31) further comprises a power supply assembly (42), a display light assembly (43), a first metal spring (44), a metal partition (45), and a second metal spring (46); the power supply assembly (42) is fixedly mounted on one side of a side wall of the calibration bracket slot (40); the display light assembly (43) is fixedly mounted on the other side of the side wall of the calibration bracket slot (40); the calibration sliding bracket (41) is provided with a slot extending through both sides of the side wall; the metal partition (45) is fixedly mounted on the calibration sliding bracket (41); The metal spring sheet 1 (44) is fixedly installed in the card slot, the metal spring sheet 1 (44) is slidably installed on one side of the metal partition (45), and the metal spring sheet 2 (46) is slidably installed on the other side of the metal partition (45), and the metal spring sheet 1 (44) and the metal spring sheet 2 (46) are both slidably installed in the card slot, the metal spring sheet 1 (44) and the metal partition (45) are connected by a spring of metal conductive material, and the metal spring sheet 2 (46) and the metal partition (45) are connected by a spring of metal conductive material.

4. The inner wall detection device of a forging round die according to claim 3 is characterized in that: The display light assembly (43) is composed of a conductive metal sheet and a small light bulb; the edge of the top wall of the first metal spring sheet (44) is rounded; the edge of the top wall of the second metal spring sheet (46) is rounded; the top wall of the calibration sliding bracket (41) is provided with a ball bearing; and the disc insertion block (34) is in the shape of a three-dimensional rectangle.

5. The inner wall detection device of a forging round die according to claim 4 is characterized in that: The laser positioning device (4) comprises a screw slot (8), a ball screw (9), a nut (10), a connecting bracket (11), a positioning device sleeve (12), and a double-layer laser emitter (13). The screw slot (8) is arranged on the side wall of the trolley structure (3). The ball screw (9) is engaged and rotated in the screw slot (8). The nut (10) is threadedly connected to the ball screw (9), and the nut (10) slides up and down along the screw slot (8). The connecting bracket (11) is fixedly mounted on the nut (10). The positioning device sleeve (12) is fixedly connected to the connecting bracket (11). The double-layer laser emitter (13) is fixedly arranged on the side wall of the positioning device sleeve (12).

6. The inner wall detection device of a forging round die according to claim 5, characterized in that: The mold fixing device (5) comprises a side screw rod clamping groove (14), a ball screw rod (15), a nut (16), a screw rod clamping groove (17), a ball screw rod (18), a nut (19) and a forging table clamping plate (20). The side screw rod clamping groove (14) is fixedly mounted on the side wall of the positioning device sleeve (12). The ball screw rod (15) is engaged and rotated in the side screw rod clamping groove (14). The nut (16) is threadedly connected to the ball screw rod (15). The nut (16) slides along the ball screw rod (15), and the nut (16) is screwed to the side wall of the positioning device sleeve (12). The second (16) is engaged and slides horizontally in the side screw slot second (14), the screw slot third (17) is fixedly mounted on the nut second (16), the ball screw third (18) is engaged and rotatably arranged in the screw slot third (17), the nut third (19) is threadedly connected with the ball screw third (18), and the nut third (19) slides horizontally along the screw slot third (17), and the forging table clamping plate (20) is fixedly mounted on the side wall of the nut third (19); the ball screw first (9), the ball screw second (15) and the ball screw third (18) are driven by motors respectively.

7. The inner wall detection device of a forging round die according to claim 6, characterized in that: The bottom mold support device (6) comprises an embedded chuck (21), a chuck placement slot (22), a rotation limit slot (23), an annular rotation limit block (24), a turbine ridge (25), a bottom calibration bracket (26), a bracket clamp (27), a vertical ridge (28) and a ridge linear slot (29); the chuck placement slot (22) is fixedly arranged in a positioning device sleeve (12); the annular rotation limit block (24) is rotationally engaged and slidable along the rotation limit slot (23); the embedded chuck (21) is fixedly engaged with the annular rotation limit block (24) The inner chuck (21) is connected to the inner chuck (21), and the inner chuck (21) is engaged and rotated in the chuck placement slot (22); the turbine ridge (25) is fixedly arranged on the inner chuck (21); the ridge linear slot (29) is fixedly arranged on the top wall of the chuck placement slot (22); the vertical ridge (28) slides along the ridge linear slot (29); one side of the bottom calibration bracket (26) is fixedly connected to the vertical ridge (28); the bracket clamping plate (27) is fixedly connected to the other side of the bottom calibration bracket (26); and the bracket clamping plate (27) is engaged and slides along the turbine ridge (25).

8. The inner wall detection device of a forging round die according to claim 7, characterized in that: The chuck placement slot (22) is configured as a cylindrical structure, the embedded chuck (21) is driven to rotate by a motor, and the edge of the bottom wall of the bottom calibration bracket (26) is configured as a chamfered corner; and a scale is provided on the side wall of the bottom calibration bracket (26).

9. The inner wall detection device of a forging round die according to claim 8, characterized in that: The cart structure (3) comprises a frame (47), a roller is provided at the bottom of the frame (47), and a handle is provided on the frame (47); the forging round die (1) comprises an upper die (48) and a bottom die (49), the upper die (48) is pushed by a cylinder, and the bottom die (49) and the upper die (48) are in contact and connected.

Citation Information

Patent Citations

  • Laser bionic strengthening method for heavy-load titanium alloy die forging die

    CN112458242A

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    CN210115248U