Optimization control system based on direct air cooling temperature field analysis data
By designing an optimized air-cooling control system including a control system, installation and disassembly mechanism, temperature detection mechanism, humidity detection mechanism and wind speed detection mechanism, the problems of difficulty in adjusting control strategy, difficulty in installing and disassemblying temperature sensors, insufficient anti-interference ability of humidity sensors and inaccurate wind speed detection in the prior art are solved, and a more efficient and more stable air-cooling system operation is achieved.
Patent Information
- Application Number
- CN202411804414.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-21
AI Technical Summary
The existing air-cooled control system is difficult to adjust the control strategy according to preset rules and the current operating state, resulting in poor operational results; it is difficult to install and disassemble the temperature sensor, affecting the accuracy of data acquisition; it is difficult to detect the shell temperature and internal temperature synchronously, which easily leads to unstable system operation; the humidity sensor has insufficient anti-interference ability, and the equipment's heat dissipation effect is affected.
Design an optimized control system based on direct air-cooled temperature field analysis data, including a control system, installation and disassembly mechanism, temperature detection mechanism, humidity detection mechanism and wind speed detection mechanism. The installation and disassembly of the temperature sensor and multi-point detection are achieved through robotic arms and industrial cameras; the data processing module and rule library are integrated with insulated mounting shells and PCB boards to adjust control strategies; the anti-interference ability of the humidity sensor is improved through protective design and wipe holes; the wind speed is indirectly detected by rotating fans and resistive strain gauge.
The control strategy is adjusted according to preset rules and the current operating state, which improves the optimal effect of system operation; ensures the installation and disassembly accuracy and stability of the temperature sensor, which improves the accuracy of data acquisition; synchronous detection of the housing and internal temperatures, which avoids the problem of unstable operation; improves the anti-interference ability of the humidity sensor, which enhances the heat dissipation effect of the equipment; and indirect detection of wind speed, the problem of difference between the actual measured value and the theoretical value is avoided.
Smart Images
Figure CN119666043A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air cooling control, in particular to an optimization control system based on direct air cooling temperature field analysis data. Background Art
[0002] The optimization control system of direct air cooling temperature field analysis data is a technology that uses sensors to collect information such as temperature, humidity, wind speed, etc. at different locations of the air cooling system to achieve optimal control of the air cooling system.
[0003] After detecting the temperature, humidity, wind speed and other information of the air cooling system, the existing technology is difficult to adjust the control strategy of the system according to the preset rules and the current operating status to achieve the best operating effect, and the practicality is relatively simple;
[0004] In addition, it is difficult to install and disassemble the temperature sensor in the prior art, so it is difficult to ensure its accuracy and stability during use, which affects the accuracy of data collection and analysis of the system. In addition, since the outer shell is affected by dust and impurities, the outer shell temperature may be higher than the internal temperature. It is difficult to synchronously detect the outer shell temperature and the internal temperature in the prior art, which may cause the system to be affected by the test results, resulting in unstable or unsatisfactory operation.
[0005] Finally: It is difficult to add waterproof and moisture-proof design to the outer shell of the humidity sensor with the existing technology to improve its anti-interference ability, and its practicality is relatively simple; due to the change of air flow caused by lateral strong winds, the heat dissipation effect of the equipment may be affected, resulting in differences between the actual measured temperature and humidity values and the theoretical values, resulting in inaccurate equipment status prediction results, which affects the operation of the equipment. Summary of the invention
[0006] Therefore, in order to solve the above-mentioned deficiencies, the present invention provides an optimization control system based on direct air cooling temperature field analysis data.
[0007] The present invention is implemented in this way: an optimization control system based on direct air cooling temperature field analysis data is constructed, the device includes a base, a control system is fixedly connected to the right end of the top of the base, a mechanical arm is fixedly connected to the center of the top of the base, a mounting and disassembly mechanism is fixedly connected to the left end of the bottom of the mechanical arm, a humidity detection mechanism is fixedly connected to the left end of the bottom of the mechanical arm, a wind speed detection mechanism is fixedly connected to the right end of the bottom of the mechanical arm, and an industrial camera is fixedly connected to the right end of the bottom of the mechanical arm, wherein the mounting and disassembly mechanism, the humidity detection mechanism, the wind speed detection mechanism, and the industrial camera are distributed from left to right;
[0008] The control system includes an insulating mounting shell, the insulating mounting shell is fixedly connected to the right end of the top of the base, a PCB board is fixedly connected inside the insulating mounting shell, a data processing module is soldered to the upper left of the front end of the PCB board, a comparison unit is soldered to the upper left of the front end of the PCB board, an output unit is soldered to the upper right of the front end of the PCB board, and a rule base is soldered to the lower right of the front end of the PCB board, wherein the data processing module is arranged on the left side of the comparison unit.
[0009] Preferably, the mounting and disassembly mechanism includes a first mounting shell, a first mounting shell is fixedly connected to the left end of the bottom of the robotic arm, a mounting rod is fixedly connected to the upper left end of the first mounting shell, seven groups of first electromagnetic blocks are fixedly connected inside the mounting rod, the first electromagnetic block is magnetically adsorbed to the first sliding rod, the right end of the first sliding rod is fixedly connected to the inner gear plate of the gear tooth plate, the front end of the inner gear of the gear tooth plate is fixedly connected to a Y-shaped block through a gear rod, the lower inner side of the Y-shaped block is slidably connected to the moving rod, the right end of the moving rod is fixedly connected to a second electromagnetic block, and the second electromagnetic block is electrically connected to the external current output device, and the outer wall of the second electromagnetic block is magnetically adsorbed to the temperature detection mechanism.
[0010] Preferably, the temperature detection mechanism includes a socket, the outer wall of the second electromagnetic block is magnetically adsorbed to the socket, the socket is arranged at the center of the fixed rod, the front end of the fixed rod is fixedly connected to a T-block, and the left end and the center of the back of the T-block are fixedly connected to temperature sensors.
[0011] Preferably, the humidity detection mechanism includes a second mounting shell, a second mounting shell is fixedly connected to the left end of the bottom of the mechanical arm, a wiping hole is provided at the front end of the second mounting shell, a base plate is fixedly connected to the inside of the second mounting shell, a motor is fixedly connected to the top center of the base plate, a turntable is eccentrically provided on the output shaft at the top of the motor, the outer wall of the turntable is slidably connected to the inner groove of the T-shaped slide plate, the right end of the T-shaped slide plate passes through the second sliding rod and is slidably connected to the inside thereof, the second sliding rod passes through the limit block and is slidably connected to the inside thereof, and a humidity sensor is fixedly connected to the front end of the second sliding rod.
[0012] Preferably, the wind speed detection mechanism includes a mounting plate, the mounting plate is fixedly connected to the right end of the bottom of the mechanical arm, a pull rope is fixedly connected to the center of the top right end of the mounting plate, a sphere is fixedly connected to the top of the pull rope, an electric spring is fixedly connected to the left end of the sphere, the left end of the electric spring is fixedly connected to the upper right end of the connecting plate, a rotating fan is rotatably connected to the top right front end of the mounting plate, a torque sensor is rotatably connected to the outer wall of the rotating fan, and resistance strain gauges are glued and connected to the spring wire axis in the ±45° direction of the electric spring.
[0013] Preferably, the first electromagnetic block is electrically connected to the external current output device, the first sliding rod passes through the right end of the mounting rod and is slidably connected to the inside thereof, and the left end of the moving rod passes through the left end of the first mounting shell and is slidably connected to the inside thereof.
[0014] Preferably, the first sliding rod passes through the left end of the first mounting shell and is slidably connected to its interior, the inner gear plate of the gear tooth plate is slidably connected to the rear end of the first mounting shell, and the inner gear of the gear tooth plate is rotatably connected to the rear end of the first mounting shell.
[0015] Preferably, the detection head of the temperature sensor at the left end of the back of the T-block passes through the left side of the front end of the T-block and is fixedly connected to its interior, and the detection head of the temperature sensor at the center of the back of the T-block passes through the center of the front end of the T-block and is fixedly connected to its interior.
[0016] Preferably, the front and rear ends of the top right side of the base plate are fixedly connected to limit blocks, the back of the second sliding rod passes through the rear end of the second mounting shell and is slidably connected to its interior, and the front detection head of the humidity sensor passes through the wiping hole and is slidably connected to its interior.
[0017] Preferably, the bottom of the connecting plate is fixedly connected to the left end of the top of the mounting plate.
[0018] The present invention has the following advantages: The present invention provides an optimization control system based on direct air cooling temperature field analysis data through improvement, which has the following improvements compared with the same type of equipment:
[0019] The optimization control system based on direct air-cooling temperature field analysis data described in the present invention is provided with a control system, and the control strategy of the system is adjusted according to preset rules and the current operating state through a rule library to achieve the best operating effect; an installation and disassembly mechanism is provided, and the temperature detection mechanism is installed and disassembled through the second electromagnetic block to insert the temperature detection mechanism and perform magnetic adsorption, so as to ensure its accuracy and stability during use, and prevent the temperature detection mechanism from being damaged and affecting the accuracy of data collection and analysis of the system; a temperature detection mechanism is provided, and the outer shell and the interior of the air-cooling system are respectively detected by two groups of temperature sensors to prevent the outer shell of the air-cooling system from being affected by dust and impurities The influence causes the shell temperature of the air cooling system to be higher than that of the inside of the air cooling system, affecting the detection result; a humidity detection mechanism is set up to protect the humidity sensor through the second mounting shell to improve its anti-interference ability, and at the same time, the sensor head of the humidity sensor is cleaned through the wiping hole to prevent the sensor head of the humidity sensor from being affected by stains affecting the detection result; a wind speed detection mechanism is set up to indirectly judge the external wind speed by rotating the fan speed, and then calculate the length change of the electric spring through the resistance value of the resistance strain gauge, and indirectly detect the lateral wind speed to prevent the environmental wind flow characteristics from affecting the heat dissipation effect of the equipment, and at the same time prevent the actual measured temperature and humidity values from being different from the theoretical values. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the mechanical arm of the present invention;
[0021] Figure 2 It is a schematic diagram of the three-dimensional decomposition structure of the control system of the present invention;
[0022] Figure 3 It is a schematic diagram of the three-dimensional exploded structure of the installation and disassembly mechanism of the present invention;
[0023] Figure 4 The present invention Figure 3 A schematic diagram of the enlarged structure at A in the middle;
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the temperature detection mechanism of the present invention;
[0025] Figure 6 It is a schematic diagram of the three-dimensional decomposition structure of the humidity detection mechanism of the present invention;
[0026] Figure 7 It is a schematic diagram of the three-dimensional structure of the wind speed detection mechanism of the present invention;
[0027] Figure 8 The present invention Figure 7 Schematic diagram of the enlarged structure at point B in the middle.
[0028] Among them: base-1, control system-2, insulating mounting shell-21, PCB board-22, data processing module-23, comparison unit-24, output unit-25, rule library-26, mechanical arm-3, installation and disassembly mechanism-4, first mounting shell-41, mounting rod-42, first electromagnetic block-43, first sliding rod-44, gear tooth plate-45, Y-shaped block-46, moving rod-47, second electromagnetic block-48, temperature detection mechanism-49, jack-491, fixing rod-492 , T-block-493, temperature sensor-494, humidity detection mechanism-5, second mounting shell-51, wiping hole-52, bottom plate-53, motor-54, turntable-55, T-slot plate-56, second sliding rod-57, limit block-58, humidity sensor-59, wind speed detection mechanism-6, mounting plate-61, pull rope-62, sphere-63, electric spring-64, connecting plate-65, rotating fan-66, torque sensor-67, resistance strain gauge-68, industrial camera-7. DETAILED DESCRIPTION
[0029] The following is combined with Figures 1 to 8The principles and features of the present invention are described, and the examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of the embodiments of the present invention based on its overall structure.
[0032] Embodiment 1:
[0033] See also Figure 1-2 , an optimization control system based on direct air cooling temperature field analysis data of the present invention comprises a base 1, a control system 2 is fixedly connected to the top right end of the base 1, a mechanical arm 3 is fixedly connected to the center of the top of the base 1, a mounting and disassembly mechanism 4 is fixedly connected to the bottom left end of the mechanical arm 3, a humidity detection mechanism 5 is fixedly connected to the bottom left end of the mechanical arm 3, a wind speed detection mechanism 6 is fixedly connected to the bottom right end of the mechanical arm 3, and an industrial camera 7 is fixedly connected to the bottom right end of the mechanical arm 3, wherein the mounting and disassembly mechanism 4, the humidity detection mechanism 5, the wind speed detection mechanism 6, and the industrial camera 7 are distributed from left to right;
[0034] The control system 2 includes an insulating mounting shell 21 , and the insulating mounting shell 21 is fixedly connected to the top right end of the base 1 . A PCB board 22 is fixedly connected inside the insulating mounting shell 21 . The insulating mounting shell 21 is convenient for installing and fixing the PCB board 22 .
[0035] A data processing module 23 is fixed by soldering at the upper left of the front end of the PCB board 22, and a comparison unit 24 is fixed by soldering at the upper left of the front end of the PCB board 22. The data processing module 23 facilitates data cleaning and calibration processing to ensure the quality and accuracy of the data.
[0036] An output unit 25 is soldered and fixed at the upper right of the front end of the PCB board 22, and a rule library 26 is soldered and fixed at the lower right of the front end of the PCB board 22. The data processing module 23 is arranged on the left side of the comparison unit 24. The rule library 26 is convenient for adjusting the control strategy of the system according to the preset rules and the current operating status.
[0037] The working principle of an optimization control system based on direct air cooling temperature field analysis data according to the first embodiment is:
[0038] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;
[0039] Second, the detection data of the temperature detection mechanism 49, the humidity detection mechanism 5 and the wind speed detection mechanism 6 are simultaneously transmitted to the data processing module 23, and the data processing module 23 performs data cleaning and calibration processing to ensure the quality and accuracy of the data. Then, the temperature and humidity detection data and wind speed detection data information processed by the data processing module 23 are transmitted to the comparison unit 24 to realize data comparison to see whether there are abnormal differences in the comparison data. The comparison unit 24 transmits the data information to the rule base 26 through the output unit 25. The rule base 26 adjusts the control strategy of the system according to the preset rules and the current operating status to achieve the optimal operating effect.
[0040] Embodiment 2:
[0041] See also Figure 3-4 , an optimization control system based on direct air cooling temperature field analysis data of the present invention, compared with the first embodiment, this embodiment also includes: an installation and disassembly mechanism 4, the installation and disassembly mechanism 4 includes a first installation shell 41, the first installation shell 41 is fixedly connected to the left end of the bottom of the robot arm 3, and the first installation shell 41 is fixedly connected to the upper left end of the first installation shell 41. The first installation shell 41 is convenient for installing and fixing the installation rod 42.
[0042] Seven groups of first electromagnetic blocks 43 are fixedly connected inside the mounting rod 42. The first electromagnetic blocks 43 are magnetically attracted to the first sliding rod 44. The right end of the first sliding rod 44 is fixedly connected to the inner gear plate of the gear tooth plate part 45. The front end of the inner gear of the gear tooth plate part 45 is fixedly connected to the Y-shaped block 46 through the gear rod. The inner gear of the gear tooth plate part 45 is convenient for driving the Y-shaped block 46 to swing.
[0043] The Y-shaped block 46 is slidably connected to the moving rod 47 at the lower inner side, and the second electromagnetic block 48 is fixedly connected to the right end of the moving rod 47. The second electromagnetic block 48 is electrically connected to the external current output device, and the outer wall of the second electromagnetic block 48 is magnetically adsorbed to the temperature detection mechanism 49, so that the moving rod 47 can easily drive the second electromagnetic block 48 to move.
[0044] The first electromagnetic block 43 is electrically connected to the external current output device, the first sliding rod 44 passes through the right end of the mounting rod 42 and is slidably connected to the inside thereof, the left end of the moving rod 47 passes through the left end of the first mounting shell 41 and is slidably connected to the inside thereof, the first sliding rod 44 passes through the left end of the first mounting shell 41 and is slidably connected to the inside thereof, the inner gear plate of the gear tooth plate member 45 is slidably connected to the inner rear end of the first mounting shell 41, and the inner gear of the gear tooth plate member 45 is rotationally connected to the inner rear end of the first mounting shell 41.
[0045] In this embodiment:
[0046] When the temperature detection mechanism 49 needs to be installed and fixed, the temperature detection mechanism 49 is inserted into the first installation shell 41, and then the seven groups of first electromagnetic blocks 43 are driven to work step by step through the external current output device, so that the first sliding rod 44 is affected by the magnetism of the first electromagnetic block 43 and moves to the right, the first sliding rod 44 drives the inner tooth plate of the gear tooth plate part 45 to move to the right, the inner tooth plate of the gear tooth plate part 45 drives the inner gear of the gear tooth plate part 45 to rotate, the inner gear of the gear tooth plate part 45 drives the Y-shaped block 46 to swing, the Y-shaped block 46 drives the moving rod 47 to move to the right in the first installation shell 41, the moving rod 47 drives the second electromagnetic block 48 to move to the right, so that the second electromagnetic block 48 is inserted into the temperature detection mechanism 49, and then the second electromagnetic block 48 is driven to work through the external current output device, so that the second electromagnetic block 48 and the temperature detection mechanism 49 are magnetically adsorbed, so as to install and disassemble the temperature detection mechanism 49, ensure its accuracy and stability during use, prevent the temperature detection mechanism 49 from being damaged, and affect the accuracy of data collection and analysis of the system.
[0047] Embodiment three:
[0048] See also Figure 5 , an optimization control system based on direct air cooling temperature field analysis data of the present invention, compared with the first embodiment, this embodiment also includes: a temperature detection mechanism 49, the temperature detection mechanism 49 includes a socket 491, the outer wall of the second electromagnetic block 48 is magnetically adsorbed to the socket 491, the socket 491 is arranged at the center of the fixing rod 492, and the fixing rod 492 facilitates the installation of the socket 491.
[0049] A T-block 493 is fixedly connected to the front end of the fixing rod 492, and a temperature sensor 494 is fixedly connected to the left end and the center of the back of the T-block 493. The temperature sensor 494 is convenient for detecting the temperature of the air cooling system.
[0050] The detection head of the temperature sensor 494 at the left end of the back of the T-block 493 passes through the left side of the front end of the T-block 493 and is fixedly connected to its interior. The detection head of the temperature sensor 494 at the center of the back of the T-block 493 passes through the center of the front end of the T-block 493 and is fixedly connected to its interior.
[0051] In this embodiment:
[0052] When temperature detection is required, the first mounting shell 41 is driven to move by the robot arm 3, the first mounting shell 41 drives the T-block 493 to move, the T-block 493 drives the two groups of temperature sensors 494 to move, and the positions of the two groups of temperature sensors 494 are detected by the industrial camera 7, so that the front end of the T-block 493 is inserted into the air cooling system, and the internal temperature of the air cooling system is detected by the temperature sensor 494 at the center of the back of the T-block 493. Since there is a certain gap between the outer shell of the air cooling system and the interior of the air cooling system, the temperature of the outer shell of the air cooling system is detected by the temperature sensor 494 at the left end of the back of the T-block 493. The outer shell and the interior of the air cooling system are detected by the two groups of temperature sensors 494 respectively, to prevent the outer shell of the air cooling system from being affected by dust and impurities, resulting in the temperature of the outer shell of the air cooling system being higher than the inside of the air cooling system, affecting the detection result.
[0053] Embodiment 4:
[0054] See also Figure 6 , an optimization control system based on direct air cooling temperature field analysis data of the present invention, compared with the first embodiment, this embodiment also includes: a humidity detection mechanism 5, the humidity detection mechanism 5 includes a second mounting shell 51, the second mounting shell 51 is fixedly connected to the left end of the bottom of the robot arm 3, and a wiping hole 52 is provided at the front end of the second mounting shell 51, and the second mounting shell 51 is convenient for installing and fixing the wiping hole 52.
[0055] A bottom plate 53 is fixedly connected inside the second mounting shell 51, a motor 54 is fixedly connected at the top center of the bottom plate 53, a turntable 55 is eccentrically provided on the output shaft at the top of the motor 54, and the outer wall of the turntable 55 is slidably connected to the inner groove of the T-shaped slide plate 56, so that the motor 54 can easily drive the turntable 55 to rotate.
[0056] The right end of the T-shaped slide plate 56 passes through the second sliding rod 57 and is slidably connected to the inside thereof. The second sliding rod 57 passes through the limit block 58 and is slidably connected to the inside thereof. A humidity sensor 59 is fixedly connected to the front end of the second sliding rod 57. The humidity sensor 59 is convenient for detecting the humidity of the air cooling system.
[0057] The front and rear ends of the top right side of the bottom plate 53 are fixedly connected to the limit block 58, the back of the second sliding rod 57 passes through the rear end of the second mounting shell 51 and is slidably connected to its interior, and the front detection head of the humidity sensor 59 passes through the wiping hole 52 and is slidably connected to its interior.
[0058] In this embodiment:
[0059] When the humidity of the air cooling system needs to be detected, the motor 54 is started, and the motor 54 drives the turntable 55 to rotate. The turntable 55 drives the T-shaped slide plate 56 to slide in the second sliding rod 57 through the eccentric setting with the motor 54, and at the same time drives the second sliding rod 57 to move forward in the limit block 58. The second sliding rod 57 drives the humidity sensor 59 to move forward, so that the sensor head of the humidity sensor 59 is inserted into the wiping hole 52 for wiping, and extends to the outside to detect the humidity of the air cooling system. The humidity sensor 59 is protected by the second mounting shell 51 to improve its anti-interference ability. At the same time, the sensor head of the humidity sensor 59 is cleaned through the wiping hole 52 to prevent the stains on the sensor head of the humidity sensor 59 from affecting the detection result.
[0060] Embodiment five:
[0061] See also Figure 7-Figure 8 , an optimization control system based on direct air cooling temperature field analysis data of the present invention, compared with the first embodiment, this embodiment also includes: a wind speed detection mechanism 6, the wind speed detection mechanism 6 includes a mounting plate 61, the mounting plate 61 is fixedly connected to the right end of the bottom of the mechanical arm 3, and a pull rope 62 is fixedly connected to the center of the top right end of the mounting plate 61, and the mounting plate 61 is convenient for installing and fixing the pull rope 62.
[0062] A sphere 63 is fixedly connected to the top of the pull rope 62, an electric spring 64 is fixedly connected to the left end of the sphere 63, the left end of the electric spring 64 is fixedly connected to the upper right end of the connecting plate 65, and a rotating fan 66 is rotatably connected to the top right front end of the mounting plate 61, so that the sphere 63 can easily drive the electric spring 64 to extend or contract.
[0063] The outer wall of the rotating fan 66 is rotatably connected with a torque sensor 67, and resistance strain gauges 68 are glued and connected to the spring wire axis ±45° direction of the electric spring 64. The bottom of the connecting plate 65 is fixedly connected to the top left end of the mounting plate 61. The torque sensor 67 facilitates indirect detection of the rotation speed of the rotating fan 66.
[0064] In this embodiment:
[0065] The electric spring 64 is powered by an external power supply. When the wind speed of the external environment needs to be detected, the rotating fan 66 rotates due to the influence of the external wind force, and the rotation speed of the rotating fan 66 is indirectly detected by the torque sensor 67. Then, the external wind speed is indirectly judged by the rotation speed of the rotating fan 66. When the lateral wind speed needs to be detected, the sphere 63 moves to the left due to the influence of the lateral wind. At this time, the electric spring 64 contracts and generates a stress field around it. This stress field affects the resistance value of the resistance strain gauge 68. Then, the resistance strain element inside the resistance strain gauge 68 is deformed due to the stress, so that the staff calculates the length change of the electric spring 64 through the resistance value of the resistance strain gauge 68, and indirectly detects the lateral wind speed, thereby preventing the environmental wind flow characteristics from affecting the heat dissipation effect of the equipment, and preventing the actual measured temperature and humidity values from being different from the theoretical values.
[0066] The present invention provides an optimization control system based on direct air-cooling temperature field analysis data through improvement, and sets a control system 2. The control strategy of the system is adjusted according to preset rules and the current operating state through the rule base 26 to achieve the best operating effect; an installation and disassembly mechanism 4 is set, and a temperature detection mechanism 49 is inserted into the second electromagnetic block 48 and magnetically adsorbed, and the temperature detection mechanism 49 is installed and disassembled to ensure its accuracy and stability during use, and to prevent the temperature detection mechanism 49 from being damaged and affecting the accuracy of data collection and analysis of the system; a temperature detection mechanism 49 is set, and two groups of temperature sensors 494 are used to detect the outer shell and the interior of the air-cooling system respectively, so as to prevent the outer shell of the air-cooling system from being affected by dust and impurities. The humidity sensor 59 is protected by the second mounting shell 51 to improve its anti-interference ability. The sensor head of the humidity sensor 59 is cleaned through the wiping hole 52 to prevent the stains on the sensor head of the humidity sensor 59 from affecting the detection result. A wind speed detection mechanism 6 is set to indirectly judge the external wind speed by the rotating speed of the rotating fan 66, and then calculate the length change of the electric spring 64 by the resistance value of the resistance strain gauge 68, so as to indirectly detect the lateral wind speed, prevent the environmental wind flow characteristics from affecting the heat dissipation effect of the equipment, and prevent the actual measured temperature and humidity values from being different from the theoretical values.
[0067] The above shows and describes the basic principle, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0068] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An optimization control system based on direct air cooling temperature field analysis data, comprising a base (1), a control system (2) fixedly connected to the top right end of the base (1), a mechanical arm (3) fixedly connected at the top center of the base (1), a mounting and disassembly mechanism (4) fixedly connected to the bottom left end of the mechanical arm (3), a humidity detection mechanism (5) fixedly connected to the bottom left end of the mechanical arm (3), a wind speed detection mechanism (6) fixedly connected to the bottom right end of the mechanical arm (3), and an industrial camera (7) fixedly connected to the bottom right end of the mechanical arm (3), wherein: The installation and disassembly mechanism (4), humidity detection mechanism (5), wind speed detection mechanism (6), and industrial camera (7) are distributed from left to right; The control system (2) is characterized in that: the control system (2) comprises an insulating mounting shell (21), the insulating mounting shell (21) is fixedly connected to the right end of the top of the base (1), a PCB board (22) is fixedly connected inside the insulating mounting shell (21), a data processing module (23) is fixed by soldering at the upper left of the front end of the PCB board (22), a comparison unit (24) is fixed by soldering at the upper left of the front end of the PCB board (22), an output unit (25) is fixed by soldering at the upper right of the front end of the PCB board (22), and a rule base (26) is fixed by soldering at the lower right of the front end of the PCB board (22), wherein the data processing module (23) is arranged on the left side of the comparison unit (24).
2. According to claim 1, an optimization control system based on direct air cooling temperature field analysis data is characterized in that: The mounting and disassembly mechanism (4) comprises a first mounting shell (41), the first mounting shell (41) is fixedly connected to the left end of the bottom of the mechanical arm (3), the first mounting shell (41) is fixedly connected to the upper left end of the first mounting shell (41), seven groups of first electromagnetic blocks (43) are fixedly connected inside the mounting rod (42), the first electromagnetic blocks (43) are magnetically adsorbed to the first sliding rod (44), the right end of the first sliding rod (44) is fixedly connected to the inner gear plate of the gear tooth plate member (45), the front end of the inner gear of the gear tooth plate member (45) is fixedly connected to a Y-shaped block (46) through a gear rod, the inner lower side of the Y-shaped block (46) is slidably connected to the moving rod (47), the right end of the moving rod (47) is fixedly connected to the second electromagnetic block (48), and the second electromagnetic block (48) is electrically connected to the external current output device, and the outer wall of the second electromagnetic block (48) is magnetically adsorbed to the temperature detection mechanism (49).
3. The optimization control system based on direct air cooling temperature field analysis data according to claim 2, characterized in that: The temperature detection mechanism (49) comprises a socket (491), the outer wall of the second electromagnetic block (48) is magnetically attracted to the socket (491), the socket (491) is arranged at the center of the fixed rod (492), the front end of the fixed rod (492) is fixedly connected to a T-shaped block (493), and the left end and the center of the back of the T-shaped block (493) are fixedly connected to a temperature sensor (494).
4. The optimization control system based on direct air cooling temperature field analysis data according to claim 3 is characterized in that: The humidity detection mechanism (5) comprises a second mounting shell (51), the second mounting shell (51) is fixedly connected to the left end of the bottom of the mechanical arm (3), a wiping hole (52) is provided at the front end of the second mounting shell (51), a bottom plate (53) is fixedly connected inside the second mounting shell (51), a motor (54) is fixedly connected at the center of the top of the bottom plate (53), a rotating disk (55) is eccentrically arranged on the output shaft at the top of the motor (54), the outer wall of the rotating disk (55) is slidably connected to the inner groove of the T-shaped sliding groove plate (56), the right end of the T-shaped sliding groove plate (56) passes through the second sliding rod (57) and is slidably connected to the inside thereof, the second sliding rod (57) passes through the limit block (58) and is slidably connected to the inside thereof, and the front end of the second sliding rod (57) is fixedly connected to the humidity sensor (59).
5. The optimization control system based on direct air cooling temperature field analysis data according to claim 4, characterized in that: The wind speed detection mechanism (6) comprises a mounting plate (61), the right end of the bottom of the mechanical arm (3) is fixedly connected to the mounting plate (61), the center of the right end of the top of the mounting plate (61) is fixedly connected to a pull rope (62), the top of the pull rope (62) is fixedly connected to a sphere (63), the left end of the sphere (63) is fixedly connected to an electric spring (64), the left end of the electric spring (64) is fixedly connected to the upper right end of the connecting plate (65), the top right front end of the mounting plate (61) is rotatably connected to a rotating fan (66), the outer wall of the rotating fan (66) is rotatably connected to a torque sensor (67), and the electric spring (64) is bonded to a resistance strain gauge (68) in the ±45° direction of the spring wire axis.
6. The optimization control system based on direct air cooling temperature field analysis data according to claim 5, characterized in that: The first electromagnetic block (43) is electrically connected to an external current output device, the first sliding rod (44) penetrates the right end of the mounting rod (42) and is slidably connected to the inside thereof, and the left end of the moving rod (47) penetrates the left end of the first mounting shell (41) and is slidably connected to the inside thereof.
7. The optimization control system based on direct air cooling temperature field analysis data according to claim 6, characterized in that: The first sliding rod (44) passes through the left end of the first mounting shell (41) and is slidably connected to the inside thereof; the inner toothed plate of the gear toothed plate member (45) is slidably connected to the rear end inside the first mounting shell (41); and the inner gear of the gear toothed plate member (45) is rotatably connected to the rear end inside the first mounting shell (41).
8. The optimization control system based on direct air cooling temperature field analysis data according to claim 7, characterized in that: The detection head of the temperature sensor (494) at the left end of the back of the T-shaped block (493) passes through the left side of the front end of the T-shaped block (493) and is fixedly connected to the inside thereof, and the detection head of the temperature sensor (494) at the center of the back of the T-shaped block (493) passes through the center of the front end of the T-shaped block (493) and is fixedly connected to the inside thereof.
9. The optimization control system based on direct air cooling temperature field analysis data according to claim 8, characterized in that: The front and rear ends of the top right side of the bottom plate (53) are fixedly connected to the limit block (58); the back of the second sliding rod (57) passes through the rear end of the second mounting shell (51) and is slidably connected to the inside thereof; the front detection head of the humidity sensor (59) passes through the wiping hole (52) and is slidably connected to the inside thereof.
10. The optimization control system based on direct air cooling temperature field analysis data according to claim 9, characterized in that: The bottom of the connecting plate (65) is fixedly connected to the left end of the top of the mounting plate (61).