A production and testing tool for household induction cooker circuit boards

Through the design of the home induction cooker circuit board production and inspection tooling, the use of electric suction cups and automatic positioning mechanisms, the problem of the accuracy and low efficiency of artificial visual inspection in circuit board inspection is solved, and fast and accurate electronic component detection is achieved.

CN119667793BActive Publication Date: 2025-09-02ZHONGSHAN FEIHONG ELECTRIC APPLIANCES CO LTD
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Patent Information

Application Number
CN202411970181.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-09-02
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

In the prior art, the appearance detection of the induction cooker circuit board relies on manual visual detection, resulting in inaccurate detection results and low efficiency, making it difficult to avoid judgment errors and component position skew.

Method used

A household induction cooker circuit board is used to produce inspection tooling, including tool racks and inspection mechanisms, and the circuit board is fixed by electric suction cups, and the pressing mechanism is automatically positioned, combining straight inspection components and leakage detection components to achieve rapid and accurate detection of electronic components.

Benefits of technology

It improves the accuracy and efficiency of circuit board detection, reduces judgment errors, adapts to circuit board detection of different shapes and components, and enhances observation convenience and adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of household appliance production, and specifically to a household induction cooker circuit board production and detection tool, comprising a tool frame, a detection mechanism for detecting the position of electronic components on the circuit board is provided on the upper part of the tool frame, and a pushing mechanism for positioning and moving the circuit board upward is provided on the tool frame. The present invention adopts an electric suction cup to adsorb and fix the circuit board, and then lifts the circuit board through a driving component so that the electronic components on the circuit board contact with a triangular plate, so that the triangular plate triggers the leakage detection component by pushing the mounting plate, and then can quickly determine whether the electronic components on the circuit board are installed at the installation position, can effectively avoid the phenomenon of easy leakage leading to erroneous judgment, and increase the accuracy of detection. The present invention adopts a pushing member to automatically push the circuit board to a specified position, without the need for manual alignment adjustment, thereby improving the efficiency of detection.
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Description

Technical Field

[0001] The invention relates to the technical field of household appliance production, in particular to a production and testing tool for a household induction cooker circuit board. Background Art

[0002] During the production and inspection process of induction cooker circuit boards, it is necessary to observe their appearance in order to check whether the various electronic components are installed correctly, whether the solder joints are full and smooth, and whether the printed circuits on the circuit boards are complete.

[0003] Currently, when observing the appearance of induction cooker circuit boards in production, manual visual inspection is mainly used. Workers directly observe the appearance of the circuit boards with their naked eyes to judge whether the component installation, welding quality, line connection, etc. meet the requirements.

[0004] However, after workers observe the various electronic components on the induction cooker circuit board for a long time, their attention will decrease, making it difficult to accurately observe and judge the induction cooker circuit board. It is easy to miss something and cause misjudgment, thereby reducing the accuracy of the detection results. In addition, it is impossible to quickly and intuitively determine whether the installation position of the electronic components on the circuit board is skewed through manual observation, resulting in low detection efficiency. Summary of the Invention

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a household induction cooker circuit board production and detection tool, including a tool frame, a detection mechanism for detecting the position of electronic components on the circuit board is provided on the upper part of the tool frame, and a pushing mechanism for positioning and moving the circuit board upward is provided on the tool frame.

[0006] The pushing mechanism includes a rectangular plate that slides up and down inside the workpiece frame, an adjustment plate No. 1 is provided on the upper part of the rectangular plate for sliding left and right, an adjustment plate No. 2 is provided on the upper part of the No. 1 adjustment plate for sliding back and forth, a plurality of electric suction cups arranged in a matrix are fixedly installed on the upper part of the No. 2 adjustment plate, the lower part of the rectangular plate is connected to a lifting plate for sliding up and down through a guide column, and a pushing member for pushing the circuit board is connected to the lifting plate through an adjusting component, and the pushing mechanism also includes a driving component for driving the circuit board to move upward.

[0007] The detection mechanism includes a placement plate fixedly installed on the upper part of the workpiece frame, the lower part of the placement plate is connected to the mounting plate in a detachable manner through a connecting component, an insertion tube is provided inside the mounting plate for sliding up and down, a square plate is fixedly installed at the lower part of the insertion tube, and four triangular plates corresponding to the rectangular sides of the square plate are slidingly provided at the lower part of the square plate. The detection mechanism also includes a straightening detection component for detecting the verticality of the electronic components, and a leakage detection component is provided on the mounting plate for detecting whether the electronic components are missing.

[0008] As a preferred technical solution of the present invention, the adjustment assembly includes four track plates arranged on the upper part of the lifting plate, the track plates are arranged parallel to the edges of the corresponding positions of the lifting plate, and the track plates are slidingly connected to the edges of the corresponding positions of the lifting plate in a direction perpendicular to the edges of the lifting plate, and the side of the track plate close to the center of the lifting plate is slidingly connected to the pushing member along the length direction of the track plate.

[0009] As a preferred technical solution of the present invention, the adjustment assembly also includes a No. 1 screw that is rotatably arranged on the lifting plate and corresponds one-to-one to the track plate. The No. 1 screw is arranged along the length direction perpendicular to the track plate at the corresponding position, and the No. 1 screw is threadedly connected to the track plate at the corresponding position.

[0010] As a preferred technical solution of the present invention, the pushing member has a U-shaped structure, and a chamfer is provided on one side of the upper part of the two vertical sections of the pushing member close to the center of the lifting plate. The vertical sections of the front and rear pushing members are respectively located on the left and right sides of the No. 1 adjustment plate, and the vertical sections of the front and rear pushing members are respectively attached to the left and right sides of the No. 1 adjustment plate.

[0011] As a preferred technical solution of the present invention, the driving assembly includes an electric push rod fixedly installed on the inner bottom wall of the tooling frame, the telescopic section of the electric push rod is fixedly connected to the lifting plate, a No. 1 tension spring is provided between the lifting plate and the rectangular plate, and a limit frame for blocking the rectangular plate is fixedly installed in the middle of the tooling frame.

[0012] As a preferred technical solution of the present invention, the connecting assembly includes a matrix of clearance holes that pass through the placement plate from top to bottom. The lower side of the placement plate is provided with several groups of clips corresponding to the clearance holes one by one. Each group is composed of four clips arranged at equal intervals along the circumference of the clearance hole on the lower side of the placement plate. The clips are slidably connected to the placement plate along the radial direction of the corresponding clearance hole, and a return spring is provided between the placement plate and the clips.

[0013] As a preferred technical solution of the present invention, the connecting assembly also includes positioning columns fixedly installed on the upper side of the mounting plate at equal intervals along the circumference of the insertion tube, and positioning holes for inserting the positioning columns are provided around each clearance hole on the placement plate.

[0014] As a preferred technical solution of the present invention, the straightening assembly includes a trigger plate that is slidably arranged inside the triangle plate in a direction perpendicular to the inclined surface of the triangle plate, a coil spring is arranged between the trigger plate and the triangle plate, a chamfer is arranged at the lower part of the trigger plate, a No. 1 lamp is fixedly installed on the side of the triangle plate away from the insertion tube, a No. 1 microswitch for controlling the No. 1 lamp is fixedly installed inside the triangle plate, a follower column for pressing the No. 1 microswitch is fixedly installed on the side of the trigger plate away from the insertion tube, and a synchronization part is provided on the insertion tube.

[0015] As a preferred technical solution of the present invention, the synchronization part includes two ear seat ring plates arranged up and down and rotatably set on the lower outer side of the insertion tube. The ear seat ring plates are hinged to a group of symmetrically arranged triangular plates through hinged plates on both sides thereof, and the two ear seat ring plates are commonly connected with positioning pins.

[0016] As a preferred technical solution of the present invention, the leak detection assembly includes a No. 2 screw threadedly connected to the mounting plate, the No. 2 screw is located at a coaxial position inside the insertion tube, the upper end of the No. 2 screw is fixedly installed with a No. 2 lamp, the lower end of the No. 2 screw is fixedly installed with a No. 2 micro switch for controlling the No. 2 lamp, and a No. 2 tension spring is arranged between the upper part of the insertion tube and the mounting plate.

[0017] The beneficial effects of the present invention are: 1. The present invention adopts an electric suction cup to adsorb and fix the circuit board, and then lifts the circuit board through the driving component, so that the electronic components on the circuit board contact with the triangle plate, so that the triangle plate triggers the leakage detection component by pushing the mounting plate, and then can quickly determine whether the electronic components on the circuit are installed at the installation position, which can effectively avoid the phenomenon of misjudgment caused by leakage and increase the accuracy of detection.

[0018] 2. The present invention adopts the sliding of the No. 1 adjustment plate and the No. 2 adjustment plate in the perpendicular directions to each other, so that when the driving component drives the circuit board to move upward, the pushing member can automatically push the circuit board to the specified position, so that the electronic components on the circuit board correspond to the position of the square plate, without the need for manual alignment adjustment, which increases the convenience of detection and thus improves the efficiency of detection.

[0019] 3. The present invention uses a connecting component to connect the mounting plate in a detachable mounting position, so that the mounting plate can be placed on circuit boards with different electronic component arrangements and different numbers of electronic components, and the position of the pushing member on the circuit board can be changed by adjusting the component, thereby being able to adapt to the detection of circuit boards of different shapes, thereby increasing adaptability.

[0020] 4. The present invention detects the verticality of the electronic component by detecting whether the upper edge of the electronic component contacts the four triangles at the same time and pushing the four triangles on the square plate at the corresponding position to move. The straightening detection component can intuitively observe whether the upper edge of the electronic component contacts the four triangles at the same time, thereby enhancing the convenience of observation. The leakage detection component can also select different movement modes of the four triangles, thereby performing detection on rectangular column electronic components and circular column electronic components, further increasing adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings and examples.

[0022] Figure 1It is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 This is a cross-sectional view of the tooling frame and the pushing mechanism of the present invention after removing the No. 1 adjustment plate, the No. 2 adjustment plate and the electric suction cup.

[0024] Figure 3 It is a partial structural diagram of the detection mechanism in the present invention.

[0025] Figure 4 It is a partial cross-sectional view of the placement plate, the installation plate, the insertion tube, the square plate and the leak detection assembly in the present invention.

[0026] Figure 5 It is a structural schematic diagram of the mounting plate, insertion tube, square plate, triangular plate, positioning column and straightening component in the present invention.

[0027] Figure 6 It is a cross-sectional view of the triangular plate, trigger plate, lamp No. 1, micro switch No. 1 and follower column in the present invention.

[0028] Figure: 1, tooling frame; 2, detection mechanism; 3, push mechanism; 21, placement plate; 22, connection assembly; 23, mounting plate; 24, insertion tube; 25, square plate; 26, triangle plate; 27, straightening assembly; 28, leak detection assembly; 31, rectangular plate; 32, No. 1 adjustment plate; 33, No. 2 adjustment plate; 34, electric suction cup; 35, lifting plate; 36, adjustment assembly; 37, pusher; 38, drive assembly; 221, clearance hole; 22 2. Buckle; 223. Positioning column; 224. Positioning hole; 271. Trigger plate; 272. Lamp No. 1; 273. Micro switch No. 1; 274. Follow-up column; 275. Synchronizing part; 281. Screw No. 2; 282. Lamp No. 2; 283. Micro switch No. 2; 361. Track plate; 362. Screw No. 1; 381. Electric push rod; 382. Limit frame; 2751. Ear seat ring plate; 2752. Hinge plate; 2753. Locating pin. DETAILED DESCRIPTION

[0029] The following embodiments of the present invention are described in detail. The embodiments described below are exemplary and are only used to explain the present invention, and are not to be construed as limiting the present invention. Where specific techniques or conditions are not specified in the embodiments, the techniques or conditions described in the literature in the art or in the product specifications shall be followed.

[0030] See Figure 1 A household induction cooker circuit board production and detection tooling includes a tooling frame 1, a detection mechanism 2 for detecting the position of electronic components on the circuit board is provided on the upper part of the tooling frame 1, and a pushing mechanism 3 for positioning and moving the circuit board is provided on the tooling frame 1.

[0031] When it is necessary to inspect the circuit board of the induction cooker, first adjust the pushing mechanism 3 according to the shape of the circuit board, and then adjust the detection mechanism 2 according to the position and number of electronic components on the circuit board. After that, the circuit board is moved and placed inside the tooling rack 1. The pushing mechanism 3 adaptively positions the circuit board and pushes it onto the detection mechanism 2, so that the detection mechanism 2 can perform intuitive and quick inspections on whether the electronic components on the circuit board are missing and the verticality of the installation.

[0032] See Figure 1 and Figure 2 The pushing mechanism 3 includes a rectangular plate 31 that slides up and down inside the tooling frame 1. A No. 1 adjustment plate 32 is provided on the upper part of the rectangular plate 31 for sliding left and right. A No. 2 adjustment plate 33 is provided on the upper part of the No. 1 adjustment plate 32 for sliding back and forth. A plurality of electric suction cups 34 arranged in a matrix are fixedly installed on the upper part of the No. 2 adjustment plate 33. The lower part of the rectangular plate 31 is connected to a lifting plate 35 that slides up and down through a guide column.

[0033] It should be noted that push springs are provided between the left and right sides of the No. 1 adjustment plate 32 and the rectangular plate 31, and between the front and rear sides of the No. 2 adjustment plate 33 and the No. 1 adjustment plate 32. The push springs on the left and right sides of the No. 1 adjustment plate 32 can push the No. 1 adjustment plate 32 to the middle position of the rectangular plate 31 through their own elastic force in the absence of external force, and the No. 1 adjustment plate 32 drives the No. 2 adjustment plate 33 to move synchronously. Similarly, the push springs in the corresponding position push the No. 2 adjustment plate 33 to the middle position of the No. 1 adjustment plate 32, so that the No. 1 adjustment plate 32 is located at the center position of the rectangular plate 31 in the absence of external force.

[0034] Continue reading Figure 1 and Figure 2 A pushing member 37 for pushing the circuit board is connected to the lifting plate 35 through an adjusting component 36. The pushing member 37 has a U-shaped structure. The upper part of the two vertical sections of the pushing member 37 is chamfered on one side close to the center of the lifting plate 35. The vertical sections of the front and rear pushing members 37 are respectively located on the left and right sides of the No. 1 adjustment plate 32, and the vertical sections of the front and rear pushing members 37 are respectively attached to the left and right sides of the No. 1 adjustment plate 32.

[0035] Since the vertical sections of the front and rear pushers 37 are attached to the left and right sides of the No. 1 adjustment plate 32, when the No. 1 adjustment plate 32 slides left and right, the No. 1 adjustment plate 32 can drive the front and rear pushers 37 to move synchronously, thereby preventing the front and rear pushers 37 from hindering the sliding of the No. 1 adjustment plate 32, and enabling the front and rear pushers 37 to be accurately aligned with the position of the circuit board, so that the front and rear pushers 37 can push and limit the position of the circuit board.

[0036] Continue reading Figure 1 and Figure 2The adjustment component 36 includes four track plates 361 arranged on the upper part of the lifting plate 35. The track plates 361 are arranged parallel to the edges of the corresponding positions of the lifting plate 35, and the track plates 361 are slidingly connected to the edges of the corresponding positions of the lifting plate 35 in a direction perpendicular to the edges of the lifting plate 35. The side of the track plate 361 close to the center of the lifting plate 35 is slidingly connected to the push member 37 along the length direction of the track plate 361.

[0037] See Figure 2 The adjustment component 36 also includes a No. 1 screw 362 that is rotatably arranged on the lifting plate 35 and corresponds one-to-one to the track plate 361. The No. 1 screw 362 is arranged along the length direction perpendicular to the track plate 361 at the corresponding position, and the No. 1 screw 362 is threadedly connected to the track plate 361 at the corresponding position.

[0038] Before inspecting the circuit board, the operator manually rotates the four No. 1 screws 362 separately in advance, so that the No. 1 screws 362 drive the pushers 37 at the corresponding positions to adjust their positions through the track plate 361, so that the pushers 37 can push the circuit board to the specified position, and by adjusting the positions of the four pushers 37 separately, circuit boards of different shapes can be pushed.

[0039] See Figure 1 、 Figure 3 and Figure 4 The detection mechanism 2 includes a placement plate 21 fixedly mounted on the upper part of the tooling frame 1, and the lower part of the placement plate 21 is detachably connected to the mounting plate 23 through a connecting component 22. The connecting component 22 includes upper and lower clearance holes 221 that are arranged in a matrix on the placement plate 21. The lower side of the placement plate 21 is provided with several groups of clips 222 that correspond one-to-one to the clearance holes 221. Each group is composed of four clips 222 that are arranged at equal intervals along the circumference of the clearance hole 221 on the lower side of the placement plate 21. The clips 222 are slidably connected to the placement plate 21 along the radial direction of the corresponding clearance hole 221, and a return spring is provided between the placement plate 21 and the clips 222.

[0040] See Figure 3 、 Figure 4 and Figure 5 The connecting assembly 22 also includes positioning posts 223 fixedly mounted on the upper side of the mounting plate 23 at equal intervals along the circumference of the insertion tube 24, and positioning holes 224 for inserting the positioning posts 223 are provided around each of the clearance holes 221 on the placement plate 21.

[0041] After the position of the pushing member 37 is adjusted, the pushing member 37 can push the electric plate to the specified position, so that the electronic components on the circuit board can be moved to directly below the clearance hole 221. Then the operator moves the mounting plate 23 from bottom to top until it is in contact with the lower side of the placement plate 21, so that the mounting plate 23 can be located directly above the electronic components on the circuit board.

[0042] The mounting plate 23 drives the positioning post 223 thereon to move synchronously, so that the positioning post 223 is inserted into the positioning hole 224 at the corresponding position on the placement plate 21, so that the mounting plate 23 and the placement plate 21 are slidably connected up and down, and then the mounting plate 23 continues to move upward. The four edges of the mounting plate 23 push the corresponding position buckles 222 away from the mounting plate 23. When the upper side surface of the mounting plate 23 is attached to the lower side surface of the placement plate 21, the return spring pushes the buckle 222 to return to its original position through its own elastic force, so that the buckle 222 blocks and limits the mounting plate 23, thereby locking the mounting plate 23 and the placement plate 21 into a whole.

[0043] The operator then repeats the step of connecting the mounting plate 23 to the placement plate 21 so that the mounting plate 23 can correspond to being directly above each electronic component that needs to be inspected.

[0044] See Figure 1 and Figure 2 The pushing mechanism 3 also includes a driving assembly 38 for driving the circuit board to move upward. The driving assembly 38 includes an electric push rod 381 fixedly mounted on the inner bottom wall of the tooling frame 1. The telescopic section of the electric push rod 381 is fixedly connected to the lifting plate 35. A tension spring No. 1 is provided between the lifting plate 35 and the rectangular plate 31. A limit frame 382 for blocking the rectangular plate 31 is fixedly installed in the middle of the tooling frame 1.

[0045] In the initial state, the lower side surface of the rectangular plate 31 rests on the limit frame 382, ​​and the telescopic section of the electric push rod 381 drives the lifting plate 35 to lengthen the No. 1 tension spring. At the same time, the lifting plate 35 drives the pushing member 37 to be completely located at the bottom of the electric suction cup 34 through the track plate 361.

[0046] When inspecting the circuit board, the operator places the circuit board on the upper side of the electric suction cup 34, and uses the electric suction cup 34 to adsorb the circuit board so that the circuit board is locked into a whole with the No. 2 adjustment plate 33 through the electric suction cup 34. Then, the telescopic section of the electric push rod 381 is extended, so that the electric push rod 381 drives the pushing member 37 to move upward. Due to the pulling force of the No. 1 tension spring on the rectangular plate 31, the height of the rectangular plate 31 remains unchanged, thereby making the height of the circuit board of the rectangular plate 31 remain unchanged, and then the pushing member 37 moves upward relative to the circuit board.

[0047] The pushing member 37 contacts the edge of the circuit board through the chamfer provided on it, and then the pushing member 37 pushes the circuit board to move. When the chamfers of the four pushing members 37 all contact the edge of the circuit board, the pushing member 37 pushes the circuit board to the specified position, and at the same time makes the position of each electronic component to be detected on the circuit board directly below the mounting plate 23 at the corresponding position. At this time, because the tension spring drives the pushing member 37 to press against the circuit board through its own tension, the lifting plate 35 begins to drive the circuit board to move upward synchronously.

[0048] See Figure 1 、 Figure 3 and Figure 4 The detection mechanism 2 also includes an insertion tube 24 that slides up and down inside the mounting plate 23. A square plate 25 is fixedly installed at the lower part of the insertion tube 24. Four triangular plates 26 corresponding to the rectangular sides of the square plate 25 are slidingly arranged at the lower part of the square plate 25. The detection mechanism 2 also includes a leak detection component 28 arranged on the mounting plate 23.

[0049] See Figure 3 and Figure 4 The leak detection assembly 28 includes a No. 2 screw 281 threadedly connected to the mounting plate 23. The No. 2 screw 281 is located at a coaxial position inside the insertion tube 24. The upper end of the No. 2 screw 281 is fixedly mounted with a No. 2 lamp 282, and the lower end of the No. 2 screw 281 is fixedly mounted with a No. 2 micro switch 283 for controlling the No. 2 lamp 282. A No. 2 tension spring is arranged between the upper part of the insertion tube 24 and the mounting plate 23.

[0050] When the mounting plate 23 is connected to the placement plate 21, the mounting plate 23 drives the upper end of the insertion tube 24 thereon to pass through the clearance hole 221 and insert into the upper part of the placement plate 21, and makes the insertion tube 24 and the clearance hole 221 at the corresponding position coaxially arranged, so that the insertion tube 24 drives the triangular plate 26 through the square plate 25 to also be located directly above the position of the electronic component to be tested on the circuit board.

[0051] When electronic components are installed at positions on the circuit board where they are required, the circuit board drives the electronic components to move upward until they come into contact with the triangular plate 26, so that the electronic components push the square plate 25 upward through the triangular plate 26, thereby causing the square plate 25 to drive the insertion tube 24 thereon to move upward relative to the mounting plate 23, while stretching the No. 2 tension spring, thereby causing the electronic components of different heights on the circuit board to push the insertion tube 24 at the corresponding position upward.

[0052] The operator manually rotates the No. 2 screw 281 in advance, so that the No. 2 screw 281 drives the No. 2 micro switch 283 thereon to move up and down in the vertical direction to adjust the position, so that when all the electronic components start to push the square plate 25 to move upward, the square plate 25 moves to contact the No. 2 micro switch 283 at the corresponding position, causing the No. 2 micro switch 283 to operate, and then the No. 2 light 282 at the corresponding position is lit.

[0053] When the second light 282 is on, it means that an electronic component is installed at the corresponding mounting position on the circuit board. If no electronic component is installed at the corresponding mounting position on the circuit board, no electronic component can push the square plate 25 at the corresponding position to trigger the second micro switch 283, so that the second light 282 at the corresponding position is not lit.

[0054] See Figure 3 、 Figure 5 and Figure 6 The detection mechanism 2 also includes a straightening detection component 27 for detecting the verticality of the electronic component. The straightening detection component 27 includes a trigger plate 271 that is slidably arranged inside the triangular plate 26 in a direction perpendicular to the inclined surface. A coil spring is provided between the trigger plate 271 and the triangular plate 26. A chamfer is provided at the lower part of the trigger plate 271. A lamp No. 1 272 is fixedly installed on the side of the triangular plate 26 away from the insertion tube 24. A micro switch No. 1 273 for controlling the lamp No. 1 272 is fixedly installed inside the triangular plate 26. A follower column 274 for pressing the micro switch No. 1 273 is fixedly installed on the side of the trigger plate 271 away from the insertion tube 24. A synchronization part 275 is provided on the insertion tube 24.

[0055] See Figure 6 The synchronization part 275 includes two ear seat ring plates 2751 arranged up and down and rotatably set at the lower outer side of the insertion tube 24. The ear seat ring plates 2751 are hinged to a group of symmetrically arranged triangular plates 26 through hinged plates 2752 hinged on both sides thereof. A positioning pin 2753 is inserted and connected to the two ear seat ring plates 2751.

[0056] When it is necessary to inspect cylindrical electronic components, the operator inserts the positioning pins 2753 into the two ear seat ring plates 2751 at the same time, so that the two ear seat ring plates 2751 are locked into a whole, and the angles of the two ear seat ring plates 2751 are staggered by 90 degrees, so that the synchronous rotation of the two ear seat ring plates 2751 can drive the four triangular plates 26 in the corresponding positions to move synchronously through the hinged plates 2752 thereon.

[0057] When the square cylindrical electronic component needs to be inspected, the operator removes the positioning pins 2753 from the two ear seat ring plates 2751, so that the two ear seat ring plates 2751 rotate independently, thereby causing the two sets of symmetrically arranged triangular plates 26 to slide independently.

[0058] It should be noted that a torsion spring is provided between the two ear seat ring plates 2751 and the insertion tube 24. The torsion spring is not shown in the figure. In the initial state, the torsion spring drives the ear seat ring plate 2751 through its own elastic force to drive the ear seat ring plate 2751 to a position close to the axis of the insertion tube 24.

[0059] When the cylindrical electronic component contacts the triangular plate 26, the upper edge of the cylindrical electronic component slides along the inclined surface of the triangular plate 26 that it contacts first, and pushes the triangular plate 26 away from the axis of the insertion tube 24, so that all the triangular plates 26 are away from the axis of the insertion tube 24 at the same time. Then the upper edge of the cylindrical electronic component contacts the chamfer of the trigger plate 271 on the triangular plate 26 that contacts first, and pushes it to the inside of the corresponding triangular plate 26. The trigger plate 271 presses the number one micro switch 273 through the follower column 274 and lights up the number one light 272.

[0060] When the cylindrical electronic component is in a vertical state, the upper edge of the cylindrical electronic component can contact the inclined surfaces of the four triangular plates 26 at the same time, so that the four No. 1 lights 272 at the same square plate 25 are all lit. Conversely, when the cylindrical electronic component is in a skewed state, it is impossible for the four No. 1 lights 272 at the same square plate 25 to be all lit.

[0061] When the square-shaped electronic component contacts the triangular plate 26, the principle is the same as above, but the two sets of independently sliding triangular plates 26 can contact the long side and the short side of the upper end of the square-shaped electronic component respectively, so that the four edges of the upper end of the vertically arranged square-shaped electronic component can all contact the triangular plates 26 at the corresponding positions, that is, the four number one lights 272 on the same square plate 25 can be lit.

[0062] When all the second lights 282 and the first light 272 are lit, it is determined that all the electronic components on the circuit board have been installed and are installed vertically, that is, the test has passed; otherwise, the test has failed.

[0063] See Figures 1-6 When testing the induction cooker circuit board, the present invention also includes the following steps: In the first step, the operator manually rotates the four No. 1 screws 362 in advance, so that the No. 1 screws 362 drive the pushers 37 at the corresponding positions to adjust their positions through the track plate 361, so that the pushers 37 can push the circuit board to the specified position, and by adjusting the positions of the four pushers 37 respectively, circuit boards of different shapes can be pushed.

[0064] In the second step, the operator moves the mounting plate 23 from bottom to top until it fits on the lower side of the placement plate 21, and locks the mounting plate 23 and the placement plate 21 into a whole through the buckle 222. The operator then repeats the steps of connecting the mounting plate 23 to the placement plate 21 so that the mounting plate 23 can correspond to the top of each electronic component that needs to be tested.

[0065] In the third step, the operator places the circuit board on the upper side of the electric suction cup 34, and uses the electric suction cup 34 to adsorb the circuit board. Then, the telescopic section of the electric push rod 381 is extended to drive the pushing member 37 to push the circuit board to the specified position, so that the position of each electronic component to be inspected on the circuit board is located directly below the mounting plate 23 at the corresponding position. Then, the lifting plate 35 starts to drive the circuit board to move upward synchronously.

[0066] In the fourth step, the operator inserts or does not insert the positioning pin 2753 into the two ear seat ring plates 2751 at the same time according to the shape of the electronic component. Then the electronic component moves up to contact the triangular plate 26. The upper edge of the cylindrical electronic component slides along the inclined surface of the triangular plate 26 that it first contacts, and lights up the number one light 272 by pushing the trigger plate 271.

[0067] In the fifth step, the circuit board drives the square plate 25 through the triangular plate 26 to move to contact the second micro switch 283 at the corresponding position, so that the second micro switch 283 is actuated, thereby lighting the second light 282 at the corresponding position.

[0068] In the sixth step, when all the second lights 282 and the first light 272 are lit, it is determined that all the electronic components on the circuit board have been installed and are installed vertically, that is, the test has passed, otherwise the test has failed.

[0069] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention, which are still covered by the scope of protection of the present invention.

Claims

1. A household induction cooker circuit board production and testing tool, comprising a tool frame (1), characterized in that: A detection mechanism (2) for detecting the position of electronic components on a circuit board is provided on the upper portion of the tooling frame (1), and a pushing mechanism (3) for positioning and moving the circuit board upward is provided on the tooling frame (1); The pushing mechanism (3) comprises a rectangular plate (31) which is slidably arranged inside the tooling frame (1) up and down, a first adjusting plate (32) is slidably arranged on the upper portion of the rectangular plate (31) left and right, a second adjusting plate (33) is slidably arranged on the upper portion of the first adjusting plate (32), a plurality of electric suction cups (34) arranged in a matrix are fixedly mounted on the upper portion of the second adjusting plate (33), a lifting plate (35) is slidably connected to the lower portion of the rectangular plate (31) through a guide column, a pushing member (37) for pushing the circuit board is connected to the lifting plate (35) through an adjusting assembly (36), and the pushing mechanism (3) further comprises a driving assembly (38) for driving the circuit board to move upward; The detection mechanism (2) includes a placement plate (21) fixedly mounted on the upper portion of the tooling frame (1); the lower portion of the placement plate (21) is detachably connected to a mounting plate (23) via a connecting assembly (22); a through-tube (24) is provided inside the mounting plate (23) for sliding up and down; a square plate (25) is fixedly mounted on the lower portion of the through-tube (24); four triangular plates (26) corresponding to the rectangular sides of the square plate (25) are slidably provided on the lower portion of the square plate (25); the detection mechanism (2) also includes a straightening assembly (27) for detecting the verticality of electronic components; and a leakage detection assembly (28) is provided on the mounting plate (23) for detecting whether electronic components are missing.

2. A household induction cooker circuit board production and testing tool according to claim 1, characterized in that: The adjustment assembly (36) includes four track plates (361) arranged on the upper part of the lifting plate (35), the track plates (361) are respectively arranged parallel to the edges of the corresponding positions of the lifting plate (35), and the track plates (361) are slidably connected to the edges of the corresponding positions of the lifting plate (35) in a direction perpendicular to the edges, and a side of the track plate (361) close to the center of the lifting plate (35) is slidably connected to the pusher (37) along the length direction of the track plate (361).

3. A household induction cooker circuit board production and testing tool according to claim 2, characterized in that: The adjustment assembly (36) further includes a No. 1 screw rod (362) rotatably arranged on the lifting plate (35) and corresponding to the track plate (361) one by one. The No. 1 screw rod (362) is arranged along a length direction perpendicular to the track plate (361) at the corresponding position, and the No. 1 screw rod (362) is threadedly connected to the track plate (361) at the corresponding position.

4. The household induction cooker circuit board production and testing tool according to claim 1, characterized in that: The pushing member (37) is in a U-shaped structure. A chamfer is provided on one side of the upper portion of the two vertical sections of the pushing member (37) close to the center of the lifting plate (35). The vertical sections of the front and rear pushing members (37) are respectively located on the left and right sides of the first adjustment plate (32), and the vertical sections of the front and rear pushing members (37) are respectively attached to the left and right sides of the first adjustment plate (32).

5. The household induction cooker circuit board production and testing tool according to claim 1, characterized in that: The driving assembly (38) includes an electric push rod (381) fixedly mounted on the inner bottom wall of the tooling frame (1); a telescopic section of the electric push rod (381) is fixedly connected to the lifting plate (35); a tension spring No. 1 is provided between the lifting plate (35) and the rectangular plate (31); and a limit frame (382) for blocking the rectangular plate (31) is fixedly mounted in the middle of the tooling frame (1).

6. The household induction cooker circuit board production and testing tool according to claim 1, characterized in that: The connecting assembly (22) includes a plurality of clearance holes (221) extending upward and downward on the placement plate (21) in a matrix pattern. A plurality of buckles (222) corresponding to the clearance holes (221) are provided on the lower side of the placement plate (21). Each group is composed of four buckles (222) arranged at equal intervals along the circumference of the clearance holes (221) on the lower side of the placement plate (21). The buckles (222) are slidably connected to the placement plate (21) along the radial direction of the corresponding clearance holes (221). A return spring is provided between the placement plate (21) and the buckles (222).

7. A household induction cooker circuit board production and testing tool according to claim 6, characterized in that: The connecting assembly (22) further comprises positioning posts (223) fixedly mounted on the upper side of the mounting plate (23) at equal intervals along the circumference of the insertion tube (24); positioning holes (224) for inserting the positioning posts (223) are provided around each of the clearance holes (221) on the placement plate (21).

8. The household induction cooker circuit board production and testing tool according to claim 1, characterized in that: The straightening component (27) comprises a trigger plate (271) which is slidably arranged inside the triangular plate (26) in a direction perpendicular to the inclined surface thereof, a coil spring is arranged between the trigger plate (271) and the triangular plate (26), a chamfer is arranged at the lower portion of the trigger plate (271), a number one lamp (272) is fixedly installed on the side of the triangular plate (26) away from the insertion tube (24), a number one micro switch (273) for controlling the number one lamp (272) is fixedly installed inside the triangular plate (26), a follower column (274) for pressing the number one micro switch (273) is fixedly installed on the side of the trigger plate (271) away from the insertion tube (24), and a synchronization part (275) is arranged on the insertion tube (24).

9. The household induction cooker circuit board production and testing tool according to claim 8, characterized in that: The synchronization part (275) includes two upper and lower ear seat ring plates (2751) rotatably arranged on the lower outer side of the insertion tube (24). The ear seat ring plates (2751) are hinged to a group of symmetrically arranged triangular plates (26) through hinge plates (2752) hinged on both sides thereof. A positioning pin (2753) is inserted and connected to the two ear seat ring plates (2751).

10. The household induction cooker circuit board production and testing tool according to claim 1, characterized in that: The leak detection assembly (28) comprises a No. 2 screw (281) threadedly connected to the mounting plate (23), the No. 2 screw (281) being located coaxially inside the insertion tube (24), a No. 2 lamp (282) being fixedly mounted on the upper end of the No. 2 screw (281), a No. 2 micro switch (283) for controlling the No. 2 lamp (282) being fixedly mounted on the lower end of the No. 2 screw (281), and a No. 2 tension spring being arranged between the upper portion of the insertion tube (24) and the mounting plate (23).

Citation Information

Patent Citations

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