Impurity cleaning device for filtering paperboard processing
By designing an impurity cleaning device including an iron removal device, a hole-removing adjustment mechanism and a screening mechanism, the problems of clogging screen plates and difficult to remove metal impurities in the prior art are solved, and more efficient filtration and better product quality are achieved.
Patent Information
- Application Number
- CN202510208737.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing impurity cleaning devices for filter cardboard processing are prone to decrease filtration speed and increase pressure due to clogging of holes during the screening process, and it is difficult to effectively remove metal debris and tiny impurities from the raw materials, affecting product quality.
An impurity cleaning device including a crushing box, an iron removal device, a leak-leak adjustment mechanism and a screening mechanism is designed. The screen hole diameter is adjusted by using permanent magnets and partition blocks in the iron removal device, and rapid screening is achieved through filters driven by eccentric columns and push rods.
It effectively solves the problems of clogging of screen plates and difficult to remove metal impurities, improves filtration speed and production efficiency, and ensures the quality and appearance of the product.
Smart Images

Figure CN119680751A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of impurity cleaning devices, and more specifically to an impurity cleaning device for processing filter paperboard. Background Art
[0002] Filter paperboard is a flat or thin material designed for filtering purposes. It is mainly made of cellulose materials such as wood pulp through a wet papermaking process. It has a loose porous structure and good air permeability. It is widely used in food and beverage, pharmaceuticals, chemicals and other industries to efficiently remove impurities and solid particles from various liquids to ensure the purity and quality of the product.
[0003] An impurity cleaning device is required when making filter paperboard. First, the raw materials used to make the filter paperboard are properly pretreated, and the raw materials are crushed, stirred and diluted to facilitate the subsequent separation of impurities. Then, larger impurities are separated through a coarse screen, and multi-stage filtration is used. The screening equipment is usually equipped with screens of different apertures to remove impurities of different sizes. Finally, bleaching agents and flocculants are added to remove organic impurities, and the pH value is adjusted to improve the dispersion of the fibers to combine the pulp together.
[0004] The shortcomings of the existing impurity cleaning device for filter paperboard processing: First: After the raw materials are crushed, a screen is needed to separate the raw materials to remove impurities in the raw materials. When the screen is in use, some holes in the screen plate are often blocked due to the presence of large particles such as fiber bundles and sand in the raw materials, as well as the flow rate of the raw materials. When the holes in the screen plate are blocked, the filtration speed will drop significantly, the pressure will increase, and the production efficiency will be affected. In order to solve the problem of screen plate blockage, the screen needs to be disassembled and cleaned.
[0005] Second: In the process of removing impurities, due to the lack of precision in the collection and pretreatment of the original materials, metal debris and tiny impurities will exist in the raw materials, which will eventually lead to uneven surface, spots or hard spots on the product, which not only affects the appearance and printing quality, but also affects the strength of the paper. Summary of the invention
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides an impurity cleaning device for filter paperboard processing to solve the problems existing in the above-mentioned background technology.
[0007] The present invention provides the following technical solution: an impurity cleaning device for processing filter paperboard, comprising a crushing box, one side of the crushing box is movably connected to a first conveyor belt, the middle of the first conveyor belt is movably connected to an equipment box, the inner surface of the equipment box is provided with an iron removal device, the bottom of one side of the first conveyor belt is provided with a filter box, the inner surface of the filter box is fixedly connected to an outer frame, the inner surface of the outer frame is fixedly connected to a fixing bar, the outer surface of the fixing bar is movably connected to a leak hole adjustment mechanism, and the bottom of the leak hole adjustment mechanism is provided with a screening mechanism; Furthermore, the iron removal device includes a panel bracket, a suspension wire, a first motor, a transmission roller, a belt, a partition block and a permanent magnet. The top of the panel bracket is fixedly connected to the suspension wire, the top of the suspension wire is fixedly connected to an equipment box, one side of the panel bracket is fixedly connected to the first motor, the back of the first motor is fixedly connected to the transmission roller, the outer surface of the belt is fixedly connected to the partition block, and a permanent magnet is provided in the middle of the belt.
[0008] Furthermore, the leakage hole adjustment mechanism includes a pneumatic cylinder, a telescopic rod, a first driving rod, a second driving rod, a movable plate, a transmission block, a fixed pin, a movable pin, a block, an adjustment block and a placement slot, one side of the pneumatic cylinder is movably connected to the telescopic rod, one side of the telescopic rod is fixedly connected to the first driving rod, the front side of the first driving rod is movably connected to the second driving rod, the back side of the second driving rod is movably connected to the movable plate, and the back side of the movable plate is provided with a transmission block.
[0009] Furthermore, a fixing pin is fixedly connected to the top of the front side of the transmission block, a movable plate is movably connected to the front side of the fixing pin, a movable pin is movably connected to the bottom of the front side of the transmission block, a block is movably connected to the back side of the movable pin, an adjustment block is fixedly connected to the back side of the block, and a placement groove is provided at the bottom of the adjustment block.
[0010] Furthermore, the screening mechanism includes an external box, a second motor, a first gear, a second gear, a transmission rod, a flat top block, an eccentric column, a push rod, a connecting column, a filter screen and a blocking block. The inner surface of the external box is provided with a second motor, one side of the second motor is fixedly connected to the first gear, the top of the first gear is movably connected to the second gear, and the middle part of the second gear is fixedly connected to the transmission rod.
[0011] Furthermore, both ends of the transmission rod are fixedly connected with flat top blocks, the front side of the flat top block is fixedly connected with an eccentric column, the outer surface of the eccentric column is movably connected with a push rod, the back side of the push rod is fixedly connected with a connecting column, one side of the connecting column is fixedly connected with a filter screen, and the top of the filter screen is fixedly connected with a blocking block.
[0012] Furthermore, a collecting box is provided on one side of the equipment box, an iron removal device is provided on one side of the top of the collecting box, a residue outlet is provided on one side of the filter box, an outer frame is provided on one side of the residue outlet, a side of the outer frame away from the residue outlet is higher than the other side of the outer frame, and a second conveyor belt is provided at the bottom of the filter box.
[0013] Furthermore, a fixing strip is movably connected to the surface of the placement groove.
[0014] Technical effects and advantages of the present invention: 1. The present invention starts the second motor to make the first gear start to rotate in order to quickly screen out suitable fine materials. When the first gear starts to rotate, the second gear starts to be active. When the second gear rotates, the transmission rod starts to rotate and makes the flat top blocks on both sides rotate. When the flat top blocks rotate, the eccentric columns that deviate from the circle start to move. The push rod is connected to the eccentric column so that the movement trajectory of the push rod is up and down. The filter screen is connected to the push rod through the connecting column, which makes the filter screen bump up and down to quickly screen the material, making it easier to separate particles of different sizes, thereby achieving a better screening effect, which is conducive to making the quality and particle size of the final product of the filter paperboard meet the requirements.
[0015] 2. The present invention places the raw materials of the filter paperboard into the crushing box and transmits them to the iron removal device through the first conveyor belt. At this time, the first motor is started to rotate the transmission roller. When the transmission roller starts to rotate, the belt installed on the surface of the transmission roller starts to rotate. At this time, the permanent magnet placed inside the belt starts to work, and the iron scraps and other metal impurities on the first conveyor belt are adsorbed on the belt. The metal impurities on the belt can be separated by the setting of the separation block, so that these impurities will not accumulate or stick together during the operation of the belt. With the rotation of the belt, the metal impurities will move to one side of the iron removal device, and one side of the iron removal device is a non-magnetic area. At this time, the metal impurities fall into the collection box under the action of gravity, which can effectively solve the problems caused by metal scraps and tiny impurities in the original materials and improve the appearance of the product.
[0016] 3. In the present invention, when the holes in the screen are clogged or the aperture of the screen needs to be adjusted, the telescopic rod of the pneumatic cylinder is started to move to one side, and the first driving rod is affected by the telescopic rod to move to one side, and the second driving rod drives the movable plate to move to one side, and the transmission block starts to move under the action of the fixed pin, and the movable pin is connected to the block, so that the adjustment block is folded on the fixed bar to adjust the size of the screen aperture, so that the filtered bulk material will be discharged through the filter residue outlet, which is conducive to quickly clearing the blockage through the action of the telescopic rod of the pneumatic cylinder when the holes of the screen are clogged, ensuring the continuity of the screening process, and at the same time, according to the size of the impurities in the raw material, the aperture of the screen can be conveniently adjusted, making the screening process more efficient and reducing the retention time of the material on the screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a schematic structural diagram of the iron removal device of the present invention.
[0019] Figure 3 It is a schematic diagram of the outer frame structure of the present invention.
[0020] Figure 4 It is a schematic diagram of the exploded structure of the leakage hole adjustment mechanism of the present invention.
[0021] Figure 5 It is a schematic diagram of the screening mechanism structure of the present invention.
[0022] Figure 6 A schematic diagram of the internal structure of the external box of the present invention.
[0023] The accompanying drawings are marked as follows: 1. crushing box; 101. first conveyor belt; 102. equipment box; 103. collection box; 104. filter box; 1041. outer frame; 1042. fixing bar; 105. filter residue outlet; 106. second conveyor belt; 2. iron removal device; 201. panel bracket; 202. hanging wire; 203. first motor; 204. transmission roller; 205. belt; 206. partition block; 207. permanent magnet; 3. leakage hole adjustment mechanism; 301. pneumatic cylinder; 302. telescopic rod; 303 , first driving rod; 304, second driving rod; 305, moving plate; 306, transmission block; 3061, fixing pin; 3062, movable pin; 307, block; 308, adjusting block; 309, placement slot; 4, screening mechanism; 401, external box; 402, second motor; 403, first gear; 404, second gear; 405, driving rod; 4051, flat top block; 4052, eccentric column; 406, push rod; 407, connecting column; 408, filter screen; 409, enclosure block. DETAILED DESCRIPTION
[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. In addition, the forms of the various structures described in the following embodiments are only examples. The impurity cleaning device for filter paperboard processing involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0025] Reference Figure 1-6The present invention provides an impurity cleaning device for filter paperboard processing, comprising a crushing box 1, one side of the crushing box 1 is movably connected with a first conveyor belt 101, the middle part of the first conveyor belt 101 is movably connected with an equipment box 102, the inner surface of the equipment box 102 is provided with an iron removal device 2, the bottom of one side of the first conveyor belt 101 is provided with a filter box 104, the inner surface of the filter box 104 is fixedly connected with an outer frame 1041, the inner surface of the outer frame 1041 is fixedly connected with a fixing bar 1042, the outer surface of the fixing bar 1042 is movably connected with a leakage hole adjustment mechanism 3, and the bottom of the leakage hole adjustment mechanism 3 is provided with a screening mechanism 4.
[0026] In a preferred embodiment, the iron removal device 2 includes a panel bracket 201, a suspension wire 202, a first motor 203, a transmission roller 204, a belt 205, a partition block 206 and a permanent magnet 207. The top of the panel bracket 201 is fixedly connected to the suspension wire 202, and the top of the suspension wire 202 is fixedly connected to the equipment box 102. Through the setting of the suspension wire 202, the iron removal device 2 can be suspended above the first conveyor belt 101 and at the same inclination angle as the first conveyor belt 101, so as to facilitate the adsorption of metal debris on the first conveyor belt 101. On the belt 205, a first motor 203 is fixedly connected to one side of the panel bracket 201, and a transmission roller 204 is fixedly connected to the back of the first motor 203. There are three transmission rollers 204 in total. This can increase the length of the belt 205 and increase the cycle of one movement to avoid metal debris from accumulating together. A partition block 206 is fixedly connected to the outer surface of the belt 205 to separate the metal impurities on the belt 205. These impurities can be more easily scraped out or removed and thrown into the collection box 103. A permanent magnet 207 is provided in the middle of the belt 205.
[0027] In a preferred embodiment, the leak hole adjustment mechanism 3 includes a pneumatic cylinder 301, a telescopic rod 302, a first driving rod 303, a second driving rod 304, a movable plate 305, a transmission block 306, a fixed pin 3061, a movable pin 3062, a block 307, an adjustment block 308 and a placement slot 309, one side of the pneumatic cylinder 301 is movably connected to the telescopic rod 302, one side of the telescopic rod 302 is fixedly connected to the first driving rod 303, the front side of the first driving rod 303 is movably connected to the second driving rod 304, and the back side of the second driving rod 304 is movably connected to the movable plate 305, through the lateral movement of the first driving rod 303 The movement can make the second driving rod 304 flip to both sides with the connection as the axis. A transmission block 306 is provided on the back of the movable plate 305. The top of the front side of the transmission block 306 is fixedly connected with a fixed pin 3061, and the front side of the fixed pin 3061 is movably connected with the movable plate 305. The bottom of the front side of the transmission block 306 is movably connected with a movable pin 3062, and the back side of the movable pin 3062 is movably connected with a block 307. In this way, the adjustment block 308 can move with the movable pin 3062 as the center to adjust the size of the conditional leakage hole. The back side of the block 307 is fixedly connected with the adjustment block 308, and a placement groove 309 is provided at the bottom of the adjustment block 308.
[0028] In a preferred embodiment, the screening mechanism 4 includes an external box 401, a second motor 402, a first gear 403, a second gear 404, a transmission rod 405, a flat top block 4051, an eccentric column 4052, a push rod 406, a connecting column 407, a filter screen 408 and a blocking block 409. The inner surface of the external box 401 is provided with a second motor 402, one side of the second motor 402 is fixedly connected to the first gear 403, and the top of the first gear 403 is movably connected to the second gear 404. The first gear 403 is used to transmit the second gear 404. This has a compact structure and reliable operation, reduces maintenance costs, and improves the system efficiency. Reliability, a transmission rod 405 is fixedly connected to the middle part of the second gear 404, and flat-top blocks 4051 are fixedly connected to both ends of the transmission rod 405, an eccentric column 4052 is fixedly connected to the front of the flat-top block 4051, and the eccentric column 4052 is connected to one side of the original center of the flat-top block 4051, and a push rod 406 is movably connected to the outer surface of the eccentric column 4052, and a connecting column 407 is fixedly connected to the back of the push rod 406, and a filter screen 408 is fixedly connected to one side of the connecting column 407, and a blocking block 409 is fixedly connected to the top of the filter screen 408. The setting of the blocking block 409 can enable the screening mechanism 4 to better receive the scattered materials on the screen.
[0029] In a preferred embodiment, a collecting box 103 is provided on one side of the equipment box 102, an iron removal device 2 is provided on one side of the top of the collecting box 103, a residue outlet 105 is provided on one side of the filter box 104, an outer frame 1041 is provided on one side of the residue outlet 105, and a side of the outer frame 1041 away from the residue outlet 105 is higher than the other side of the outer frame 1041, so that the filtered residue can be discharged through the residue outlet 105 under the action of gravity, and a second conveyor belt 106 is provided at the bottom of the filter box 104.
[0030] In a preferred embodiment, the surface of the placement groove 309 is movably connected with a fixing bar 1042 . The arrangement of the placement groove 309 and the fixing bar 1042 can make the adjustment block 308 more convenient to move and also play a role of limiting.
[0031] The working principle of the present invention is as follows: the raw materials of the filter cardboard are placed in the crushing box 1 and transmitted to the iron removal device 2 through the first conveyor belt 101. At this time, the first motor 203 is started to make the transmission roller 204 start to rotate. When the transmission roller 204 starts to rotate, the belt 205 installed on its surface starts to rotate. At this time, the permanent magnet 207 placed inside the belt 205 starts to work, and the iron filings and other metal impurities on the crushed materials of the first conveyor belt 101 are adsorbed on the belt 205. The metal impurities on the belt 205 can be separated by the setting of the partition block 206, so that these impurities will not accumulate or stick to each other during the operation of the belt 205. Together, with the rotation of the belt 205, the metal impurities will move to one side of the iron removal device 2, and one side of the iron removal device 2 is a non-magnetic area. At this time, the metal impurities fall into the collection box 103 under the action of gravity; when the holes in the screen are blocked or the aperture of the screen needs to be adjusted, the pneumatic cylinder 301 is started and the telescopic rod 302 begins to move to one side. At this time, the first driving rod 303 is affected by the telescopic rod 302 and moves to one side. At this time, the second driving rod 304 drives the movable plate 305 to move to one side. At this time, the transmission block 306 starts to move under the action of the fixed pin 3061, and the movable pin 3062 is connected to the block 307. The adjusting block 308 is then folded on the fixing bar 1042 to adjust the size of the screen aperture, so that the filtered bulk material is discharged through the filter residue outlet 105, which is beneficial for quickly clearing the blockage through the action of the telescopic rod 302 of the pneumatic cylinder 301 when the holes of the screen are blocked, thereby ensuring the continuity of the screening process. At the same time, the aperture of the screen can be easily adjusted according to the size of impurities in the raw material, making the screening process more efficient and reducing the retention time of the material on the screen. In order to quickly screen out suitable fine materials, the second motor 402 is started to make the first gear 403 start to rotate. When the first gear 40 3 starts to rotate, the second gear 404 starts to take the initiative, when the second gear 404 rotates, the transmission rod 405 starts to rotate and makes the flat top blocks 4051 on both sides rotate, and when the flat top blocks 4051 rotate, the eccentric column 4052 deviating from the circle starts to move, and the push rod 406 is connected with the eccentric column 4052 so that the movement trajectory of the push rod 406 is up and down, and the filter screen 408 is connected with the push rod 406 through the connecting column 407, so that the filter screen 408 bumps up and down to quickly screen the material, and the raw materials screened by the screen continue to fall to the second conveyor belt 106 after being filtered by the screening mechanism 4 to continue to complete the subsequent work.
[0032] The embodiments described above are only descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. An impurity cleaning device for filter paperboard processing, comprising a crushing box (1), characterized in that: A first conveyor belt (101) is movably connected to one side of the crushing box (1), a device box (102) is movably connected to the middle of the first conveyor belt (101), an iron removal device (2) is provided on the inner surface of the device box (102), a filter box (104) is provided at the bottom of one side of the first conveyor belt (101), an outer frame (1041) is fixedly connected to the inner surface of the filter box (104), a fixing bar (1042) is fixedly connected to the inner surface of the outer frame (1041), a leak hole adjustment mechanism (3) is movably connected to the outer surface of the fixing bar (1042), and a screening mechanism (4) is provided at the bottom of the leak hole adjustment mechanism (3).
2. The impurity cleaning device for filter paperboard processing according to claim 1, characterized in that: The iron removal device (2) comprises a panel support (201), a suspension wire (202), a first motor (203), a transmission roller (204), a belt (205), a partition block (206) and a permanent magnet (207); the top of the panel support (201) is fixedly connected to the suspension wire (202); the top of the suspension wire (202) is fixedly connected to the equipment box (102); one side of the panel support (201) is fixedly connected to the first motor (203); the back of the first motor (203) is fixedly connected to the transmission roller (204); the outer surface of the belt (205) is fixedly connected to the partition block (206); and a permanent magnet (207) is provided in the middle of the belt (205).
3. The impurity cleaning device for filter paperboard processing according to claim 1, characterized in that: The leak hole adjustment mechanism (3) comprises a pneumatic cylinder (301), a telescopic rod (302), a first driving rod (303), a second driving rod (304), a movable plate (305), a transmission block (306), a fixed pin (3061), a movable pin (3062), a block (307), an adjustment block (308) and a placement slot (309); one side of the pneumatic cylinder (301) is movably connected to the telescopic rod (302); one side of the telescopic rod (302) is fixedly connected to the first driving rod (303); the front side of the first driving rod (303) is movably connected to the second driving rod (304); the back side of the second driving rod (304) is movably connected to the movable plate (305); and the back side of the movable plate (305) is provided with a transmission block (306).
4. The impurity cleaning device for filter paperboard processing according to claim 3, characterized in that: The top of the front side of the transmission block (306) is fixedly connected to a fixing pin (3061), the front side of the fixing pin (3061) is movably connected to a movable plate (305), the bottom of the front side of the transmission block (306) is movably connected to a movable pin (3062), the back side of the movable pin (3062) is movably connected to a block (307), the back side of the block (307) is fixedly connected to an adjustment block (308), and a placement groove (309) is provided at the bottom of the adjustment block (308).
5. The impurity cleaning device for filter paperboard processing according to claim 1, characterized in that: The screening mechanism (4) comprises an external box (401), a second motor (402), a first gear (403), a second gear (404), a transmission rod (405), a flat top block (4051), an eccentric column (4052), a push rod (406), a connecting column (407), a filter screen (408) and a blocking block (409); the inner surface of the external box (401) is provided with a second motor (402); one side of the second motor (402) is fixedly connected to the first gear (403); the top of the first gear (403) is movably connected to the second gear (404); and the middle of the second gear (404) is fixedly connected to the transmission rod (405).
6. The impurity cleaning device for filter paperboard processing according to claim 5, characterized in that: The two ends of the transmission rod (405) are fixedly connected to flat top blocks (4051), the front surface of the flat top block (4051) is fixedly connected to an eccentric column (4052), the outer surface of the eccentric column (4052) is movably connected to a push rod (406), the back surface of the push rod (406) is fixedly connected to a connecting column (407), one side of the connecting column (407) is fixedly connected to a filter screen (408), and the top of the filter screen (408) is fixedly connected to a blocking block (409).
7. The impurity cleaning device for filter paperboard processing according to claim 1, characterized in that: A collecting box (103) is provided at one side of the equipment box (102), an iron removal device (2) is provided at one side of the top of the collecting box (103), a filter residue outlet (105) is provided at one side of the filter box (104), an outer frame (1041) is provided at one side of the filter residue outlet (105), a side of the outer frame (1041) away from the filter residue outlet (105) is higher than the other side of the outer frame (1041), and a second conveyor belt (106) is provided at the bottom of the filter box (104).
8. The impurity cleaning device for filter paperboard processing according to claim 4, characterized in that: A fixing strip (1042) is movably connected to the surface of the placement groove (309).
Citation Information
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