Aluminum profile machining device and method capable of achieving high-efficiency extrusion discharging
By designing a collaborative aluminum profile processing device and using the discharge mechanism to pull and shape the aluminum profile, the problem of low extrusion efficiency of aluminum profiles in the prior art is solved, and efficient continuous processing of aluminum profiles is achieved.
Patent Information
- Application Number
- CN202411861854.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-25
AI Technical Summary
During the extrusion molding process of the existing aluminum profile processing device, the extrusion rod is stopped due to the traction and cooling of the discharge components, which wastes time and affects the extrusion efficiency of the aluminum profile.
A high-efficiency aluminum profile processing device is designed, and the aluminum profile is pulled and shaped by a discharge mechanism, and the continuous extrusion and processing of aluminum profiles is achieved through the coordinated work of the extrusion assembly and the discharge mechanism.
The extrusion efficiency of aluminum profiles is improved, production time is reduced, and the problem of aluminum profiles affecting the setting and stretching due to cooling and hardening is avoided.
Smart Images

Figure CN119681041A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile processing, and in particular to a high-efficiency extrusion aluminum profile processing device and method. Background Art
[0002] The pressurized discharging aluminum profile processing device is a device that generally extrude aluminum ingots into various shapes during the aluminum profile production process. During the extrusion process of the aluminum ingot, the aluminum ingot is first heated. After the aluminum ingot is heated to a certain temperature, the heated aluminum ingot is transferred to the storage table, and the aluminum ingot on the storage table is pushed to the direction of the mold by the extrusion rod, and extruded into the corresponding shape through the mold, and then the aluminum profile on the mold is pulled backward by the discharging component. The aluminum profile is cooled during the traction process. After the entire aluminum profile is pulled out, the aluminum profile is moved to one side for shaping and stretching.
[0003] In the above, after the aluminum ingot is extruded into aluminum profiles, it needs to be pulled and cooled by the discharging assembly. During the pulling and cooling process of the aluminum profiles, the extrusion rod will stop extruding the next aluminum ingot, so the extrusion of the aluminum profile will waste a certain amount of time, and the aluminum profile will be further cooled while being conveyed to one side, which increases the hardness of the aluminum profile, making it difficult to shape and stretch, and affecting the extrusion efficiency of the aluminum profile. Summary of the invention
[0004] The present invention provides an aluminum profile processing device and method for high-efficiency extrusion discharging, which solves the problem in the prior art that the extrusion of aluminum profiles wastes a certain amount of time and affects the extrusion efficiency of the aluminum profiles.
[0005] The technical solution of the present invention is as follows: A high-efficiency extrusion aluminum profile processing device, comprising:
[0006] Extrusion rack;
[0007] An extrusion assembly, the extrusion assembly is arranged on the extrusion frame, and the extrusion assembly is used to extrude two aluminum ingots into aluminum profiles in sequence;
[0008] A fixed shell 1, wherein the fixed shell 1 is fixedly mounted on the extrusion frame;
[0009] A discharging mechanism, wherein two discharging mechanisms are provided, and the two discharging mechanisms are symmetrically arranged in the fixed housing 1, and the two discharging mechanisms respectively pull and shape the corresponding aluminum profiles;
[0010] Wherein, the discharging mechanism comprises:
[0011] A shaping plate, wherein two shaping plates are provided, and the two shaping plates are arranged in the first fixed housing;
[0012] A first adjustment component, the first adjustment component is arranged inside the fixed housing 1, and the first adjustment component is used to drive the two shaping plates to move closer to each other or away from each other inside the fixed housing 1;
[0013] A traction assembly, the traction assembly is arranged inside the fixed housing 1, and the traction assembly is used to pull the aluminum profile;
[0014] A positioning assembly is arranged in the fixed shell 1, and is used to fix the aluminum profile and stretch the aluminum profile through the traction assembly.
[0015] Furthermore, the extrusion assembly comprises:
[0016] An extrusion die, wherein two supporting bases are fixedly mounted on the extrusion frame, and the extrusion die can be detachably mounted on the two supporting bases;
[0017] Storage racks, two of which are fixedly mounted on the extrusion frame;
[0018] An extrusion rod is moved laterally on the extrusion frame by a second adjustment assembly.
[0019] Furthermore, the second adjustment component includes:
[0020] A threaded rod 1, wherein the threaded rod 1 is rotatably mounted on the extrusion frame, and a connecting block 1 is threadedly mounted on the threaded rod 1;
[0021] Motor 1, the motor 1 is mounted on the extrusion frame, and the output end of the motor 1 is fixedly connected to the threaded rod 1;
[0022] A cylinder is installed on the connecting block 1, and an output end of the cylinder passes through the cylinder and is fixedly connected to the extrusion rod.
[0023] Furthermore, the first adjustment component includes:
[0024] A bidirectional screw, the bidirectional screw is rotatably mounted in the fixed housing 1, and two connecting blocks 2 are threadedly mounted on the bidirectional screw;
[0025] Motor 2, the motor 2 is mounted on the fixed housing 1, and the output end of the motor 2 passes through the fixed housing 1 and is fixedly connected to the bidirectional screw;
[0026] A support frame, on each of the second connecting blocks, the support frame is fixedly mounted;
[0027] Electric telescopic rod one, a plurality of electric telescopic rods one are fixedly mounted on the two support frames;
[0028] A connecting bent rod 1, wherein the output end of each of the electric telescopic rods 1 is fixedly mounted with the connecting bent rod 1;
[0029] Among them, the multiple connecting bent rods are divided into two groups, the two groups of connecting bent rods are respectively slidably matched with the two supporting frames, and the two shaping plates are respectively detachably connected to the two groups of connecting bent rods.
[0030] As a further solution of the present invention, the traction assembly includes:
[0031] A second fixed housing, wherein the second fixed housing is fixedly installed in the first fixed housing;
[0032] A second threaded rod, the second threaded rod is rotatably mounted in the second fixed housing, a third connecting block is threadedly mounted on the second threaded rod, and an opening for the third connecting block to slide is provided on the second fixed housing;
[0033] Motor 3, the motor 3 is mounted on the fixed housing 1, and the output end of the motor 3 passes through the fixed housing 1 and is fixedly connected to the threaded rod 2;
[0034] Connecting bent rod 2, two connecting bent rods 2 are fixedly mounted on the connecting block 2;
[0035] A stretching component, the stretching component is arranged between the two connecting curved rods;
[0036] A clamping component is arranged on the stretching component.
[0037] On the basis of the above scheme, preferably, the stretching component comprises:
[0038] A support block, the support block is fixedly installed between the two connecting bent rods;
[0039] A threaded rod three, the threaded rod three is rotatably mounted on the lower side of the support block, and an auxiliary shaft is fixedly mounted on the lower side of the support block, a connecting block four is threadedly mounted on the threaded rod three, and the connecting block four is also slidably mounted on the auxiliary shaft;
[0040] Motor 4, the motor 4 is mounted on the support block, and the output end of the motor 4 is fixedly connected to the threaded rod 3;
[0041] The connecting bent rod three is fixedly installed on the bottom of the two connecting blocks four.
[0042] Furthermore, the clamping component comprises:
[0043] A fixing frame, the fixing frame is fixedly installed between the two connecting bent rods 3;
[0044] A fixing rod, the fixing rod being fixedly mounted on the lower side of the fixing frame;
[0045] A second electric telescopic rod, wherein the second electric telescopic rod is fixedly mounted on the upper side of the fixing frame;
[0046] A clamping plate is detachably mounted on the output end of the second electric telescopic rod and the fixing rod.
[0047] Furthermore, the positioning component includes:
[0048] A fixed block, two of which are fixedly installed in the fixed housing;
[0049] Electric telescopic rod three, the two fixing blocks are both fixedly mounted with the electric telescopic rod three;
[0050] A positioning plate, the output ends of the two electric telescopic rods 3 are fixedly mounted with the positioning plate;
[0051] In the process of extruding the aluminum profile, the temperature is reduced by a cooling component.
[0052] Furthermore, the cooling component includes:
[0053] A water tank, the water tank being fixedly mounted on one side of the extrusion frame;
[0054] A water pump, the water pump is installed on one side of the extrusion frame, and the input end of the water pump is connected to the water tank;
[0055] A water supply pipe, two of which are provided, and both of which are fixedly installed above the fixed housing 1;
[0056] Sprinkler heads, a plurality of sprinkler heads are connected and arranged on the two water supply pipes.
[0057] The working principle and beneficial effects of the present invention are:
[0058] 1. In the present invention, by installing the extrusion assembly, placing aluminum ingots on two racks respectively, and pushing one of the aluminum ingots into the extrusion die through the second adjustment assembly, and pulling and shaping it through the discharging mechanism, the second adjustment assembly drives the extrusion rod to push the other aluminum ingot into the corresponding extrusion die, thereby improving the continuity of the aluminum profile extrusion;
[0059] 2. In the present invention, by installing a discharging mechanism, the aluminum profiles extruded from the two extrusion dies are pulled respectively, and the aluminum profiles are shaped while being pulled, and there is no need to move the aluminum profile to one side for stretching and shaping, thereby improving the processing efficiency of the aluminum profiles;
[0060] 3. In the present invention, by installing the extrusion assembly and the discharging mechanism to cooperate with each other, the problem in the prior art that the extrusion of aluminum profiles will waste a certain amount of time and affect the extrusion efficiency of the aluminum profiles is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0061] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0062] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0063] Figure 2 It is a schematic diagram of the overall structure of the present invention from another angle;
[0064] Figure 3 It is a schematic diagram of the structure of a partial cross-section of the present invention;
[0065] Figure 4 For the present invention Figure 3 A schematic diagram of the structure with a partial enlargement at the center;
[0066] Figure 5 For the present invention Figure 3 A schematic diagram of the structure with a partial enlargement at B in the middle;
[0067] Figure 6 For the present invention Figure 3 A schematic diagram of the structure with a partial enlargement at C in the middle;
[0068] Figure 7 It is a schematic diagram of the structure of the extrusion assembly of the present invention;
[0069] Figure 8 It is a structural schematic diagram of the discharging mechanism of the present invention;
[0070] Fig. 9 It is a schematic diagram of the structure of the cooperation between the first adjustment component and the shaping plate of the present invention;
[0071] Fig.10 It is a structural schematic diagram of the traction assembly of the present invention;
[0072] Fig.11 It is a schematic structural diagram of the clamping component of the present invention;
[0073] Fig.12 For the present invention Fig.11 Schematic diagram of the structure with a partial enlargement at point D in the middle.
[0074] In the figure: 1. extrusion frame; 2. fixed shell 1; 3. shaping plate; 4. extrusion die; 5. support base; 6. storage rack; 7. extrusion rod; 8. threaded rod 1; 9. motor 1; 10. cylinder; 11. bidirectional screw; 12. motor 2; 13. support frame; 14. electric telescopic rod 1; 15. connecting bent rod 1; 16. fixed shell 2; 17. threaded rod 2; 18. motor 3; 19. connecting bent rod 2; 20. support block; 21. threaded rod 3; 22. motor 4; 23. connecting bent rod 3; 24. fixed frame; 25. fixed rod; 26. electric telescopic rod 2; 27. clamping plate; 28. fixed block; 29. electric telescopic rod 3; 30. positioning plate; 31. water tank; 32. water pump; 33. water supply pipe; 34. sprinkler head. DETAILED DESCRIPTION
[0075] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0076] Embodiment 1, as Figures 1 to 12 As shown, this embodiment proposes an aluminum profile processing device with high-efficiency extrusion discharging, including: an extrusion frame 1, an extrusion component, a fixed shell 2 and a discharging mechanism, the extrusion component is arranged on the extrusion frame 1, the extrusion component is used to extrude two aluminum ingots into aluminum profiles in sequence, the fixed shell 2 is fixedly installed on the extrusion frame 1, there are two discharging mechanisms, the two discharging mechanisms are symmetrically arranged in the fixed shell 2, the two discharging mechanisms respectively pull and shape the corresponding aluminum profiles, wherein the discharging mechanism includes: a shaping plate 3, a first adjusting component, a pulling component and a positioning component, there are two shaping plates 3, the two shaping plates 3 are arranged in the fixed shell 2, the first adjusting component is arranged inside the fixed shell 2, the first adjusting component is used to drive the two shaping plates 3 to move closer to or away from each other in the fixed shell 2, the pulling component is arranged inside the fixed shell 2, the pulling component is used to pull the aluminum profile, the positioning component is arranged in the fixed shell 2, the positioning component is used to fix the aluminum profile, and the aluminum profile is stretched by the pulling component.
[0077] Specifically, the extrusion assembly includes: an extrusion die 4, a rack 6 and an extrusion rod 7. Two support bases 5 are fixedly installed on the extrusion frame 1, and the extrusion die 4 is detachably installed on the two support bases 5. Two racks 6 are fixedly installed on the extrusion frame 1, and the extrusion rod 7 moves laterally on the extrusion frame 1 through a second adjustment assembly.
[0078] Correspondingly, the second adjustment component includes: a threaded rod 8, a motor 9 and a cylinder 10. The threaded rod 8 is rotatably installed on the extrusion frame 1. A connecting block 1 is threadedly installed on the threaded rod 8. The motor 9 is installed on the extrusion frame 1. The output end of the motor 9 is fixedly connected to the threaded rod 8. The cylinder 10 is installed on the connecting block 1. The output end of the cylinder 10 passes through the cylinder 10 and is fixedly connected to the extrusion rod 7.
[0079] Specifically, the first adjustment component includes: a bidirectional screw 11, a motor 12, a support frame 13, an electric telescopic rod 14 and a connecting bent rod 15. The bidirectional screw 11 is rotatably installed in a fixed shell 2. Two connecting blocks 2 are threadedly installed on the bidirectional screw 11. The motor 12 is installed on the fixed shell 2. The output end of the motor 12 passes through the fixed shell 2 and is fixedly connected to the bidirectional screw 11. A support frame 13 is fixedly installed on each connecting block 2. A plurality of electric telescopic rods 14 are fixedly installed on the two support frames 13. A connecting bent rod 15 is fixedly installed on the output end of each electric telescopic rod 14, wherein the plurality of connecting bent rods 15 are divided into two groups. The two groups of connecting bent rods 15 are respectively slidably matched with the two support frames 13, and the two shaping plates 3 are respectively detachably connected to the two groups of connecting bent rods 15.
[0080] Correspondingly, the traction assembly includes: a fixed shell 16, a threaded rod 17, a motor 18, a connecting bent rod 19, a stretching component and a clamping component. The fixed shell 16 is fixedly installed in the fixed shell 2, the threaded rod 17 is rotatably installed in the fixed shell 16, a connecting block 3 is threadedly installed on the threaded rod 17, and an opening for the connecting block 3 to slide is opened on the fixed shell 16. The motor 18 is installed on the fixed shell 2, and the output end of the motor 18 passes through the fixed shell 2 and is fixedly connected to the threaded rod 17. Two connecting bent rods 19 are fixedly installed on the connecting block 2. The stretching component is arranged between the two connecting bent rods 19, and the clamping component is arranged on the stretching component.
[0081] Specifically, the stretching component includes: a support block 20, a threaded rod three 21, a motor four 22 and a connecting bent rod three 23. The support block 20 is fixedly installed between the two connecting bent rods two 19. The threaded rod three 21 is rotatably installed on the lower side of the support block 20, and an auxiliary shaft is fixedly installed on the lower side of the support block 20. A connecting block four is threadedly installed on the threaded rod three 21, and a connecting block four is also slidably installed on the auxiliary shaft. The motor four 22 is installed on the support block 20, and the output end of the motor four 22 is fixedly connected to the threaded rod three 21. The connecting bent rods three 23 are fixedly installed on the bottom of the two connecting blocks four.
[0082] Correspondingly, the clamping component includes: a fixed frame 24, a fixed rod 25, an electric telescopic rod 26 and a clamping plate 27. The fixed frame 24 is fixedly installed between the two connecting bent rods 23, the fixed rod 25 is fixedly installed on the lower side of the fixed frame 24, and the electric telescopic rod 26 is fixedly installed on the upper side of the fixed frame 24. The clamping plate 27 can be detachably installed on the output end of the electric telescopic rod 26 and the fixed rod 25.
[0083] Specifically, the positioning component includes: a fixed block 28, an electric telescopic rod three 29 and a positioning plate 30. Two fixed blocks 28 are fixedly installed in the fixed shell 2, and the electric telescopic rod three 29 is fixedly installed on the two fixed blocks 28. The output ends of the two electric telescopic rods three 29 are fixedly installed with positioning plates 30. In the process of aluminum profile extrusion, cooling is performed by the cooling component.
[0084] Correspondingly, the cooling component includes: a water tank 31, a water pump 32, a water supply pipe 33 and a spray head 34. The water tank 31 is fixedly installed on one side of the extrusion frame 1, the water pump 32 is installed on one side of the extrusion frame 1, the input end of the water pump 32 is connected to the water tank 31, and two water supply pipes 33 are provided. The two water supply pipes 33 are fixedly installed above the fixed shell 2, and multiple spray heads 34 are connected and arranged on the two water supply pipes 33.
[0085] In this embodiment, the working principle of the high-efficiency extrusion aluminum profile processing device is as follows: aluminum ingots are respectively transferred from both sides of the extrusion frame 1 to the two racks 6, and then the motor 9 is started, and the motor 9 drives the threaded rod 8 to rotate. As the threaded rod 8 rotates, the connecting block 1 drives the support plate and the extrusion rod 7 to move until the extrusion rod 7 is aligned with the aluminum ingot on one of the racks 6, and then the cylinder 10 is started, and the cylinder 10 drives the extrusion rod 7 to move in the direction of the corresponding extrusion die 4. The aluminum ingot is extruded by the extrusion rod 7 and the extrusion die 4 to make the aluminum ingot extruded into a corresponding shape. According to the shape of the aluminum profile, clamping plates 27 of different shapes are installed. In the process of extruding the aluminum profile, the motor 3 18 is started, and the motor 3 18 drives the support plate 18 to move. The threaded rod 2 17 rotates, and as the threaded rod 2 17 rotates, the connecting block 3 drives the supporting block 20 and the clamping plate 27 to move toward the extrusion die 4 until the clamping plate 27 moves to one end close to the aluminum profile. The motor 4 22 is started, and the motor 4 22 drives the threaded rod 3 21 to rotate. As the threaded rod 3 21 rotates, the connecting block 4 drives the fixing frame 24 and the two clamping plates 27 to move toward the aluminum profile until the upper or lower side of the aluminum profile is located between the two clamping plates 27. Then, the electric telescopic rod 26 is started, and the electric telescopic rod 26 drives the clamping plate 27 located on the upper side of the fixing frame 24 to move toward the clamping plate 27 located on the lower side of the fixing frame 24, so as to clamp the upper or lower side of the aluminum profile between the two clamping plates 27. After the aluminum profile is pulled out, the motor 4 22 is started, and the motor 4 22 drives the threaded rod 3 21 to rotate. As the threaded rod 3 21 rotates, the connecting block 4 drives the clamping plate 27 to move the aluminum profile away from the extrusion die 4, and then the two electric telescopic rods 3 29 are started. The two electric telescopic rods 3 29 drive the two positioning plates 30 to clamp the end of the aluminum profile close to the extrusion die 4. At the same time, the motor 3 18 is started, and the motor 3 18 drives the threaded rod 2 17 to rotate. As the threaded rod 2 17 rotates, the connecting block 3 drives the fixing frame 24 and the clamping plate 27 to move away from the extrusion die 4 through the connecting bent rod 2 19, thereby pulling the aluminum profile. During the pulling process of the aluminum profile, the water pump 32 is started, and the water pump 32 sends the water in the water tank 31 into the water supply pipe 33. Then, multiple spray heads 34 are turned on, and the multiple spray heads 34 spray water in the water supply pipe 33 onto the aluminum profile to cool down the aluminum profile. Different shapes of shaping plates 3 are installed according to the shape of the aluminum profile. After the aluminum profile is pulled to a certain position, the motor 2 12 is started, and the motor 2 12 drives the bidirectional screw 11 to rotate. As the bidirectional screw 11 rotates, the two connecting blocks 2 drive the two shaping plates 3 to move toward the direction of the aluminum profile. When the two shaping plates 3 approach each other, the multiple electric telescopic rods 14 are started, and the multiple electric telescopic rods 14 drive the two shaping plates 3 to rise and fall respectively, so that the two shaping plates 3 are aligned with the aluminum profile, and then the two shaping plates 3 are connected and connected, and the aluminum profile is squeezed to make the aluminum profile straighter, and then the aluminum profile is removed.In the process of pulling out the aluminum profile, the motor 9 is started, and the motor 9 drives the threaded rod 8 to rotate. As the threaded rod 8 rotates, the connecting block drives the support plate and the extrusion rod 7 to move toward the other rack 6 until the extrusion rod 7 is aligned with the aluminum ingot on the other rack 6, and then the cylinder 10 is started, and the cylinder 10 drives the extrusion rod 7 to push the corresponding aluminum ingot and extrude it through the corresponding extrusion die 4, and then it is clamped and pulled by the corresponding two clamping plates 27, and the cycle is repeated.
[0086] It should be noted that the shaping plate 3, the positioning plate 30 and the clamping plate 27 mentioned above can be changed according to the shape of the aluminum profile.
[0087] It should also be noted that when cooling the aluminum profile, it is best to spray the water in the water supply pipe 33 toward the aluminum profile in the form of water mist through the sprinkler head 34. This not only cools the aluminum profile while achieving the effect of energy saving and consumption reduction, but also prevents the aluminum profile from cooling down quickly, which is beneficial to the shaping and stretching of the aluminum profile.
[0088] Embodiment 2: This embodiment provides a high-efficiency extrusion aluminum profile processing method based on the high-efficiency extrusion aluminum profile processing equipment in Embodiment 1, comprising the following steps:
[0089] Step 1, aluminum profile extrusion molding: aluminum ingots are respectively transferred from both sides of the extrusion frame 1 to two racks 6, and then the motor 9 is started, the motor 9 drives the threaded rod 8 to rotate, and as the threaded rod 8 rotates, the connecting block 1 drives the support plate and the extrusion rod 7 to move until the extrusion rod 7 is aligned with the aluminum ingot on one of the racks 6, and then the cylinder 10 is started, and the cylinder 10 drives the extrusion rod 7 to move in the direction of the corresponding extrusion die 4, and the aluminum ingot is extruded into a corresponding shape by the extrusion rod 7 and the extrusion die 4.
[0090] Step 2, the clamping plate 27 moves: according to the shape of the aluminum profile, the clamping plates 27 of different shapes are installed. During the extrusion molding of the aluminum profile, the motor 3 18 is started, and the motor 3 18 drives the threaded rod 2 17 to rotate. With the rotation of the threaded rod 2 17, the connecting block 3 drives the supporting block 20 and the clamping plate 27 to move toward the extrusion die 4 until the clamping plate 27 moves to one end close to the aluminum profile.
[0091] Step 3, clamping the aluminum profile: start the motor 4 22, the motor 4 22 drives the threaded rod 3 21 to rotate, and as the threaded rod 3 21 rotates, the connecting block 4 drives the fixing frame 24 and the two clamping plates 27 to move toward the aluminum profile until the upper side or the lower side of the aluminum profile is located between the two clamping plates 27, and then start the electric telescopic rod 26, the electric telescopic rod 26 drives the clamping plate 27 located on the upper side of the fixing frame 24 to move toward the clamping plate 27 located on the lower side of the fixing frame 24, and clamps the upper side or the lower side of the aluminum profile between the two clamping plates 27;
[0092] Step 4, aluminum profile pulling: after clamping the aluminum profile, start the motor 3 18, the motor 3 18 drives the threaded rod 2 17 to rotate, and as the threaded rod 2 17 rotates, the connecting block 3 drives the fixing frame 24 and the clamping plate 27 to move away from the extrusion die 4 through the connecting bent rod 2 19, thereby pulling the aluminum profile;
[0093] Step 5: cooling the aluminum profile. During the pulling process of the aluminum profile, the water pump 32 is started, the water pump 32 sends the water in the water tank 31 into the water supply pipe 33, and then the multiple spray heads 34 are turned on, the multiple spray heads 34 spray the water in the water supply pipe 33 onto the aluminum profile to cool the aluminum profile;
[0094] Step six, the aluminum profile is shaped. According to the shape of the aluminum profile, different shapes of shaping plates 3 are installed. After the aluminum profile is pulled to a certain position, the motor 4 22 is started again. The motor 4 22 drives the threaded rod 3 21 to rotate. As the threaded rod 3 21 rotates, the connecting block 4 drives the clamping plate 27 to move the aluminum profile away from the extrusion die 4. At the same time, the two electric telescopic rods 3 29 are started. The two electric telescopic rods 3 29 drive the two positioning plates 30 to clamp the end of the aluminum profile close to the extrusion die 4. The motor 2 12 is started. The motor 2 12 drives the bidirectional screw 11 to rotate. As the bidirectional screw 11 rotates, the two connecting blocks 2 drive the two shaping plates 3 to move toward the direction of the aluminum profile. When the two shaping plates 3 are close to each other, the multiple electric telescopic rods 1 14 are started. The multiple electric telescopic rods 1 14 drive the two shaping plates 3 to rise and fall respectively, so that the two shaping plates 3 are aligned with the aluminum profile, and then the two shaping plates 3 are connected and connected, and the aluminum profile is extruded to make the aluminum profile straighter, and then the aluminum profile is removed.
[0095] Step seven, extrude the next aluminum ingot: while performing the above steps, start the motor 9, the motor 9 drives the threaded rod 8 to rotate, as the threaded rod 8 rotates, the connecting block 1 drives the support plate and the extrusion rod 7 to move toward the other rack 6 until the extrusion rod 7 is aligned with the aluminum ingot on the other rack 6, and then start the cylinder 10, the cylinder 10 drives the extrusion rod 7 to push the corresponding aluminum ingot, and extrude it through the corresponding extrusion die 4, and then clamp and pull it through the corresponding two clamping plates 27.
[0096] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency extrusion aluminum profile processing device, comprising an extrusion frame (1), on which a fixed housing (2) is fixedly mounted, characterized in that: Two discharging mechanisms are arranged in the fixed housing (2), and the two discharging mechanisms respectively pull and shape the corresponding aluminum profiles; The discharging mechanism comprises a shaping plate (3), a first adjusting component, a pulling component and a positioning component. Two shaping plates (3) are arranged in the fixed shell (2). The two shaping plates (3) are moved closer to or farther away from each other in the fixed shell (2) through the first adjusting component. The pulling component is arranged inside the fixed shell (2) and is used to pull the aluminum profile. The positioning component is arranged in the fixed shell (2) and is used to fix the aluminum profile and stretch the aluminum profile through the pulling component.
2. The high-efficiency extrusion aluminum profile processing device according to claim 1 is characterized in that: Also included is an extrusion assembly, the extrusion assembly comprising: An extrusion die (4), wherein two support bases (5) are fixedly mounted on the extrusion frame (1), and the extrusion die (4) can be detachably mounted on both of the support bases (5); Storage racks (6), two of the storage racks (6) being fixedly mounted on the extrusion machine frame (1); An extrusion rod (7), wherein the extrusion rod (7) is laterally movable on the extrusion frame (1) via a second adjustment assembly.
3. The high-efficiency extrusion aluminum profile processing device according to claim 2 is characterized in that: The second adjustment component comprises: A threaded rod (8), the threaded rod (8) being rotatably mounted on the extrusion frame (1), and a connecting block (1) being threadedly mounted on the threaded rod (8); Motor 1 (9), the motor 1 (9) is mounted on the extrusion frame (1), and the output end of the motor 1 (9) is fixedly connected to the threaded rod 1 (8); A cylinder (10), wherein the cylinder (10) is mounted on the connecting block 1, and an output end of the cylinder (10) passes through the cylinder (10) and is fixedly connected to the extrusion rod (7).
4. The high-efficiency extrusion aluminum profile processing device according to claim 3 is characterized in that: The first adjustment component comprises: A bidirectional screw (11), the bidirectional screw (11) is rotatably mounted in the fixed housing (2), and two connecting blocks (2) are threadedly mounted on the bidirectional screw (11); Motor 2 (12), wherein the motor 2 (12) is mounted on the fixed housing 1 (2), and an output end of the motor 2 (12) passes through the fixed housing 1 (2) and is fixedly connected to the bidirectional screw (11); A support frame (13), the support frame (13) being fixedly mounted on each of the second connecting blocks; An electric telescopic rod (14), a plurality of the electric telescopic rods (14) being fixedly mounted on each of the two support frames (13); A connecting bent rod (15) is fixedly mounted on the output end of each of the electric telescopic rods (14).
5. The high-efficiency extrusion aluminum profile processing device according to claim 4 is characterized in that: The traction assembly comprises: A second fixed housing (16), wherein the second fixed housing (16) is fixedly installed in the first fixed housing (2); A second threaded rod (17), the second threaded rod (17) being rotatably mounted in the second fixed housing (16), and a third connecting block being threadedly mounted on the second threaded rod (17); Motor three (18), the motor three (18) is mounted on the fixed housing one (2), and the output end of the motor three (18) passes through the fixed housing one (2) and is fixedly connected to the threaded rod two (17); Connecting bent rods 2 (19), two connecting bent rods 2 (19) are fixedly mounted on the connecting block 2; A stretching component, the stretching component is arranged between the two connecting curved rods (19); A clamping component is arranged on the stretching component.
6. The high-efficiency extrusion aluminum profile processing device according to claim 5, characterized in that: The stretching member comprises: A support block (20), the support block (20) being fixedly mounted between the two connecting bent rods (19); A threaded rod three (21), the threaded rod three (21) being rotatably mounted on the lower side of the support block (20), and a connecting block four being threadedly mounted on the threaded rod three (21); Motor four (22), the motor four (22) is mounted on the support block (20), and the output end of the motor four (22) is fixedly connected to the threaded rod three (21); A connecting bent rod three (23) is fixedly mounted on the bottom of the two connecting blocks four.
7. The high-efficiency extrusion aluminum profile processing device according to claim 6, characterized in that: The clamping member comprises: A fixing frame (24), the fixing frame (24) being fixedly mounted between the two connecting bent rods (23); A fixing rod (25), wherein the fixing rod (25) is fixedly mounted on the lower side of the fixing frame (24); A second electric telescopic rod (26), the second electric telescopic rod (26) being fixedly mounted on the upper side of the fixing frame (24); A clamping plate (27) is detachably mounted on the output end of the second electric telescopic rod (26) and the fixing rod (25).
8. The high-efficiency extrusion aluminum profile processing device according to claim 7, characterized in that: The positioning component comprises: A fixed block (28), two of which are fixedly mounted in the fixed housing (2); An electric telescopic rod three (29), the electric telescopic rod three (29) being fixedly mounted on the two fixing blocks (28); A positioning plate (30) is fixedly mounted on the output ends of the two electric telescopic rods (29).
9. The high-efficiency extrusion aluminum profile processing device according to claim 8, characterized in that: It also includes a cooling component, the cooling component including: A water tank (31), wherein the water tank (31) is fixedly mounted on one side of the extrusion frame (1); A water pump (32), wherein the water pump (32) is installed on one side of the extrusion frame (1), and an input end of the water pump (32) is connected to the water tank (31).
10. The high-efficiency extrusion aluminum profile processing device according to claim 9, characterized in that: A water supply pipe (33), wherein two water supply pipes (33) are provided, and both water supply pipes (33) are fixedly installed above the fixed housing 1 (2); A spray head (34), wherein a plurality of the spray heads (34) are connected and arranged on the two water supply pipes (33).
Citation Information
Cited By
Forming machine for aluminum alloy machining
CN120079711A