Automatic edge rolling and shaping all-in-one machine

Abstract

An automatic edge rolling and shaping all-in-one machine comprises a feeding mechanism, an edge rolling mechanism, a shaping mechanism, a conveying mechanism, a transferring and taking mechanism and a discharging unit. The feeding mechanism comprises a supporting frame, a feeding mechanism, a storage frame and a feeding unit. The transferring and material taking mechanism comprises a mounting plate, a vertical lifting assembly, a horizontal sliding assembly, a grabbing clamp and a grabbing clamp rotating mechanism. When the edge rolling and shaping all-in-one machine works, the feeding mechanism conveys a plate to the edge rolling mechanism for edge rolling, the transferring and material taking mechanism takes down a wheel coil machined and formed through the edge rolling mechanism and places the wheel coil on the conveying mechanism, the conveying mechanism conveys the wheel coil to the shaping mechanism, and the shaping mechanism is used for shaping the wheel coil. And finally, the finished product wheel rolls shaped and processed by the shaping mechanism fall into a finished product collecting frame arranged on the blanking unit. In the working process, the raw materials only need to be manually placed on the material storage frame.

Description

Technical Field

[0001] The invention relates to the field of automated mechanical processing, and in particular to an automated rolling and shaping all-in-one machine. Background Art

[0002] Rolling and shaping are two commonly used steps in machining. Both rolling and shaping are required when machining bushings, sleeves and some cylindrical workpieces.

[0003] In the prior art, rolling and shaping are usually two separate steps, with a separate rolling machine and a separate shaping machine completing the two work processes of rolling and shaping respectively. During this period, workers are required to exchange the workpiece between the rolling machine and the shaping machine, which increases the labor cost of workers and has low work efficiency. Summary of the invention

[0004] In view of this, the present invention provides an automatic rolling and shaping all-in-one machine that can realize automatic rolling and shaping.

[0005] An automatic rolling and shaping machine includes a workbench, a feeding mechanism arranged on the workbench, a rolling mechanism arranged on one side of the feeding mechanism, a shaping mechanism arranged on one side of the rolling mechanism, a transmission mechanism arranged on one side of the shaping mechanism, a transfer and fetching mechanism arranged between the rolling mechanism and the transmission mechanism, and a blanking unit arranged at one end of the shaping mechanism. The transfer and fetching mechanism includes a mounting plate, a vertical lifting assembly arranged at the bottom of the mounting plate, a horizontal sliding assembly arranged on the mounting plate, a gripper arranged on one side of the mounting plate, and a gripper rotating mechanism fixedly connected to the gripper. One side of the transfer and fetching mechanism corresponds to the rolling mechanism, and the other side corresponds to the transmission mechanism, so as to grab the roll that has been rolled and shaped by the rolling mechanism to the transmission mechanism.

[0006] Furthermore, the horizontal sliding assembly includes a slide rail fixedly arranged on the mounting plate, a slider unit slidably connected to the slide rail, a sliding drive member fixedly connected to the slider unit, and a slider limiter arranged at one end of the slide rail close to the rolling mechanism.

[0007] Furthermore, the gripping and rotating mechanism includes a rotating guide plate fixedly arranged on the mounting plate, a rotating connecting rod, and a connecting block fixedly arranged at one end of the rotating connecting rod.

[0008] Furthermore, the rotating guide plate includes a guide plate body and a guide groove opened on the plate body, the guide groove is arranged in an L shape, and the vertical side of the L shape is the side close to the transmission mechanism, the horizontal side of the L shape extends toward one side of the rolling mechanism, and the height of the vertical side of the guide groove is higher than the horizontal side.

[0009] Furthermore, the feeding mechanism includes a feeding support frame, a loading mechanism installed on the feeding support frame, a storage rack arranged at one end of the loading mechanism, and a feeding unit arranged on one side of the discharging rack.

[0010] Furthermore, the feeding mechanism includes a feeding drive unit fixedly arranged on the feeding support frame, a sliding block arranged on the feeding drive unit, and a top sliding plate fixedly connected to the sliding block, the storage rack includes a storage rack main body, and a discharge port arranged on the side of the storage rack facing away from the feeding mechanism, the feeding unit includes a feeding drive assembly fixedly connected to the feeding support frame, a feeding top plate arranged on one side of the discharge port, a linkage connecting piece for connecting the feeding top plate and the feeding drive assembly, and a guide plate arranged on the side of the storage rack close to the rolling mechanism.

[0011] Furthermore, the feeding mechanism includes a lifting silo unit disposed on the workbench, a feeding unit disposed on one side of the lifting silo unit, and a transfer transmission unit disposed between the lifting silo unit and the feeding unit.

[0012] Furthermore, the lifting silo unit includes a silo bracket arranged on the workbench 1, a U-shaped silo slidably connected to the silo bracket, and a lifting drive device connected to the U-shaped silo, the feeding unit includes a feeding table arranged on one side of the silo bracket, a material guide rail arranged on the feeding table, a loading port arranged on the material guide rail close to the side of the lifting silo unit, a feeding drive device arranged on the feeding table, and a feeding drive plate arranged on the feeding drive device and accommodated in the material guide rail, the transfer transmission unit includes a sliding frame slidably connected to the silo bracket, a material dragging assembly arranged on the sliding frame, and a transfer drive device arranged on the silo bracket and connected to the sliding frame, the material dragging assembly includes a material dragging lifting device, and a material dragging plate arranged on the material dragging lifting device.

[0013] Compared with the prior art, the present invention provides an automatic rolling and shaping integrated machine, which includes a workbench, a feeding mechanism arranged on the workbench, a rolling mechanism arranged on one side of the feeding mechanism, a shaping mechanism arranged on one side of the rolling mechanism, a transmission mechanism arranged on one side of the shaping mechanism, a transfer and material-collecting mechanism arranged between the rolling mechanism and the transmission mechanism, and a material-dropping unit arranged at one end of the shaping mechanism. The transfer and material-collecting mechanism includes a mounting plate, a vertical lifting assembly arranged at the bottom of the mounting plate, a horizontal sliding assembly arranged on the mounting plate, a gripper arranged on one side of the mounting plate, and a gripper rotating mechanism fixedly connected to the gripper. One side of the transfer and material-collecting mechanism corresponds to the rolling mechanism, and the other side corresponds to the transmission mechanism, so as to grab the roll rolled and formed by the rolling mechanism to the transmission mechanism. When the rolling and shaping machine is working, the feeding mechanism transports the plate to the rolling mechanism for rolling, the transfer and material taking mechanism takes down the roll that has been processed and formed by the rolling mechanism and places it on the transmission mechanism, and the transmission mechanism then transports the roll to the shaping mechanism, and finally the finished roll that has been shaped by the shaping mechanism falls into the finished product collection frame set by the blanking unit. Therefore, in the workflow of the automatic rolling and shaping machine, it is only necessary to manually place the raw materials on the storage rack, and the other steps can be completed fully automatically, thereby reducing the labor cost of workers and greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic structural diagram of an automatic rolling and shaping machine provided by the present invention.

[0015] Figure 2 for Figure 1 A schematic structural diagram of a first embodiment of a feeding mechanism of an automated rolling and shaping machine.

[0016] Figure 3 for Figure 1 A schematic structural diagram of a second embodiment of the feeding mechanism of the automatic rolling and shaping machine.

[0017] Figure 4 for Figure 1 A schematic diagram of the structure of the automatic rolling and shaping machine from another perspective.

[0018] Figure 5 for Figure 1 A schematic diagram of the structure of the transfer and material-taking mechanism of the automatic rolling and shaping machine.

[0019] Figure 6 for Figure 1A schematic diagram of the structure of a sliding block of an automatic rolling and shaping machine. DETAILED DESCRIPTION

[0020] The specific embodiments of the present invention are further described in detail below. It should be understood that the description of the present invention herein is not intended to limit the protection scope of the present invention.

[0021] like Figures 1 to 6 As shown, it is a schematic diagram of the structure of an automatic leather wheel rolling and shaping machine provided by the present invention. The automatic rolling and shaping machine includes a workbench 1, a feeding mechanism 10, a rolling mechanism 20 arranged at one end of the feeding mechanism 10, a shaping mechanism 30 arranged at one side of the rolling mechanism 20, a transmission mechanism 40 arranged at one side of the shaping mechanism 30, a transfer and material collection mechanism 50 arranged between the rolling mechanism 20 and the transmission mechanism 40, and a blanking unit 60 arranged at one end of the shaping mechanism 30. It is conceivable that the automatic rolling and shaping machine should also include some other functional components, such as electrical connection components, installation components, etc., which are well known to those skilled in the art and will not be described one by one here.

[0022] The workbench 1 is used to support the feeding mechanism 10, the rolling mechanism 20, the shaping mechanism 30, the transmission mechanism 40, and the transfer and fetching mechanism 50, so that they form a whole to work. The workbench 1 itself is a prior art and will not be described in detail here.

[0023] In this embodiment, the feeding mechanism in the automatic rolling and shaping machine has two implementation modes, such as Figure 2 This is the first embodiment of the feeding mechanism, wherein the feeding mechanism 10 includes a feeding support frame 11, a loading mechanism 12 installed on the feeding support frame 11, a storage rack 13 arranged at one end of the loading mechanism 12, and a feeding unit 14 arranged at one side of the discharging rack 13.

[0024] The feeding support frame 11 is used to support the loading mechanism 12 and the storage frame 13 so that the loading mechanism 12 and the storage frame 13 form a whole. The feeding support frame 11 is a prior art and will not be described in detail here.

[0025] The feeding mechanism 12 includes a feeding drive unit 121 fixedly disposed on the feeding support frame 11 , a sliding block 122 disposed on the feeding drive unit 121 , and a resisting sliding plate 123 fixedly connected to the sliding block 122 .

[0026] The feeding drive unit 121 is used to drive the sliding block 122 to reciprocate, thereby driving the abutting sliding plate 123 to move to complete the feeding operation. The feeding drive unit 121 is a prior art and will not be described in detail here.

[0027] The sliding block 122 includes a sliding block body 1221 and at least one sliding plate connecting member 1222 disposed on a side of the sliding block body 1221 facing the sliding mounting plate 1121 .

[0028] The sliding block body 1221 may be a square body, and a cylinder connection hole for connecting with the feeding drive cylinder 1211 is provided on the sliding block body 1221. The sliding block body 1221 is fixedly connected with the feeding drive cylinder 1211 through the cylinder connection hole, and reciprocates under the drive of the feeding drive cylinder 1211. The sliding plate connecting member 1222 is connected to the feeding abutting sliding plate 123, so that the feeding abutting sliding plate 123 and the sliding block 122 form a whole.

[0029] One side of the loading abutting sliding plate 123 is fixedly connected to the sliding plate connecting member 1222. The loading abutting sliding plate 123 is arranged on the top wall of the feeding support frame 11 and corresponds to the storage frame 13. The loading abutting sliding plate 123 can be a square plate structure, so as to abut the plate to be processed from the storage frame 13 to the feeding unit 14.

[0030] The material storage rack 13 includes a material storage rack body 131 and a discharge port 132 disposed on the side of the material storage rack 13 facing away from the loading mechanism 12. The outer contour of the material storage rack body 131 is a U-shaped structure, and the discharge port 132 is disposed at the end of the material storage rack body 131 close to the workbench 1. The size and shape of the discharge port 132 are consistent with the size and shape of the plate to be processed, so as to output the plate to be processed.

[0031] The feeding unit 14 includes a feeding drive assembly 141 fixedly connected to the feeding support frame 11, a feeding top plate 142 arranged on one side of the discharge port 132, a linkage connecting member 143 for connecting the feeding top plate 142 and the feeding drive assembly 141, and a guide plate 144 arranged on one side of the storage rack 13 close to the rolling mechanism 20.

[0032] The feeding drive assembly 141 is used to drive the feeding abutting plate 142 to slide back and forth, so that the sheet material is transferred to the rolling mechanism 20 through the feeding abutting plate 142, so that the sheet material to be processed is transported to the rolling mechanism 20 for rolling processing. The feeding drive assembly 141 can be a drive device such as a screw rod that can reciprocate back and forth.

[0033] The feeding abutting plate 142 is used to abut the plate to be processed against the rolling mechanism 20 for rolling. The feeding abutting plate 142 is arranged on one side of the discharge port 132, and the extension direction of the feeding abutting plate 142 is perpendicular to the extension direction of the discharge port 132, so that the feeding abutting plate 142 drives the plate out of the discharge port 132. One end of the feeding abutting plate 142 is fixedly connected to the linkage connector 143, and the feeding abutting plate 142 is linked to the feeding drive assembly 141 through the linkage connector 143, so that the feeding abutting plate 142 reciprocates back and forth under the drive of the feeding drive assembly 141.

[0034] The linkage connection member 143 is L-shaped. One side of the L of the linkage connection member 143 is fixedly connected to the feeding drive assembly 141 , and the other side is fixedly connected to the feeding abutting plate 142 , so that the feeding abutting plate 142 and the feeding drive assembly 141 form a linkage connection.

[0035] The guide plate 144 is arranged on the side of the storage rack 13 facing the discharge port 132 and close to one end of the rolling mechanism 20. The guide plate 144 is spaced apart from the feeding support frame 11, so that the guide plate 144 limits the moving direction of the plate and the thickness of the plate, so that the plate can smoothly enter the rolling mechanism 20 for processing.

[0036] When the feeding mechanism 10 is working, the plates to be processed are manually stacked on the storage rack 13. The feeding drive unit 121 drives the sliding block 122 to move back and forth, driving the feeding abutting sliding plate 123 to move back and forth to the side of the discharge port 132, wherein the feeding abutting sliding plate 123 pushes the plate to be processed at the bottom of the storage rack 13 out of the discharge port 132 during the sliding process. Then the feeding drive assembly 141 drives the feeding abutting plate 142 to further push the plate to the rolling mechanism 20 for rolling processing.

[0037] like Figure 3This is the second embodiment of the feeding mechanism, wherein the loading mechanism 60 includes a lifting silo unit 61 arranged on the workbench 1, a feeding unit 62 arranged on one side of the lifting silo unit 61 and used for transferring the plate to the rolling mechanism 20, and a transfer transmission unit 63 arranged between the lifting silo unit 61 and the feeding unit 62.

[0038] The lifting bin unit 61 includes a bin support 611 disposed on the workbench 1, a U-shaped bin 662 slidably connected to the bin support 611, and a lifting drive device 663 connected to the U-shaped bin 662. The lifting drive device 663 can drive the U-shaped bin 662 to rise and fall on the bin support 611, so that the material plates in the U-shaped bin 662 can rise to the table surface of the feeding table 621 described below, wherein the lifting drive device 663 drives the U-shaped bin 662 to rise and fall to a height equal to the thickness of the material plates each time, that is, each time the lifting drive device 663 drives the U-shaped bin 662 to rise and fall, only one material plate is higher than the table surface of the feeding table 621 described below.

[0039] The feeding unit 62 includes a feeding platform 621 arranged on one side of the silo bracket 611, a material guide rail 622 arranged on the feeding platform 621, a loading port 623 arranged on the material guide rail 622 close to the lifting silo unit 61, a feeding drive device 624 arranged on the feeding platform 621, and a feeding drive plate 625 arranged on the feeding drive device 624 and accommodated in the material guide rail 622.

[0040] The feeding table 621 is used to support the material guide rail 622, the material feeding drive device 624, and the material feeding drive plate 625. A material plate can be placed on the table of the feeding table 621, and under the guidance of the material guide rail 622, the material plate is transferred to the rolling mechanism 20. The feeding table 621 is a prior art and will not be described in detail here.

[0041] The material guide rail 622 is disposed on the feeding platform 621 , and the extension direction of the material guide rail 622 is toward the rolling mechanism 20 , so that the material guide rail 622 guides the material sheet to the rolling mechanism 20 . The material guide rail 622 is a prior art and will not be described in detail herein.

[0042] The loading port 623 corresponds to the lifting silo unit 61 , so that the plates in the lifting silo unit 61 can be transferred to the material guide rail 622 through the loading port 623 .

[0043] The feeding drive device 624 can drive the feeding drive plate 625 to slide. During use, the feeding drive plate 625 presses against the plate in the material guide rail 62 to drive the material plate to slide along the material guide rail 62 and be transmitted to the rolling mechanism 20.

[0044] The transfer transmission unit 63 includes a sliding frame 631 slidably connected to the silo bracket 611 , a material dragging assembly 632 disposed on the sliding frame 631 , and a transfer driving device 633 disposed on the silo bracket 611 and connected to the sliding frame 631 .

[0045] The transfer drive device 633 drives the material dragging assembly 632 to slide, and the transmission direction of the transfer drive device 633 is perpendicular to the extension direction of the material guide rail 622, and the material dragging assembly 632 corresponds to the loading port 623, that is, the transfer drive device 633 can drive the material dragging assembly 632 to slide, and enable the material dragging assembly 632 to enter and exit the loading port 623, thereby dragging the material plate into the feeding table 621.

[0046] The material dragging assembly 632 includes a material dragging lifting device 6321 and a material dragging plate 6322 disposed on the material dragging lifting device 6321. The material dragging lifting device 6321 drives the material dragging plate 6322 to move up and down so that the material dragging plate 6322 is close to or away from the U-shaped bin 662. When the material dragging assembly 632 is dragging materials, the material dragging lifting device 6321 drives the material dragging plate 6322 to descend. When the material dragging assembly 632 completes the material dragging, the material dragging lifting device 6321 drives the material dragging plate 6322 to rise again to prevent the material dragging plate 6322 from driving other material plates to move. The material dragging lifting device 6321 and the material dragging plate 6322 are both existing technologies and will not be described in detail here.

[0047] The rolling mechanism 20 includes a rolling mounting frame 21 , a rotating rolling unit 22 disposed on one side of the rolling mounting frame 21 , and a pressing and forming unit 23 disposed perpendicular to the rotating rolling unit 22 .

[0048] The rolling mounting frame 21 is fixedly mounted on one side of the feeding support frame 11, and the shape and structure of the rolling mounting frame 21 are specifically set according to the structure and connection relationship of the rotating rolling unit 22 and the pressing forming unit 23. The rolling mounting frame 21 is used to install and carry the rotating rolling unit 22 and the pressing forming unit 23, so that the rotating rolling unit 22 and the pressing forming unit 23 cooperate with each other to form a rolling whole.

[0049] The rotating rolling unit 22 includes a rotating drive motor 221 fixedly mounted on one side of the rolling mounting frame 21, a transmission shaft 222 fixedly connected to the rotating drive motor 221, a flange connecting plate 223 fixedly mounted on the transmission shaft 222, and a rolling plate 224 fixedly mounted on the outside of the flange connecting plate 223.

[0050] The rotary drive motor 221 is disposed on a side of the rolling mounting frame 21 opposite to the rolling disc 224 to provide a rotary drive force for the rotating rolling unit 22 to drive the rotating rolling unit 22 to work.

[0051] One end of the transmission shaft 222 is fixedly connected to the rotary drive motor 221, and the other end is rotatably mounted on the roll mounting frame 21. The transmission shaft 222 is used to form a linkage relationship between the rotary drive motor 221 and the roll disc 224, so that the roll disc 224 can rotate synchronously with the rotary drive motor 221 under the drive of the rotary drive motor 221.

[0052] The connecting disc 223 is fixedly sleeved on the side wall of the transmission shaft 222 to fix the winding disc 224 on the transmission shaft 222 .

[0053] The height of the coiling disc 224 is flush with the height of the feeding support frame 11 , so that the plate to be processed is tangent to the coiling disc 224 after sliding out from one end of the feeding support frame 11 .

[0054] The pressing unit 23 includes a sliding forming component 231 slidably connected to the curling mounting frame 21 , and a pressing component 232 fixedly connected to the top of the curling mounting frame 21 .

[0055] The sliding forming component 231 includes a sliding reset component 2311 fixedly arranged on the rolling mounting frame 21, and a forming roller 2312 fixedly connected to the sliding reset component 2311. The sliding reset component 2311 can slide toward one side of the rotating rolling unit 22 under the action of the pressing component 232. When the pressing component 232 completes the rolling, the elastic reset component 2311 can automatically rebound, so that the forming roller 2312 can be reset. The size of the forming roller 2312 can be specifically set according to the size of the required roll. During the rolling forming, the sheet to be processed is rolled onto the outer side of the forming roller 2312 under the action of the rotating rolling unit 22, so as to be rolled.

[0056] The pressing assembly 232 includes a pressing drive mechanism 2321 fixedly connected to the rolling mounting frame 21, and a pressing arm 2322 fixedly connected to the pressing drive mechanism 2321. The pressing drive mechanism 2321 is used to drive the pressing arm 2322 to reciprocate. The pressing arm 2322 is used to press the forming roller 2312 to slide toward one side of the rotating rolling unit 22, and cooperate with the rotating rolling unit 22 to complete the rolling.

[0057] When the rolling mechanism 20 is working, the plate to be processed is transmitted to the top of the rolling disk 224 by the feeding mechanism 10, and the rotating drive motor 221 drives the rolling disk 224 to rotate. At the same time, the pressing drive mechanism 2321 drives the pressing arm 2322 to move toward one side of the rotating rolling unit 22, and makes the forming roller 2312 abut against the plate, thereby pressing the plate between the forming roller 2312 and the rolling disk 224. As the rolling disk 224 rotates, the plate bends and wraps around the forming roller 2312, thereby completing the rolling process. The rolling mechanism 20 itself is a technology well known to those skilled in the art, and will not be described in detail here.

[0058] The shaping mechanism 30 includes a shaping support frame 31 , a moving plate 32 arranged on the shaping support frame 31 , a shaping mold 33 arranged on the shaping support frame 31 , and a shaping drive assembly 34 arranged on the top of the shaping support frame 31 .

[0059] The shaping support frame 31 is fixedly set on the workbench 1, and the shaping support frame 31 is used to set the movable plate 32, the shaping mold 33, and the shaping drive assembly 34, so that the movable plate 32, the shaping mold 33, and the shaping drive assembly 34 cooperate with each other to complete the shaping work of the workpiece to be processed.

[0060] The movable plate 32 is movably mounted on the shaping support frame 31, and one side of the movable plate 32 is fixedly connected to the shaping mold 33, and the other side is fixedly connected to the shaping drive assembly 34. Therefore, the movable plate 32 drives the shaping mold 33 to complete the shaping action under the drive of the shaping drive assembly 34.

[0061] The shaping mold 33 includes a shaping base 331 fixedly disposed on the workbench 1 , and a shaping column 332 corresponding to the shaping base 331 .

[0062] A shaping through hole matching the size of the workpiece to be shaped is provided through the middle of the shaping base 331. The inner contour of the shaping through hole matches the outer contour of the workpiece to be shaped, so as to facilitate shaping of the outer contour of the belt shaping workpiece.

[0063] One end of the shaping column 332 is fixedly connected to the mobile plate 32, and the other end is provided with a shaping plug that matches the piece to be shaped. When the piece to be shaped is transmitted to the shaping base 331 via the transmission mechanism 40, the shaping drive assembly 34 drives the mobile plate 32 to move downward, and one end of the shaping plug is inserted into the piece to be shaped, and pushes the piece to be shaped into the shaping through hole of the shaping base 331, and finally pushes the shaped piece to be shaped out from the other side of the shaping through hole. Therefore, in this process, the shaping plug and the shaping through hole cooperate to synchronously shape the inner and outer sides of the belt shaping piece. The shaping mechanism 30 itself is well known to those skilled in the art, and will not be described in detail here.

[0064] The transmission mechanism 40 includes a first transmission component 41 fixedly disposed on one side of the shaping mechanism 30 , and a second transmission component 42 disposed at one end of the first transmission component 41 .

[0065] The first transmission assembly 41 includes a first transmission belt 411 and a first transmission driving member 412 disposed on one side of the first transmission belt. The extension direction of the first transmission belt 411 is disposed corresponding to the transfer and material taking mechanism 50. The first transmission driving member 412 is used to drive the first transmission belt to move.

[0066] The second transmission component 42 is arranged perpendicular to the first transmission component 41. The second transmission component 42 includes a second transmission belt 421 and a second transmission driving device 422 arranged on one side of the second transmission belt 421. The movement direction of the first transmission belt 411 and the movement direction of the second transmission belt 421 are perpendicular to each other. One end of the second transmission belt 421 is arranged corresponding to the end of the first transmission belt 411, and the other end of the second transmission belt 422 extends to the shaping through hole of the shaping base 331, so as to transport the to-be-shaped piece to the shaping through hole. The second transmission driving device 422 is fixedly arranged on one side of the second transmission belt 421 to drive the second transmission belt 421 to move. The transmission mechanism 40 itself is a prior art and will not be described in detail here.

[0067] The transfer and material collection mechanism 50 includes a mounting plate 51, a vertical lifting assembly 52 arranged at the bottom of the mounting plate 51, a horizontal sliding assembly 53 arranged on the mounting plate 51, a gripper 54 arranged on one side of the mounting plate 51, and a gripper rotating mechanism 55 fixedly connected to the gripper 54.

[0068] The mounting plate 51 may be a square plate, and the mounting plate 51 is used to mount and carry the horizontal sliding assembly 53 and the gripping and rotating mechanism 55. The mounting plate 51 itself is well known to those skilled in the art, and will not be described in detail here.

[0069] The vertical lifting assembly 52 includes a lifting drive 521 fixedly arranged on the workbench 1, and a lifting platform 522 fixedly arranged at one end of the lifting drive 521 facing away from the workbench 1. The lifting drive 521 is used to drive the lifting platform 522 to move back and forth in the vertical direction, and the lifting drive 521 can be a cylinder. The lifting platform 522 includes a fixed plate 5221 fixedly connected to one end of the lifting drive assembly 521, two positioning columns 5222 arranged on both sides of the fixed plate 5221, and a lifting plate 5223 fixedly arranged at one end of the positioning column 5222. The fixed plate 5221 is provided with a plurality of through holes for setting the positioning columns 5222 and the driving end of the lifting drive 521. One end of the positioning column 5222 is movably inserted into the through hole, and the other end is fixedly connected to the lifting plate 5223. The length of the positioning column 5222 is greater than the maximum distance between the fixed plate 5221 and the lifting plate 5223, so as to prevent the positioning column 5222 from being separated from the through hole of the fixed plate 5221 and losing the positioning effect. One side of the lifting plate 5223 is fixedly connected to the lifting drive member 521 and can move back and forth under the drive of the lifting drive member 521. The other side of the lifting plate 5223 is fixedly connected to the mounting plate 51, so that the lifting plate 5223 can drive the mounting plate 51 to move while moving, so as to change the height of the mounting plate 51.

[0070] The horizontal sliding assembly 53 includes a slide rail 531 fixedly disposed on the mounting plate 51, a slider unit 532 slidably connected to the slide rail 531, a sliding drive member 533 fixedly connected to the slider unit 532, and a slider limiter 534 disposed at one end of the slide rail 531 close to the rolling mechanism 20.

[0071] The slide rail 531 is fixedly arranged on the mounting plate 51 parallel to the moving direction of the first transmission belt 411. The slide rail 531, the slider unit 532, and the slide drive 533 cooperate to form an automatic sliding device for moving the rotating grabbing device 54.

[0072] The slider unit 532 includes a slider 5321 slidably connected to the slide rail 531, and a sliding connection block 5322 fixedly arranged on the slider 5321. The slider 5321 is matched with the slide rail 531. The sliding connection block 5322 is fixedly connected to the sliding drive member 533. Thus, the slider unit 532 can move back and forth along the slide rail 531 under the drive of the sliding drive member 533.

[0073] The sliding driving member 533 may be a cylinder for driving the slider unit 532 to slide. The sliding driving member 533 is a prior art and will not be described in detail herein.

[0074] The slider stopper 534 is disposed on a side of the guide rail 531 opposite to the slide drive member 533 , so as to prevent the slider unit 532 from sliding out of the guide rail 531 .

[0075] The gripper 54 is used to clamp the roll formed by the rolling mechanism 20, remove it from the forming roller 2312, and transfer it to the transmission mechanism 40. After passing through the transmission mechanism 40, the roll is transported to the shaping mechanism 30 for shaping to complete the processing. The gripper 54 itself is an existing technology known to those skilled in the art, and will not be described in detail here.

[0076] The clamping rotation mechanism 55 includes a rotation guide plate 551 fixedly disposed on the mounting plate 51 , a rotation connecting rod 552 , and a connection block 553 fixedly disposed at one end of the rotation connecting rod 552 .

[0077] The rotating guide plate 551 includes a guide plate body 5511 and a guide groove 5512 provided on the plate body 5511. The guide groove 5512 is arranged in an "L" shape rotating counterclockwise, and the vertical side of the L shape is the side close to the transmission mechanism 40, and the horizontal side of the L shape extends toward one side of the rolling mechanism 20, and the height of the vertical side of the guide groove 5512 is higher than the horizontal side.

[0078] The rotating connecting rod 552 includes a connecting cross bar 5521 inserted into the sliding connecting block 5322, and a rotating handle 5522 arranged at one end of the connecting cross bar 5521 close to the rotating guide plate 551. The connecting cross bar 5521 is inserted into the sliding connecting block 5322, and one end of the connecting cross bar 5521 is fixedly connected to the connecting block 553, and the other end is fixedly connected to the rotating handle 5522. The rotating handle 5522 is arranged in an L shape, and one end of the rotating handle 5522 is fixedly connected to the connecting cross bar 5521, and the other end is movably inserted into the guide groove 5512. Preferably, a rolling structure is arranged on the outer side of the side of the rotating handle 5522 inserted into the guide groove 5512, that is, a structure such as a rolling ring can be rotatably sleeved on the outer side of the rotating handle 5522, so that the rotating handle 5522 can move along the guide groove 5512. When the sliding drive member 533 drives the gripping rotating mechanism 55 to slide to one end of the rolling mechanism 20, the thrust of the sliding drive member 533 drives the gripping rotating mechanism 55 to rotate, and the gripping rotating mechanism 55 rotates to one side of the rolling mechanism 20. When the sliding drive member 533 drives the guide groove 5512 to slide away from one end of the rolling mechanism 20, and the driving end of the sliding drive member 533 coincides with the guide groove 5512 sliding away from one end of the rolling mechanism 20, the sliding drive member 533 does not apply force to the gripping rotating mechanism 55. Since the guide groove 5512 slides to a vertical arrangement away from one end of the rolling mechanism 20, the gripping rotating mechanism 55 rotates downward by its own gravity, so that the gripping rotating mechanism 55 realizes angle changes in the horizontal and vertical directions during the sliding process.

[0079] The connecting block 553 is fixedly sleeved on one end of the connecting cross bar 5521 , and one side of the connecting block 553 is fixedly connected to the grabbing clamp 54 to connect the grabbing clamp 54 and the grabbing clamp rotating mechanism 55 together.

[0080] When the transfer and material taking mechanism 50 grabs the rolled roll from the rolling mechanism 20, the vertical lifting assembly 52 rises to the position where the clamp 54 is opposite to the forming roller 2312, and the sliding driving member 533 drives the slider unit 532 to slide toward one side of the rolling mechanism 20. Since the connecting cross bar 5521 is inserted on the sliding connection block 5322, as the slider unit 532 moves, the rotating handle 5522 slides along the guide groove 5512 toward one side of the rolling mechanism, thereby driving the gripper 54 to rotate until the opening of the gripper 54 corresponds to the forming roller 2312, thereby gripping the forming roll sleeved on the outside of the forming roller 2312. Then the horizontal sliding assembly 53 slides toward one side of the transmission mechanism 40, the gripper 54 rotates to an opening direction toward one side of the workbench 1, and the vertical lifting assembly 52 descends until the gripper 54 is aligned with the first transmission belt 411, and the grabbed wheel roll is placed on the first transmission belt 411 and transported to the shaping mechanism 30.

[0081] The blanking unit 60 includes a delivery trough 61 fixedly arranged on one side of the shaping base 331, and a finished product collection frame 62 arranged at one end of the delivery trough 61. One end of the delivery trough 61 is arranged obliquely corresponding to the end of the shaping through hole of the shaping base 331 facing away from the shaping column 332. When the shaping column 332 pushes the shaped finished shaping piece out of the shaping through hole, the finished shaping piece can slide along the delivery trough into the finished product collection frame 62. The finished product collection box 62 can be a square frame or other structure that is convenient for storage. Preferably, a moving unit, such as a roller, can also be provided on the finished product collection frame 62 to facilitate movement.

[0082] In summary, the workflow of the automatic rolling and shaping machine is as follows: the feeding mechanism 10 conveys the sheet to the rolling mechanism 20 for rolling, the transfer and material taking mechanism 50 takes the roll formed by the rolling mechanism 20 and places it on the transmission mechanism 40, and the transmission mechanism 40 then transports the roll to the shaping mechanism 30, and finally the finished roll formed by the shaping mechanism 30 falls into the finished product collection frame 62 provided by the blanking unit 60. In the workflow of the automatic rolling and shaping machine, it is only necessary to manually place the raw materials on the storage rack 13, and the other steps can be completed fully automatically, saving time and effort, and greatly improving production efficiency and production safety.

[0083] Compared with the prior art, the present invention provides an automatic rolling and shaping integrated machine, which includes a workbench 1, a feeding mechanism 10 arranged on the workbench 1, a rolling mechanism 20 arranged on one side of the feeding mechanism 10, a shaping mechanism 30 arranged on one side of the rolling mechanism 20, a transmission mechanism 40 arranged on one side of the shaping mechanism 30, a transfer and material-collecting mechanism 50 arranged between the rolling mechanism 20 and the transmission mechanism 30, and a blanking unit 60 arranged at one end of the shaping mechanism 30. The transfer and material-collecting mechanism 50 includes a mounting plate 51, a vertical lifting assembly 52 arranged at the bottom of the mounting plate 51, a horizontal sliding assembly 53 arranged on the mounting plate 51, a gripper 54 arranged on one side of the mounting plate 51, and a gripper rotating mechanism 55 fixedly connected to the gripper 54. One side of the transfer and material-taking mechanism 50 corresponds to the rolling mechanism 20, and the other side corresponds to the transmission mechanism 40, so as to grab the roll formed by the rolling mechanism 20 to the transmission mechanism 40. When the rolling and shaping machine is working, the feeding mechanism 10 conveys the sheet to the rolling mechanism 20 for rolling, and the transfer and material-taking mechanism 50 takes down the roll formed by the rolling mechanism 20 and places it on the transmission mechanism 40, and the transmission mechanism 40 then transports the roll to the shaping mechanism 30, and finally the finished roll formed by the shaping mechanism 30 falls into the finished product collection frame 62 provided by the blanking unit 60. Therefore, in the workflow of the automatic rolling and shaping machine, it is only necessary to manually place the raw materials on the storage rack, and the other steps can be completed fully automatically, thereby reducing the labor cost of workers and greatly improving work efficiency.

[0084] The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modification, equivalent substitution or improvement within the spirit of the present invention is included in the scope of the claims of the present invention.

Claims

1. An automatic rolling and shaping machine, comprising a workbench, characterized in that: The automatic rolling and shaping machine includes a feeding mechanism, a rolling mechanism arranged on one side of the feeding mechanism, a shaping mechanism arranged on one side of the rolling mechanism, a transmission mechanism arranged on one side of the shaping mechanism, a transfer and material-collecting mechanism arranged between the rolling mechanism and the transmission mechanism, and a blanking unit arranged at one end of the shaping mechanism. The transfer and material-collecting mechanism includes a mounting plate, a vertical lifting assembly arranged at the bottom of the mounting plate, a horizontal sliding assembly arranged on the mounting plate, a gripping clamp arranged on one side of the mounting plate, and a gripping clamp rotating mechanism fixedly connected to the gripping clamp. One side of the transfer and material-collecting mechanism corresponds to the rolling mechanism, and the other side corresponds to the transmission mechanism, so as to grab the wheel roll rolled and formed by the rolling mechanism to the transmission mechanism.

2. The automatic rolling and shaping machine as described in claim 1, characterized in that: The horizontal sliding assembly includes a slide rail fixedly arranged on the mounting plate, a slider unit slidably connected to the slide rail, a sliding drive member fixedly connected to the slider unit, and a slider limiter arranged at one end of the slide rail close to the rolling mechanism.

3. The automatic rolling and shaping machine as described in claim 1, characterized in that: The clamping rotating mechanism comprises a rotating guide plate fixedly arranged on the mounting plate, a rotating connecting rod, and a connecting block fixedly arranged at one end of the rotating connecting rod.

4. The automatic rolling and shaping machine as described in claim 6 is characterized in that: The rotating guide plate includes a guide plate body and a guide groove opened on the plate body, the guide groove is arranged in an L shape, and the vertical side of the L shape is the side close to the transmission mechanism, the horizontal side of the L shape extends toward one side of the rolling mechanism, and the height of the vertical side of the guide groove is higher than the horizontal side.

5. The automatic rolling and shaping machine as described in claim 1, characterized in that: The feeding mechanism comprises a feeding support frame, a loading mechanism installed on the feeding support frame, a storage frame arranged at one end of the loading mechanism, and a feeding unit arranged at one side of the discharging frame.

6. The automatic rolling and shaping machine as described in claim 5, characterized in that: The feeding mechanism includes a feeding drive unit fixedly arranged on the feeding support frame, a sliding block arranged on the feeding drive unit, and a sliding plate fixedly connected to the sliding block. The storage rack includes a storage rack main body and a discharge port arranged on the side of the storage rack facing away from the feeding mechanism. The feeding unit includes a feeding drive assembly fixedly connected to the feeding support frame, a feeding resisting plate arranged on one side of the discharge port, a linkage connecting piece for connecting the feeding resisting plate and the feeding drive assembly, and a guide plate arranged on the side of the storage rack close to the rolling mechanism.

7. The automatic rolling and shaping machine as described in claim 1, characterized in that: The feeding mechanism includes a lifting silo unit arranged on the workbench, a feeding unit arranged on one side of the lifting silo unit, and a transfer transmission unit arranged between the lifting silo unit and the feeding unit.

8. The automatic rolling and shaping machine as described in claim 7, characterized in that: The lifting silo unit includes a silo bracket arranged on the workbench 1, a U-shaped silo slidably connected to the silo bracket, and a lifting drive device connected to the U-shaped silo, the feeding unit includes a feeding table arranged on one side of the silo bracket, a material guide rail arranged on the feeding table, a loading port arranged on the material guide rail close to the side of the lifting silo unit, a feeding drive device arranged on the feeding table, and a feeding drive plate arranged on the feeding drive device and accommodated in the material guide rail, the transfer transmission unit includes a sliding frame slidably connected to the silo bracket, a material dragging assembly arranged on the sliding frame, and a transfer drive device arranged on the silo bracket and connected to the sliding frame, the material dragging assembly includes a material dragging lifting device, and a material dragging plate arranged on the material dragging lifting device.

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