High-voltage connection unit assembling and detecting equipment
By designing a high-voltage connection unit assembly and testing equipment combining table plates, turntables and multiple product fixed units, the problem of the inability to assemble and detect high-voltage connectors in the prior art is solved, and efficient and precise assembly and testing effects are achieved.
Patent Information
- Application Number
- CN202510206289.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-02-25
AI Technical Summary
The prior art cannot effectively assemble and detect high-voltage connectors, and the traditional assembly machine structure cannot adapt to the unique structure of high-voltage connectors.
A high-voltage connecting unit assembly and testing equipment is designed, and the combined structure of the table plate, turntable A and turntable B is adopted. The precise assembly and testing of the high-voltage connecting unit is achieved through the product fixing unit, the shell loading unit, the shielding part installation unit, the bushing loading unit and the bushing press-fitting unit.
It realizes fast and precise assembly and inspection of high-voltage connection units, ensures the airtightness and reliability of the products, and is suitable for high-voltage connector production lines.
Smart Images

Figure CN119681638A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automation equipment, and in particular relates to a high-voltage connection unit assembly and detection device. Background Art
[0002] The vigorous development of new energy vehicles has driven the rapid development of high-voltage connectors. Compared with transmission low-voltage connectors, the structure of high-voltage connectors is quite different. High-voltage connectors mainly include plastic shells, shielding parts, sealing rings and bushings. Therefore, the traditional assembly machine structure used for low-voltage connector assembly cannot assemble high-voltage connectors. Summary of the invention
[0003] In order to solve the above problems existing in the prior art, the present invention aims to provide a high voltage connection unit assembly and detection device.
[0004] The technical solution adopted by the present invention is: A high-voltage connection unit assembly and testing equipment, the high-voltage connection unit includes a shell and a bushing, a sealing ring and a shielding member installed on the shell; includes a table and a turntable A and a turntable B installed on the table at intervals; the turntable A and the turntable B are both rotatably arranged, and the rotation axis of the turntable A is parallel to the rotation axis of the turntable B; a plurality of product fixing units A are installed on the turntable A; the plurality of product fixing units A are evenly distributed along the rotation direction of the turntable A, and a shell feeding unit, a shielding member installation unit, a bushing feeding unit and a bushing pressing unit are sequentially arranged along the rotation direction of the turntable A; the product fixing unit A is used to position the shell, and the product fixing unit A has a first supporting surface perpendicular to the rotation axis of the turntable A and a first support surface inserted in the first support surface. Elastic telescopic pins on the supporting surface; the number of elastic telescopic pins is the same as the number of bushings of the assembled high-voltage connection unit; the elastic telescopic pin has a first cylindrical section adapted to the hole for installing the bushing on the shell and a second cylindrical section adapted to the bushing hole; the second cylindrical section is located above the first cylindrical section; multiple product fixing units B are installed on the turntable B; the multiple product fixing units B are evenly distributed along the rotation direction of the turntable B, and sealing ring assembly units and discharging robots for transferring the assembled high-voltage connection units to the outside of the turntable B are sequentially arranged along the rotation direction of the turntable B; a transfer unit is arranged between turntables A and B, which is used to pick up the product in the product fixing unit A, flip it 180°, and then install it into the product fixing unit B.
[0005] As a further optional scheme for the assembly and detection equipment of the high-voltage connection unit, the second cylindrical section includes a positioning section and a guide section, the diameter of the positioning section is adapted to the diameter of the bushing hole, and the diameter of the guide section gradually decreases from bottom to top; and / or, the length of the second cylindrical section is not less than the length of the bushing; and / or, the product fixing unit A includes a base plate, a step pin, a compression spring A and a spring seat, the base plate is fixed to the turntable A, the top surface of the base plate is the first supporting surface, the spring seat is fixed below the base plate, the compression spring A is installed in the spring seat, the two ends of the compression spring A respectively abut against the step pin and the spring seat, the step pin includes from bottom to top a limit stage located below the base plate, a first section slidingly matched with the base plate, a second section adapted to the hole for installing the bushing on the shell, and a third section adapted to the bushing hole, the second section is the first cylindrical section, the third section is the second cylindrical section, the joint surface of the first section and the second section is not higher than the first supporting surface or the diameter of the first section is equal to the diameter of the second section, and the step pin is the elastic telescopic pin.
[0006] As a further optional scheme for the high-voltage connection unit assembly and detection equipment, the bushing pressing unit includes a load-bearing part arranged below the product fixing unit A and used to support the product fixing unit A, a pressure head arranged above the product fixing unit A and used to press the bushing into the shell, a press for providing a pressing force for the pressure head, and a pressure sensor A arranged between the output end of the press and the pressure head; and / or the shell feeding unit includes a vibrating feeder A, a visual inspection device A arranged above the outlet of the vibrating feeder A and used to detect shell defects, and a shell feeding unit for placing the shell at the outlet of the vibrating feeder A. The manipulator A is configured to insert the bushing into the product fixing unit A; and / or, the bushing feeding unit includes a vibrating feeder B, a misalignment mechanism provided at the outlet of the vibrating feeder B, and a manipulator B for placing the bushing at the misalignment mechanism into the product fixing unit A, the misalignment mechanism is used to arrange multiple bushings at the outlet of the vibrating feeder B in a row at equal intervals, the manipulator B includes multiple telescopic clamps B and a manipulator B for driving the multiple clamps B to move between the misalignment mechanism and the turntable A; and / or, the shielding component installation unit includes a feeder, a shielding component fixing unit, a feeder and a shielding component fixing unit provided between the feeder and the shielding component fixing unit and A visual inspection device B for inspecting the weld of the shielding part, a robot C for placing the shielding part at the outlet of the feeder into the fixing unit, a visual inspection device C arranged above the shielding part fixing unit and used to detect the elastic height of the shielding part, and a robot D for placing the shielding part of the shielding part fixing unit into the product fixing unit A, the visual inspection device B is used to inspect the weld of the shielding part during the process of placing the shielding part from the feeder into the shielding part fixing unit; and / or the sealing ring assembly unit includes a vibrating feeder C, a spreading mechanism for spreading the sealing ring, a clamping claw C for grabbing the sealing ring in a free state, and a gripper C for picking up the sealing ring. A clamp D for taking a sealing ring in an expanded state and installing the sealing ring into a shell, and a single-axis robot arm C for driving the clamp C to move between the vibrating feeder C and the expanding mechanism and driving the telescopic clamp D to move between the expanding mechanism and the product fixing unit B, wherein both the clamp C and the clamp D are telescopically arranged; and / or, the transfer unit includes a clamp E, a clamp F, a rotatably arranged clamp G, and a robot E for driving the clamp E and the clamp F to move synchronously along a "U"-shaped trajectory, wherein the center of the clamp G is located on the axis of symmetry between the product fixing unit A and the product fixing unit B, and the clamp G is located below the clamp E and the clamp F.
[0007] As a further optional scheme for the assembly and detection equipment of the high-voltage connection unit, the pressure head includes a connecting plate, a T-type connector and a pressure rod, the connecting plate is connected to the pressure sensor A, the bottom of the connecting plate is provided with a T-type through slot that slides with the T-type connector, at least one end of the T-type through slot is provided with a stopper, the stopper is detachably connected to the connecting plate, the pressure rod is fixed to the T-type connector, and the bottom surface of the pressure rod is provided with an avoidance hole for avoiding the elastic telescopic pin; and / or, the load-bearing part includes a vertical plate and a plurality of rolling bodies rotatably supported on the vertical plate, and the outer circles of the rolling bodies are tangent to the bottom of the product fixing unit A; and / or, the dislocation mechanism includes a dislocation plate and a driving mechanism for dislocation plates to move equidistantly A movable single-axis robotic arm A, a plurality of positioning grooves are equidistantly arranged on the side of the offset plate facing the outlet of the vibrating feeder B; and / or, the shielding member fixing unit is connected to a single-axis robotic arm B, the single-axis robotic arm B is used to drive the shielding member fixing unit to move between the discharge position, the picking position and the detection position, the visual inspection device C is located above the detection position, the robot C is used to place the shielding member at the outlet of the feeder into the shielding member fixing unit at the discharge position, and the robot D is used to place the shielding member of the shielding member fixing unit at the picking position into the product fixing unit A; and / or, the shielding member fixing unit includes a fixed plate A and a telescopic plate with a telescopic arrangement, and opposite sides of the fixed plate A and the telescopic plate are provided with The slot is formed by the fixed plate A and the telescopic plate when the telescopic plate is in the extended state, and the slots of the fixed plate A and the telescopic plate are closed to position the shielding member; and / or, the loader includes a conveyor having a tray placing position, a tray sorting position and a product taking position, the product taking position of the conveyor is the outlet of the loader, and the tray sorting position is provided with a tray sorting device, the tray sorting device includes a tray sorting mechanism provided on both sides of the conveyor, the tray sorting mechanism includes a tray lifting part, a plate pressing part, a telescopic cylinder A driving the tray lifting part to extend and retract horizontally along the conveying direction of the vertical conveyor, and a telescopic cylinder B driving the tray lifting part to rise and fall, the plate pressing part has a telescopic part extending and retracting horizontally along the conveying direction of the vertical conveyor, and the telescopic part is connected to the tray lifting part by a lifting and sliding structure; and / or The manipulator D comprises a telescopic shielding component pick-up and placement unit and a single-axis manipulator D driving the shielding component pick-up and placement unit to move between the shielding component fixing unit and the turntable A. The shielding component pick-up and placement unit comprises a central body A for inserting into the shielding component cavity and positioning and cooperating with the shielding component cavity, and a retractable sleeve A sleeved outside the central body A. The central body A has an elastic expansion body extending outside its outer wall and used for expanding the shielding component. When the shielding component pick-up and placement unit is in a picking mode, the sleeve A is in a retracted state, and the shielding component is outside the central body A and clamped by the elastic expansion body; when the shielding component pick-up and placement unit is in a discharging mode, the sleeve A extends to push the shielding component out of the central body A;And / or, the spreading mechanism includes a base, two sliders A slidably arranged on the base, two sliders B slidably arranged on the sliders A, a cam mechanism driving the two sliders A to slide toward each other, a track plate arranged above the base, and a positioning plate arranged above the track plate, the track plate has four track grooves respectively matched with the four sliders B, the four track grooves are radially distributed, the four sliders B each have a spreading column extending above the positioning plate, the positioning plate is provided with an avoidance groove for avoiding the spreading column, and the avoidance grooves are radially distributed; and / or, the clamp D includes a sleeve body B arranged in a telescopic manner on the single-axis mechanical arm C and a central body B arranged in the sleeve body and elastically telescopically, the central body B slidably cooperates with the sleeve body B, one end of the central body B extends outside the sleeve body B, and the central body B extending outside the sleeve body B is provided with an avoidance groove for avoiding the spreading mechanism. ;
[0008] As a further optional scheme for the assembly and detection equipment of the high-voltage connection unit, an installation groove is provided on the outer wall of the central body A, and a tightening block is used to rotate in the groove, the tightening block is the elastic tightening body, one end of the tightening block is against the bottom of the groove, and a compression spring B is arranged between the other end of the tightening block and the bottom of the groove, and one end of the compression spring B arranged on the tightening block extends to the outside of the central body A and has a guiding inclined surface for guiding the shielding member to enter; and / or, the lifting and sliding structure includes a vertical slide groove and a guide strip slidingly arranged in the vertical slide groove; and / or, the output end of the telescopic cylinder A is fixed There is a connecting block, both ends of the connecting block are connected to a plate lifting block, both ends of the connecting block are connected to the telescopic part through the lifting and sliding structure, the plate lifting block is the plate lifting part; and / or, the telescopic part is two sliders C arranged on both sides of the plate lifting part, the sliders C are connected to the plate lifting part through the lifting and sliding structure, and the sliders C are arranged along the conveying direction of the vertical conveyor; and / or, the central body A has an elastic telescopic block extending out of its lower end surface, and the elastic telescopic block is used to press the shell of the product fixing unit A; and / or, the center connecting line of the vertical turntable A and turntable B of the conveyor is arranged.
[0009] As a further optional scheme of the high-voltage connection unit assembly and testing equipment, the high-voltage connection unit assembly and testing equipment also includes an interchangeability test unit arranged between the sealing ring assembly unit and the discharging robot, the interchangeability test unit includes a mating end fixing seat located below the product fixing unit B and arranged to rise and fall, an unlocking rod A for unlocking the primary buckle and arranged to be telescopic, an unlocking rod B for unlocking the secondary buckle and arranged to be telescopic, a clamping jaw H arranged above the product fixing unit B, a telescopic cylinder E for driving the clamping jaw H to rise and fall, and a pressure sensor B arranged between the output end of the telescopic cylinder E and the clamping jaw H, the mating end fixing seat is provided with an avoidance hole A for avoiding the unlocking rod A, and the product fixing unit B is provided with an avoidance hole B for avoiding the unlocking rod B.
[0010] As a further optional scheme for the high-voltage connection unit assembly and detection equipment, the high-voltage connection unit assembly and detection equipment also includes an airtightness detection unit for detecting the airtightness of the high-voltage connection unit, the airtightness detection unit includes two single-axis robotic arms E each having a material receiving position, an airtightness detection position and a material discharging position and arranged in parallel, a sealing plate arranged at the airtightness detection position and arranged to be lifted and lowered, and two product fixing units C respectively arranged at the output ends of the two single-axis robotic arms E, the sealing plate is located above the two product fixing units C, and at least one of the two product fixing units C is telescopically arranged in a direction perpendicular to the single-axis robotic arms E; the product fixing unit C includes an insertion block inserted into the mating end of the high-voltage connection unit, a plurality of insertion blocks are arranged at intervals, and a sealing ring for sealing the mating end of the high-voltage connection unit is sleeved on the outside of each insertion block.
[0011] As a further optional solution for the high-voltage connection unit assembly and detection equipment, it also includes a packaging machine, an intermediate transfer seat and a robot F for transferring the high-voltage connection unit between the discharge position of the single-axis robot arm E, the intermediate transfer seat and the packaging machine, and the intermediate transfer seat has a plurality of contoured grooves arranged at intervals and adapted to the high-voltage connection unit.
[0012] As a further optional solution of the high-voltage connection unit assembly and detection equipment, a single-axis robot arm E is arranged parallel to the center line connecting the turntable A and the turntable B.
[0013] As a further optional scheme for the high-voltage connection unit assembly and detection equipment, it also includes a shielding component detection unit arranged between the shielding component installation unit and the bushing feeding unit and used to detect whether the shielding component is installed in place, the shielding component detection unit includes a detection head arranged above the product fixing unit A and set to rise and fall; the detection head includes a plurality of pairs of elastic telescopic rods arranged in pairs and distributed along the edge of the shielding component and correspondingly arranged one-to-one with the plurality of pairs of elastic telescopic rods. A small hole for the passage of light from the opposing photoelectric sensor is provided at the same height of each pair of elastic telescopic rods.
[0014] The beneficial effects of the present invention are as follows: the turntable A rotates step by step at a given angle, so that each product fixing unit A on the turntable A passes through the shell feeding unit, the shielding component installation unit, the bushing feeding unit and the bushing pressing unit in sequence; the shell feeding unit is used to install the shell into each product fixing unit A one by one, and the first cylindrical section of the product fixing unit A is inserted into the hole of the shell installation bushing to position the shell; the shielding component installation unit is used to install the shielding component one by one into the shell of each product fixing unit A; the bushing feeding unit is used to install the bushing one by one into each The second cylindrical section of the product fixing unit A is used to pre-position the bushing. Since the first cylindrical section and the second cylindrical section are located on the same part, the coaxiality is easier to ensure, ensuring that the bushing is accurately aligned with the hole for installing the bushing in the shell. The bushing pressing unit is used to press the bushing of the second cylindrical section into the shell. When the bushing pressing unit presses the bushing, the elastic telescopic pin is gradually retracted under the force, and the bushing gradually enters the hole for installing the bushing in the shell under the guidance of the elastic telescopic pin. After the bushing is pressed, the elastic telescopic pin is extended to position the shell through the second cylindrical section. The transfer unit takes out the shell with the bushing and shielding parts installed from the product fixing unit A, then turns it over 180° so that the sealing ring of the shell is installed facing upward, and then puts the shell into the product fixing unit B on the turntable B. The turntable B rotates step by step according to a given angle so that each product fixing unit B on the turntable B passes through the sealing ring assembly unit and the discharging robot in turn. The sealing ring assembly unit is used to install the sealing ring into the shell, and the existing structure can be adopted; the discharging robot is used to move the assembled high-voltage connection unit out of the turntable B, thereby completing the assembly of the high-voltage connection unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a high voltage connection unit in the prior art.
[0016] Figure 2 It is a structural schematic diagram of the high-voltage connection unit assembly and detection equipment of the present invention.
[0017] Figure 3 yes Figure 2 The structural schematic diagram of the product fixing unit A in the high-voltage connection unit assembly and testing equipment is shown.
[0018] Figure 4 yes Figure 2 The schematic diagram of the structure of the shell feeding unit in the high-voltage connection unit assembly and testing equipment is shown.
[0019] Figure 5 yes Figure 2 The schematic diagram of the structure of the shielding component installation unit in the high-voltage connection unit assembly and detection equipment is shown.
[0020] Figure 6 yes Figure 2The schematic diagram of the structure of the shielding component fixing unit in the high-voltage connection unit assembly and detection equipment is shown.
[0021] Figure 7 yes Figure 2 The structure diagram of the shielding component taking and placing unit in the high-voltage connection unit assembly and detection equipment is shown.
[0022] Figure 8 yes Figure 2 The diagram shows the structure of the disc separation mechanism in the high-voltage connection unit assembly and testing equipment.
[0023] Fig. 9 yes Figure 2 The schematic diagram of the structure of the bushing feeding unit in the high-voltage connection unit assembly and testing equipment is shown.
[0024] Fig.10 yes Figure 2 The schematic diagram of the structure of the bushing pressing unit in the high-voltage connection unit assembly and testing equipment is shown.
[0025] Fig.11 yes Figure 2 The schematic diagram of the structure of the transfer unit in the high-voltage connection unit assembly and testing equipment is shown.
[0026] Fig.12 yes Figure 2 The schematic diagram of the structure of the sealing ring assembly unit in the high-voltage connection unit assembly and testing equipment is shown.
[0027] Fig.13 yes Figure 2 The schematic diagram of the structure of the expansion mechanism in the high-voltage connection unit assembly and detection equipment is shown.
[0028] Fig.14 yes Figure 2 The schematic diagram of the structure of the clamp D in the high-voltage connection unit assembly and testing equipment is shown.
[0029] Fig.15 yes Figure 2 The schematic diagram of the structure of the interchangeability test unit in the high-voltage connection unit assembly and testing equipment is shown.
[0030] Fig.16 yes Figure 2 The structure schematic diagram of the airtightness detection unit in the high-voltage connection unit assembly and detection equipment is shown.
[0031] Fig.17 yes Figure 2 The structural schematic diagram of the packaging machine in the high-voltage connection unit assembly and testing equipment is shown.
[0032] Fig.18 yes Figure 2The structure diagram of the shielding component detection unit in the high-voltage connection unit assembly and detection equipment is shown.
[0033] In the figure: 1-shell; 2-bushing; 3-sealing ring; 4-shielding member; 5-table; 6-turntable A; 7-turntable B; 8-product fixing unit A; 9-shell feeding unit; 10-shielding member installation unit; 11-bushing feeding unit; 12-bushing pressing unit; 13-first supporting surface; 14-elastic telescopic pin; 15-first cylindrical section; 16-second cylindrical section; 17-product fixing unit B; 18-sealing ring assembly unit; 19-discharging manipulator; 20-transfer unit; 21-positioning section; 22-guide section; 23-base plate; 24-step pin; 25-compression spring A; 26-spring seat; 27-limiting stage; 28-first section; 29-vibrating feeder A; 30-visual inspection device A; 31- Manipulator A; 32-loader; 33-shielding component fixing unit; 34-visual inspection device B; 35-manipulator C; 36-manipulator D; 37-visual inspection device C; 38-single-axis manipulator B; 39-fixed plate A; 40-telescopic plate; 41-cage; 42-shielding component pick-and-place unit; 43-single-axis manipulator D; 44-center body A; 45-sleeve body A; 46-elastic expansion body; 47-telescopic cylinder C; 48-telescopic cylinder D; 49-installation slot; 50-expansion block; 51-compression spring B; 52-guide slope; 53-elastic expansion block; 54-compression spring C; 55-long round hole; 56-limiting pin; 57-conveyor; 58-disk separation mechanism; 59-disk lifting part; 60-pressing plate part; 61-telescopic Cylinder A; 62-telescopic cylinder B; 63-telescopic part; 64-guide bar; 65-vertical slide; 66-connecting block; 67-lifting plate block; 68-slider C; 69-vibrating feeder B; 70-dislocation mechanism; 71-manipulator B; 72-gripper B; 73-mechanical arm B; 74-dislocation plate; 75-single-axis mechanical arm A; 76-positioning groove; 77-baffle; 78-load-bearing part; 79-pressing head; 80-pressing machine; 81-pressure sensor A; 82-vertical plate; 83-rolling body; 84-connecting plate; 85-T-type connector; 86-pressing rod; 87-block; 88-gripper E; 89-gripper F; 90-gripper G; 91-manipulator E; 92-vibrating feeder C; 93-opening mechanism; 94-gripper C; 95-gripper D; 96-single-axis mechanical arm C; 97-base; 98-slider A; 99-slider B; 100-cam mechanism; 101-track plate; 102-positioning plate; 103-track groove; 104-opening column; 105-avoidance groove; 106-cam follower; 107-compression spring D; 108-cam; 109-groove; 110-cavity; 111-sleeve B; 112-center body B; 113-avoidance groove; 114-interchangeability test unit; 115-mutually matching end fixing seat; 116-unlocking rod A; 117-unlocking rod B; 118-gripper H; 119-telescopic cylinder E; 120-pressure sensor B; 121-avoidance hole A; 122-air tightness detection unit; 123-one-time buckle;124-secondary buckle; 125-single-axis mechanical arm E; 126-capping plate; 127-product fixing unit C; 128-insertion block; 129-sealing ring; 130-packaging machine; 131-intermediate transfer seat; 132-manipulator F; 133-profile groove; 134-shielding component detection unit, 135-detection head; 136-elastic telescopic rod; 137-opposing photoelectric sensor; 138-small hole; 139-fixing plate B; 140-compression spring E. ; DETAILED DESCRIPTION
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be briefly introduced below in combination with the drawings and the descriptions of the embodiments or the prior art. It should be noted that the descriptions of these embodiments are used to help understand the present invention, but do not constitute a limitation of the present invention.
[0035] like Figure 1 As shown, the existing high-voltage connection unit includes a housing 1 and a bushing 2, a sealing ring 3 and a shielding member 4 which are all installed on the housing 1; the bushing 2, the sealing ring 3 and the shielding member 4 are arranged according to Figure 1 The bushing 2 is inserted into the housing 1 in the direction shown, and the bushing 2 and the housing 1 are interference fit. Figure 2 As shown, the high-voltage connection unit assembly and testing equipment for assembling the high-voltage connection unit of this embodiment includes a table 5 and a turntable A6 and a turntable B7 installed at intervals on the table 5; the turntable A6 and the turntable B7 are both rotatably arranged, and the rotation axis of the turntable A6 is parallel to the rotation axis of the turntable B7; the turntable A6 and the turntable B7 can be rotated by existing technologies such as cam dividers and servo motors; a plurality of product fixing units A8 are installed on the turntable A6; the plurality of product fixing units A8 are evenly distributed along the rotation direction of the turntable A6, and a shell feeding unit 9, a shielding component installation unit 10, a bushing feeding unit 11 and a bushing pressing unit 12 are sequentially arranged along the rotation direction of the turntable A6; the product fixing unit A8 is used to position the shell 1, as shown in FIG. Figure 3As shown, the product fixing unit A8 has a first supporting surface 13 perpendicular to the rotation axis of the turntable A6 and an elastic telescopic pin 14 inserted in the first supporting surface 13; the number of the elastic telescopic pins 14 is the same as the number of the bushings 2 of the assembled high-voltage connection unit; the elastic telescopic pin 14 has a first cylindrical section 15 adapted to the hole for installing the bushing 2 on the shell 1 and a second cylindrical section 16 adapted to the hole of the bushing 2; the second cylindrical section 16 is located above the first cylindrical section 15; a plurality of product fixing units B17 are installed on the turntable B7; the plurality of product fixing units B17 are evenly distributed along the rotation direction of the turntable B7, and a sealing ring assembly unit 18 and a discharging robot 19 for transferring the assembled high-voltage connection unit to the outside of the turntable B7 are sequentially arranged along the rotation direction of the turntable B7; a transfer unit 20 for picking up the product in the product fixing unit A8 and turning it 180° and then installing it in the product fixing unit B17 is arranged between the turntable A6 and the turntable B7. The turntable A6 rotates step by step at a given angle, so that each product fixing unit A8 on the turntable A6 passes through the shell loading unit 9, the shielding component installation unit 10, the bushing loading unit 11 and the bushing pressing unit 12 in sequence; the shell loading unit 9 is used to install the shell 1 to each product fixing unit A8 one by one, and the first cylindrical section 15 of the product fixing unit A8 is inserted into the hole of the shell 1 for installing the bushing 2 to position the shell 1; the shielding component installation unit 10 is used to install the shielding component 4 one by one into the shell 1 of each product fixing unit A8; the bushing loading unit 11 is used to install the bushing 2 one by one into the The second cylindrical section 16 is used to pre-position the bushing 2. Since the first cylindrical section 15 and the second cylindrical section 16 are located on the same part, the coaxiality is easier to ensure, ensuring that the bushing 2 is accurately aligned with the hole in the shell 1 for installing the bushing 2. The bushing pressing unit 12 is used to press the bushing 2 of the second cylindrical section 16 into the shell 1. When the bushing pressing unit 12 presses the bushing 2, the elastic telescopic pin 14 is gradually retracted under the force, and the bushing 2 gradually enters the hole in the shell 1 for installing the bushing 2 under the guidance of the elastic telescopic pin 14. After the bushing 2 is pressed, the elastic telescopic pin 14 extends out to position the shell 1 through the second cylindrical section 16. The transfer unit 20 takes out the shell 1 on which the bushing 2 and the shielding part 4 have been installed from the product fixing unit A8, and then turns it over 180° so that the surface of the shell 1 with the sealing ring 3 installed faces upward, and then puts the shell 1 into the product fixing unit B17 on the turntable B7. The structure of the product fixing unit B17 can be the same as that of the product fixing unit A8, or a similar structure can be adopted, such as fixing at least two pins on a plate, and the two pins are used to cooperate with the bushing 2 for positioning.The turntable B7 rotates step by step at a given angle, so that each product fixing unit B17 on the turntable B7 passes through the sealing ring assembly unit 18 and the discharging robot 19 in turn. The sealing ring assembly unit 18 is used to install the sealing ring 3 into the shell 1, and the existing structure can be adopted; the discharging robot 19 is used to move the assembled high-voltage connection unit out of the turntable B7, thereby completing the assembly of the high-voltage connection unit.
[0036] In some embodiments, Figure 3 As shown, the second cylindrical section 16 may include a positioning section 21 and a guide section 22. The diameter of the positioning section 21 is adapted to the diameter of the bushing 2 hole, and the diameter of the guide section 22 gradually decreases from bottom to top. Since the diameter of the guide section 22 gradually decreases from bottom to top, the bushing 2 hole diameter is larger than the top diameter of the guide section 22, making it easier for the bushing 2 to be inserted into the second cylindrical section 16. At the same time, under the guidance of the guide section 22, the bushing 2 smoothly transitions to the positioning section 21, thereby positioning the bushing 2. In some embodiments, as Figure 3 As shown, the length of the second cylindrical section 16 is not less than the length of the bushing 2, so that the bushing 2 is not easy to fall out of the second cylindrical section 16 during the rotation of the turntable A6. In order to conveniently display the specific structure of the elastic retractable pin 14, the product fixing unit A8 is cut by two planes passing through the center of a certain elastic retractable pin 14 and perpendicular to each other, as shown in FIG. Figure 3 As shown, the product fixing unit A8 may include a base plate 23, a stepped pin 24, a compression spring A25 and a spring seat 26. The base plate 23 is fixed to the turntable A6. The top surface of the base plate 23 is the first supporting surface 13. The spring seat 26 is fixed below the base plate 23. The compression spring A25 is installed in the spring seat 26. The two ends of the compression spring A25 respectively abut against the stepped pin 24 and the spring seat 26. The stepped pin 24 includes, from bottom to top, a limit stage 27 located below the base plate 23, a first section 28 that slidably cooperates with the base plate 23, a second section that matches the hole for installing the bushing 2 on the housing 1, and a third section that matches the hole of the bushing 2. The second section is the first cylindrical section 15, and the third section is the second cylindrical section 16. The joint surface of the first section 28 and the second section is not higher than the first supporting surface 13 or the diameter of the first section 28 is equal to the diameter of the second section, so that the housing 1 can be supported by the first supporting surface 13. The stepped pin 24 is the elastic telescopic pin 14.
[0037] In some embodiments, Figure 4 As shown, the shell loading unit 9 may include a vibrating feeder A29, a visual inspection device A30 disposed above the outlet of the vibrating feeder A29 and used to detect defects of the shell 1, and a manipulator A31 used to place the shell 1 at the outlet of the vibrating feeder A29 into the product fixing unit A8; the vibrating feeder A29 and the manipulator A31 are both mounted on the table 5. In some embodiments, as Figure 5As shown, the shielding component installation unit 10 may include a loader 32, a shielding component fixing unit 33, a visual inspection device B34 arranged between the loader 32 and the shielding component fixing unit 33 and used to detect the weld of the shielding component 4, a robot C35 used to place the shielding component 4 at the outlet of the loader 32 into the fixing unit, a visual inspection device C37 arranged above the shielding component fixing unit 33 and used to detect the elastic height of the shielding component 4, and a robot D36 used to place the shielding component 4 of the shielding component fixing unit 33 into the product fixing unit A8, the visual inspection device B34 is used to detect the weld of the shielding component 4 during the process of placing the shielding component 4 from the loader 32 into the shielding component fixing unit 33; the loader 32, the robot C35, the robot D36, the visual inspection device B34 and the visual inspection device C37 are all installed on the table 5; the visual inspection device A30, the visual inspection device B34 and the visual inspection device C37 can all be implemented using CCD cameras, lenses and light sources in the prior art, and the specific structure is the prior art and will not be repeated here. By setting up visual inspection device A30, visual inspection device B34 and visual inspection device C37, unqualified shells 1 and shielding parts 4 are removed in advance, so that when analyzing the poor assembly of the high-voltage connection unit, the bad shell 1 is excluded, saving analysis time. Manipulator A31, manipulator C35 and manipulator D36 can all be implemented by existing multi-axis manipulators with electric grippers or pneumatic grippers. The specific structure is the existing technology and will not be repeated here. In some embodiments, such as Figure 5 As shown, the shielding component fixing unit 33 can be connected to a single-axis robot arm B38, and the single-axis robot arm B38 is used to drive the shielding component fixing unit 33 to move between the discharge position, the picking position and the detection position. The single-axis robot arm B38 is installed on the table 5, and the visual inspection device C37 is located above the detection position. The robot C35 is used to place the shielding component 4 at the outlet of the loader 32 into the shielding component fixing unit 33 at the discharge position, and the robot D36 is used to place the shielding component 4 of the shielding component fixing unit 33 at the picking position into the product fixing unit A8. By setting the single-axis robot arm B38 to drive the shielding component fixing unit 33 to move, the actions of the visual inspection device C37, the robot C35 and the robot D36 do not interfere with each other, thereby reducing waiting time and improving efficiency. In some embodiments, such as Figure 6As shown, the shielding member fixing unit 33 may include a fixing plate A39 and a telescopic plate 40 with a telescopic setting. The fixing plate A39 and the telescopic plate 40 have slots 41 on opposite sides. When the telescopic plate 40 is in an extended state, the fixing plate A39 and the slots 41 of the telescopic plate 40 are closed to position the shielding member 4. When placing or removing the shielding member 4, the telescopic plate 40 is retracted, and the interval between the slots 41 and the shielding member 4 is large, which is convenient for placing and removing the shielding member 4 and avoiding damage to the shielding member 4. After the shielding member 4 is placed, the telescopic plate 40 is extended, and the two slots 41 are closed to position and clamp the shielding member 4, so as to avoid the shielding member 4 shaking and causing misjudgment during the detection of the shielding member 4 by the visual detection device B34 and the visual detection device C37. The telescopic plate 40 can be extended and retracted by existing telescopic methods such as a telescopic cylinder, a crank slider mechanism, and a gear rack mechanism.
[0038] In some embodiments, Figure 5 As shown, the robot D36 may include a telescopic shielding member pick-up and placement unit 42 and a single-axis robot D43 driving the shielding member pick-up and placement unit 42 to move between the shielding member fixing unit 33 and the turntable A6, and the single-axis robot D43 is installed on the table 5. Figure 7 As shown, the shielding component picking and placing unit 42 includes a central body A44 for inserting into the cavity of the shielding component 4 and positioning and cooperating with the cavity of the shielding component 4, and a sleeve A45 that is sleeved outside the central body A44 and can be retracted. The central body A44 has an elastic expansion body 46 that extends to the outside of its outer wall and is used to expand the shielding component 4. When the shielding component picking and placing unit 42 is in the picking mode, the sleeve A45 is in a retracted state, and the shielding component 4 is outside the central body A44 and clamped by the elastic expansion body 46; when the shielding component picking and placing unit 42 is in the discharging mode, the sleeve A45 extends out to push the shielding component 4 out of the central body A44; the extension and retraction of the shielding component picking and placing unit 42 and the sleeve A45 can be achieved by existing extension and retraction methods such as a telescopic cylinder, a crank slider mechanism, and a gear rack mechanism. In this embodiment, as shown in FIG. Figure 5 As shown, the shielding element pick-up and place unit 42 is extended and retracted by the extension cylinder C47 fixed to the single-axis robot arm D43 to drive the central body A44, and the sleeve A45 is extended and retracted by the extension cylinder D48 fixed to the central body A44. The elastic expansion body 46 can be a sealing ring 3 structure, that is, a sealing ring 3 is connected to the outer shell of the central body A44. In some embodiments, as Figure 7 As shown, the outer wall of the central body A44 is provided with a mounting groove 49, and a tightening block 50 is used for rotation in the groove. The tightening block 50 is the elastic tightening body 46, and one end of the tightening block 50 is against the bottom of the groove. A compression spring B51 is arranged between the other end of the tightening block 50 and the bottom of the groove. The tightening block 50 is provided with one end of the compression spring B51 extending outside the central body A44 and having a guide slope 52 for guiding the shielding member 4 to enter. In some embodiments, as Figure 7As shown, the central body A44 has an elastic expansion block 53 extending from its lower end surface, and the elastic expansion block 53 is used to press the shell 1 of the product fixing unit A8; the shell 1 is first pressed by the elastic expansion block 53 to prevent the shell 1 from shaking, and then the shielding member 4 is installed in the shell 1. In this embodiment, Figure 7 As shown, the elastic telescopic block 53 realizes elastic telescopic expansion and contraction by a spring. Specifically, a center hole is opened at the lower end surface of the center body A44, and the elastic telescopic block 53 is slidably arranged in the center hole. A compression spring C54 is arranged between the bottom of the center hole and the elastic telescopic block 53. The telescopic stroke of the elastic telescopic block 53 is determined by the length of its own oblong hole 55. A limit pin 56 is arranged in the oblong hole 55, and both ends of the limit pin 56 are fixed to the center body A44.
[0039] In some embodiments, Figure 5 As shown, the feeder 32 includes a conveyor 57 with a tray placement position, a tray sorting position and a product taking position. The conveyor 57 is installed on the table 5. The product taking position of the conveyor 57 is the outlet of the feeder 32. The tray sorting position is provided with a tray sorting device. The tray sorting device includes a tray sorting mechanism 58 arranged on both sides of the conveyor 57. Figure 8 As shown, the tray separation mechanism 58 includes a tray lifting part 59, a pressure plate part 60, a telescopic cylinder A61 for driving the tray lifting part 59 to extend and retract horizontally along the conveying direction of the vertical conveyor 57, and a telescopic cylinder B62 for driving the tray lifting part 59 to rise and fall. The pressure plate part 60 has a telescopic part 63 for extending and retracting horizontally along the conveying direction of the vertical conveyor 57, and the telescopic part 63 is connected to the tray lifting part 59 through a lifting and sliding structure. When the conveyor 57 delivers a stack of trays equipped with shielding components 4 to the tray separation position, the telescopic cylinder A61 drives the tray lifting part 59 to extend, and extends the telescopic part 63 with the lifting and sliding structure, and the tray lifting part 59 and the pressure plate part 60 extend to between the edges of the two lowest trays, and then the telescopic cylinder B62 drives the tray lifting part 59 to rise, lifting the entire stack of trays, and the lowest tray is pressed by the pressure plate part 60 to prevent it from rising with the entire stack of trays, thereby achieving tray separation. In this embodiment, Figure 8 As shown, the cylinder body of the telescopic cylinder B62 is fixed to the conveyor 57, the piston rod of the telescopic cylinder B62 is connected to the cylinder body of the telescopic cylinder A61, and the piston rod of the telescopic cylinder A61 is connected to the lifting plate portion 59. In this embodiment, as shown in FIG. Figure 8 As shown, the lifting and sliding structure includes a vertical slide groove 65 and a guide bar 64 slidably arranged in the vertical slide groove 65. In this embodiment, as shown in FIG. Figure 8 As shown, a connection block 66 is fixed to the output end of the telescopic cylinder A61, and both ends of the connection block 66 are connected to a plate lifting block 67. Both ends of the connection block 66 are connected to the telescopic part 63 through a lifting and sliding structure, and the plate lifting block 67 is the plate lifting part 59; in this embodiment, as shown Figure 8As shown, the telescopic part 63 is two sliders C68 arranged on both sides of the plate lifting part 59, and the sliders C68 are connected to the plate lifting part 59 through a lifting and sliding structure, and the sliders C68 are arranged along the conveying direction of the vertical conveyor 57. Figure 8 As shown, the conveyor 57 is arranged perpendicular to the center line of the turntable A6 and the turntable B7, thereby shortening the travel of the robot C35, improving efficiency and saving costs.
[0040] In some embodiments, Fig. 9 As shown, the bushing loading unit 11 may include a vibrating feeder B69, a misalignment mechanism 70 disposed at the outlet of the vibrating feeder B69, and a robot B71 for placing the bushing 2 at the misalignment mechanism 70 into the product fixing unit A8, the misalignment mechanism 70 is used to arrange multiple bushings 2 at the outlet of the vibrating feeder B69 into a row at equal intervals, the robot B71 includes multiple telescopic clamps B72 and a robot arm B73 for driving the multiple clamps B72 to move between the misalignment mechanism 70 and the turntable A6; the vibrating feeder B69 and the robot arm B73 are installed on the table 5. The multiple bushings 2 are arranged in a row at equal intervals by the offset mechanism 70, and then the multiple bushings 2 at the offset mechanism 70 are clamped at one time by the multiple clamping claws B72. Finally, the multiple bushings 2 are placed one by one in the product fixing unit A8 by the mechanical arm B73 in cooperation with the telescopic clamping claws B72. Compared with the stroke of the mechanical arm B73, the telescopic stroke of the clamping claws B72 and the stroke of the offset mechanism 70 are shorter. Therefore, when installing multiple bushings 2 of the same high-voltage connection unit, the mechanical arm only needs to go back and forth once, which is more efficient. In this embodiment, Fig. 9 As shown, the extension and retraction of the clamping jaw B72 is achieved by a telescopic cylinder installed at the output end of the robot arm B73. Fig. 9 As shown, the dislocation mechanism 70 may include a dislocation plate 74 and a single-axis mechanical arm A75 that drives the dislocation plate 74 to move equidistantly, and the dislocation plate 74 is provided with a plurality of equidistant positioning grooves 76 on the side facing the outlet of the vibrating feeder B69. The first positioning groove 76 is first directly opposite to the outlet of the vibrating feeder B69, and the bushing 2 enters the positioning groove 76 through the outlet of the vibrating feeder B69, and then the single-axis mechanical arm A75 drives the dislocation plate 74 to move a set distance, that is, the distance between two adjacent bushings 2, and the bushing 2 at the outlet of the vibrating feeder B69 enters the next positioning groove 76, and the single-axis mechanical arm A75 drives the dislocation plate 74 to move a set distance, and so on, to complete the dislocation of the bushings 2 equal to the number of positioning grooves 76, and the number N of positioning grooves 76 is the same as the number of bushings 2 on the high-voltage connection unit. In order to prevent the bushing 2 in the positioning groove 76 from falling off, a baffle 77 can be fixed on the outlet side of the vibrating feeder B69. The baffle 77 extends along the moving direction of the offset plate 74 to seal the openings of at least N-1 positioning grooves 76.
[0041] In some embodiments, Fig.10 As shown, the bushing pressing unit 12 includes a load-bearing part 78 arranged below the product fixing unit A8 and used to support the product fixing unit A8, a pressing head 79 arranged above the product fixing unit A8 and used to press the bushing 2 into the shell 1, a press 80 for providing a pressing force for the pressing head 79, and a pressure sensor A81 arranged between the output end of the press 80 and the pressing head 79; the load-bearing part 78 includes a vertical plate 82 fixed to the table plate 5 and a plurality of rolling bodies 83 rotatably supported on the vertical plate 82, and the outer circles of the rolling bodies 83 are tangent to the bottom surface of the product fixing unit A8. By setting the load-bearing part 78, the force of the press-fit bushing 2 is transmitted to the table 5, so that the turntable A6 is not subjected to the press-fitting force and the accuracy is not deteriorated; by setting the rolling body 83, the load-bearing part 78 and the product fixing unit A8 are subjected to rolling friction, and the wear is less; by setting multiple rolling bodies 83, it is ensured that the center of the press-fitting force is located between the multiple rolling bodies 83, so that the product fixing unit A8 is not subjected to the eccentric torque; by setting the pressure sensor A81 to monitor the change of the force during the pressing process of the bushing 2, it is ensured that the press-fitting process is monitored and the product defect is discovered in time. In this embodiment, the press machine 80 is a servo electric cylinder, and its cylinder body is fixed to the table 5 through a bracket. The piston rod of the servo electric cylinder is connected to the pressure sensor A81, and the pressure sensor A81 is connected to the pressure head 79. The pressure head 79 is slidably matched with the bracket through a guide rod. In some embodiments, the pressure head 79 may include a connecting plate 84, a T-type connector 85 and a pressure rod 86. The connecting plate 84 is connected to the pressure sensor A81. The bottom of the connecting plate 84 is provided with a T-type through slot that is slidably matched with the T-type connector 85. At least one end of the T-type through slot is provided with a stopper 87. The stopper 87 is detachably connected to the connecting plate 84. The pressure rod 86 is fixed to the T-type connector 85. The bottom surface of the pressure rod 86 is provided with an avoidance hole (not shown in the figure) for avoiding the elastic telescopic pin 14. By providing the T-type through slot and the T-type connector 85, the pressure rod 86 can be quickly replaced to adapt to more models of high-voltage connection units. By providing the stopper 87, on the one hand, the T-type connector 85 is prevented from sliding out of the T-type through slot, and on the other hand, the T-type connector 85 can be positioned to facilitate the quick installation of the T-type connector 85.
[0042] In some embodiments, Fig.11As shown, the transfer unit 20 includes a clamp E88, a clamp F89, a rotatably arranged clamp G90, and a manipulator E91 for driving the clamp E88 and the clamp F89 to move synchronously along a "U"-shaped trajectory. The center of the clamp G90 is located on the axis of symmetry of the product fixing unit A8 and the product fixing unit B17, and the clamp G90 is located below the clamp E88 and the clamp F89. The clamp E88 clamps the high-voltage connection unit of the product fixing unit A8, the clamp F89 clamps the high-voltage connection unit on the clamp G90, the manipulator E91 drives the clamp E88 and the clamp F89 to move along the "U"-shaped track to the right position, the clamp E88 puts the high-voltage connection unit into the clamp G90 and is clamped by the clamp G90, the clamp F89 puts the high-voltage connection unit into the product fixing unit B17, the manipulator E91 drives the clamp E88 and the clamp F89 to reset along the "U"-shaped track, at the same time, the clamp G90 rotates 180°, turns the high-voltage connection unit 180° so that one end of the high-voltage connection unit installation seal ring 3 faces upward, repeats the above action, thereby turning the high-voltage connection unit on the product fixing unit A8 180° and putting it into the product fixing unit B17 for subsequent operations. The rotation of the clamp G90 can be achieved by existing rotation methods such as motors, rotary cylinders, and gear rack mechanisms. The rotation drive device of the manipulator E91 and the clamp G90 is installed on the table 5.
[0043] In some embodiments, Fig.12 As shown, the sealing ring assembly unit 18 includes a vibrating feeder C92, a stretching mechanism 93 for stretching the sealing ring 3, a clamping claw C94 for grabbing the sealing ring 3 in a free state, a clamping claw D95 for picking up the sealing ring 3 in the stretched state and installing the sealing ring 3 into the housing 1, and a single-axis mechanical arm C96 for driving the clamping claw C94 to move between the vibrating feeder C92 and the stretching mechanism 93 and driving the telescopic clamping claw D95 to move between the stretching mechanism 93 and the product fixing unit B17, and the clamping claw C94 and the clamping claw D95 are both telescopically arranged. The vibrating feeder C92, the stretching mechanism 93 and the single-axis mechanical arm C96 are all installed on the table 5. The clamp C94 clamps the sealing ring 3 in a free state at the outlet of the vibrating feeder C92, and then the single-axis robot arm C96 drives the clamp C94 to move to the expansion mechanism 93, and the clamp C94 puts the sealing ring 3 in a free state to the expansion mechanism 93, and the expansion mechanism 93 expands the sealing ring 3 to the installation state, and the single-axis robot arm C96 drives the clamp D95 to move to the expansion mechanism 93, and the clamp D95 picks up the expanded sealing ring 3, and the single-axis robot arm C96 drives the clamp D95 to move to the product fixing unit B17, and the clamp D95 installs the expanded sealing ring 3 into the housing 1. In some embodiments, as Fig.13As shown, the expansion mechanism 93 may include a base 97, two sliders A98 slidably disposed on the base 97, two sliders B99 slidably disposed on the sliders A98, a cam mechanism 100 for driving the two sliders A98 to slide toward each other, a track plate 101 disposed above the base 97, and a positioning plate 102 disposed above the track plate 101, the track plate 101 having four track grooves 103 respectively cooperating with the four sliders B99, the four track grooves 103 being radially distributed, the four sliders B99 each having an expansion column 104 extending to the top of the positioning plate 102, the positioning plate 102 having avoidance grooves 105 for avoiding the expansion column 104, and the avoidance grooves 105 being radially distributed. Initially, the two sliders A98 are in a closed state, the four opening posts 104 are closed, and the sealing ring 3 in a free state is sleeved outside the four opening posts 104. The cam mechanism 100 drives the two sliders A98 to separate, and the four sliders B99 move along the track groove 103, thereby opening the sealing ring 3. Fig.13 As shown, in this embodiment, the cam mechanism 100 includes cam followers 106 respectively mounted on two sliders A98, a cam 108 whose outer contour is tangent to the two cam followers 106, and a compression spring D107 for resetting the two sliders A98. The base 97 is provided with a groove 109, and a cavity 110 is provided below the groove 109. The cam 108 is placed in the cavity 110 and rotatably cooperates with the base 97. The two sliders A98 are slidably arranged in the groove 109. The two ends of the compression spring D107 respectively abut against the side walls of the slider A98 and the groove 109. The cam follower 106 extends into the cavity 110, and a long hole (not shown in the figure) is provided at the bottom of the groove 109 to avoid the cam follower 106. The rotation of the cam 108 can be achieved by existing rotation methods such as a motor, a rotary cylinder, and a gear rack mechanism. In some embodiments, such as Fig.14 As shown, the clamp D95 may include a sleeve body B111 which is arranged in the uniaxial mechanical arm C96 and is telescopically arranged, and a central body B112 which is arranged in the sleeve body and is elastically telescopically arranged, the central body B112 is slidably matched with the sleeve body B111, one end of the central body B112 extends outside the sleeve body B111, and the central body B112 extending outside the sleeve body B111 is provided with an avoidance groove 113 for avoiding the propping mechanism 93. In this embodiment, the sleeve body B111 is telescopically extended by a telescopic cylinder installed at the output end of the uniaxial mechanical arm C96. The elastic telescopic structure of the central body B112 may be the same as the elastic telescopic structure of the elastic telescopic block 53 mentioned above. The central body B112 is a rectangle adapted to the sealing ring 3, and the avoidance groove 113 is arranged at the four vertices of the central body B112 for avoiding the four propping columns 104.
[0044] In some embodiments, Figure 2 As shown, the high-voltage connection unit assembly and testing device may further include an interchangeability testing unit 114 disposed between the sealing ring assembly unit 18 and the discharging robot 19. Fig.15As shown, the interchangeability test unit 114 may include a mating end fixing seat 115 located below the product fixing unit B17 and arranged to be lifted, an unlocking rod A116 which is telescopically arranged for unlocking the primary buckle 123, an unlocking rod B117 which is telescopically arranged for unlocking the secondary buckle 124, a clamping jaw H118 arranged above the product fixing unit B17, a telescopic cylinder E119 which drives the clamping jaw H118 to be lifted, and a pressure sensor B120 which is arranged between the output end of the telescopic cylinder E119 and the clamping jaw H118. The mating end fixing seat 115 is provided with an avoidance hole A121 for avoiding the unlocking rod A116, and the product fixing unit B17 is provided with an avoidance hole B (not shown in the figure) for avoiding the unlocking rod B117. Figure 1 As shown, the shell 1 has a primary buckle 123 and a secondary buckle 124, and the mating connection unit that matches the high-voltage connection unit is placed in the mating end fixing seat 115 and fixed. During the test, the clamp H118 descends and clamps the high-voltage connection unit on the product fixing unit B17, and then the mating end fixing seat 115 rises, and the mating connection unit is gradually inserted into the high-voltage connection unit, and the pressure sensor B120 detects the insertion force during the insertion process; then, the unlocking rod A116 and the unlocking rod B117 extend to release the primary buckle 123 and the secondary buckle 124 that lock the mating connection unit, and the clamp H118 rises to lift the high-voltage connection unit upward, and the pressure sensor B120 detects the pull-out force during the pull-out process of the high-voltage connection unit. After the high-voltage connection unit is completely pulled out, the mating end fixing seat 115 descends with the mating connection unit, and at the same time, the clamp H118 descends to place the high-voltage connection unit into the product fixing unit B17 to complete the test. The telescopic cylinder E119 can be implemented by a servo electric cylinder. The cylinder body of the telescopic cylinder C47 is fixed to the table 5 through a bracket. The piston rod of the telescopic cylinder E119 is connected to the pressure sensor B120, and the clamping claw H118 is fixed to the pressure sensor B120. The mating end fixing seat 115 can be connected to a single-axis robot arm for easy maintenance. The mating end fixing seat 115 can position the mating connection unit by opening a profiling groove 133, and then fix the mating connection unit by means of a set screw or the like.
[0045] In some embodiments, Figure 2 As shown, the high-voltage connection unit assembly and detection device may further include an airtightness detection unit 122 for detecting the airtightness of the high-voltage connection unit, such as Fig.16As shown, the airtightness detection unit 122 may include two single-axis mechanical arms E125 each having a material receiving position, an airtightness detection position and a material discharging position and arranged in parallel, a cover plate 126 arranged at the airtightness detection position and arranged to be lifted and lowered, and two product fixing units C127 respectively arranged at the output ends of the two single-axis mechanical arms E125, the cover plate 126 is located above the two product fixing units C127, and at least one of the two product fixing units C127 is telescopically arranged in a direction perpendicular to the single-axis mechanical arm E125; the product fixing unit C127 includes an insertion block 128 inserted into the mating end of the high-voltage connection unit, a plurality of insertion blocks 128 are arranged at intervals, and each insertion block 128 is sleeved with a sealing ring 129 for sealing the mating end of the high-voltage connection unit, and the single-axis mechanical arm E125 is installed on the table 5. Since the airtightness test time is relatively long, the airtightness test is moved outside the turntable B7, and multiple high-voltage connection units are tested at one time to match the assembly beat of the high-voltage connection unit and improve the line balance rate. The discharging robot 19 inserts the assembled high-voltage connection units one by one into the outside of the insertion block 128, and seals the mating ends of the high-voltage connection units through the sealing ring 129. Then the single-axis robot E125 moves the multiple high-voltage connection units to the bottom of the cover plate 126, and the cover plate 126 descends to seal the other end of the high-voltage connection unit, and then the air tightness test can be started. After the test is completed, the single-axis robot E125 moves the tested high-voltage connection unit to the discharging position for the next step. The cover plate 126 can seal the sealing surface of the high-voltage connection unit by means of sealing strips, etc., and an air channel is opened in the cover plate 126. The air channel has air holes corresponding to the position of the internal cavity 110 of the high-voltage connection unit. The cover plate 126 is connected to the air tightness tester (not shown in the figure) and the air channel inside the cover plate 126 through an air pipe and a joint, thereby connecting the air tightness tester and the internal cavity 110 of the high-voltage connection unit. By setting two single-axis robotic arms E125 and making at least one product fixing unit C127 telescopic, when the high-voltage connection unit on one product fixing unit C127 is being tested, the other product fixing unit C127 can be moved to the discharging robotic arm 19 to receive the next batch of high-voltage connection units to be tested, thereby reducing waiting time and improving efficiency. Fig.16 As shown, the single-axis robot arm E125 can be set parallel to the center line of the turntable A6 and the turntable B7. The discharging robot 19 only needs to move along the same U-shaped trajectory with the high-voltage connection unit, and the other direction is achieved by the movement of the single-axis robot arm E125 itself to reduce the stroke of the discharging robot 19. At the same time, the single-axis robot arm E125 and the discharging robot 19 can move at the same time, which is more efficient.
[0046] In some embodiments, Figure 2 and Fig.17As shown, the high-voltage connection unit assembly and testing equipment may also include a packaging machine 130, an intermediate transfer seat 131, and a manipulator F132 for transferring the high-voltage connection unit between the discharge position of the single-axis robot arm E125, the intermediate transfer seat 131, and the packaging machine 130. The intermediate transfer seat 131 has a plurality of contoured grooves 133 arranged at intervals and adapted to the high-voltage connection unit. The packaging machine 130, the intermediate transfer seat 131, and the manipulator F132 are installed on the table 5. By setting up the packaging machine 130, the high-voltage connection units that have passed the test can be automatically loaded into the tray. The packaging machine 130 can adopt the existing technology. As Fig.17 As shown, the packaging machine 130 can be implemented with the same structure as the above-mentioned feeder 32. The conveyor 57 of the packaging machine 130 is arranged at the center line of the vertical turntable A6 and the turntable B7, thereby shortening the stroke of the manipulator F132, improving efficiency and saving costs. When the high-voltage connection unit taken out from the discharge position of the single-axis robot arm E125 by the manipulator F132 is unqualified, the manipulator F132 first discards the unqualified high-voltage connection unit, and then temporarily places the qualified high-voltage connection unit on the intermediate transfer seat 131. By analogy, after all the contoured grooves 133 of the intermediate transfer seat 131 are filled with qualified high-voltage connection units, the manipulator F132 takes out the high-voltage connection unit on the intermediate transfer seat 131 and puts it into the tray of the packaging machine 130, thereby avoiding the situation where the high-voltage connection unit is missing in the grid of the tray. A plurality of telescopic clamps are installed at the end of the manipulator F132, so that multiple high-voltage connection units can be taken and placed in one movement of the manipulator F132.
[0047] In some embodiments, Figure 2 As shown, the high-voltage connection unit assembly and detection device may further include a shielding member detection unit 134 disposed between the shielding member installation unit 10 and the bushing feeding unit 11 and used to detect whether the shielding member 4 is installed in place, as shown in FIG. Fig.18 As shown, the shielding component detection unit 134 may include a detection head that is arranged above the product fixing unit A8 and is lifted and lowered; the detection head includes a plurality of pairs of elastic telescopic rods 136 that are arranged in pairs and distributed along the edge of the shielding component 4, and a pair of photoelectric sensors 137 that are arranged one by one corresponding to the plurality of pairs of elastic telescopic rods 136, and a small hole 138 for the light of the pair of photoelectric sensors 137 to pass through is provided at the same height of each pair of elastic telescopic rods 136. The shielding component detection unit 134 can be mounted on the table 5 through a bracket. Since the elastic telescopic rods 136 are arranged in pairs and symmetrically distributed on the edge of the shielding component 4, if the shielding component 4 is not installed in place, the shielding component 4 is in an inclined state, and the small holes 138 of at least one pair of elastic telescopic rods 136 are not in a straight line, and the receiver of the pair of photoelectric sensors 137 cannot receive the light signal of the transmitter of the pair of photoelectric sensors 137, thereby determining that the shielding component 4 is not installed in place. Fig.18As shown, the elastic telescopic rod 136 is in the shape of a step with a thick middle and thin ends. The step of the elastic telescopic rod 136 is located between two fixing plates B139. A compression spring E140 is arranged between the step of the elastic telescopic rod 136 and the fixing plate B139 located above. The fixing plate B139 located below is used to limit the elastic telescopic rod 136. The upper end of the elastic telescopic rod 136 extends out of the fixing plate B139 located above. The elastic telescopic rod 136 extending out of the fixing plate B139 above is provided with the above-mentioned small hole 138. The through-beam photoelectric sensor 137 is installed on the fixing plate B139 located above.
[0048] The present invention is not limited to the above-mentioned optional implementation modes. Anyone can derive other various forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, all technical solutions that fall within the scope defined by the claims of the present invention fall within the protection scope of the present invention.
Claims
1. A high-voltage connection unit assembly and detection device, the high-voltage connection unit comprising a housing and a bushing, a sealing ring and a shielding member all mounted on the housing; characterized in that: It includes a table and a turntable A and a turntable B installed on the table at intervals; both the turntable A and the turntable B are rotatable, and the rotation axis of the turntable A is parallel to the rotation axis of the turntable B; a plurality of product fixing units A are installed on the turntable A; the plurality of product fixing units A are evenly distributed along the rotation direction of the turntable A, and a shell feeding unit, a shielding component installation unit, a bushing feeding unit and a bushing pressing unit are sequentially arranged along the rotation direction of the turntable A; the product fixing unit A is used to position the shell, and the product fixing unit A has a first supporting surface perpendicular to the rotation axis of the turntable A and an elastic telescopic pin inserted in the first supporting surface; the number of the elastic telescopic pins is the same as the number of the assembled The number of bushings of the high-voltage connection units is the same; the elastic telescopic pin has a first cylindrical section adapted to the hole for installing the bushing on the shell and a second cylindrical section adapted to the bushing hole; the second cylindrical section is located above the first cylindrical section; a plurality of product fixing units B are installed on the turntable B; the plurality of product fixing units B are evenly distributed along the rotation direction of the turntable B, and sealing ring assembly units and a discharging robot for transferring the assembled high-voltage connection units to the outside of the turntable B are sequentially arranged along the rotation direction of the turntable B; a transfer unit is arranged between turntables A and B, which is used to pick up the product in the product fixing unit A, flip it 180°, and then install it in the product fixing unit B.
2. The high voltage connection unit assembly and testing device according to claim 1, characterized in that: The second cylindrical section includes a positioning section and a guide section, the diameter of the positioning section is adapted to the diameter of the bushing hole, and the diameter of the guide section gradually decreases from bottom to top; and / or, The length of the second cylindrical section is not less than the length of the bushing; and / or, The product fixing unit A includes a base plate, a stepped pin, a compression spring A and a spring seat. The base plate is fixed to the turntable A, and the top surface of the base plate is the first supporting surface. The spring seat is fixed below the base plate. The compression spring A is installed in the spring seat. The two ends of the compression spring A respectively abut against the stepped pin and the spring seat. The stepped pin includes from bottom to top a limit platform stage located below the base plate, a first section slidingly matched with the base plate, a second section adapted to the hole for installing the bushing on the shell, and a third section adapted to the bushing hole. The second section is the first cylindrical section, and the third section is the second cylindrical section. The joint surface between the first section and the second section is not higher than the first supporting surface or the diameter of the first section is equal to the diameter of the second section. The stepped pin is the elastic telescopic pin.
3. The high voltage connection unit assembly and testing device according to claim 1 or 2, characterized in that: The bushing press-fitting unit comprises a load-bearing portion disposed below the product fixing unit A and used to support the product fixing unit A, a pressing head disposed above the product fixing unit A and used to press the bushing into the housing, a press machine used to provide a pressing force for the pressing head, and a pressure sensor A disposed between an output end of the press machine and the pressing head; and / or, The shell loading unit includes a vibrating feeder A, a visual inspection device A disposed above the outlet of the vibrating feeder A and used to detect shell defects, and a manipulator A used to place the shell at the outlet of the vibrating feeder A into the product fixing unit A; and / or, The bushing feeding unit comprises a vibrating feeder B, a dislocation mechanism provided at the outlet of the vibrating feeder B, and a manipulator B for placing the bushing at the dislocation mechanism into the product fixing unit A, the dislocation mechanism being used to arrange the multiple bushings at the outlet of the vibrating feeder B into a row at equal intervals, the manipulator B comprising a plurality of telescopically arranged clamping jaws B and a manipulator B for driving the plurality of clamping jaws B to move between the dislocation mechanism and the turntable A; and / or, The shielding component installation unit includes a feeder, a shielding component fixing unit, a visual inspection device B disposed between the feeder and the shielding component fixing unit and used to detect the shielding component weld, a manipulator C used to place the shielding component at the feeder outlet into the fixing unit, a visual inspection device C disposed above the shielding component fixing unit and used to detect the shielding component spring height, and a manipulator D used to place the shielding component of the shielding component fixing unit into the product fixing unit A, the visual inspection device B is used to detect the shielding component weld during the process of placing the shielding component from the feeder into the shielding component fixing unit; and / or, The sealing ring assembly unit comprises a vibrating feeder C, an opening mechanism for opening the sealing ring, a clamping jaw C for grabbing the sealing ring in a free state, a clamping jaw D for picking up the sealing ring in the opened state and installing the sealing ring into a housing, and a single-axis mechanical arm C for driving the clamping jaw C to move between the vibrating feeder C and the opening mechanism and driving the telescopic clamping jaw D to move between the opening mechanism and the product fixing unit B, wherein the clamping jaw C and the clamping jaw D are both telescopically arranged; and / or, The transfer unit includes a clamp E, a clamp F, a rotatably arranged clamp G, and a manipulator E for driving the clamp E and the clamp F to move synchronously along a "U"-shaped trajectory. The center of the clamp G is located on the symmetry axis of the product fixing unit A and the product fixing unit B, and the clamp G is located below the clamp E and the clamp F.
4. The high voltage connection unit assembly and testing device according to claim 3, characterized in that: The pressure head includes a connecting plate, a T-shaped connector and a pressure rod, the connecting plate is connected to the pressure sensor A, a T-shaped through slot is provided at the bottom of the connecting plate for sliding cooperation with the T-shaped connector, a stopper is provided at at least one end of the T-shaped through slot, the stopper is detachably connected to the connecting plate, the pressure rod is fixed to the T-shaped connector, and an avoidance hole for avoiding the elastic telescopic pin is provided on the bottom surface of the pressure rod; and / or, The load-bearing part includes a vertical plate and a plurality of rolling bodies rotatably supported on the vertical plate, and the outer circles of the rolling bodies are tangent to the bottom of the product fixing unit A; and / or, The dislocation mechanism comprises a dislocation plate and a single-axis mechanical arm A driving the dislocation plate to move equidistantly, and a plurality of positioning grooves are equidistantly arranged on the side of the dislocation plate facing the outlet of the vibrating feeder B; and / or, The shielding component fixing unit is connected to a single-axis robot arm B, which is used to drive the shielding component fixing unit to move between the discharge position, the picking position and the detection position. The visual inspection device C is located above the detection position. The robot arm C is used to put the shielding component at the outlet of the feeder into the shielding component fixing unit at the discharge position. The robot arm D is used to put the shielding component of the shielding component fixing unit at the picking position into the product fixing unit A; and / or, The shielding member fixing unit comprises a fixing plate A and a telescopic plate which is telescopically arranged, wherein the fixing plate A and the telescopic plate have slots on opposite sides thereof, and when the telescopic plate is in an extended state, the slots of the fixing plate A and the telescopic plate are closed to position the shielding member; and / or, The loader comprises a conveyor having a tray placing position, a tray sorting position and a product taking position, the product taking position of the conveyor is the outlet of the loader, the tray sorting position is provided with a tray sorting device, the tray sorting device comprises a tray sorting mechanism arranged on both sides of the conveyor, the tray sorting mechanism comprises a tray lifting part, a plate pressing part, a telescopic cylinder A driving the tray lifting part to extend and retract horizontally along the conveying direction of the vertical conveyor, and a telescopic cylinder B driving the tray lifting part to rise and fall, the plate pressing part comprises a telescopic part extending and retracting horizontally along the conveying direction of the vertical conveyor, the telescopic part is connected to the tray lifting part by a lifting and sliding structure; and / or, The manipulator D comprises a telescopic shielding component pick-up and placement unit and a single-axis manipulator D driving the shielding component pick-up and placement unit to move between the shielding component fixing unit and the turntable A. The shielding component pick-up and placement unit comprises a central body A for inserting into the shielding component cavity and positioning and cooperating with the shielding component cavity, and a retractable sleeve A which is sleeved outside the central body A. The central body A has an elastic expansion body which extends outside its outer wall and is used to expand the shielding component. When the shielding component pick-up and placement unit is in the picking mode, the sleeve A is in a retracted state, and the shielding component is outside the central body A and is clamped by the elastic expansion body; when the shielding component pick-up and placement unit is in the discharging mode, the sleeve A extends to push the shielding component out of the central body A; and / or, The spreading mechanism includes a base, two sliders A slidably arranged on the base, two sliders B slidably arranged on the sliders A, a cam mechanism driving the two sliders A to slide toward each other, a track plate arranged above the base, and a positioning plate arranged above the track plate, the track plate having four track grooves respectively matched with the four sliders B, the four track grooves are radially distributed, the four sliders B each have a spreading column extending above the positioning plate, the positioning plate is provided with an avoidance groove for avoiding the spreading column, and the avoidance grooves are radially distributed; and / or, The clamp D includes a sleeve body B which is telescopically arranged on the single-axis robotic arm C and a center body B which is elastically telescopically arranged in the sleeve body. The center body B is slidably matched with the sleeve body B. One end of the center body B extends outside the sleeve body B. The center body B extending outside the sleeve body B is provided with an avoidance groove for avoiding the expansion mechanism.
5. The high voltage connection unit assembly and testing device according to claim 4, characterized in that: The outer wall of the central body A is provided with an installation groove, and a tightening block is used to rotate in the groove. The tightening block is the elastic tightening body, one end of the tightening block is against the bottom of the groove, and a compression spring B is arranged between the other end of the tightening block and the bottom of the groove. One end of the compression spring B arranged on the tightening block extends outside the central body A and has a guiding inclined surface for guiding the shielding member to enter; and / or, The lifting and sliding structure comprises a vertical slide groove and a guide bar slidably arranged in the vertical slide groove; and / or, The output end of the telescopic cylinder A is fixed with a connection block, both ends of the connection block are connected to a plate lifting block, both ends of the connection block are connected to the telescopic part through the lifting and sliding structure, and the plate lifting block is the plate lifting part; and / or, The telescopic part is two sliders C arranged on both sides of the plate lifting part, the sliders C are connected to the plate lifting part through the lifting and sliding structure, and the sliders C are arranged along the conveying direction of the vertical conveyor; and / or, The central body A has an elastic expansion block extending out of its lower end surface, and the elastic expansion block is used to press the shell of the product fixing unit A; and / or, The conveyor is arranged perpendicular to the center line of turntable A and turntable B.
6. The high voltage connection unit assembly and testing device according to claim 1 or 2, characterized in that: The high-voltage connection unit assembly and testing equipment also includes an interchangeability test unit arranged between the sealing ring assembly unit and the discharging robot, the interchangeability test unit includes a mating end fixing seat located below the product fixing unit B and arranged to rise and fall, an unlocking rod A for unlocking the primary buckle and arranged to be telescopic, an unlocking rod B for unlocking the secondary buckle and arranged to be telescopic, a clamping jaw H arranged above the product fixing unit B, a telescopic cylinder E for driving the clamping jaw H to rise and fall, and a pressure sensor B arranged between the output end of the telescopic cylinder E and the clamping jaw H, the mating end fixing seat is provided with an avoidance hole A for avoiding the unlocking rod A, and the product fixing unit B is provided with an avoidance hole B for avoiding the unlocking rod B.
7. The high voltage connection unit assembly and testing device according to claim 1 or 2, characterized in that: The high-voltage connection unit assembly and detection equipment also includes an airtightness detection unit for detecting the airtightness of the high-voltage connection unit. The airtightness detection unit includes two single-axis robotic arms E each having a material receiving position, an airtightness detection position and a material discharging position and arranged in parallel, a sealing plate arranged at the airtightness detection position and arranged to be lifted and lowered, and two product fixing units C respectively arranged at the output ends of the two single-axis robotic arms E. The sealing plate is located above the two product fixing units C, and at least one of the two product fixing units C is telescopically arranged in a direction perpendicular to the single-axis robotic arms E; the product fixing unit C includes an insertion block inserted into the mating end of the high-voltage connection unit, a plurality of insertion blocks are arranged at intervals, and a sealing ring for sealing the mating end of the high-voltage connection unit is sleeved on the outside of each insertion block.
8. The high voltage connection unit assembly and testing device according to claim 7, characterized in that: It also includes a packaging machine, an intermediate transfer seat, and a robot F for transferring the high-voltage connection unit between the discharge position of the single-axis robot arm E, the intermediate transfer seat and the packaging machine. The intermediate transfer seat has a plurality of contoured grooves that are spaced apart and adapted to the high-voltage connection unit.
9. The high voltage connection unit assembly and testing device according to claim 7, characterized in that: The single-axis robot arm E is arranged parallel to the center line connecting the turntable A and the turntable B.
10. The high voltage connection unit assembly and testing device according to claim 1 or 2, characterized in that: It also includes a shielding component detection unit which is arranged between the shielding component installation unit and the bushing feeding unit and is used to detect whether the shielding component is installed in place. The shielding component detection unit includes a detection head which is arranged above the product fixing unit A and is lifted and lowered. The detection head includes a plurality of pairs of elastic telescopic rods which are arranged in pairs and distributed along the edge of the shielding component, and a pair of corresponding photoelectric sensors which are arranged one by one with the plurality of pairs of elastic telescopic rods. A small hole for the light of the pair of photoelectric sensors to pass through is provided at the same height of each pair of elastic telescopic rods.
Citation Information
Patent Citations
Machine for automatic assembly and detection of automotive connector and implementation method of machine
CN103639698A
New floating unlocking high-voltage connector
CN108400489A
Connector assembling device
CN110695684A
Assembling equipment with high production efficiency
CN110695685A
Automatic tray taking / placing device based on material trays
CN113184548A
Cited By
High-voltage connection unit production system
CN120728334A
High-voltage connection unit production system
CN120728334B
Automatic plug assembling equipment, assembling production line and assembling process
CN120855033A