A rotary water jet cutting device for discarded wind turbine blades

Abstract

The present invention relates to the technical field of waste wind turbine blade cutting, and specifically discloses a rotary water jet cutting device for waste wind turbine blades, comprising a base, a first slide groove being provided in the middle of the top end of the base, a bearing seat being installed in the middle of the first slide groove, a first screw rod being connected to the bearings on both sides of the bearing seat, one end of the first screw rod passing through the end face of the first slide groove and being connected to the first reduction gearbox on the base, a first motor being installed on the first reduction gearbox, the first screw rod being threadedly connected to the first blade clamp and the first slider at the bottom of the second blade clamp; the device fixes the waste wind turbine blades through two movable clamps, and the clamp can fix waste wind turbine blades of different sizes, and can also drive the waste wind turbine blades to rotate, thereby being more conducive to water jet cutting, improving stability and flexibility.

Description

Technical Field

[0001] The present invention relates to the technical field of waste wind turbine blade cutting, and in particular to a rotary water jet cutting device for waste wind turbine blades. Background Art

[0002] At present, there are many problems in the cutting of large discarded wind turbine blades, such as the single cutting shape, most of which can only cut the wind turbine blades horizontally or vertically, and the cutting is mainly into a single straight line; a large amount of dust is generated during cutting, and the dust treatment effect is poor; the cutting speed is slow, the efficiency is low, and it may cause certain damage to the material; the cutting equipment cost is high, etc., and it is very inconvenient to fix the discarded wind turbine blades, which are prone to shaking during cutting, resulting in unstable cutting or cutting offset. For this purpose, a rotary water jet cutting device for discarded wind turbine blades is provided. Summary of the Invention

[0003] The purpose of the present invention is to provide a rotary water jet cutting device for discarded wind turbine blades in order to solve the problems raised by the above-mentioned background technology in view of the defects of the prior art.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a rotary water jet cutting device for discarded wind turbine blades, comprising a base, a first slide groove being formed in the middle of the top of the base, a bearing seat being mounted in the middle of the first slide groove, a first screw rod being connected to the bearings on both sides of the bearing seat, one end of the first screw rod passing through the end surface of the first slide groove and connected to a first reduction gearbox on the base, a first motor being mounted on the first reduction gearbox, the first screw rod being threadedly connected to the first slider at the bottom of the first blade clamp and the second blade clamp;

[0005] A gantry is installed in the middle of the base, and the gantry is composed of two columns and a lifting frame. Second slide grooves are provided on opposite sides of the two columns, a second reduction gearbox is installed on the top of the second reduction gearbox, a second motor is installed on the top of the second reduction gearbox, a second screw rod is connected to the bottom of the second reduction gearbox, and the second screw rod is threadedly connected to the second slider fixed to the two ends of the lifting frame. A third slide groove is provided on one side of the lifting frame, and a third motor is installed at one end of the third slide groove. The main shaft of the third motor is connected to a third screw rod through a coupling, and a third slider fixed to the water jet mounter is threadedly connected to the third screw rod;

[0006] The first blade clamp and the second blade clamp are both composed of a clamp mounting frame and a clamp disk arranged in the clamp mounting frame, a clamp gear is installed in the circumferential groove of the clamp disk, the clamp gear is respectively engaged with the first gear, the second gear and the third gear, a pressure sleeve is provided on both sides of the third gear, the circumferential side surface of the pressure sleeve is tangent to the circumferential side surface of the clamp disk, a fifth motor for driving the first gear, the second gear and the third gear to rotate is installed on the clamp mounting frame; a number of electric telescopic rods are evenly installed on the clamp disk, and an arc-shaped pressure plate is installed at one end of the electric telescopic rod.

[0007] As a preferred technical solution of the present invention, one end of the second screw rod and the third screw rod are both connected to the bearing, and a water jet is installed at the bottom of the water jet installer.

[0008] As a preferred technical solution of the present invention, the column is installed on the top of the fourth slider by bolts, the fourth slider is threadedly connected to the fourth screw rod in the fourth slide groove, one end of the fourth screw rod is connected to the third reduction gear box installed at one end of the fourth slide groove, the third reduction gear box is also installed with a fourth motor, the other end of the fourth screw rod is connected to the bearing installed at the other end of the fourth slide groove, the second sliders at both ends of the lifting frame are vertically moved by rotating the second screw rod in the second slide groove; the third slider on the water jet installer is horizontally moved by rotating the third screw rod in the third slide groove.

[0009] As a preferred technical solution of the present invention, the first sliding blocks at the bottom of the first blade clamp and the second blade clamp are horizontally moved in the first sliding groove by rotating the first screw rod.

[0010] As a preferred technical solution of the present invention, one end of the central axis of the first gear, the second gear and the third gear passes through the fixture mounting frame and is connected to the main shaft of the fifth motor, and the other end of the central axis of the first gear, the second gear and the third gear is connected to the bearing on the fixture mounting frame, and the fifth motor is mounted on the fixture mounting frame by bolts.

[0011] As a preferred technical solution of the present invention, a connecting shaft is provided inside the pressure-bearing sleeve, and the pressure-bearing sleeve is fixed to the fixture mounting frame through the connecting shaft.

[0012] As a preferred technical solution of the present invention, a track is installed on the top of the base, and the bottoms of the first blade clamp and the second blade clamp are provided with track grooves matching the track.

[0013] As a preferred technical solution of the present invention, the arc-shaped pressing plate is connected to the telescopic end of the electric telescopic rod through a movable shaft.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1: The device fixes the discarded wind turbine blades through two movable clamps. The clamps can fix discarded wind turbine blades of different sizes and can also drive the discarded wind turbine blades to rotate, which is more conducive to water jet cutting, improves stability and flexibility;

[0016] 2: The water jet of the device can be moved in the horizontal, vertical and longitudinal directions. The multi-directional movement of the water jet and the rotation of the discarded wind turbine blades driven by the fixture can achieve cutting of various shapes.

[0017] 3: The device has a compact mechanical structure, reasonable design, and easy operation. Water jet cutting replaces the original saw blade cutting, which avoids the generation of dust, improves cutting accuracy, reduces the labor intensity of workers, and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is one of the structural diagrams of the present invention;

[0019] Figure 2 This is the second structural diagram of the present invention;

[0020] Figure 3 This is the third structural diagram of the present invention;

[0021] Figure 4 This is a schematic diagram of the disassembled structure of the blade clamp of the present invention;

[0022] Figure 5 It is a structural schematic diagram of the fixture gear of the present invention;

[0023] Figure 6 Schematic diagram of the connection structure between the electric telescopic rod and the arc-shaped pressing plate of the present invention.

[0024] In the figure: 1. Base; 101. First chute; 102. First screw; 103. First reduction gearbox; 104. First motor; 105. Bearing seat; 2. Gantry; 201. Lifting frame; 202. Water jet installer; 203. Third chute; 204. Third motor; 205. Third screw; 206. Water jet; 207. Second chute; 208. Second reduction gearbox; 209. Second motor; 210. Second screw; 3. First blade fixture; 4. Second blade fixture; 401. Fifth motor; 402. First slider; 403. First gear; 404. Second gear; 405. Third gear; 406. Pressure sleeve; 407. Fixture mounting frame; 408. Fixture gear; 409. Electric telescopic rod; 410. Arc pressure plate; 411. Fixture plate; 5. Track; 6. Fourth slide; 601. Fourth screw rod; 602. Fourth slider; 603. Third reduction gearbox; 604. Fourth motor. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0026] Example: See Figure 1-3 The present invention provides a technical solution: a rotary water jet cutting device for discarded wind turbine blades, comprising a base 1, a first slide groove 101 is provided in the middle of the top of the base 1, a bearing seat 105 is installed in the middle of the first slide groove 101, and first screw rods 102 are connected to the bearings on both sides of the bearing seat 105, one end of the first screw rod 102 passes through the end surface of the first slide groove 101 and is connected to the first reduction box 103 on the base 1, a first motor 104 is installed on the first reduction box 103, the first screw rod 102 is threadedly connected to the first slider 402 at the bottom of the first blade clamp 3 and the second blade clamp 4, and the first motor 104 drives the first screw rod 102 to rotate forward and reverse to realize the first blade clamp 3 and the second blade clamp 4 to move closer to or away from each other, thereby adapting to the fixation of discarded wind turbine blades of different lengths;

[0027] like Figure 1-3 As shown, a gantry 2 is installed in the middle of the base 1. The gantry 2 is composed of two columns and a lifting frame 201. Second slide grooves 207 are provided on opposite sides of the two columns. A second reduction box 208 is installed on the top of the second reduction box 208. A second motor 209 is installed on the top of the second reduction box 208. A second screw rod 210 is connected to the bottom of the second reduction box 208. The second screw rod 210 is threadedly connected to the second slider fixed to the two ends of the lifting frame 201. A third slide groove 203 is provided on one side of the lifting frame 201. A third motor 204 is installed at one end of the third slide groove 203. The main shaft of the third motor 204 is connected to a third screw rod 205 through a coupling. The third slider fixed to the water jet mounter 202 is threadedly connected to the third screw rod 205. The second motor 209 and the third motor 204 are used to realize the horizontal and vertical movement of the water jet, so that the water jet is moved to a suitable position.

[0028] like Figure 4-6As shown, the first blade clamp 3 and the second blade clamp 4 are both composed of a clamp mounting frame 407 and a clamp disk 411 arranged in the clamp mounting frame 407, and a clamp gear 408 is installed in the circumferential groove of the clamp disk 411, and the clamp gear 408 is respectively engaged with the first gear 403, the second gear 404 and the third gear 405, and pressure-bearing sleeves 406 are provided on both sides of the third gear 405, and the circumferential side surface of the pressure-bearing sleeve 406 is tangent to the circumferential side surface of the clamp disk 411, and a fifth motor 401 for driving the first gear 403, the second gear 404 and the third gear 405 to rotate is installed on the clamp mounting frame 407; a number of electric telescopic rods 409 are evenly installed on the clamp disk 411, and an arc-shaped pressure plate 410 is installed at one end of the electric telescopic rod 409. The first blade clamp 3 and the second blade clamp 4 are used to fix abandoned wind turbine blades of different sizes, and can also drive the abandoned wind turbine blades to rotate, thereby performing water jet cutting.

[0029] like Figure 1-3 As shown, one end of the second screw rod 210 and the third screw rod 205 are both connected to the bearing, and a water jet 206 is installed at the bottom of the water jet installer 202.

[0030] like Figure 1-3 As shown, the column is mounted on the top of the fourth slider 602 by bolts, and the fourth slider 602 is threadedly connected to the fourth screw rod 601 in the fourth slide 6. One end of the fourth screw rod 601 is connected to the third reduction box 603 installed at one end of the fourth slide 6. The third reduction box 603 is also equipped with a fourth motor 604. The other end of the fourth screw rod 601 is connected to the bearing installed at the other end of the fourth slide 6. The fourth motor 604 drives the gear in the third reduction box 603 to rotate, thereby driving the fourth screw rod 601 connected to the gear in the third reduction box 603 to rotate. The rotation of the fourth screw rod 601 will drive the fourth slider 602 to move in the fourth slide 6, realizing the movement of the column, thereby driving the movement of the entire gantry 2, thereby realizing the longitudinal movement of the water jet. The second sliders at both ends of the lifting frame 201 are rotated in the second slide 207 by the second screw rod 210 to achieve vertical movement; the third slider on the water jet installer 202 is rotated in the third slide 203 by the third screw rod 205 to achieve horizontal movement.

[0031] like Figure 1-3 As shown, the first slider 402 at the bottom of the first blade clamp 3 and the second blade clamp 4 is horizontally moved in the first sliding groove 101 by rotating the first screw rod 102, and the distance between the first blade clamp 3 and the second blade clamp 4 can be adjusted.

[0032] like Figure 1-5As shown, one end of the central axis of the first gear 403, the second gear 404 and the third gear 405 passes through the fixture mounting frame 407 and is connected to the main shaft of the fifth motor 401, and the other end of the central axis of the first gear 403, the second gear 404 and the third gear 405 is connected to the bearing on the fixture mounting frame 407, and the fifth motor 401 is installed on the fixture mounting frame 407 by bolts. The operation of the fifth motor 401 drives the first gear 403, the second gear 404 and the third gear 405 to rotate, and the rotation of the first gear 403, the second gear 404 and the third gear 405 drives the fixture gear 408 to rotate.

[0033] like Figure 4-5 As shown, a connecting shaft is provided inside the pressure sleeve 406 , and the pressure sleeve 406 is fixed to the fixture mounting frame 407 through the connecting shaft. The pressure sleeve 406 rotates around the connecting shaft, thereby making the fixture disk 411 more stable when rotating.

[0034] like Figure 1-3 As shown, a track 5 is installed on the top of the base 1, and a track groove matching the track 5 is provided on the bottom of the first blade clamp 3 and the second blade clamp 4. When the first blade clamp 3 and the second blade clamp 4 move, the direction is limited by the track 5.

[0035] like Figure 6 As shown, the arc-shaped pressure plate 410 is connected to the telescopic end of the electric telescopic rod 409 through a movable shaft. The angle of the arc-shaped pressure plate 410 is adjusted around the movable shaft, so that the arc-shaped pressure plate 410 can change its angle more flexibly to adapt to discarded wind turbine blades of different shapes. The arc-shaped pressure plate 410 is made of rubber material.

[0036] The first motor 104, the second motor 209, the third motor 204, the fourth motor 604, the fifth motor 401 and the electric telescopic rod 409 are all electrically connected to the PLC control box, and the PLC control box is used to control the first motor 104, the second motor 209, the third motor 204, the fourth motor 604, the fifth motor 401 and the electric telescopic rod 409 to be powered on and operate.

[0037] Working principle: A rotary water jet cutting device for discarded wind turbine blades. When working, the discarded wind turbine blades are first installed, and one end of the discarded wind turbine blade is first inserted into the first blade clamp 3. Then, the electric telescopic rod 409 on the first blade clamp 3 is operated to push the arc pressure plate 410 to squeeze the discarded wind turbine blade, thereby fixing one end of the discarded wind turbine blade. Then, the first motor 104 is controlled to drive the gear in the first reduction gear box 103 to rotate, thereby driving the first screw rod 102 to rotate. The rotation of the first screw rod 102 drives the first slider 402 to move in the first slide groove 101, thereby driving the second blade clamp 4 to move on the rail 5, thereby inserting the second blade clamp 4 into the other end of the discarded wind turbine blade. Then, the electric telescopic rod 409 on the second blade clamp 4 is operated to push the arc pressure plate 410 to squeeze the other end of the discarded wind turbine blade, thereby fixing the entire discarded wind turbine blade by using the first blade clamp 3 and the second blade clamp 4.

[0038] The second motor 209 is used to drive the gear in the second reduction box 208 to rotate, thereby driving the second screw rod 210 to rotate around the bearing, so that the lifting frame 201 moves up and down, and the third motor 204 is powered on to work, thereby driving the third screw rod 205 to rotate around the bearing, so that the water jet 206 on the water jet installer 202 moves horizontally, and the gear in the third reduction box 603 is driven to rotate by the fourth motor 604, thereby driving the fourth screw rod 601 connected to the gear in the third reduction box 603 to rotate. The rotation of the fourth screw rod 601 will drive the fourth slider 602 to move in the fourth slide 6, realizing the movement of the column, thereby driving the entire dragon The movement of the gantry 2 drives the longitudinal movement of the water jet, so that the water jet 206 can be adjusted to a suitable position, thereby realizing the cutting process of the discarded wind turbine blades. During cutting, the fifth motor 401 on the first blade clamp 3 and the second blade clamp 4 can be operated to drive the first gear 403, the second gear 404, and the third gear 405 to rotate. The first gear 403, the second gear 404, and the third gear 405 are rotated to drive the clamp disk 411 fixed with the clamp gear 408 to rotate. The rotation of the clamp disk 411 drives the discarded wind turbine blades to rotate, allowing the water jet 206 to cut the discarded wind turbine blades as a whole.

[0039] The above embodiments merely illustrate the implementation methods of the present invention. Although the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the scope of the present invention, and these modifications and improvements fall within the scope of protection of the present invention.

Claims

1. A rotary water jet cutting device for discarded wind turbine blades, comprising a base (1), characterized in that: A first slide groove (101) is provided in the middle of the top of the base (1), a bearing seat (105) is installed in the middle of the first slide groove (101), and the bearings on both sides of the bearing seat (105) are connected with first screw rods (102), one end of the first screw rod (102) passes through the end surface of the first slide groove (101) and is connected to the first reduction box (103) on the base (1), and the first motor (104) is installed on the first reduction box (103), and the first screw rod (102) is threadedly connected to the first slider (402) at the bottom of the first blade clamp (3) and the second blade clamp (4); A gantry (2) is installed in the middle of the base (1), and the gantry (2) is composed of two columns and a lifting frame (201), and the opposite surfaces of the two columns are provided with a second slide (207), the top of the second slide (207) is provided with a second reduction box (208), the top of the second reduction box (208) is provided with a second motor (209), the bottom of the second reduction box (208) is connected with a second screw rod (210), the second screw rod (210) is threadedly connected to the second slider fixed to the two ends of the lifting frame (201), a third slide (203) is provided on one side of the lifting frame (201), one end of the third slide (203) is provided with a third motor (204), the main shaft of the third motor (204) is connected to the third screw rod (205) through a coupling, and the third slider fixed to the water jet mounter (202) is threadedly connected to the third screw rod (205); The first blade clamp (3) and the second blade clamp (4) are both composed of a clamp mounting frame (407) and a clamp disk (411) arranged in the clamp mounting frame (407). A clamp gear (408) is installed in the peripheral groove of the clamp disk (411). The clamp gear (408) is respectively engaged with the first gear (403), the second gear (404) and the third gear (405). A pressure shaft is provided on both sides of the third gear (405). The clamp mounting frame (407) is provided with a fifth motor (401) for driving the first gear (403), the second gear (404), and the third gear (405) to rotate; and a plurality of electric telescopic rods (409) are evenly installed on the clamping plate (411), and one end of each electric telescopic rod (409) is provided with an arc-shaped pressure plate (410).

2. The rotary water jet cutting device for discarded wind turbine blades according to claim 1, characterized in that: One end of the second screw rod (210) and the third screw rod (205) are both connected to bearings, and a water jet (206) is installed at the bottom of the water jet installer (202).

3. The rotary water jet cutting device for discarded wind turbine blades according to claim 1, characterized in that: The column is mounted on the top of the fourth slider (602) by bolts, and the fourth slider (602) is threadedly connected to the fourth screw rod (601) in the fourth slide groove (6), one end of the fourth screw rod (601) is connected to the third reduction box (603) installed at one end of the fourth slide groove (6), and the third reduction box (603) is also installed with a fourth motor (604), and the other end of the fourth screw rod (601) is connected to the bearing installed at the other end of the fourth slide groove (6), and the second sliders at both ends of the lifting frame (201) are rotated in the second slide groove (207) by the second screw rod (210) to achieve vertical movement; the third slider on the water jet installer (202) is rotated in the third slide groove (203) by the third screw rod (205) to achieve horizontal movement.

4. The rotary water jet cutting device for discarded wind turbine blades according to claim 1, characterized in that: The first sliding block (402) at the bottom of the first blade clamp (3) and the second blade clamp (4) is rotated in the first sliding groove (101) by the first screw rod (102) to achieve horizontal movement.

5. The rotary water jet cutting device for discarded wind turbine blades according to claim 1, characterized in that: One end of the central axis of the first gear (403), the second gear (404) and the third gear (405) passes through the fixture mounting frame (407) and is connected to the main shaft of the fifth motor (401); the other end of the central axis of the first gear (403), the second gear (404) and the third gear (405) is connected to the bearing on the fixture mounting frame (407); and the fifth motor (401) is mounted on the fixture mounting frame (407) by bolts.

6. The rotary water jet cutting device for discarded wind turbine blades according to claim 5, characterized in that: A connecting shaft is provided inside the pressure-bearing sleeve (406), and the pressure-bearing sleeve (406) is fixed to the fixture mounting frame (407) via the connecting shaft.

7. The rotary water jet cutting device for discarded wind turbine blades according to claim 1, characterized in that: A track (5) is installed on the top of the base (1), and track grooves matching the track (5) are provided on the bottoms of the first blade clamp (3) and the second blade clamp (4).

8. The rotary water jet cutting device for discarded wind turbine blades according to claim 1, characterized in that: The arc-shaped pressing plate (410) is connected to the telescopic end of the electric telescopic rod (409) via a movable shaft.

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