Three-disc three-way material arranging line

Abstract

The invention discloses a three-disc three-way material arranging line which comprises a first material supply device, a second material supply device, a third material supply device, a three-way conveying device and a lamination conveying device, and the first material supply device, the second material supply device and the third material supply device are all used for conveying materials. The three-channel conveying device is used for receiving materials conveyed by the first feeding device, the second feeding device and the third feeding device; and the lamination conveying device is used for receiving the materials conveyed by the three-channel conveying device. The stacking and conveying device has the beneficial effects that food materials are sequentially conveyed to the three-channel conveying device through the first feeding device, the second feeding device and the third feeding device, then the three-channel conveying device conveys the received food materials to the stacking and conveying device, and finally the stacking and conveying device gathers the three food materials together to be stacked; by means of the design, the production efficiency is improved while a multi-strip-one-packaging line is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of food material packaging, in particular to a three-disc three-channel material sorting line. Background Art

[0002] As people's living standards continue to improve, people have higher and higher requirements for food safety, taste and packaging appearance. Now the competition in the food processing industry is becoming increasingly fierce, and the market demand is also increasing. We need more efficient equipment, more space-saving equipment, and more exquisitely packaged equipment to win the favor of customers.

[0003] The three-way material sorting and palletizing machine is mainly based on the dual-channel material sorting and palletizing machine, with an additional channel added to it, turning it into a three-channel one. The three-channel material sorting and palletizing machine transports and locates the products, and then merges them into one through the conveyor, thus meeting the demand for multiple products in one package.

[0004] The existing material sorting and loading machines cannot meet the needs of general enterprises. In actual application, it is necessary to set up a work station on one side of each channel to detect the quality of the transported food. Therefore, a lot of manpower is consumed, thereby reducing work efficiency. Summary of the invention

[0005] In view of the above-mentioned defects, the purpose of the present invention is to propose a three-disc three-channel material sorting line which can effectively improve work efficiency, has a high degree of automation, and can automatically screen food without the need for manpower.

[0006] To achieve this object, the present invention adopts the following technical solutions:

[0007] A three-disc three-channel material sorting line, comprising a first feeding device, a second feeding device, a third feeding device, a three-channel conveying device and a stacking conveying device, wherein the first feeding device, the second feeding device and the third feeding device are all used to convey materials, the first feeding device is provided with a first detection component, the second feeding device is provided with a second detection component, and the third feeding device is provided with a third detection component; the three-channel conveying device is used to receive materials conveyed by the first feeding device, the second feeding device and the third feeding device, and the three-channel conveying device is located downstream of the first feeding device, the second feeding device and the third feeding device; the stacking conveying device is used to receive materials conveyed by the three-channel conveying device, and the stacking conveying device is located downstream of the three-channel conveying device.

[0008] Preferably, in the above-mentioned three-disc three-channel material processing line, the stacking conveying device includes a main channel, a first diversion channel and a second diversion channel, the head ends of the main channel, the first diversion channel and the second diversion channel are all connected to the three-channel conveying device, the end of the second diversion channel is set at the middle section of the main channel, and the end of the first diversion channel is set at the end section of the main channel.

[0009] Preferably, in the above-mentioned three-disc three-channel material sorting line, the first detection component, the second detection component and the third detection component have the same structure, the first detection component includes a support frame, an air pump and an air insertion tube, the support frame is erected on the top of the first feeding device, the support frame is provided with a light sensor, the air pump is arranged on one side of the first feeding device, the output end of the air pump is provided with an air insertion tube, and the output end of the air insertion tube faces the inner side of the first feeding device.

[0010] Preferably, in the above-mentioned three-disc three-channel material processing line, the air pump is provided with a signal sensor, and the light sensor is electrically connected to the signal sensor.

[0011] Preferably, in the above-mentioned three-disc three-channel material sorting line, the detection end of the light sensor is located directly above the first feeding device.

[0012] Preferably, in the above-mentioned three-disc three-channel material sorting line, the three-channel conveying device includes a first conveying channel, a second conveying channel and a third conveying channel, the head end of the first conveying channel is connected to the first feeding device, the head end of the second conveying channel is connected to the second feeding device, and the head end of the third conveying channel is connected to the third feeding device; the end of the first conveying channel is connected to the first diversion channel, the end of the second conveying channel is connected to the second diversion channel, and the end of the third conveying channel is connected to the main channel.

[0013] Preferably, in the above-mentioned three-disc three-channel material sorting line, the first conveying channel, the second conveying channel and the third conveying channel are all provided with equidistant positioning components.

[0014] Preferably, in the above-mentioned three-disc three-channel material sorting line, the first feeding device, the second feeding device and the third feeding device have the same structure, the first feeding device includes a material arrangement component and a feeding component, the discharge end of the material arrangement component is located upstream of the feeding component, and the discharge end of the feeding component is located upstream of the first conveying channel.

[0015] Preferably, in the above-mentioned three-disc three-channel material sorting line, the material arrangement assembly includes a support seat, a driver and a rotating disk, the support seat is arranged upstream of the feeding assembly, the driver is installed in the middle of the support seat, the output end of the driver is connected to the bottom of the rotating disk, and a guide channel is provided on the upper surface of the rotating disk, and the discharge end of the guide channel is located directly below the receiving end of the feeding assembly.

[0016] Preferably, in the above-mentioned three-disc three-channel material sorting line, the middle part of the rotating disk bulges upward to form an arc-shaped part.

[0017] Beneficial effects of the present invention:

[0018] (1) First, the first feeding device, the second feeding device and the third feeding device sequentially convey the food materials to the three-channel conveying device, the three-channel conveying device sorts the food materials, and then the three-channel conveying device conveys the received food materials to the stacking conveying device. Finally, the stacking conveying device brings the three food materials of the three-channel conveying device together for stacking. This design realizes multiple packaging lines for the product and also improves the production efficiency.

[0019] (2) Since the first feeding device is provided with a first detection component, the second feeding device is provided with a second detection component, and the third feeding device is provided with a third detection component, such a design can detect and screen food materials at all times, thereby replacing manual labor and further improving the degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of one embodiment of the present invention;

[0021] Figure 2 A top view of one embodiment of the present invention;

[0022] Figure 3 for Figure 1 A partial enlarged view of the AA in the middle;

[0023] Figure 4 for Figure 1 A partial enlarged view of the middle BB;

[0024] Figure 5 is a structural schematic diagram of a first feeding device;

[0025] Figure 6 A top view of another embodiment of the present invention;

[0026] Figure 7 A top view of another embodiment of the present invention.

[0027] Wherein: it includes: a first feeding device 11, a second feeding device 12, a third feeding device 13, a three-channel conveying device 14, a stacking conveying device 15, a first detection component 16, a main channel 17, a first diversion channel 18, a second diversion channel 19, a support frame 20, an air insertion tube 21, a light sensor 22, a first conveying channel 23, a second conveying channel 24, a third conveying channel 25, an equidistant positioning component 26, a feeding component 28, a material arrangement component 27, a support seat 29, a rotating disk 30, and a guide channel 31. DETAILED DESCRIPTION

[0028] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0029] like Figures 1 to 7 As shown, a three-disc three-channel material sorting line includes a first feeding device 11, a second feeding device 12, a third feeding device 13, a three-channel conveying device 14 and a stacking conveying device 15. The first feeding device 11, the second feeding device 12 and the third feeding device 13 are all used to convey materials. The first feeding device 11 is equipped with a first detection component 16, the second feeding device 12 is equipped with a second detection component, and the third feeding device 13 is equipped with a third detection component; the three-channel conveying device 14 is used to receive the materials conveyed by the first feeding device 11, the second feeding device 12 and the third feeding device 13, and the three-channel conveying device 14 is located between the first feeding device 11, the second feeding device 12 and the third feeding device 13. Downstream of the feeding device 13; the stacking conveying device 15 is used to receive the materials conveyed by the three-channel conveying device 14, and the stacking conveying device 15 is located downstream of the three-channel conveying device 14; first, the food materials are transported to the three-channel conveying device 14 in sequence through the first feeding device 11, the second feeding device 12 and the third feeding device 13, and the food materials are sorted by the three-channel conveying device 14, and then the three-channel conveying device 14 transports the received food materials to the stacking conveying device 15, and finally the stacking conveying device 15 brings the three food materials of the three-channel conveying device 14 together for stacking. This design realizes multiple packaging lines for products while also improving production efficiency.

[0030] It is worth mentioning that since the first feeding device 11 is equipped with a first detection component 16, the second feeding device 12 is equipped with a second detection component, and the third feeding device 13 is equipped with a third detection component, such a design can detect and screen food materials at all times, replacing manual labor while further improving the degree of automation.

[0031] The three-disc three-channel material handling line in this embodiment, wherein the stacking conveying device 15 comprises a main channel 17, a first branch channel 18 and a second branch channel 19, the main channel 17, the first branch channel 18 and the second branch channel 19 are all connected to the three-channel conveying device 14 at their head ends, the second branch channel 19 is set at the middle section of the main channel 17, and the first branch channel 18 is set at the end section of the main channel 17; the stacking conveying device 15 comprises a main channel 17, a first branch channel 18 and a second branch channel 19, and the main channel 17, the first branch channel 18 and the second branch channel 19 are all connected to the three-channel conveying device 14, so that the three-channel The three discharge ports of the conveying device 14 are used to receive the food materials. Since the end of the second branch channel 19 is arranged at the middle section of the main channel 17, and the end of the first branch channel 18 is arranged at the end section of the main channel 17, such a design allows the food materials in the second branch channel 19 to be stacked on the food materials in the main channel 17 during the conveying process. After the first stacking, the two food materials continue to be conveyed in the main channel 17. When they are conveyed to the end of the main channel 17, the food materials in the first branch channel 18 fall on the food materials in the main channel 17 to complete the second stacking. Finally, the stacked food materials are conveyed to the next step through the main channel 17.

[0032] The three-disc three-channel material sorting line in this embodiment has the same structure as the first detection component 16, the second detection component and the third detection component. The first detection component 16 includes a support frame 20, an air pump and an air insertion tube 21. The support frame 20 is mounted on the top of the first feeding device 11. The support frame 20 is provided with a light sensor 22. The air pump is arranged on one side of the first feeding device 11. The output end of the air pump is provided with an air insertion tube 21. The output end of the air insertion tube 21 faces the inner side of the first feeding device 11. The light sensor 22 arranged on the top of the support frame 20 The food materials transported on the surface of the first feeding device 11 are scanned and detected in turn. When the light sensor 22 detects that the food materials do not meet the quality requirements, the light sensor 22 sends a start command to the air pump. After the air pump is turned on, since the output end of the air pump is connected to the air plug 21, and the output end of the air plug 21 is facing the inner side of the first feeding device 11, the air flow ejected by the air pump can blow away the unqualified food materials. Therefore, there is no need for staff to sort them out, and the purpose of food material detection can be achieved, further improving the degree of automation.

[0033] It is worth noting that the air pump is provided with a signal sensor, and the light sensor 22 is electrically connected to the signal sensor; through the electrical connection between the signal sensor provided by the air pump and the light sensor 22, the opening instruction issued by the light sensor 22 can be better received.

[0034] In some embodiments of the three-disc three-channel material sorting line, the detection end of the light sensor 22 is located directly above the first feeding device 11; when food materials are being transported, the food materials are placed on the upper surface of the first feeding device 11. Therefore, arranging the light sensor 22 directly above the first feeding device 11 can better detect the food materials, thereby improving the detection accuracy.

[0035] The three-disc three-channel material sorting line in this embodiment, wherein the three-channel conveying device 14 includes a first conveying channel 23, a second conveying channel 24 and a third conveying channel 25, the head end of the first conveying channel 23 is connected to the first feeding device 11, the head end of the second conveying channel 24 is connected to the second feeding device 12, and the head end of the third conveying channel 25 is connected to the third feeding device 13; the end of the first conveying channel 23 is connected to the first diversion channel 18, the end of the second conveying channel 24 is connected to the second diversion channel 19, and the end of the third conveying channel 25 is connected to the main channel 17; such a design achieves the purpose of conveying food materials through three channels.

[0036] In the three-disc three-channel material sorting line in this embodiment, the first conveying channel 23, the second conveying channel 24 and the third conveying channel 25 are all provided with an equidistant positioning component 26; the equidistant positioning component 26 can be used to equidistantly separate and position the food materials conveyed by the first conveying channel 23, the second conveying channel 24 and the third conveying channel 25, and then push the food materials to the main channel 17, the first diversion channel 18 and the second diversion channel 19 in turn. This design avoids mutual interference during the conveying process, which may cause blockage of food materials and uneven stacking.

[0037] In the three-disc three-channel material sorting line of this embodiment, the first feeding device 11, the second feeding device 12 and the third feeding device 13 have the same structure. The first feeding device 11 includes a material arrangement component 27 and a feeding component 28. The discharge end of the material arrangement component 27 is located upstream of the feeding component 28, and the discharge end of the feeding component 28 is located upstream of the first conveying channel 23; wherein the material arrangement component 27 includes a support seat 29, a driver and a rotating disk 30, the support seat 29 is located upstream of the feeding component 28, and the driver is installed in the middle of the support seat 29. The output end of the driver is connected to the bottom of the rotating disk 30. A guide channel 31 is provided on the upper surface of the rotating disk 30. The discharge end of the guide channel 31 is located directly below the receiving end of the feeding assembly 28. The rotating disk 30 is driven to rotate by the driver. Since the guide channel 31 is provided on the surface of the rotating disk 30, the food material on the top of the rotating disk 30 can follow the guide channel 31 and successfully fall onto the top of the feeding assembly 28. Finally, the received material is transported to the first conveying channel 23 by the feeding assembly 28. This design improves the degree of automation.

[0038] In some embodiments of the three-disc three-channel material processing line, the middle part of the rotating disk 30 bulges upward to form an arc-shaped portion; this design allows the food inside the rotating disk 30 to move toward the periphery of the arc-shaped portion during the rotation of the rotating disk 30, so that the food can better fall into the guide channel 31.

[0039] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.

Claims

1. A three-disc three-channel material sorting line, characterized by: It includes a first feeding device, a second feeding device, a third feeding device, a three-channel conveying device and a stacking conveying device. The first feeding device, the second feeding device and the third feeding device are all used to convey materials. The first feeding device is provided with a first detection component, the second feeding device is provided with a second detection component, and the third feeding device is provided with a third detection component; The three-channel conveying device is used to receive the materials conveyed by the first feeding device, the second feeding device and the third feeding device, and the three-channel conveying device is located downstream of the first feeding device, the second feeding device and the third feeding device; The stacking conveying device is used to receive the materials conveyed by the three-channel conveying device, and the stacking conveying device is located downstream of the three-channel conveying device.

2. The three-disc three-channel material processing line according to claim 1 is characterized in that: The stacked conveying device comprises a main channel, a first branch channel and a second branch channel, and the head ends of the main channel, the first branch channel and the second branch channel are all connected to the three-channel conveying device. The end of the second branch channel is arranged at the middle section of the main channel, and the end of the first branch channel is arranged at the end section of the main channel.

3. The three-disc three-channel material processing line according to claim 1 is characterized in that: The first detection component, the second detection component and the third detection component have the same structure. The first detection component includes a support frame, an air pump and an air insertion tube. The support frame is mounted on the top of the first feeding device. The support frame is provided with a light sensor. The air pump is arranged on one side of the first feeding device. The output end of the air pump is provided with an air insertion tube, and the output end of the air insertion tube faces the inner side of the first feeding device.

4. The three-disc three-channel material processing line according to claim 3 is characterized in that: The air pump is provided with a signal sensor, and the light sensor is electrically connected to the signal sensor.

5. The three-disc three-channel material processing line according to claim 4 is characterized in that: The detection end of the light sensor is located directly above the first feeding device.

6. The three-disc three-channel material processing line according to claim 2, characterized in that: The three-channel conveying device includes a first conveying channel, a second conveying channel and a third conveying channel, the first end of the first conveying channel is connected to the first feeding device, the first end of the second conveying channel is connected to the second feeding device, and the first end of the third conveying channel is connected to the third feeding device; The end of the first delivery channel is communicated with the first branch channel, the end of the second delivery channel is communicated with the second branch channel, and the end of the third delivery channel is communicated with the main channel.

7. The three-disc three-channel material processing line according to claim 6, characterized in that: The first conveying channel, the second conveying channel and the third conveying channel are all provided with equidistant positioning components.

8. The three-disc three-channel material processing line according to claim 6, characterized in that: The first feeding device, the second feeding device and the third feeding device have the same structure. The first feeding device includes a material arrangement component and a feeding component. The discharge end of the material arrangement component is located upstream of the feeding component, and the discharge end of the feeding component is located upstream of the first conveying channel.

9. The three-disc three-channel material processing line according to claim 8, characterized in that: The material arrangement assembly includes a support seat, a driver and a rotating disk. The support seat is arranged upstream of the feeding assembly, the driver is installed in the middle of the support seat, the output end of the driver is connected to the bottom of the rotating disk, and a guide channel is arranged on the upper surface of the rotating disk. The discharge end of the guide channel is located directly below the receiving end of the feeding assembly.

10. The three-disc three-channel material processing line according to claim 9, characterized in that: The middle part of the rotating disk bulges upward to form an arc-shaped part.

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