A gasket feeding device for the processing of electrical connectors

By designing a gasket loading device for processing electrical connectors, using components such as rotating platforms, limiting rods, hydraulic cylinders, suction cups and pressure sensors, automatic loading of gaskets is achieved, solving the problems of traditional manual loading, time-consuming and safety risks, and improving processing efficiency and product quality.

CN119683320BActive Publication Date: 2025-06-27JIANGSU HONGDING ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202510217090.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-06-27
Estimated Expiration
2045-02-26

AI Technical Summary

Technical Problem

In traditional electrical connector processing, the loading of the gasket requires manual operation, which leads to cumbersome and time-consuming operation, which cannot meet the needs of large-scale production, and there are problems of safety risks and unstable processing quality.

Method used

A gasket loading device for processing electrical connectors is designed, including a base, processing platform, material storage mechanism and material loading mechanism. Through components such as rotating platform, limiting rod, hydraulic cylinder, suction cup and pressure sensor, automatic loading of the gasket is achieved.

Benefits of technology

The automatic loading of gaskets is realized, manual operation is reduced, processing efficiency and product quality is improved, labor intensity and safety risks of workers are reduced, and the needs of large-scale production are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of electrical connector processing, and specifically discloses a gasket feeding device for electrical connector processing, including: a base and a processing platform, the processing platform is arranged at the rear side of the top of the base; a material storage mechanism is arranged at the front side of the top of the base; a feeding mechanism is arranged in the middle of the top of the base. This device replaces traditional manual feeding with automatic feeding. Operators do not need to perform repetitive physical labor for a long time, greatly reducing the labor intensity of workers, improving the working conditions, avoiding direct contact between operators and processing equipment, reducing the risk of work-related injuries, ensuring the position accuracy and repeated positioning accuracy of gaskets during processing, eliminating errors introduced by manual operations, thus guaranteeing the processing quality of electrical connector products, reducing dependence on operators, significantly reducing the time required for feeding, improving the overall production speed, and meeting the requirements of modern large-scale production.
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Description

Technical Field

[0001] The present invention relates to the technical field of electrical connector processing, and specifically provides a gasket feeding device for electrical connector processing. Background Art

[0002] An electrical connector is a component used to connect various components in an electronic circuit and is widely used in various electronic devices. During the production process of electrical connectors, gasket feeding is a crucial step. The traditional gasket feeding method usually adopts manual operation, where gaskets are placed on processing equipment for processing. However, this manual feeding method has the following disadvantages: Firstly, manual feeding requires operators to place gaskets on the processing equipment one by one, which is cumbersome and time-consuming, and cannot meet the needs of large-scale production. Moreover, during the manual feeding process, operators need to stand or bend down for a long time, which easily leads to fatigue and physical discomfort. Secondly, during the manual feeding process, it is difficult for operators to maintain consistent techniques and forces, which easily causes inaccurate gasket positions, thereby affecting the processing quality. At the same time, during the manual feeding process, operators are in close contact with the processing equipment, posing a certain safety risk. Summary of the Invention

[0003] The purpose of the present invention is to provide a gasket feeding device for electrical connector processing to solve the problem of manual operation required in the prior art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A gasket feeding device for electrical connector processing, comprising: a base, a processing platform, a material storage mechanism, and a feeding mechanism. The processing platform is arranged at the rear side of the top of the base; the material storage mechanism is arranged at the front side of the top of the base; the feeding mechanism is arranged in the middle of the top of the base.

[0005] Preferably, the material storage mechanism comprises: a support cylinder, a moving groove, a first chute, a rotating platform, a rotating cylinder, a driving groove, a limiting rod, and a gasket; the support cylinder is arranged at the front side of the top of the base, and a moving groove communicating with its inner cavity is opened along the up-down direction on the right side of the outer wall of the support cylinder, and first chutes are opened on both the front and rear sides of the inner cavity of the moving groove; the middle of the bottom side of the rotating platform is rotatably arranged at the top of the support cylinder through a bearing; the top of the rotating cylinder is arranged in the middle of the bottom end of the rotating platform, and a driving groove is opened on the outer wall of the rotating cylinder; the number of limiting rods is two, and the bottom ends of the two limiting rods are respectively arranged on the front and rear sides of the top of the rotating platform; the gasket is slidably sleeved on the outer wall of the limiting rod.

[0006] Preferably, in order to drive the rotation of the rotating platform, the stock storage mechanism further includes: a first guide rod, a sleeve, a support frame, a first spring, a drive rod, a first slider, a mounting cylinder and an electric telescopic rod; the bottom end of the first guide rod is arranged on the front side of the top end of the base, and the first guide rod is located inside the support cylinder; the sleeve is slidably sleeved on the outer wall of the first guide rod, and the top end of the sleeve can slidably extend out of the top end of the rotating platform; the support frame is arranged at the bottom end of the outer wall of the sleeve, and the support frame is slidably and adaptively inserted into the top end of the inner cavity of the moving groove; the first spring is embedded in the inner cavity of the support frame, and the right end of the first spring is clamped in the inner cavity of the support frame; the middle part of the outer wall of the drive rod is slidably and adaptively inserted into the inner cavity of the support frame, both the left and right ends of the drive rod can slidably extend out of the inner cavity of the support frame, the left end of the drive rod is slidably and adaptively inserted into the top end of the inner cavity of the drive groove, and the left end of the first spring is clamped on the outer wall of the drive rod; the number of the first sliders is two, and the two first sliders are respectively arranged at the front and rear sides of the top end of the support frame, and the first sliders are slidably and adaptively inserted into the inner cavity of the first chute; the mounting cylinder is arranged at the top end of the rotating platform, and the sleeve is slidably embedded in the inner cavity of the mounting cylinder; the top end of the electric telescopic rod is arranged at the top end of the inner cavity of the mounting cylinder, and the bottom end of the electric telescopic rod is arranged at the top end of the sleeve.

[0007] Preferably, in order to drive the rotation of the lifting rod, the feeding mechanism includes: a mounting frame, a motor, a connecting rod, a first pulley, a second pulley, a second slider and a belt; the mounting frame is arranged in the middle of the top end of the base; the motor is screwed to the right side of the top end of the inner cavity of the mounting frame; the connecting rod, the bottom end of the connecting rod is locked to the output end of the motor through a coupling, and the top end of the connecting rod can rotatably extend out of the top end of the mounting frame; the first pulley is sleeved on the outer wall of the top end of the connecting rod and locked by a set screw; the second pulley is rotatably arranged on the left side of the top end of the mounting frame through a bearing; the number of the second sliders is several, and several second sliders are arranged at equal intervals along the circumferential direction on the inner wall of the second pulley; both ends of the belt are respectively sleeved on the outer walls of the first pulley and the second pulley.

[0008] Preferably, in order to drive the lifting rod to move up and down, the feeding mechanism further includes: a hydraulic cylinder, a connecting plate, a lifting rod, a second chute, a steering plate, a storage groove; the hydraulic cylinder is arranged in the middle of the top end of the base, and the top end of the hydraulic cylinder can slidably extend out of the top end of the mounting frame; the right end of the bottom side of the connecting plate is arranged at the top end of the hydraulic cylinder; a plurality of second chutes are arranged at equal intervals along the circumferential direction from top to bottom on the outer wall of the lifting rod, the top end of the lifting rod is rotatably arranged at the left side of the bottom end of the connecting plate through a bearing, the outer wall of the lifting rod is slidably and adaptively inserted into the inner cavity of the second pulley, the bottom end of the lifting rod can slidably extend into the inner cavity of the mounting frame, and the second slider is slidably and adaptively inserted into the inner cavity of the second chute; the rear side of the top end of the steering plate is arranged at the bottom end of the lifting rod, and a storage groove penetrating up and down is arranged at the front side of the top end of the steering plate.

[0009] Preferably, in order to adsorb the gasket, the feeding mechanism further includes: a second guide rod, a second spring, a suction cup, a negative pressure hole, a positive pressure hole, a sealing gasket, a negative pressure pipe, a positive pressure pipe, an ultrasonic sensor, and a pressure sensor; the number of the second guide rods is several, and the tops of the several second guide rods are respectively arranged at equal intervals in the circumferential direction on the front side of the bottom end of the steering plate; the second spring is sleeved on the outer wall of the second guide rod, and the top end of the second spring is clamped to the bottom end of the steering plate; the suction cup is slidably sleeved on the outer wall of the second guide rod, the bottom end of the second spring is clamped to the top end of the suction cup, several negative pressure holes are opened at equal intervals in the circumferential direction at the bottom end of the suction cup, several positive pressure holes are opened at equal intervals in the circumferential direction at the bottom end of the suction cup, and the position of the suction cup corresponds to the position of the limiting rod at the rear side; the number of the sealing gaskets is several, and the several sealing gaskets are respectively arranged at the bottom ends of the several negative pressure holes and the several positive pressure holes; the number of the negative pressure pipes is several, and the several negative pressure pipes are respectively arranged at equal intervals in the circumferential direction on the outer wall of the suction cup, and the inner cavity of the negative pressure pipe is communicated with the inner cavity of the negative pressure hole; the number of the positive pressure pipes is several, and the several positive pressure pipes are respectively arranged at equal intervals in the circumferential direction on the outer wall of the suction cup, and the inner cavity of the positive pressure pipe is communicated with the inner cavity of the positive pressure hole; the ultrasonic sensor is arranged at the bottom end of the suction cup; the pressure sensor is arranged at the front side of the bottom end of the steering plate, and the position of the pressure sensor corresponds to the position of the suction cup.

[0010] Preferably, the length from the bottom end of the sleeve to the top end of the base and the length from the top end of the inner cavity of the sleeve to the top end of the first guide rod are both greater than the inner cavity height of the driving groove.

[0011] Preferably, the inner diameter of the storage groove and the inner diameter of the suction cup are both greater than the diameter of the limiting rod.

[0012] Preferably, the sleeve is pushed to move by the electric telescopic rod, and the movement of the sleeve drives the driving rod to move along the inner cavity of the driving groove through the support frame, and the cooperation between the driving rod and the driving groove is used to drive the rotating cylinder to drive the rotating platform to rotate.

[0013] The beneficial effects of a gasket feeding device for processing an electrical connector proposed by the present invention are as follows:

[0014] 1. In the present invention, the electrical connector is processed for gaskets on the processing platform, and the rotating platform and the limiting rod can be used to store gaskets.

[0015] 2. The present invention utilizes a hydraulic cylinder to drive the steering plate and the suction cup to move downward through a lifting rod, and prompts the limiting rod to insert into the inner cavities of the suction cup and the storage groove until the bottom end of the suction cup contacts the cushion plate. The cushion plate is used to push the suction cup upward, thereby squeezing the pressure sensor by the suction cup until the pressure sensor detects an appropriate pressure value. The negative pressure generated through the negative pressure holes and the negative pressure pipe can firmly suck the suction cup to the bottom end of the suction cup. The hydraulic cylinder is used to drive the suction cup upward until it moves to the initial position. Then, the motor is started. The motor can drive the lifting rod and the suction cup to rotate around the lifting rod as the center through the cooperation among the connecting rod, the first pulley, the belt, the second pulley, the second slider, and the second chute until the suction cup rotates above the processing platform. The hydraulic cylinder is used to drive the suction cup downward until the gasket is inserted onto the electrical connector. The negative pressure pipe is closed, and the positive pressure pipe is started. The cooperation between the positive pressure pipe and the positive pressure holes can blow the gasket off the bottom end of the suction cup, thereby completing the automatic feeding of the gasket. The ultrasonic sensor can detect whether a gasket is sleeved on the outer wall of the corresponding limiting rod.

[0016] 3. In the present invention, when the ultrasonic sensor detects that there is no gasket on the outer wall of the corresponding limiting rod, the electric telescopic rod is started. The electric telescopic rod is used to push the sleeve downward, thereby driving the support frame to move downward. The downward movement of the support frame can drive the driving rod to move downward along the inner cavity of the driving groove until the driving rod moves to the bottom end of the inner cavity of the driving groove. Then, the electric telescopic rod is started to drive the sleeve to move upward to the initial position. Furthermore, through the cooperation between the driving rod and the driving groove, the rotating cylinder can be prompted to drive the rotating platform to rotate 180 degrees, so that the limiting rod without a gasket sleeved on its outer wall can be rotated to the front side, and then a new gasket can be taken and sleeved on the outer wall of the limiting rod.

[0017] 4. This device replaces the traditional manual feeding with automatic feeding. The operator does not need to perform repetitive physical labor for a long time, which greatly reduces the labor intensity of the workers, improves the working conditions, avoids the direct contact between the operator and the processing equipment, reduces the risk of work-related injuries, enhances the safety of the working environment, can ensure the position accuracy and repeated positioning accuracy of the gasket during processing, eliminates the errors introduced by manual operation, thereby ensuring the processing quality of the electrical connector products, reducing the dependence on the operator, saving labor costs for the production enterprise, significantly reducing the time required for feeding, enhancing the overall production speed, and being able to meet the requirements of modern large-scale production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the present invention.

[0019] Figure 2 It is an exploded view of the feeding mechanism.

[0020] Figure 3It is a schematic structural diagram of a pressure sensor.

[0021] Figure 4 It is a rear view sectional view of the stock storage mechanism.

[0022] Figure 5 It is an exploded view of the stock storage mechanism.

[0023] Figure 6 It is a schematic structural diagram of the rotating cylinder.

[0024] Figure 7 It is Figure 4 an enlarged view of part A of

[0025] Figure 8 It is Figure 5 an enlarged view of part B of

[0026] Figure 9 It is Figure 5 an enlarged view of part C of

[0027] Figure 10 It is Figure 2 an enlarged view of part D of

[0028] Figure 11 It is Figure 2 an enlarged view of part E of

[0029] Figure 12 It is Figure 3 an enlarged view of part F of

[0030] Figure 13 It is Figure 3 an enlarged view of part G of

[0031] In the figure: 1. Base; 2. Processing platform; 3. Stock storage mechanism; 31. Support cylinder; 32. Moving groove; 33. First sliding groove; 34. Rotating platform; 35. Rotating cylinder; 36. Driving groove; 37. Limiting rod; 38. Gasket; 39. First guide rod; 310. Sleeve; 311. Support frame; 312. First spring; 313. Driving rod; 314. First slider; 315. Installation cylinder; 316. Electric telescopic rod; 4. Feeding mechanism; 41. Installation frame; 42. Motor; 43. Connecting rod; 44. First pulley; 45. Second pulley; 46. Second slider; 47. Belt; 48. Hydraulic cylinder; 49. Connecting plate; 410. Lifting rod; 411. Second sliding groove; 412. Steering plate; 413. Storage groove; 414. Second guide rod; 415. Second spring; 416. Suction cup; 417. Negative pressure hole; 418. Positive pressure hole; 419. Sealing gasket; 420. Negative pressure pipe; 421. Positive pressure pipe; 422. Ultrasonic sensor; 423. Pressure sensor. Detailed implementation manners

[0032] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0033] Please refer to Figures 1 - 13 , the present invention provides a technical solution for a gasket feeding device for processing an electrical connector, including: a base 1, a processing platform 2, a material storage mechanism 3 and a feeding mechanism 4. The processing platform 2 is arranged at the rear side of the top of the base 1, and the electrical connector is processed with gaskets 38 on the processing platform 2. The material storage mechanism 3 is arranged at the front side of the top of the base 1, and the material storage mechanism 3 is used for storing the gaskets 38. The feeding mechanism 4 is arranged in the middle of the top of the base 1, and the feeding mechanism 4 is used for feeding and processing the gaskets 38.

[0034] In a further embodiment, such as Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9As shown in the figure; the stock storage mechanism 3 includes: a support cylinder 31, a moving groove 32, a first sliding groove 33, a rotating platform 34, a rotating cylinder 35, a driving groove 36, a limiting rod 37, a gasket 38, a first guide rod 39, a sleeve 310, a support frame 311, a first spring 312, a driving rod 313, a first slider 314, a mounting cylinder 315 and an electric telescopic rod 316. The support cylinder 31 is arranged on the front side of the top end of the base 1. A moving groove 32 communicating with its inner cavity is opened along the up and down direction on the right side of the outer wall of the support cylinder 31. First sliding grooves 33 are opened on both the front and rear sides of the inner cavity of the moving groove 32. The support cylinder 31 is used to support the rotating platform 34. The middle part of the bottom side of the rotating platform 34 is rotatably arranged on the top end of the support cylinder 31 through a bearing. The rotating platform 34 is used to support the gasket 38. The top end of the rotating cylinder 35 is arranged in the middle of the bottom end of the rotating platform 34. A driving groove 36 is opened on the outer wall of the rotating cylinder 35. The number of the limiting rods 37 is two. The bottom ends of the two limiting rods 37 are respectively arranged on the front and rear sides of the top end of the rotating platform 34. The limiting rods 37 are used to limit the gasket 38. The gasket 38 is slidably sleeved on the outer wall of the limiting rod 37. The bottom end of the first guide rod 39 is arranged on the front side of the top end of the base 1. The first guide rod 39 is located in the inner cavity of the support cylinder 31. The sleeve 310 is slidably sleeved on the outer wall of the first guide rod 39. The top end of the sleeve 310 can slidably extend out of the top end of the rotating platform 34. The sleeve 310 is used to drive the support frame 311 to move up and down. The length from the bottom end of the sleeve 310 to the top end of the base 1 and the length from the top end of the inner cavity of the sleeve 310 to the top end of the first guide rod 39 are both greater than the height of the inner cavity of the driving groove 36, ensuring that the driving rod 313 can move to the bottom end of the inner cavity of the driving groove 36. The support frame 311 is arranged at the bottom end of the outer wall of the sleeve 310. The support frame 311 is slidably and adaptively inserted into the top end of the inner cavity of the moving groove 32. The support frame 311 is used to support the driving rod 313. The first spring 312 is embedded in the inner cavity of the support frame 311. The right end of the first spring 312 is clamped in the inner cavity of the support frame 311. The first spring 312 is a rotating spring, which undergoes elastic deformation after being extruded or stretched by an external force and returns to its initial state after the external force is removed. The first spring 312 is used here to push the driving rod 313 to the left. The middle part of the outer wall of the driving rod 313 is slidably and adaptively inserted into the inner cavity of the support frame 311. Both the left and right ends of the driving rod 313 can slidably extend out of the inner cavity of the support frame 311. The left end of the driving rod 313 is slidably and adaptively inserted into the top end of the inner cavity of the driving groove 36. The left end of the first spring 312 is clamped on the outer wall of the driving rod 313. The cooperation between the driving rod 313 and the driving groove 36 can drive the rotating cylinder 35 to rotate. The number of the first sliders 314 is two. The two first sliders 314 are respectively arranged at the top ends of the front and rear sides of the support frame 311. The first sliders 314 are slidably and adaptively inserted into the inner cavities of the first sliding grooves 33. The mounting cylinder 315 is arranged at the top end of the rotating platform 34. The sleeve 310 is slidably embedded in the inner cavity of the mounting cylinder 315. The top end of the electric telescopic rod 316 is arranged at the top end of the inner cavity of the mounting cylinder 315.The bottom end of the electric telescopic rod 316 is arranged at the top end of the sleeve 310. The electric telescopic rod 316 is a prior art and will not be elaborated here. The electric telescopic rod 316 is used to drive the sleeve 310 to move up and down.,

[0035] In a further embodiment, such as Figure 2 , Figure 3 , Figure 10 , Figure 11 , Figure 12 and Figure 13As shown in the figure, the loading mechanism 4 includes: a mounting frame 41, a motor 42, a connecting rod 43, a first pulley 44, a second pulley 45, a second slider 46, a belt 47, a hydraulic cylinder 48, a connecting plate 49, a lifting rod 410, a second chute 411, a steering plate 412, a storage groove 413, a second guide rod 414, a second spring 415, a suction cup 416, a negative pressure hole 417, a positive pressure hole 418, a sealing gasket 419, a negative pressure pipe 420, a positive pressure pipe 421, an ultrasonic sensor 422 and a pressure sensor 423. The mounting frame 41 is arranged at the middle of the top end of the base 1. The motor 42 is screwed to the right side of the inner cavity top end of the mounting frame 41. The motor 42 is a prior art and is a servo motor. The motor 42 is connected with a servo controller, which will not be elaborated here. The motor 42 is used to drive the first pulley 44 to rotate. The bottom end of the connecting rod 43 is locked to the output end of the motor 42 through a coupling. The top end of the connecting rod 43 can rotatably extend out of the top end of the mounting frame 41. The first pulley 44 is sleeved on the outer wall top end of the connecting rod 43 and is locked by a set screw. The second pulley 45 is rotatably arranged at the left side of the top end of the mounting frame 41 through a bearing. The number of the second sliders 46 is several. The several second sliders 46 are circumferentially and equidistantly arranged on the inner wall of the second pulley 45. The cooperation between the second sliders 46 and the second chute 411 can prompt the lifting rod 410 to rotate following the second pulley 45. The two ends of the belt 47 are respectively sleeved on the outer walls of the first pulley 44 and the second pulley 45. The hydraulic cylinder 48 is arranged at the middle of the top end of the base 1. The top end of the hydraulic cylinder 48 can slidably extend out of the top end of the mounting frame 41. The hydraulic cylinder 48 is a prior art and will not be elaborated here. The hydraulic cylinder 48 is used to drive the lifting rod 410 to move up and down. The right end of the bottom side of the connecting plate 49 is arranged at the top end of the hydraulic cylinder 48. A plurality of second chutes 411 are circumferentially and equidistantly opened on the outer wall of the lifting rod 410 from top to bottom. The top end of the lifting rod 410 is rotatably arranged at the left side of the bottom end of the connecting plate 49 through a bearing. The outer wall of the lifting rod 410 is slidably and adaptively inserted into the inner cavity of the second pulley 45. The bottom end of the lifting rod 410 can slidably extend into the inner cavity of the mounting frame 41. The second slider 46 is slidably and adaptively inserted into the inner cavity of the second chute 411. The rear side of the top end of the steering plate 412 is arranged at the bottom end of the lifting rod 410. A vertically penetrating storage groove 413 is opened at the front side of the top end of the steering plate 412. The number of the second guide rods 414 is several. The top ends of the several second guide rods 414 are respectively circumferentially and equidistantly arranged at the front side of the bottom end of the steering plate 412. The second spring 415 is sleeved on the outer wall of the second guide rod 414. The top end of the second spring 415 is clamped to the bottom end of the steering plate 412. The second spring 415 is a rotary spring. It will undergo elastic deformation after being externally squeezed or stretched and will return to its initial state after the external force is removed. The second spring 415 is used to push the suction cup 416 downward. The suction cup 416 is slidably sleeved on the outer wall of the second guide rod 414. The bottom end of the second spring 415 is clamped to the top end of the suction cup 416.A number of negative pressure holes 417 are equidistantly arranged along the circumference at the bottom end of the suction cup 416, and a number of positive pressure holes 418 are equidistantly arranged along the circumference at the bottom end of the suction cup 416. The position of the suction cup 416 corresponds to the position of the limiting rod 37 located at the rear side. The inner diameters of the receiving groove 413 and the suction cup 416 are both larger than the diameter of the limiting rod 37, ensuring that the limiting rod 37 can be inserted into the inner cavities of the receiving groove 413 and the suction cup 416. The number of sealing washers 419 is several, and several sealing washers 419 are respectively arranged at the bottom ends of the several negative pressure holes 417 and the several positive pressure holes 418. The sealing washer 419 can ensure the sealing performance of the contact between the negative pressure holes 417 and the positive pressure holes 418 and the gasket 38. The number of negative pressure pipes 420 is several, and several negative pressure pipes 420 are respectively arranged equidistantly along the circumference on the outer wall of the suction cup 416. The inner cavity of the negative pressure pipe 420 is communicated with the inner cavity of the negative pressure hole 417. The number of positive pressure pipes 421 is several, and several positive pressure pipes 421 are respectively arranged equidistantly along the circumference on the outer wall of the suction cup 416. The inner cavity of the positive pressure pipe 421 is communicated with the inner cavity of the positive pressure hole 418. The ultrasonic sensor 422 is arranged at the bottom end of the suction cup 416. The ultrasonic sensor 422 is a prior art and will not be elaborated here. The ultrasonic sensor 422 is used to detect an object by emitting ultrasonic waves and receiving its reflected waves. The ultrasonic sensor measures the time from emission to receiving the reflected wave to determine whether the gasket 38 exists. The pressure sensor 423 is arranged at the front side of the bottom end of the steering plate 412. The position of the pressure sensor 423 corresponds to the position of the suction cup 416. The pressure sensor 423 is a prior art and will not be elaborated here. The pressure sensor 423 is used here to monitor the pressure of the extrusion between the suction cup 416 and the gasket 38.,

[0036] The working principle includes the following steps:

[0037] Step 1: During use, connect the positive pressure pipe 421 to an external positive pressure fan and connect the negative pressure pipe 420 to an external negative pressure fan. Take an appropriate number of gaskets 38 and sleeve the gaskets 38 on the outer wall of the limiting rod 37 located at the front side. Start the electric telescopic rod 316 and use the electric telescopic rod 316 to push the sleeve 310 downward. The downward movement of the sleeve 310 drives the driving rod 313 to move downward along the inner cavity of the driving groove 36 through the support frame 311 until the driving rod 313 slides to the bottom end of the inner cavity of the driving groove 36. Then, use the electric telescopic rod 316 to drive the sleeve 310 upward, thereby driving the driving rod 313 to move upward by the sleeve 310. Utilize the cooperation between the driving rod 313 and the driving groove 36 to drive the rotating cylinder 35 to drive the rotating platform 34 to rotate until the driving rod 313 slides to the top end of the inner cavity of the driving groove 36. At this time, the rotating platform 34 rotates 180 degrees, that is, the limiting rod 37 sleeved with the gasket 38 can be rotated to the lower part of the suction cup 416, and an appropriate amount of gaskets 38 are sleeved on the outer wall of the limiting rod 37 rotated to the front at this time;

[0038] Step 2: Place the electrical connector that needs to install the gasket 38 at an appropriate position on the top of the processing platform 2. Start the hydraulic cylinder 48. Use the hydraulic cylinder 48 to pull the lifting rod 410 downward through the connecting plate 49. The suction cup 416 moves downward to insert the limiting rod 37 into the inner cavities of the suction cup 416 and the storage groove 413 until the bottom end of the suction cup 416 contacts the gasket sleeved on the outer wall of the limiting rod 37. Continue to use the hydraulic cylinder 48 to drive the suction cup 416 downward, that is, the gasket 38 can be used to squeeze the suction cup 416 upward until the suction cup 416 contacts the pressure sensor 423. Use the pressure sensor 423 to detect the pressure value. When the pressure sensor 423 detects an appropriate pressure value, start the external negative pressure fan. Generate negative pressure through the negative pressure pipe 420 and the negative pressure hole 417 to adsorb the uppermost gasket 38 under the suction cup 416. Start the hydraulic cylinder 48 to push the suction cup 416 upward until the limiting rod 37 disengages from the inner cavities of the suction cup 416 and the storage groove 413. Start the motor 42. Use the motor 42 to drive the second pulley 45 to rotate through the connecting rod 43, the first pulley 44 and the belt 47. The rotation of the second pulley 45 drives the lifting rod 410 to rotate through the cooperation between the second slider 46 and the second chute 411 until the lifting rod 410 rotates 180 degrees clockwise. At this time, the position of the suction cup 416 corresponds to the position of the electrical connector on the top of the processing platform 2. Use the hydraulic cylinder 48 to drive the suction cup 416 downward until the gasket 38 is inserted into an appropriate position on the electrical connector. Turn off the negative pressure fan and start the positive pressure fan. Use the positive pressure fan to blow the gasket 38 onto the electrical connector through the positive pressure pipe 421 and the positive pressure hole 418, that is, the gasket feeding and installation of the electrical connector can be completed. Start the hydraulic cylinder 48 to drive the suction cup 416 upward to the initial position. Repeat the above actions to complete the repeated feeding and installation of the gasket 38 of the electrical connector. The ultrasonic sensor 422 can be used to detect whether the gasket 38 is sleeved on the outer wall of the limiting rod 37 corresponding to the position of the suction cup 416 at present.

[0039] This device replaces the traditional manual feeding with automatic feeding. The operator does not need to perform repetitive physical labor for a long time, which greatly reduces the labor intensity of the workers, improves the working conditions, avoids the direct contact between the operator and the processing equipment, reduces the risk of work-related injuries, improves the safety of the working environment, can ensure the position accuracy and repeated positioning accuracy of the gasket 38 during processing, eliminates the errors introduced by manual operation, thus ensuring the processing quality of the electrical connector products, reducing the dependence on the operator, saving labor costs for the production enterprise, significantly reducing the time required for feeding, improving the overall production speed, and meeting the needs of modern large-scale production.

[0040] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gasket feeding device for processing an electrical connector, characterized in that: include: A base (1), a processing platform (2), a material storage mechanism (3) and a loading mechanism (4); the processing platform (2) is arranged at the rear side of the top end of the base (1), the material storage mechanism (3) is arranged at the front side of the top end of the base (1), and the loading mechanism (4) is arranged at the middle part of the top end of the base (1); The material storage mechanism (3) comprises: a support cylinder (31), a movable groove (32), a first sliding groove (33), a rotating platform (34), a rotating cylinder (35), a driving groove (36), a limiting rod (37) and a gasket (38); The support tube (31) is arranged at the front side of the top end of the base (1); a movable groove (32) connected to the inner cavity of the support tube (31) is provided on the right side of the outer wall thereof in the up-down direction; first sliding grooves (33) are provided on both the front and rear sides of the inner cavity of the movable groove (32); the middle part of the bottom side of the rotating platform (34) is rotatably arranged at the top end of the support tube (31) through a bearing; the top end of the rotating tube (35) is arranged at the middle part of the bottom end of the rotating platform (34); a driving groove (36) is provided on the outer wall of the rotating tube (35); there are two limit rods (37); the bottom ends of the two limit rods (37) are respectively arranged at the front and rear sides of the top end of the rotating platform (34); and the gasket (38) is slidably sleeved on the outer wall of the limit rod (37); The material storage mechanism (3) further comprises: a first guide rod (39), a sleeve (310), a support frame (311), a first spring (312), a driving rod (313), a first sliding block (314), a mounting cylinder (315), and an electric telescopic rod (316); The bottom end of the first guide rod (39) is arranged at the front side of the top end of the base (1), the first guide rod (39) is located in the inner cavity of the support tube (31), the sleeve (310) can be slidably sleeved on the outer wall of the first guide rod (39), the top end of the sleeve (310) can be slidably extended out of the top end of the rotating platform (34), the support frame (311) is arranged at the bottom end of the outer wall of the sleeve (310), the support frame (311) can be slidably adapted to be inserted into the top end of the inner cavity of the movable groove (32), the first spring (312) is embedded in the inner cavity of the support frame (311), the right end of the first spring (312) is clamped in the inner cavity of the support frame (311), the middle part of the outer wall of the driving rod (313) can be slidably adapted to be inserted into the inner cavity of the support frame (311), and the left and right ends of the driving rod (313) can be slidable The first spring (312) is connected to the outer wall of the driving rod (313). The number of the first sliding blocks (314) is two. The two first sliding blocks (314) are respectively arranged at the top ends of the front and rear sides of the supporting frame (311). The first sliding blocks (314) are slidably adapted to be inserted into the inner cavity of the first sliding groove (33). The mounting tube (315) is arranged at the top end of the rotating platform (34). The sleeve (310) is slidably embedded in the inner cavity of the mounting tube (315). The top end of the electric telescopic rod (316) is arranged at the top end of the inner cavity of the mounting tube (315). The bottom end of the electric telescopic rod (316) is arranged at the top end of the sleeve (310).

2. A gasket feeding device for processing an electrical connector according to claim 1, characterized in that: The feeding mechanism (4) comprises: a mounting frame (41), a motor (42), a connecting rod (43), a first belt pulley (44), a second belt pulley (45), a second slider (46) and a belt (47); The mounting frame (41) is arranged at the middle of the top of the base (1); the motor (42) is screwed to the right side of the top of the inner cavity of the mounting frame (41); the bottom end of the connecting rod (43) is locked to the output end of the motor (42) through a coupling; the top of the connecting rod (43) can be rotatably extended out of the top of the mounting frame (41); the first pulley (44) is sleeved on the top of the outer wall of the connecting rod (43) and locked by a top screw; the second pulley (45) is rotatably arranged on the left side of the top of the mounting frame (41) through a bearing; the number of the second sliders (46) is multiple, and the multiple second sliders (46) are equidistantly arranged on the inner wall of the second pulley (45) along the circumferential direction; and the two ends of the belt (47) are respectively sleeved on the outer walls of the first pulley (44) and the second pulley (45).

3. A gasket feeding device for processing an electrical connector according to claim 2, characterized in that: The feeding mechanism (4) further comprises: a hydraulic cylinder (48), a connecting plate (49), a lifting rod (410), a second sliding groove (411) and a steering plate (412); The hydraulic cylinder (48) is arranged at the middle of the top end of the base (1); the top end of the hydraulic cylinder (48) can be slidably extended out of the top end of the mounting frame (41); the right end of the bottom side of the connecting plate (49) is arranged at the top end of the hydraulic cylinder (48); the outer wall of the lifting rod (410) is provided with a plurality of second sliding grooves (411) equidistantly from top to bottom along the circumferential direction; the top end of the lifting rod (410) is rotatably arranged at the left side of the bottom end of the connecting plate (49) through a bearing; The outer wall of the lifting rod (410) can be slidably adapted to be inserted into the inner cavity of the second pulley (45), the bottom end of the lifting rod (410) can be slidably extended into the inner cavity of the mounting frame (41), the second sliding block (46) can be slidably adapted to be inserted into the inner cavity of the second sliding groove (411), the top rear side of the steering plate (412) is arranged at the bottom end of the lifting rod (410), and the top front side of the steering plate (412) is provided with a storage groove (413) that runs through from top to bottom.

4. A gasket feeding device for processing an electrical connector according to claim 3, characterized in that: The feeding mechanism (4) further comprises: a second guide rod (414), a second spring (415), a suction cup (416), a negative pressure hole (417), a positive pressure hole (418), a sealing gasket (419), a negative pressure tube (420), a positive pressure tube (421), an ultrasonic sensor (422) and a pressure sensor (423); The number of the second guide rods (414) is several, and the top ends of the several second guide rods (414) are respectively arranged at equal distances along the circumferential direction at the front side of the bottom end of the steering plate (412). The second spring (415) is sleeved on the outer wall of the second guide rod (414), and the top end of the second spring (415) is clamped on the bottom end of the steering plate (412). The suction cup (416) is slidably sleeved on the outer wall of the second guide rod (414), and the bottom end of the second spring (415) is clamped on the top end of the suction cup (416). The bottom end of the suction cup (416) is provided with several negative pressure holes (417) at equal distances along the circumferential direction, and the bottom end of the suction cup (416) is provided with several positive pressure holes (418) at equal distances along the circumferential direction. The position of the suction cup (416) corresponds to the position of the limiting rod (37) located at the rear side. The number of the sealing gaskets (419) is several, and the number of the several The sealing gaskets (419) are respectively arranged at the bottom ends of the plurality of negative pressure holes (417) and the plurality of positive pressure holes (418); the number of the negative pressure tubes (420) is a plurality, and the plurality of negative pressure tubes (420) are respectively arranged at equal intervals along the circumferential direction on the outer wall of the suction cup (416); the inner cavities of the negative pressure tubes (420) are connected to the inner cavities of the negative pressure holes (417); the number of the positive pressure tubes (421) is a plurality, and the plurality of positive pressure tubes (421) are respectively arranged at equal intervals along the circumferential direction on the outer wall of the suction cup (416); the inner cavities of the positive pressure tubes (421) are connected to the inner cavities of the positive pressure holes (418); the ultrasonic sensor (422) is arranged at the bottom end of the suction cup (416); the pressure sensor (423) is arranged at the front side of the bottom end of the steering plate (412); the position of the pressure sensor (423) corresponds to the position of the suction cup (416).

5. A gasket feeding device for processing an electrical connector according to claim 4, characterized in that: The length from the bottom end of the sleeve (310) to the top end of the base (1) and the length from the top end of the inner cavity of the sleeve (310) to the top end of the first guide rod (39) are both greater than the inner cavity height of the driving groove (36).

6. A gasket feeding device for processing an electrical connector according to claim 5, characterized in that: The inner diameter of the receiving groove (413) and the inner diameter of the suction cup (416) are both greater than the diameter of the limiting rod (37).

7. A gasket feeding device for processing an electrical connector according to claim 6, characterized in that: The sleeve (310) is pushed to move by the electric telescopic rod (316), and the sleeve (310) moves through the support frame (311) to drive the driving rod (313) to move along the inner cavity of the driving groove (36), and the driving cylinder (35) is driven to drive the rotating platform (34) to rotate by the cooperation between the driving rod (313) and the driving groove (36).

Citation Information

Patent Citations

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