Wallboard with bionic interlocking structure

By adopting a bionic interlocking structure in the wall panel, the convex ribs of the inner layer plate and the grooves of the surface decorative panels achieve mechanical occlusion and cementation force, the existing exterior wall panels are solved, and the problems of insufficient strength and poor sound insulation and thermal insulation effect are achieved, and higher wall strength and sound insulation and thermal insulation effects are achieved.

CN119686502AActive Publication Date: 2025-03-25CHINA UNITED ENG +1
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Patent Information

Application Number
CN202510063951.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-03-25
Estimated Expiration
2045-01-15

AI Technical Summary

Technical Problem

The existing exterior wall panels are not strong enough to fall off easily, and have poor sound insulation and heat insulation effects.

Method used

It adopts a wall panel design with a bionic interlocking structure, including inner panels, aerogel coatings and finish panels. A plurality of parallel convex ribs are provided on the outside of the inner layer plate, and a suitable groove is provided on the inside of the face plate. The two-way interlocking mechanism is achieved through mechanical bite force, friction force of the overlapping interface and cementing force of the aerogel coating.

Benefits of technology

It improves the sound insulation and heat insulation of the wall panels, and enhances the strength of the wall to prevent falling.

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Abstract

The embodiment of the invention relates to a wallboard with a bionic interlocking structure, a layer structure specifically comprises an inner layer board, an aerogel coating and a facing board, the wallboard has very strong sound insulation and heat insulation effects, and meanwhile, a plurality of parallel convex ribs are arranged on the outer side of the inner layer board and are arranged in an inclined plane mode; a plurality of grooves matched with the convex ribs are formed in the inner side of the facing plate in parallel and are arranged in an inclined plane mode, and when the wallboard is used, in the direction of the transverse ribs, the wallboard resists an in-plane load through mechanical meshing force of the convex ribs, friction force of an overlapping interface and bonding force of the aerogel coating; in the direction where the connecting ribs are located, the wallboard resists out-of-plane loads through mechanical meshing force of the protruding ribs and friction force of an overlapping interface, and therefore a two-way interlocking mechanism of the heterogeneous material layers is achieved, and the strength of the wall is guaranteed.
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Description

Technical Field

[0001] The invention relates to the field of construction, and in particular to a wall panel with a bionic interlocking structure. Background Art

[0002] With the increase of residential, apartment, office, teaching, hospital and other buildings in my country, the requirements for building sound insulation and thermal insulation are getting higher and higher. Ordinary wall materials cannot effectively isolate the sound insulation problem caused by vibration. Good sound insulation and thermal insulation environment have become one of the important characteristics of green buildings. Therefore, various structures of exterior wall panels are continuously introduced and widely used in the construction industry.

[0003] At present, the existing exterior wall panels are not strong enough and are easy to fall off after being assembled on the wall, and have poor sound insulation and heat preservation effects. Summary of the invention

[0004] The purpose of the present invention is to provide a wall panel with a bionic interlocking structure in view of the defects of the prior art. The layer structure specifically includes an inner layer panel, an aerogel coating and a surface panel, which has strong sound insulation and heat insulation effects. At the same time, the outer side of the inner layer panel is provided with a plurality of parallel convex ribs, which are arranged in an inclined surface; the inner side of the surface panel is provided with a plurality of parallel grooves adapted to the convex ribs, which are arranged in an inclined surface. When the wall panel is in use, along the direction of the transverse reinforcement, the wall panel resists the in-plane load through the mechanical bite force of the convex ribs, the friction force of the overlapping interface and the bonding force of the aerogel coating; along the direction of the connecting reinforcement, the wall panel resists the out-of-plane load through the mechanical bite force of the convex ribs and the friction force of the overlapping interface, thereby realizing a two-way interlocking mechanism of the heterogeneous material layers, thereby ensuring the strength of the wall.

[0005] To achieve the above object, the present invention provides a wall panel with a bionic interlocking structure, comprising: an inner layer panel, an aerogel coating and a veneer panel; wherein:

[0006] The inner layer plate includes a frame and a panel; the frame includes a plurality of transverse ribs, vertical ribs, reinforcing ribs and connecting ribs, the plurality of transverse ribs are arranged in parallel, the plurality of vertical ribs are arranged in parallel and perpendicular to the transverse ribs and coplanar with the transverse ribs, the plurality of reinforcing ribs are arranged in parallel to the vertical ribs and connected to the vertical ribs through the connecting ribs, and the plurality of connecting ribs are arranged in parallel; the panel is used to accommodate the frame, the outer side of the panel is provided with a plurality of parallel convex ribs for accommodating and fixing the reinforcing ribs, and the two sides of the convex ribs are arranged in an inclined surface;

[0007] The aerogel coating is sprayed on the outer side of the inner layer board to bond the inner layer board and the veneer board, forming bonding force at the interface between the inner layer board and the veneer board;

[0008] The veneer is arranged on the outside of the aerogel coating, and a plurality of grooves matching the convex ribs are arranged in parallel on the inside of the veneer, and a mechanical bite force is formed by the arrangement of the convex ribs and the grooves; and the grooves are arranged with inclined surfaces on both sides, which are matched with the inclined surfaces on both sides of the convex ribs, thereby forming an inclined overlapping interface, thereby forming a resistance supplement and increasing the safety redundancy of the wallboard;

[0009] When the wall panel is in use, along the y-axis direction of the straight line where the transverse reinforcement is located, the wall panel resists the in-plane load through the mechanical bite force of the convex ribs, the friction force of the overlapping interface and the bonding force of the aerogel coating; along the x-axis direction of the straight line where the connecting reinforcement is located, the wall panel resists the out-of-plane load through the mechanical bite force of the convex ribs and the friction force of the overlapping interface, thereby realizing a two-way interlocking mechanism of heterogeneous material layers.

[0010] Preferably, the convex ribs are arranged with convex or concave surfaces on both sides, thereby forming an inclined surface overlap state on the outer side of the inner layer panel, and correspondingly, the veneer panel grooves are arranged with concave or convex surfaces on both sides, thereby forming an inclined surface overlap state on the inner side of the veneer panel, thereby forming an inclined surface overlap and interlocking state between the inner layer panel and the veneer panel; and then, through the arrangement of the convex ribs on the inner layer panel and the veneer panel grooves, the mutual embedding between the various layers of structure is achieved.

[0011] Preferably, the outer contour of the convex rib is smoothly arranged to reduce the weakening of the interlocking mechanism due to stress concentration.

[0012] Preferably, the veneer panel is plugged into or cast on the outside of the gel coating.

[0013] Preferably, the wall panel comprises a plurality of wall panel units, the length L and height H of the wall panel units are both no greater than 200 mm, and the thickness D is no greater than 60 mm.

[0014] Further preferably, the maximum distance between the inner side surface of the inner layer plate and the inclined surface of the inner layer plate is D1, the width D0 of the convex rib is ≥0.5D1, and the length L0 of the convex rib is ≥0.15L.

[0015] The minimum distance between the inner side surface and the outer side bevel of the inner layer plate is D2, which is equal to the maximum distance between the outer side surface and the inner side bevel of the veneer plate;

[0016] The angle between the outer inclined surface and the inner side surface of the inner layer plate is θ, tanθ=2(D1-D2) / L.

[0017] Preferably, the diameter of the skeleton is 3 to 32 mm; the thickness of the panel is 5 to 500 mm, and the strength is not less than 50 MPa.

[0018] Preferably, the aerogel coating has a thickness of 1 mm to 3 mm and a thermal conductivity of less than 0.05 W / (m·k).

[0019] Preferably, the cross-section of the convex rib is a femoral head shape.

[0020] A wall panel with a bionic interlocking structure provided by an embodiment of the present invention has a layer structure specifically including an inner layer panel, an aerogel coating and a surface panel, and has strong sound insulation and heat insulation effects. At the same time, a plurality of parallel convex ribs are provided on the outer side of the inner layer panel, and are arranged in an inclined surface; a plurality of parallel grooves matching the convex ribs are provided on the inner side of the surface panel, and are arranged in an inclined surface. When the wall panel is in use, along the direction of the transverse reinforcement, the wall panel resists the in-plane load through the mechanical bite force of the convex ribs, the friction force of the overlapping interface and the bonding force of the aerogel coating; along the direction of the connecting reinforcement, the wall panel resists the out-of-plane load through the mechanical bite force of the convex ribs and the friction force of the overlapping interface, thereby realizing a two-way interlocking mechanism of the heterogeneous material layers, thereby ensuring the strength of the wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of a wall panel structure with a bionic interlocking structure provided by an embodiment of the present invention;

[0022] Figure 2 An exploded schematic diagram of a wall panel with a bionic interlocking structure provided by an embodiment of the present invention;

[0023] Figure 3 A schematic structural diagram of a wall panel unit provided by an embodiment of the present invention;

[0024] Figure 4 A schematic cross-sectional view of a wall panel unit provided by an embodiment of the present invention;

[0025] Figure 5 A schematic diagram of the force principle in the y-axis direction provided by an embodiment of the present invention;

[0026] Figure 6 A schematic diagram of the force principle in the x-axis direction provided by an embodiment of the present invention. DETAILED DESCRIPTION

[0027] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments.

[0028] Figure 1 A schematic diagram of a wall panel structure with a bionic interlocking structure provided by an embodiment of the present invention, Figure 2 An exploded schematic diagram of a wall panel with a bionic interlocking structure provided by an embodiment of the present invention is shown in FIG. Figure 1 and Figure 2 As shown, a wall panel with a bionic interlocking structure provided by an embodiment of the present invention comprises an inner layer panel 1, an aerogel coating 2 and a facing panel 3 from the inner to the outer layer structure, and the layer structure of the wall panel is specifically introduced below.

[0029] The inner layer panel 1 may specifically include a frame 11 and a panel 12 , which may be understood as the panel 12 with the frame 11 .

[0030] Specifically, the skeleton 11 here is a load-bearing component, and the skeleton includes but is not limited to various types of reinforcement such as ordinary strength, high strength, FRP, etc., specifically including multiple transverse bars 111, vertical bars 112, reinforcing bars 113 and connecting bars 114. The transverse bars 111 refer to horizontal steel bars, and the vertical bars 112 refer to vertical steel bars. Multiple transverse bars 111 are arranged in parallel, and multiple vertical bars 112 are arranged in parallel and perpendicular to the transverse bars 111. The vertical bars 112 and the transverse bars 111 are coplanar; the reinforcing bars 113 are used to increase the strength of the skeleton 11 and to achieve the fixation and connection between the inner layer panel 1 and the facing panel 3. Each vertical bar 112 corresponds to a reinforcing bar 113, and multiple reinforcing bars 113 are arranged parallel to the vertical bars 112. The reinforcing bars 113 are parallel to the planes where the transverse bars 111 and the vertical bars 112 are located, and are connected to the vertical bars 112 through connecting bars 114. Multiple connecting bars 114 are arranged in parallel, and the connecting bars 114 are perpendicular to the planes where the transverse bars 111 and the vertical bars 112 are located. It can be understood that the materials of the above-mentioned steel bars are the same, and technical personnel in this field can select the diameter of the steel bars according to the load conditions. For example, FRP bars can be selected, and the initial steel bar diameter is 3 to 32 mm. The FRP bars here are multiple strands of continuous fibers (such as glass fibers, carbon fibers, etc.) that are glued through a base material (such as polyamide resin, polyethylene resin, epoxy resin, etc.) and then extruded and drawn into shape through a special mold.

[0031] The panel 12 here is used to accommodate the skeleton 11, and its material includes but is not limited to UHPC material. UHPC is a cement-based engineering material. UHPC has good durability and excellent wear resistance and anti-explosion performance. After the skeleton 11 is fixed, UHPC is cast with a mold. A plurality of parallel convex ribs 121 are provided on the outside of the panel 12 for accommodating and fixing the above-mentioned reinforcing ribs 113. The two sides of the convex ribs 121 are arranged in an inclined surface. The convex ribs adopt a joint bone-like appearance design. While providing internal and external constraints on the wall panel plane, it minimizes the stress concentration phenomenon at the edges and corners, and can give full play to its own strength. It can be understood that two inclined planes will form a boundary line 122 between two adjacent convex ribs 121, and the two inclined planes are symmetrical along the boundary line 122. Therefore, multiple convex ribs 121 are combined together to form an undulating inclined overlapping surface on the outer side of the panel 12, which is used to be plugged and engaged with the inner side of the veneer 3 to form a resistance supplement, thereby increasing the strength of the wall. It should be noted that a mold is used when pouring the panel 12, and the mold will pre-set the shape of the panel 12 after pouring, that is, the mold is also provided with the above-mentioned ribs 121 and the inclined surfaces on both sides. Preferably, the thickness of the above-mentioned panel 12 is 5 to 500 mm, and the strength is not less than 50 MPa, so as to ensure that the wallboard has good sound insulation effect and strength.

[0032] The aerogel coating 2 has good sound insulation and heat preservation and heat insulation effects. It is arranged between the panel 12 and the veneer 3 to greatly improve the overall sound insulation and heat preservation effects of the wall panel. The aerogel coating 2 is sprayed on the outside of the inner panel 1. On the one hand, it is used for sound insulation and heat preservation. On the other hand, it is used to bond the inner panel 1 and the veneer 3 to form a bonding force at the interface between the inner panel 1 and the veneer 3, thereby improving the connection strength between the two. Preferably, the thickness of the aerogel coating 2 is 1mm to 3mm, thereby ensuring the sound insulation effect of the wall panel, and the thermal conductivity is less than 0.05W / (m·k), thereby ensuring the heat preservation effect of the wall panel. The following Table 1 shows the data on the gain effect of the aerogel coating on the heat preservation and heat insulation performance of the wall panel.

[0033] Table 1 Data on the thermal insulation performance gain of aerogel coating on wall panels

[0034]

[0035] As shown in Table 1, taking a 100 mm thick UHPC wall panel as an example, its average heat transfer coefficient is as high as 5 [W / (m 2 ·K)], applying 1mm, 2mm, and 3mm thick aerogel coatings on the wall can reduce its average heat transfer coefficient to 1.88[W / (m 2 ·K)], 1.15[W / (m 2 ·K)], 0.83[W / (m 2 ·K)]", with the maximum reduction reaching 83%, and the thermal insulation performance improved significantly.

[0036] The veneer panel 3 is arranged on the outside of the aerogel coating 2. Specifically, the veneer panel 3 can be inserted or cast on the outside of the gel coating. A plurality of grooves 31 are arranged in parallel on the inner side of the veneer panel 3, which are matched with the convex ribs 121. The convex ribs 121 and the grooves 31 form a mechanical bite force. Moreover, the grooves 31 are arranged in a bevel on both sides, and a junction line 32 of two bevels is formed between two adjacent grooves 31. The two bevels are symmetrical along the junction line 32, and are matched with the bevels on both sides of the convex ribs 121, thereby forming an inclined overlapping interface, thereby forming a resistance supplement and increasing the safety redundancy of the wallboard. It is understandable that those skilled in the art can choose rigid or flexible decorative panels according to the requirements of the facade design.

[0037] It is understandable that those skilled in the art can set the dimensions of each layer structure of the wall panel as required. In a specific example, Figure 1 , Figure 3 and Figure 4 As shown, the size of a wall panel unit is defined by the intersection center of the horizontal reinforcement 111, the vertical reinforcement 112 and the connecting reinforcement 114 and the size of the area formed between two adjacent horizontal reinforcements 111 and vertical reinforcements 112. Figure 1The dotted area A in the figure is a wall panel unit. The length L and height H of the wall panel unit are preferably not more than 200 mm, and the thickness D is preferably not more than 60 mm. The length L and height H of the wall panel unit are preferably equal, that is, the cross-section of the wall panel unit is a square. The wall panel unit here gives the preferred spacing limit of the horizontal and vertical reinforcements of the skeleton and the preferred constraint width limit of the panel ribs. The length of the wall panel unit is divided into the recommended spacing of the horizontal and vertical reinforcements of the skeleton, which can ensure the support of the skeleton and meet the wall panel bearing and rib anchoring requirements; the second is the recommended constraint width of the panel ribs, which can ensure that the ribs provide sufficient constraints for the aerogel layer and the veneer to avoid shear damage of the ribs; the preferred limit of the wall panel unit thickness is the result of the combined effect of the wall panel material partitioning and structural design, and the purpose is to achieve the performance goals of thin wall panels, large load-bearing and strong thermal insulation. It should be noted that the wall panel can be divided into several wall panel units. The wall panel units here do not mean that the wall panel is physically divided according to the unit size. Several wall panel units can be cast at one time to form a wall panel, or they can be cast into a specific size and spliced ​​into a whole wall panel according to a certain connection method. If splicing is adopted, the transverse reinforcement inside the large unit (here the large unit contains no less than 1 wall panel unit) is not connected through seams, but space for tensioning and grouting is reserved, and the large units are connected through secondary tensioning and grouting to form an integral wall panel.

[0038] Furthermore, the maximum distance between the inner side surface of the inner layer plate 1 and the inclined surface of the inner layer plate 1 is D1, the width D0 of the convex rib 121 is ≥0.5D1, the length L0 of the convex rib 121 is ≥0.15L, and the length and width of the convex rib cross-section are positively correlated with the thickness of the constraint unit test plate and the unit width, respectively. Within the above preferred relationship range, it can be ensured that the strength of the convex rib itself is higher than the required constraint stress. In addition, a variety of diameters of steel bars can be provided in the preferred convex rib cross-section to improve the force-bearing performance of the convex rib.

[0039] Furthermore, the minimum distance between the inner side surface and the outer inclined surface of the inner layer panel 1 is D2, which is equal to the maximum distance between the outer side surface and the inner inclined surface of the facing panel 3; preferably, the angle between the outer inclined surface and the inner side surface of the inner layer panel 1 is θ, tanθ=2(D1-D2) / L, where "equal to" can also be approximately equal to, and technical personnel in this field can dynamically adjust it according to actual needs. The setting of the angle θ is to provide a reinforcement for the convex rib in lateral constraint, and its range is determined by the limit values ​​of the wall thickness and the unit size.

[0040] When using wall panels, Figure 5 As shown, along the y-axis direction of the straight line where the transverse rib 111 is located, the wall panel resists the in-plane load through the mechanical bite force τ1 of the convex rib 121, the friction force τ2 of the overlapping interface and the bonding force τ3 of the aerogel coating 2, thereby forming an interlock in the y-axis direction between the inner layer board 1, the aerogel coating 2 and the veneer board 3; Figure 6As shown, along the x-axis direction of the straight line where the connecting rib 114 is located, the wall panel resists the out-of-plane load through the mechanical bite force σ1 of the convex rib 121 and the friction force σ2 of the overlapping interface, thereby forming an interlocking in the x-axis direction between the inner layer panel 1, the aerogel coating 2 and the veneer panel 3, thereby realizing a two-way interlocking mechanism between the heterogeneous material layers of the inner layer panel 1, the aerogel coating 2 and the veneer panel 3. The in-plane load here refers to the load parallel to the large surface of the wall panel, and the out-of-plane load here refers to the load perpendicular to the large surface of the wall panel. It should be noted that, for the convenience of description, the straight line direction where the horizontal rib 111 is located is defined as the y-axis direction, the straight line direction where the connecting rib 114 is located is defined as the x-axis direction, and the straight line direction where the vertical rib 112 is located is defined as the z-axis direction, and the x-axis, y-axis, and z-axis are perpendicular to each other.

[0041] In some preferred embodiments, on the one hand, the two sides of the convex rib 121 on the inner layer panel 1 (panel 12) are convex or concave, that is, the space between two adjacent convex ribs 121 is concave or convex, thereby forming an inclined surface overlap state on the outer side surface of the inner layer panel 1, and correspondingly, the two sides of the groove 31 of the facing plate 3 are concave or convex, and the space between two adjacent grooves 31 of the facing plate 3 is convex or concave, thereby forming an inclined surface overlap state on the inner side surface of the facing plate 3. That is to say, when the two sides of the convex rib 121 on the inner layer panel 1 are convex, that is, the space between two adjacent convex ribs 121 on the inner layer panel 1 is concave, correspondingly, the two sides of the groove 31 of the facing panel 3 are concave, and the space between two adjacent grooves 31 of the facing panel 3 is convex; conversely, when the two sides of the convex rib 121 on the inner layer panel 1 are concave, that is, the space between two adjacent convex ribs 121 on the inner layer panel 1 is convex, correspondingly, the two sides of the groove 31 of the facing panel 3 are convex, and the space between two adjacent grooves 31 of the facing panel 3 is concave. From the perspective of the entire inner layer panel 1 and the facing panel 3, the inner layer panel 1 and the facing panel 3 form an overlapping and interlocking state of inclined surfaces, thereby forming a resistance supplement and increasing the safety redundancy of the wall panel; on the other hand, through the interlocking setting of the convex rib 121 on the inner layer panel 1 and the groove 31 of the facing panel 3, the inner layer panel 1, the aerogel coating 2 and the facing panel 3 The layers of the structure are mutually embedded to ensure the connection strength between the wall panel partitions.

[0042] In some preferred embodiments, the outer contour of the rib 121 is smooth, which can disperse the concentration of force and reduce the weakening of the interlocking mechanism caused by stress concentration. Furthermore, the cross section of the rib 121 can be a femoral head type, that is, a bionic type. From the cross section of the rib 121, the two sides of the bottom end of the rib 121 are concave inward, so as to be snap-fitted with the groove 31 of the veneer plate 3 to form a bite.

[0043] A wall panel with a bionic interlocking structure provided by an embodiment of the present invention has a layer structure specifically including an inner layer panel, an aerogel coating and a surface panel, and has strong sound insulation and heat insulation effects. At the same time, a plurality of parallel convex ribs are provided on the outer side of the inner layer panel, and are arranged in an inclined surface; a plurality of parallel grooves matching the convex ribs are provided on the inner side of the surface panel, and are arranged in an inclined surface. When the wall panel is in use, along the direction of the transverse reinforcement, the wall panel resists the in-plane load through the mechanical bite force of the convex ribs, the friction force of the overlapping interface and the bonding force of the aerogel coating; along the direction of the connecting reinforcement, the wall panel resists the out-of-plane load through the mechanical bite force of the convex ribs and the friction force of the overlapping interface, thereby realizing a two-way interlocking mechanism of the heterogeneous material layers, thereby ensuring the strength of the wall.

[0044] In the present invention, the term "plurality" refers to two or more than two, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “front” and “back” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the present invention.

[0046] In the descriptions in this specification, the terms "a specific embodiment", "some embodiments", "an embodiment", etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wall panel with a bionic interlocking structure, characterized in that: The wall panel with bionic interlocking structure comprises an inner layer panel, an aerogel coating and a veneer panel; wherein, The inner layer plate includes a frame and a panel; the frame includes a plurality of transverse ribs, vertical ribs, reinforcing ribs and connecting ribs, the plurality of transverse ribs are arranged in parallel, the plurality of vertical ribs are arranged in parallel and perpendicular to the transverse ribs and coplanar with the transverse ribs, the plurality of reinforcing ribs are arranged in parallel to the vertical ribs and connected to the vertical ribs through the connecting ribs, and the plurality of connecting ribs are arranged in parallel; the panel is used to accommodate the frame, the outer side of the panel is provided with a plurality of parallel convex ribs for accommodating and fixing the reinforcing ribs, and the two sides of the convex ribs are arranged in an inclined surface; The aerogel coating is sprayed on the outer side of the inner layer board to bond the inner layer board and the veneer board, forming bonding force at the interface between the inner layer board and the veneer board; The veneer is arranged on the outside of the aerogel coating, and a plurality of grooves matching the convex ribs are arranged in parallel on the inside of the veneer, and a mechanical bite force is formed by the arrangement of the convex ribs and the grooves; and the grooves are arranged with inclined surfaces on both sides, which are matched with the inclined surfaces on both sides of the convex ribs, thereby forming an inclined overlapping interface, thereby forming a resistance supplement and increasing the safety redundancy of the wallboard; When the wall panel is in use, along the y-axis direction of the straight line where the transverse reinforcement is located, the wall panel resists the in-plane load through the mechanical bite force of the convex ribs, the friction force of the overlapping interface and the bonding force of the aerogel coating; along the x-axis direction of the straight line where the connecting reinforcement is located, the wall panel resists the out-of-plane load through the mechanical bite force of the convex ribs and the friction force of the overlapping interface, thereby realizing a two-way interlocking mechanism of heterogeneous material layers.

2. The wall panel with bionic interlocking structure according to claim 1, characterized in that: The two sides of the convex rib are convex or concave, thereby forming an inclined surface overlap state on the outer side of the inner layer plate. Correspondingly, the two sides of the surface decorative plate groove are concave or convex, thereby forming an inclined surface overlap state on the inner side of the surface decorative plate. As a result, the inner layer plate and the surface decorative plate form an inclined surface overlap and interlocking state; and then through the setting of the convex ribs on the inner layer plate and the surface decorative plate groove, the mutual embedding between the various layers of structure is achieved.

3. The wall panel with bionic interlocking structure according to claim 1, characterized in that: The outer contour of the convex rib is smoothly arranged to reduce the weakening of the interlocking mechanism caused by stress concentration.

4. The wall panel with an interlocking structure according to claim 1, characterized in that: The veneer plate is inserted or cast on the outside of the gel coating.

5. The wall panel with an interlocking structure according to claim 1, characterized in that: The wall panel includes a plurality of wall panel units, the length L and the height H of the wall panel units are both no greater than 200 mm, and the thickness D is no greater than 60 mm.

6. The wall panel with an interlocking structure according to claim 5, characterized in that: The maximum distance between the inner side surface of the inner layer plate and the inner layer plate inclined surface is D1, the width D0 of the convex rib is ≥0.5D1, and the length L0 of the convex rib is ≥0.15L. The minimum distance between the inner side surface and the outer side bevel of the inner layer plate is D2, which is equal to the maximum distance between the outer side surface and the inner side bevel of the veneer plate; The angle between the outer inclined surface and the inner side surface of the inner layer plate is θ, tanθ=2(D1-D2) / L.

7. The wall panel with an interlocking structure according to claim 1, characterized in that: The diameter of the skeleton is 3 to 32 mm; the thickness of the panel is 5 to 500 mm, and the strength is not less than 50 MPa.

8. The wall panel with an interlocking structure according to claim 1, characterized in that: The thickness of the aerogel coating is 1 mm to 3 mm, and the thermal conductivity is less than 0.05 W / (m·k).

9. The wall panel with an interlocking structure according to claim 1, characterized in that: The cross section of the convex rib is a femoral head shape.

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