Deep peak regulation system for coal power unit to adapt to flexible operation
By adding a booster module in the subcritical unit, steam below the target steam extraction pressure level is pressurized and then entered into the last-stage high-pressure heater, which solves the problem that the denitrification system cannot operate normally under deep peak condition, and improves the unit's inlet water supply temperature and operational economy.
Patent Information
- Application Number
- CN202411854724.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-25
AI Technical Summary
Under the deep peak-shaving conditions of the subcritical unit, the denitrification system cannot operate normally, resulting in an explosion of NOX emissions, a significant increase in unit energy consumption, and a significant decrease in operational economy.
Based on the existing boiler inlet water supply heating system, a booster module is added, and steam below the target extraction pressure level is pressurized through the booster module and then entered into the existing last-stage high-pressure heater to heat the feed water, thereby increasing the unit's inlet water supply temperature.
By increasing the water supply temperature in the furnace, the water temperature and smoke temperature of the economizer outlet are increased, the operating temperature demand of the denitrification system is met, and the problems of increased energy consumption and decreased operational economy are avoided.
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Figure CN119686826A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power generation, and in particular to a deep peak regulation system for coal-fired power units that is adaptable to flexible operation. Background Art
[0002] At present, high-parameter, large-capacity, high-efficiency and low-carbon ultra-supercritical units have become the mainstream of new unit selection in thermal power plants. However, among the existing units, there are about 1,000 subcritical units with a capacity of about 350 million kilowatts and a rating of 300,000 kilowatts to 600,000 kilowatts, with an installed capacity of about 350 million kilowatts.
[0003] New energy installed capacity and power generation have reached new highs. Due to the uncertainty of power generation due to new energy power generation methods, traditional thermal power units, especially coal-fired power units, must assume the role of basic power supply and flexible peak-shaving power supply to cooperate with new energy power generation.
[0004] Taking a 300MW subcritical unit (the high-pressure cylinder adopts the full-cycle steam inlet method and is not equipped with a regulating stage) as an example, the load range of the regional power grid dispatching is 40%-100% THA. However, with the rapid development of new energy, the regional power grid has notified the unit that it needs to operate in a deep peak-shaving cloud, and the lower limit of load dispatching needs to be as low as 20%.
[0005] For subcritical units that need to participate in deep peak load regulation, such as those with a load variation range of 20%-100% THA, where the deep peak load range is 20%-30% THA or even lower (the high-pressure cylinder adopts a full-cycle steam inlet method and is not equipped with a regulating stage), the following problems will be faced:
[0006] (1) Under deep peak load conditions, the flue gas temperature at the economizer outlet will be lower than the lower limit of the normal operation temperature of the denitrification catalyst (such as 300°C), and the denitrification system will not be able to operate normally. It is expected that NOx emissions will increase sharply and far exceed the standard requirements (such as the emission index will increase from 25mg / Nm3 to more than 200mg / Nm3, far exceeding the standard value of 50mg / Nm3).
[0007] (2) The boiler drum outlet temperature will drop significantly, the main and reheat steam temperatures will drop significantly, the unit energy consumption will increase significantly, and the operating economy will drop significantly.
[0008] Therefore, how to maintain the continuous and stable operation of the denitrification system of the subcritical unit under deep peak-shaving conditions to avoid a sharp increase in unit energy consumption and a sharp decrease in operating economy has become an urgent problem that needs to be solved. Summary of the invention
[0009] The technical problem to be solved by the present invention is that the denitrification system of a subcritical unit cannot operate normally under deep peak-shaving conditions, the energy consumption of the unit increases significantly, and the operating economy decreases significantly. A deep peak-shaving system for coal-fired power units that can adapt to flexible operation is provided.
[0010] The present invention solves the above technical problems through the following technical solutions:
[0011] The present invention provides a deep peak-shaving system for coal-fired power units that is adaptable to flexible operation, comprising a boiler, a deaeration system, a high-pressure cylinder and an existing final-stage high-pressure heater, wherein the boiler comprises an economizer, a steam drum, a superheater, a header, a downcomer and a water-cooled wall; the economizer, the steam drum and the superheater are sequentially connected through pipelines, and water at the bottom of the steam drum is transported to the header via the downcomer, and then returned to the steam drum after being heated by the water-cooled wall; the high-pressure cylinder adopts a full-circle steam inlet mode and is not equipped with a regulating stage; the feed water inlet of the existing final-stage high-pressure heater is connected to the feed water outlet of the deaeration system, the feed water outlet of the existing final-stage high-pressure heater is connected to the feed water inlet of the boiler, and the boiler The steam outlet is connected to the high-pressure cylinder through the main steam pipeline, and the steam inlet of the existing final-stage high-pressure heater is connected to the steam extraction port of the high-pressure cylinder through the steam inlet pipeline; a main steam throttling assembly is provided on the main steam pipeline; an extraction steam isolation valve is arranged on the steam inlet pipeline; a boosting module is connected to the steam inlet pipeline, and the inlet of the boosting module is connected to steam with a pressure level lower than the target extraction steam pressure level, and the outlet of the boosting module is connected to the steam inlet pipeline and is located downstream of the extraction steam isolation valve, and the steam entering the boosting module enters the existing final-stage high-pressure heater after being pressurized by the boosting module, so as to increase the feed water temperature of the unit under deep peak-shaving conditions.
[0012] In this scheme, for the subcritical unit, its high-pressure cylinder adopts a full-circle steam inlet method and is not equipped with a regulating stage. On the basis of the existing boiler feed water heating system, a boosting module is added, and the inlet of the boosting module is connected to the steam lower than the target extraction pressure level, and the outlet of the boosting module is connected to the steam inlet pipeline and is located downstream of the extraction isolation valve. When the steam lower than the target extraction pressure level is pressurized by the boosting module and enters the existing final-stage high-pressure heater to heat the feed water, the extraction isolation valve is in a closed state upstream, and the original high-pressure cylinder final-stage extraction steam is cut off and directly enters the existing final-stage high-pressure heater to heat the feed water; the steam entering the boosting module enters the existing final-stage high-pressure heater after being pressurized by the boosting module. By increasing the pressure of the steam entering the existing final-stage high-pressure heater, the unit's feed water temperature under deep peak regulation conditions is increased. As the unit's feed water temperature increases, the economizer inlet water temperature is increased, and then the economizer outlet water temperature is increased, and the economizer outlet flue gas temperature is increased and meets the denitrification inlet flue gas temperature requirement. By introducing steam with a pressure lower than the target extraction pressure level, pressurizing it through the boosting module and then entering the existing final-stage high-pressure heater to heat the feed water, compared with the solution of replacing the final-stage high-pressure heater with the main steam after cooling and reducing the pressure, the use of high-temperature and high-pressure pipelines can be saved, and the negative safety impact caused by the instantaneous change of the main and re-steam heat absorption ratio due to the use of the main steam can be avoided. In addition, the extraction steam with a pressure lower than the target extraction pressure level adopted in the present invention has better thermal economy than the main steam that does not do work in the turbine. Therefore, this solution has the advantages of relative safety, low cost, high flexibility in operation and regulation, and good economy.
[0013] Preferably, a steam compressor is provided in the pipeline of the boosting module, and the steam compressor is used to boost the pressure of the steam entering the boosting module and having a pressure level lower than the target steam extraction pressure level.
[0014] In this scheme, a steam compressor is set in the boosting module. The steam below the target extraction pressure level is pressurized by the steam compressor and then enters the existing final-stage high-pressure heater to heat the feed water, so as to increase the feed water temperature of the unit under deep peak-shaving conditions.
[0015] Preferably, a heat exchanger is added downstream of the steam compressor, and the steam below the target extraction pressure level is pressurized by the steam compressor, and then passes through the heat exchanger to exchange heat with the working medium inside the heat exchanger before entering the existing final high-pressure heater;
[0016] And / or, a heat exchanger is added upstream of the steam compressor, and steam with a pressure level lower than the target extraction pressure first enters the heat exchanger to exchange heat with the working fluid inside the heat exchanger before entering the steam compressor.
[0017] In this scheme, a heat exchanger is added downstream of the steam compressor; steam with a pressure lower than the target extraction pressure level is pressurized by the steam compressor, enters the heat exchanger to heat other working fluids such as wind, water, coal, etc., and then enters the existing final stage high pressure heater to heat the feed water, thereby reducing the steam temperature entering the existing final stage high pressure heater and relatively increasing the steam inlet flow rate of the existing final stage high pressure heater;
[0018] A heat exchanger is added upstream of the steam compressor. Steam with a pressure lower than the target extraction pressure level enters the heat exchanger to heat other working fluids, such as wind, water, coal, etc., and then increases the pressure through the steam compressor before entering the existing final-stage high-pressure heater to heat the feed water. This can reduce the temperature of the steam entering the steam compressor and relatively increase the steam inlet flow rate of the existing final-stage high-pressure heater.
[0019] Preferably, after the steam with a pressure lower than the target extraction pressure level is pressurized by the steam compressor, the pressure is higher than the pressure of the final extraction steam of the high-pressure cylinder.
[0020] In this scheme, after the steam with a pressure lower than the target extraction pressure level is pressurized by the steam compressor, its pressure is higher than the pressure of the last-stage extraction steam of the high-pressure cylinder, ensuring that the steam pressure after being compressed by the steam compressor and then entering the existing last-stage high-pressure heater is higher than the pressure of the last-stage extraction steam originally entering the existing last-stage high-pressure heater, thereby ensuring that the feed water is heated to a higher temperature, that is, the water temperature of the feed water entering the boiler is increased.
[0021] Preferably, the source of steam with a pressure level lower than the target extraction pressure connected to the inlet of the boosting module is the last stage extraction steam of the high pressure cylinder of the unit, and the inlet of the boosting module is connected to the existing last stage high pressure heated steam inlet pipeline and is located upstream of the extraction isolation valve.
[0022] In the present scheme, the steam connected to the inlet of the boosting module at a pressure level lower than the target extraction pressure level is the final extraction steam of the high-pressure cylinder of the unit, that is, for the existing final high-pressure heater and extraction steam of the unit, the final extraction steam is pressurized by a steam compressor, and then enters the existing final high-pressure heater to heat the feed water. The inlet of the boosting module is connected to the steam inlet pipeline of the existing final high-pressure heater and is located upstream of the extraction steam isolation valve. Upstream of the extraction steam isolation valve, it is connected to the inlet of the boosting module, and the extraction steam isolation valve is closed. The final extraction steam of the high-pressure cylinder can enter the boosting module, and after being pressurized, it enters the existing final high-pressure heater to heat the feed water.
[0023] Preferably, a new steam extraction isolation valve is provided in the steam inlet pipeline, and the new steam extraction isolation valve is located at the front end of the heat exchanger upstream of the steam compressor.
[0024] In this solution, a new steam extraction isolation valve is provided in the steam inlet pipeline, and the new steam extraction isolation valve is located upstream of the heat exchanger upstream of the steam compressor. That is, when the steam with a pressure level lower than the target steam extraction pressure level connected to the inlet of the boosting module is the last-stage steam extraction of the high-pressure cylinder of the unit, a new steam extraction isolation valve is provided at the front end of the heat exchanger upstream of the steam compressor. When the heat exchanger and other equipment fail, the last-stage steam extraction of the high-pressure cylinder can be disconnected by closing the new steam extraction isolation valve, thereby ensuring the safety of system operation and improving the flexibility of system operation.
[0025] Preferably, the source of the steam with a pressure level lower than the target extraction pressure level is the heat recovery extraction steam in this unit or other units, or the steam in the reheat system or the steam in the superheater system.
[0026] In this scheme, steam below the target extraction pressure level is optimized to heat recovery extraction steam in this unit or other units, steam in the reheat system, or steam in the superheater system. On the premise that the steam pressure at the outlet of the steam compressor is higher than the existing last-stage extraction steam, the operating flexibility of the unit is improved.
[0027] Preferably, the main steam throttling component is a high-pressure cylinder steam inlet regulating valve group or a regulating valve.
[0028] In this scheme, the main steam throttling component adopts a high-pressure cylinder steam inlet regulating valve group or a regulating valve to facilitate the adjustment of the pressure and flow of the main steam.
[0029] Preferably, the deep peak regulation system is configured to: utilize a main steam throttling component to throttle the main steam to maintain a certain feed water pressure and to keep the economizer outlet feed water at a certain degree of subcooling.
[0030] In this scheme, when the steam entering the existing final-stage high-pressure heater is pressurized by the booster module to increase the furnace feed water temperature of the unit under deep peak-shaving conditions, the high-pressure cylinder steam inlet valve group is operated and the original high-pressure cylinder steam inlet valve group is used to throttle the main steam. The purpose is to maintain a certain feed water pressure and keep the economizer outlet feed water at a certain degree of subcooling, prevent vaporization from occurring while increasing the furnace feed water temperature, and ensure the normal operation of the unit.
[0031] Preferably, a throttling component is provided in the feed water or steam pipeline system from the economizer outlet to the high-pressure cylinder inlet to maintain a certain feed water pressure.
[0032] In this scheme, a throttling component, such as a regulating valve, may also be provided in the feed water or steam piping system from the economizer outlet to the high-pressure cylinder inlet to maintain a certain feed water pressure.
[0033] The positive and progressive effect of the present invention is that for subcritical units, the high-pressure cylinder adopts a full-circle steam inlet method and is not equipped with a regulating stage. On the basis of the existing boiler feed water heating system, a boosting module is added, and the inlet of the boosting module is connected to the steam lower than the target extraction pressure level, and the outlet of the boosting module is connected to the steam inlet pipeline and is located downstream of the extraction isolation valve. When the steam lower than the target extraction pressure level is pressurized by the boosting module and enters the existing final-stage high-pressure heater to heat the feed water, the pressure of the steam entering the existing final-stage high-pressure heater is increased to increase the unit's feed water temperature under deep peak regulation conditions. As the unit's feed water temperature increases, the economizer inlet water temperature is increased, and then the economizer outlet water temperature is increased, and the economizer outlet flue gas temperature is increased and meets the denitrification inlet flue gas temperature requirement. Compared with the scheme of replacing the steam inlet of the final-stage high-pressure heater with the main steam after cooling and reducing the pressure, the use of high-temperature and high-pressure pipelines can be saved, and the negative safety impact caused by the instantaneous change of the main and re-steam heat absorption ratio due to the use of the main steam can be avoided. In addition, the extraction steam at a pressure level lower than the target extraction pressure level adopted in the present invention has better thermal economy than the main steam that does not do work in the turbine. Therefore, this scheme has the advantages of relative safety, low cost, high flexibility in operation and regulation, and good economy. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of a system for heating boiler feed water in the prior art.
[0035] Figure 2 This is a schematic diagram (1) of a deep peak-shaving system for coal-fired power units that adapts to flexible operation in a preferred embodiment of the present invention.
[0036] Figure 3 This is a schematic diagram (II) of a deep peak-shaving system for coal-fired power units adapted to flexible operation in a preferred embodiment of the present invention.
[0037] Figure 4 This is a schematic diagram (three) of a deep peak-shaving system for coal-fired power units adapted to flexible operation in a preferred embodiment of the present invention.
[0038] Figure 5 This is a schematic diagram (IV) of a deep peak-shaving system for coal-fired power units adapted to flexible operation in a preferred embodiment of the present invention.
[0039] Figure 6 This is a schematic diagram (V) of a deep peak-shaving system for coal-fired power units that adapts to flexible operation in a preferred embodiment of the present invention.
[0040] Figure 7 This is a schematic diagram (VI) of a deep peak-shaving system for coal-fired power units adapted to flexible operation in a preferred embodiment of the present invention.
[0041] Figure 8This is a schematic diagram (VII) of a deep peak-shaving system for coal-fired power units adapted to flexible operation in a preferred embodiment of the present invention.
[0042] Fig. 9 This is a schematic diagram (VIII) of a deep peak-shaving system for coal-fired power units adapted to flexible operation in a preferred embodiment of the present invention. DETAILED DESCRIPTION
[0043] The present invention is further described below by way of examples, but the present invention is not limited to the scope of the examples.
[0044] Figure 1 Schematic diagram of a boiler feed water heating system in the prior art, the system includes a boiler, a deaerator system, a high-pressure cylinder and an existing final-stage high-pressure heater, the boiler includes an economizer, a steam drum, a superheater, a header, a downcomer and a water-cooled wall; the economizer, the steam drum and the superheater are connected in sequence through pipelines, the water in the lower part of the steam drum is transported to the header through the downcomer, and then returned to the steam drum after being heated by the water-cooled wall; the deaerator system includes a deaerator, a pre-pump and a feed water pump; the high-pressure cylinder adopts a full-circle steam inlet method and is not equipped with a regulating stage; the feed water inlet of the existing final-stage high-pressure heater is connected to the feed water outlet of the deaerator system, the feed water outlet of the existing final-stage high-pressure heater is connected to the feed water inlet of the boiler, the steam outlet of the boiler is connected to the high-pressure cylinder through the main steam pipeline, and the steam inlet of the existing final-stage high-pressure heater is connected to the steam extraction port of the high-pressure cylinder through the steam inlet pipeline; a main steam throttling assembly is provided on the main steam pipeline; an extraction isolation valve is arranged on the steam inlet pipeline;
[0045] When the system is in operation: the low-pressure condensate at the outlet of the deaerator is pressurized by the pre-pump and the feed water pump in turn, and then enters the high-pressure heater for heating. The heated feed water enters the boiler, and enters the steam drum after further heating by the economizer. The steam-water mixture is separated in the steam drum, wherein: the water in the lower part of the steam drum is sent to the header through the downcomer, and then returned to the steam drum after being heated by the water-cooled wall; the wet saturated steam in the upper part of the steam drum enters the superheater and other heating surfaces for heating, and finally the main steam is obtained and enters the high-pressure cylinder to do work. The high-pressure cylinder adopts a full-circle steam inlet method, and is not equipped with a regulating stage. The main steam throttling assembly set on the main steam pipeline adjusts the pressure and flow of the main steam.
[0046] In order to solve the above technical problems, the present invention adds a boosting module on the basis of the existing boiler feed water heating system, the inlet of the boosting module is connected to the steam with a pressure lower than the target extraction pressure level, the outlet of the boosting module is connected to the steam inlet pipeline and is located downstream of the extraction isolation valve, when the steam with a pressure lower than the target extraction pressure level is pressurized by the boosting module and enters the existing final high-pressure heater to heat the feed water, the extraction isolation valve is in a closed state upstream, the original final-stage extraction steam of the high-pressure cylinder is cut off and directly enters the existing final-stage high-pressure heater to heat the feed water; the steam entering the boosting module is pressurized by the boosting module and then enters the existing final-stage high-pressure heater, and the steam with a pressure lower than the target extraction pressure level is pressurized by the steam compressor and has a pressure higher than the final-stage high-pressure cylinder. The pressure of the extracted steam is increased by increasing the pressure of the steam entering the existing final high-pressure heater to increase the feed water temperature of the unit under deep peak-shaving conditions. As the feed water temperature of the unit increases, the water temperature at the economizer inlet is increased, and then the water temperature at the economizer outlet is increased, and the flue gas temperature at the economizer outlet is increased and meets the flue gas temperature requirement at the denitrification inlet; and at the same time, the main steam throttling components on the main steam pipeline are used or throttling components such as regulating valves are set in the feed water or steam pipeline system from the economizer outlet to the high-pressure cylinder inlet to maintain a certain feed water pressure to keep the economizer outlet feed water at a certain degree of subcooling. As the feed water pressure increases, the pressure of the steam-water mixture in the drum is also increased, the wet saturated steam temperature at the top of the drum is also increased, and the main steam temperature can also be increased. As the main steam temperature, the ratio of the main steam volume to the reheat steam volume increase, the temperature of the cold reheat steam and the hot reheat steam are both increased, which can avoid a significant increase in the unit's energy consumption and effectively improve the unit's operating economy.
[0047] Among them, the steam of the target extraction pressure level can be understood as the steam that directly enters the existing final-stage high-pressure heater to heat the feed water to the required temperature if the boiler feed water heating system in the prior art is adopted, that is, the boosting module is not set; the extraction steam source below the target extraction pressure level can be the final-stage extraction steam of the high-pressure cylinder of this unit, or other heat recovery extraction steam or superheater system steam or reheat system steam of this unit, or heat recovery extraction steam or superheat system steam or reheat system steam of other units, or a mixture of the aforementioned steam and other relatively low-pressure steam (such as unit heat recovery extraction steam, reheat steam, etc.).
[0048] Compared with the scheme of replacing the steam inlet of the final-stage high-pressure heater with the main steam after cooling and reducing the pressure, the present invention can save the use of high-temperature and high-pressure pipelines, avoid the negative safety impact caused by the instantaneous change of the heat absorption ratio of the main steam and the re-steam due to the use of the main steam, and the extraction steam used by the present invention is lower than the target extraction pressure level, and its thermal economy is better than the main steam that does not do work in the turbine. Therefore, this scheme has the advantages of relative safety, low cost, high flexibility in operation and regulation, and good economy.
[0049] Example 1
[0050] Figure 2 Shown is a schematic diagram of the deep peak regulation system of the coal-fired power unit in this embodiment that adapts to flexible operation.
[0051] The low-pressure condensate at the outlet of the deaerator is pressurized by the pre-pump and the feed water pump in turn and then enters the high-pressure heater for heating. The heated feed water enters the boiler and enters the steam drum after further heating by the economizer. The steam-water mixture is separated in the steam drum, where: the water in the lower part of the steam drum is sent to the header through the downcomer, and then returned to the steam drum after being heated by the water-cooled wall; the wet saturated steam in the upper part of the steam drum enters the superheater and other heating surfaces for heating, and finally the main steam is obtained and enters the high-pressure cylinder to do work. The high-pressure cylinder adopts a full-circle steam inlet method and is not equipped with a regulating stage. The main steam throttling assembly set on the main steam pipeline adjusts the pressure and flow of the main steam. In addition, a boosting module is connected to the steam inlet pipeline between the high-pressure cylinder and the existing final-stage high-pressure heater, and a steam compressor is arranged in the boosting module. The outlet of the boosting module is connected to the steam inlet pipeline of the existing final-stage high-pressure heater and is located downstream of the steam extraction isolation valve. Steam with a pressure lower than the target steam extraction pressure level is introduced into the boosting module, and after being pressurized by the steam compressor, the steam enters the existing final-stage high-pressure heater to heat the feed water. After the steam with a pressure lower than the target steam extraction pressure level is pressurized by the steam compressor, the pressure is higher than the pressure of the final-stage steam extraction of the high-pressure cylinder.
[0052] In this embodiment, the source of steam introduced at a pressure level lower than the target extraction pressure level is the final extraction steam of the high-pressure cylinder of the unit. The inlet of the boosting module is connected to the steam inlet pipe and is located upstream of the extraction steam isolation valve, that is, a steam compressor is arranged in parallel between the inlet and outlet of the extraction steam isolation valve of the steam inlet pipe of the existing final-stage high-pressure heater. The final extraction steam of the high-pressure cylinder enters the boosting module, is pressurized by the steam compressor, and then enters the existing final-stage high-pressure heater to heat the feed water, so as to increase the unit's inlet water feed temperature under deep peak regulation conditions.
[0053] Compared with the scheme of replacing the steam inlet of the final stage high-pressure heater with the main steam after cooling and reducing the pressure, this scheme can save the use of high-temperature and high-pressure pipelines, avoid the negative safety impact caused by the instantaneous change of the heat absorption ratio of the main steam and re-steam due to the use of the main steam, and the final stage extraction steam of this scheme has already done work in the steam turbine, and its thermal economy is better than that of the main steam that has not done work in the steam turbine. Therefore, this scheme has the advantages of relative safety, low cost, high flexibility in operation and regulation, and good economy.
[0054] When the unit is operated at partial load, when the pressure of the final stage extraction steam is increased by using the steam compressor, the extraction steam isolation valve on the extraction steam pipeline connected to the existing final stage high-pressure heater is in a closed state.
[0055] at the same time, Figure 2The main steam throttling component is the high-pressure cylinder steam inlet valve group. Of course, a regulating valve can also be selected to throttle the main steam using the high-pressure cylinder steam inlet valve group to maintain a certain feed water pressure and keep the economizer outlet feed water at a certain degree of subcooling. It should be emphasized here that after the booster module is introduced to pressurize the final stage extraction steam and then enter the existing final stage high-pressure heater to heat the feed water to increase the unit's furnace feed water temperature under deep peak regulation conditions, the high-pressure cylinder steam inlet valve group is operated, that is, the original high-pressure cylinder steam inlet valve group is used to throttle the main steam to maintain a certain feed water pressure, so that the economizer outlet feed water maintains a certain degree of subcooling. It should be noted that a throttling component, such as a regulating valve, can also be set in the feed water or steam pipeline system from the economizer outlet to the high-pressure cylinder inlet to maintain a certain feed water pressure and keep the economizer outlet feed water at a certain degree of subcooling.
[0056] In this way, under the deep peak load regulation condition, taking the 20% THA condition as an example:
[0057] The unit's boiler feed water temperature can be increased to 75% THA or even 100% THA; as the unit's boiler feed water temperature increases, the economizer inlet water temperature increases, and then the economizer outlet water temperature increases, and the economizer outlet flue gas temperature increases and meets the denitrification inlet flue gas temperature requirement; while the economizer outlet water temperature increases, a certain feed water pressure is maintained so that the economizer outlet feed water maintains a certain degree of subcooling; as the feed water pressure increases, the steam-water mixture pressure in the drum also increases, the wet saturated steam temperature at the top of the drum also increases, and the main steam temperature can also be increased. As the main steam temperature, main steam volume and reheat steam volume ratio increase, the cold reheat steam and hot reheat steam temperatures are increased, which can avoid a significant increase in unit energy consumption and effectively improve the unit's operating economy.
[0058] Example 2
[0059] Figure 3 This is a schematic diagram of the deep peak-shaving system that adapts to the flexible operation of the coal-fired power unit in this embodiment.
[0060] On the basis of Example 1, a heat exchanger is added downstream of the steam compressor, and the steam below the target extraction pressure level is pressurized by the steam compressor, and then enters the existing final high-pressure heater after heat exchange with the working medium inside the heat exchanger. The working medium in the heat exchanger can be wind, water, coal, etc.; Figure 3The middle heat exchanger is located on the steam inlet pipe connected to the existing final-stage high-pressure heater. Of course, the heat exchanger can also be set on the pipe of the boosting module, as long as the steam pressurized by the steam compressor is heat exchanged before entering the existing final-stage high-pressure heater. The steam pressurized by the steam compressor is first heat exchanged in the heat exchanger and then enters the existing final-stage high-pressure heater to heat the feed water. This can reduce the steam temperature entering the existing final-stage high-pressure heater and relatively increase the steam inlet flow rate of the existing final-stage high-pressure heater.
[0061] Take the data of 20% THA condition of a 300MW subcritical unit (the high-pressure cylinder adopts full-cycle steam inlet method and is not equipped with a regulating stage) as an example.
[0062] Existing solution: main generator load is 60MW, the existing final stage high pressure steam inlet parameters are 1.29MPa, 370℃ and outlet feed water parameters are 8.5MPa, 192℃, economizer outlet water temperature is 211℃ (subcooling 107.3℃, under-enthalpy 521kJ / kg), economizer outlet flue gas temperature is 272℃, and the denitrification system cannot be put into use.
[0063] In this embodiment: the main generator load is 60MW, the existing final stage extraction parameters are extraction pressure: 0.95MPa, extraction temperature: 345℃, the existing final stage high-pressure steam inlet parameters after being pressurized by the steam compressor and cooled by the heat exchanger are inlet steam pressure 3.9MPa, inlet steam temperature 400℃ and outlet feed water parameters, pressure: 10.5MPa, temperature 251℃, economizer outlet water temperature 272℃ (subcooling 42.6℃, under-enthalpy 236kJ / kg), economizer outlet flue gas temperature 338℃, the denitrification system is stably and continuously put into use, and the unit's operating economy is improved due to the relative increase in feed water temperature.
[0064] Example 3
[0065] Figure 4 This is a schematic diagram of the deep peak-shaving system that adapts to the flexible operation of the coal-fired power unit in this embodiment.
[0066] On the basis of Example 1, a heat exchanger is added upstream of the steam compressor, and steam with a pressure lower than the target extraction pressure level first enters the heat exchanger for heat exchange and then enters the steam compressor; Figure 4The heat exchanger is located on the steam inlet pipeline connected to the existing final high-pressure heater. Of course, the heat exchanger can also be set on the pipeline of the boosting module, as long as the heat exchanger is set upstream of the steam compressor. The final extraction steam enters the heat exchanger to heat the internal working medium of the heat exchanger, such as wind, water, coal, etc., and then enters the existing final high-pressure heater to heat the feed water after the steam is boosted by the steam compressor. In this way, the steam temperature entering the steam compressor can be reduced and the steam inlet flow rate of the existing final high-pressure heater can be relatively increased. At the same time, a new extraction steam isolation valve is set in the steam inlet pipeline connected to the existing final high-pressure heater, and the new extraction steam isolation valve is located at the front end of the heat exchanger upstream of the steam compressor. That is, when the steam lower than the target extraction pressure level connected to the inlet of the boosting module is the final extraction steam of the high-pressure cylinder of the unit, a new extraction steam isolation valve is set at the front end of the heat exchanger upstream of the steam compressor, so that when the heat exchanger and other equipment fail, the final extraction steam of the high-pressure cylinder is disconnected by closing the new extraction steam isolation valve, ensuring the safety of system operation and improving the flexibility of system operation.
[0067] Example 4
[0068] Figure 5 This is a schematic diagram of the deep peak-shaving system that adapts to the flexible operation of the coal-fired power unit in this embodiment.
[0069] On the basis of Example 1, heat exchangers are additionally provided upstream of the steam compressor and downstream of the steam compressor, and a new steam extraction isolation valve is provided in the steam inlet pipeline connected to the existing final-stage high-pressure heater, and the new steam extraction isolation valve is located at the front end of the heat exchanger upstream of the steam compressor.
[0070] The final stage extraction steam enters the heat exchanger to heat other working fluids, such as wind, water, coal, etc., and then increases the pressure through the steam compressor. Then, it enters the heat exchanger to heat other working fluids, such as wind, water, coal, etc., and then enters the existing final stage high-pressure heater to heat the feed water. This can reduce the steam temperature entering the steam compressor, reduce the steam temperature entering the existing final stage high-pressure heater, and relatively increase the steam inlet flow rate of the existing final stage high-pressure heater. By performing two heat exchanges before and after the steam compressor, the cascade utilization efficiency of energy is improved.
[0071] Example 5
[0072] Figure 6 This is a schematic diagram of the deep peak-shaving system that adapts to the flexible operation of the coal-fired power unit in this embodiment.
[0073] On the basis of Example 1, the source of steam below the target extraction pressure level is optimized from the last-stage extraction steam to other heat recovery extraction steam or superheater system steam or reheater system steam of this unit or heat recovery extraction steam or superheater system steam or reheater system steam of other units, thereby improving the operating flexibility of the unit while satisfying the premise that the steam pressure at the outlet of the steam compressor is higher than the existing last-stage extraction steam.
[0074] Example 6
[0075] Figure 7 This is a schematic diagram of the deep peak-shaving system that adapts to the flexible operation of the coal-fired power unit in this embodiment.
[0076] On the basis of Example 5, the boosting module also includes a heat exchanger, which is arranged downstream of the steam compressor. The steam at the outlet of the steam compressor enters the heat exchanger to heat other working fluids, such as wind, water, coal, etc., and then enters the existing final stage high-pressure heater to heat the feed water. In this way, the steam temperature entering the existing final stage high-pressure heater can be reduced and the steam inlet flow rate of the existing final stage high-pressure heater can be relatively increased.
[0077] Example 7
[0078] Figure 8 This is a schematic diagram of the deep peak-shaving system that adapts to the flexible operation of the coal-fired power unit in this embodiment.
[0079] On the basis of Example 5, the boosting module also includes a heat exchanger, which is arranged upstream of the steam compressor. Steam with a pressure lower than the target extraction pressure level enters the heat exchanger to heat other working fluids, such as wind, water, coal, etc., and then is pressurized by the steam compressor before entering the existing final-stage high-pressure heater to heat the feed water. In this way, the steam temperature entering the steam compressor can be reduced and the steam inlet flow rate of the existing final-stage high-pressure heater can be relatively increased.
[0080] Example 8
[0081] Fig. 9 This is a schematic diagram of the deep peak-shaving system that adapts to the flexible operation of the coal-fired power unit in this embodiment.
[0082] On the basis of Example 5, heat exchangers are added upstream of the steam compressor and downstream of the steam compressor; before entering the steam compressor, the steam first enters the heat exchanger to heat other working fluids, such as wind, water, coal, etc., and then is pressurized by the steam compressor; after being pressurized by the steam compressor, it can also enter the heat exchanger to heat other working fluids, such as wind, water, coal, etc., and then enter the existing final-stage high-pressure heater to heat the feed water. In this way, the steam temperature entering the steam compressor can be reduced, the steam temperature entering the existing final-stage high-pressure heater can be reduced, the steam inlet flow rate of the existing final-stage high-pressure heater can be relatively increased, and the step-by-step utilization efficiency of energy can be improved.
[0083] Although the specific embodiments of the present invention are described above, it should be understood by those skilled in the art that this is only for illustration and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
Claims
1. A deep peak-shaving system for coal-fired power units that adapts to flexible operation, comprising a boiler, a deaeration system, a high-pressure cylinder and an existing final-stage high-pressure heater, wherein the boiler comprises an economizer, a steam drum, a superheater, a header, a downcomer and a water-cooled wall; the economizer, the steam drum and the superheater are connected in sequence through pipelines, and the water in the lower part of the steam drum is transported to the header through the downcomer, and then returned to the steam drum after being heated by the water-cooled wall; the high-pressure cylinder adopts a full-circle steam inlet method and is not equipped with a regulating stage; the feed water inlet of the existing final-stage high-pressure heater is connected to the feed water outlet of the deaeration system, the feed water outlet of the existing final-stage high-pressure heater is connected to the feed water inlet of the boiler, the steam outlet of the boiler is connected to the high-pressure cylinder through the main steam pipeline, and the steam inlet of the existing final-stage high-pressure heater is connected to the steam extraction port of the high-pressure cylinder through the steam inlet pipeline; a main steam throttling assembly is provided on the main steam pipeline; a steam extraction isolation valve is arranged on the steam inlet pipeline; it is characterized in that A boosting module is added, and the inlet of the boosting module is connected to steam with a pressure level lower than the target extraction pressure level. The outlet of the boosting module is connected to the steam inlet pipeline and is located downstream of the extraction isolation valve. The steam entering the boosting module enters the existing final-stage high-pressure heater after being pressurized in the boosting module, so as to increase the feed water temperature of the unit under deep peak-shaving conditions.
2. The deep peak shaving system according to claim 1, characterized in that: A steam compressor is arranged in the pipeline of the boosting module, and the steam compressor is used to boost the pressure of the steam entering the boosting module and having a pressure level lower than the target steam extraction pressure level.
3. The deep peak shaving system according to claim 2, characterized in that: A heat exchanger is added downstream of the steam compressor, and the steam below the target extraction pressure level is pressurized by the steam compressor, and then passes through the heat exchanger to exchange heat with the working medium inside the heat exchanger before entering the existing final high-pressure heater; And / or, a heat exchanger is added upstream of the steam compressor, and steam with a pressure level lower than the target extraction pressure first enters the heat exchanger to exchange heat with the working fluid inside the heat exchanger before entering the steam compressor.
4. The deep peak shaving system according to claim 3, characterized in that: After the steam with a pressure lower than the target extraction pressure level is pressurized by the steam compressor, its pressure is higher than the pressure of the final extraction steam of the high-pressure cylinder.
5. The deep peak shaving system according to claim 4, characterized in that: The source of steam with a pressure level lower than the target extraction pressure connected to the inlet of the boosting module is the final extraction steam of the high-pressure cylinder of the unit. The inlet of the boosting module is connected to the steam inlet pipeline and is located upstream of the extraction isolation valve.
6. The system according to claim 5, characterized in that A new steam extraction isolation valve is arranged in the steam inlet pipeline, and the new steam extraction isolation valve is located at the front end of the heat exchanger upstream of the steam compressor.
7. The deep peak shaving system according to claim 4, characterized in that: The source of steam below the target extraction pressure level is the heat recovery extraction steam in this unit or other units, or the steam in the reheat system or the steam in the superheater system.
8. The deep peak shaving system according to claim 1, characterized in that: The main steam throttling component is a high-pressure cylinder steam inlet regulating valve group or a regulating valve.
9. The deep peak shaving system according to any one of claims 1 to 8, characterized in that: The deep peak regulation system is configured to throttle the main steam using a main steam throttling component to maintain a certain feed water pressure and keep the economizer outlet feed water at a certain degree of subcooling.
10. The deep peak shaving system according to any one of claims 1 to 8, characterized in that: A throttling component is set in the feed water or steam pipeline system from the economizer outlet to the high-pressure cylinder inlet to maintain a certain feed water pressure.