Molten salt boiler heat exchange method and molten salt boiler system
By adopting a two-stage superheater structure and multiple heat exchange links in the molten salt boiler, the problems of unreasonable energy utilization and low steam quality in the prior art are solved, and efficient energy step utilization and high-quality steam generation are achieved.
Patent Information
- Application Number
- CN202411871539.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-18
AI Technical Summary
The existing dual-heat source molten salt boiler fails to effectively utilize the energy of molten salt, resulting in unreasonable energy utilization and low steam quality.
Using a two-stage superheater structure, the high-temperature molten salt and waste heat molten salt are heat exchanged with the steam in the first and second superheaters, gradually increase the steam temperature, and further utilize the waste heat of the molten salt in the evaporator and the economizer.
It effectively improves the quality of steam, and realizes the step-by-step utilization of molten salt energy, generating high-temperature superheated steam.
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Figure CN119687435A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of boilers, and in particular to a molten salt boiler heat exchange method and a molten salt boiler system. Background Art
[0002] The molten salt furnace uses the characteristic that the melting point of salt is lower than that of the substance, and heats the salt to melt it, thereby heating and melting the substance; there are various types of salts in the molten salt furnace, including potassium chloride, sodium chloride, calcium chloride, lithium chloride, etc. At present, the dual-heat source molten salt boiler is more commonly used, but the current dual-heat source molten salt boiler usually adds two molten salts as heat sources to the boiler system at the same time, and the energy is not reasonably used in a cascade manner. Summary of the invention
[0003] The object of the present invention is to provide a molten salt boiler heat exchange method and a molten salt boiler system, which can effectively improve the quality of steam and effectively realize the cascade utilization of molten salt energy.
[0004] The purpose of the present invention can be achieved by adopting the following technical solutions:
[0005] The present invention provides a molten salt boiler heat exchange method, comprising:
[0006] The high-temperature molten salt is transported to the first superheater, and the high-temperature molten salt can exchange heat with the slightly superheated steam obtained from the second superheater to obtain sub-high-temperature molten salt and high-temperature superheated steam;
[0007] The sub-high temperature molten salt is transported to the second superheater, and the waste heat molten salt is transported to the second superheater. The sub-high temperature molten salt and the waste heat molten salt can exchange heat with the saturated steam transported from the drum to the second superheater to obtain intermediate molten salt and slightly superheated steam;
[0008] The intermediate molten salt is transported to the evaporator and heat-exchanged with the saturated water transported to the evaporator by the steam drum to obtain a heat-exchange molten salt and a steam-water mixture, and the steam-water mixture is returned and transported to the steam drum;
[0009] The heat exchange molten salt is transported into the economizer and heat-exchanged with the feed water transported into the economizer to obtain low-temperature molten salt and sub-saturated water;
[0010] The sub-saturated water is transported to the steam drum as make-up water.
[0011] In a preferred embodiment of the present invention, the molten salt boiler heat exchange method further includes: transporting the low-temperature molten salt obtained after heat exchange in the economizer to a low-temperature molten salt tank.
[0012] In a preferred embodiment of the present invention, the molten salt boiler heat exchange method also includes: transporting at least part of the low-temperature molten salt in the low-temperature molten salt tank to the molten salt furnace; transporting at least part of the low-temperature molten salt in the low-temperature molten salt tank to the steel plant process equipment.
[0013] In a preferred embodiment of the present invention, the high-temperature molten salt comes from a molten salt furnace.
[0014] In a preferred embodiment of the present invention, the temperature of high-temperature molten salt is 500-580°C, the temperature of waste heat molten salt is 400-500°C, the temperature of low-temperature molten salt is less than 300°C, the temperature of high-temperature superheated steam is greater than 450°C, and the temperature of slightly superheated steam is less than 450°C.
[0015] In a preferred embodiment of the present invention, the waste heat molten salt is obtained by heat exchange of molten salt through steel plant process equipment, and the steel plant process equipment includes the converter flue of the steelmaking plant, the waste heat boiler of steel rolling and the steel rolling process cooling equipment.
[0016] The present invention also provides a molten salt boiler system, comprising a molten salt furnace, a first superheater, a second superheater, an evaporator, an economizer, a low-temperature molten salt tank and a steam drum; the molten salt inlet and the molten salt outlet of the first superheater are respectively connected to the outlet of the molten salt furnace and the first molten salt inlet of the second superheater, the steam inlet and the steam outlet of the first superheater are respectively connected to a slightly superheated steam pipeline and a high-temperature superheated steam pipeline, the second molten salt inlet, the molten salt outlet, the saturated steam inlet and the steam outlet of the second superheater are respectively connected to a waste heat molten salt pipeline, the molten salt inlet, the saturated steam pipeline and the slightly superheated steam pipeline of the evaporator, and the waste heat molten salt pipeline is used to transport waste heat molten salt; the molten salt outlet of the evaporator is connected to the molten salt inlet of the economizer, and the circulating liquid inlet and the circulating liquid outlet of the evaporator are both connected to the steam drum; the molten salt outlet, the feed water inlet and the sub-saturated water outlet of the economizer are respectively connected to the low-temperature molten salt tank, the feed water pipeline and the steam drum.
[0017] In a preferred embodiment of the present invention, the end of the waste heat molten salt pipeline extending into the second superheater is connected to a plurality of branch pipelines.
[0018] In a preferred embodiment of the present invention, the outlet of the low-temperature molten salt tank is also connected to a first outlet pipeline and a second outlet pipeline, the first outlet pipeline is connected to the molten salt furnace, and the second outlet pipeline is used to connect to the steel plant process equipment.
[0019] In a preferred embodiment of the present invention, the molten salt boiler system adopts the above-mentioned molten salt boiler heat exchange method for heat exchange.
[0020] As described above, the heat exchange method and system of the present invention utilizes two superheaters, and the high-temperature molten salt is passed into the first superheater for heat exchange and then into the second superheater, and the waste heat molten salt is passed into the second superheater, and the saturated steam is first heated by the cooled high-temperature molten salt and the waste heat molten salt to obtain slightly superheated steam, and then the micro-superheated steam is further heated by the high-temperature molten salt to obtain high-temperature superheated steam, which can gradually heat the saturated steam generated by the drum into high-temperature superheated steam, and the temperature of the high-temperature superheated steam is as high as possible. At the same time, the high-temperature molten salt is sent to the first superheater, and the waste heat molten salt is sent to the second superheater. After the molten salt is fully released in the superheater, it flows out of the superheater, enters the evaporator and the economizer in turn, and flows out after cooling, so that the waste heat of the molten salt can be fully utilized, and the cascade utilization of the waste heat molten salt and the high-temperature molten salt energy is effectively realized to generate high-quality high-temperature superheated steam. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The following drawings are only intended to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.
[0022] in:
[0023] Figure 1 A schematic structural diagram of the molten salt boiler system provided by the present invention.
[0024] Description of Figure Numbers:
[0025] 100. Molten salt furnace;
[0026] 200, first superheater; 201, slightly superheated steam pipeline; 202, high-temperature superheated steam pipeline;
[0027] 300, second superheater; 301, waste heat molten salt pipeline; 302, saturated steam pipeline;
[0028] 400, evaporator;
[0029] 500, Economizer;
[0030] 600. Low-temperature molten salt tank; 601. First outlet pipeline; 602. Second outlet pipeline. DETAILED DESCRIPTION
[0031] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific embodiments of the present invention are now described with reference to the accompanying drawings.
[0032] like Figure 1 As shown, the present application provides a molten salt boiler heat exchange method, comprising:
[0033] The high-temperature molten salt is transported to the first superheater 200, and the high-temperature molten salt can exchange heat with the slightly superheated steam obtained by the second superheater 300 to obtain sub-high-temperature molten salt and high-temperature superheated steam;
[0034] The sub-high temperature molten salt is transported to the second superheater 300, and the waste heat molten salt is transported to the second superheater 300. The sub-high temperature molten salt and the waste heat molten salt can exchange heat with the saturated steam transported from the drum to the second superheater 300 to obtain intermediate molten salt and slightly superheated steam;
[0035] The intermediate molten salt is transported to the evaporator 400, and is heat exchanged with the saturated water transported to the evaporator 400 by the steam drum to obtain a heat exchange molten salt and a steam-water mixture, and the steam-water mixture is returned and transported to the steam drum;
[0036] The heat exchange molten salt is transported into the economizer 500 and heat-exchanged with the feed water transported into the economizer 500 to obtain low-temperature molten salt and sub-saturated water;
[0037] The sub-saturated water is transported to the steam drum as make-up water.
[0038] Therefore, the heat exchange method of the present application uses two superheaters, and the high-temperature molten salt is passed into the first superheater 200 for heat exchange and then into the second superheater 300, and the waste heat molten salt is passed into the second superheater 300, and the high-temperature molten salt and the waste heat molten salt after cooling are used to heat the saturated steam to obtain slightly superheated steam, and then the high-temperature molten salt is used to further heat the slightly superheated steam to obtain high-temperature superheated steam, which can gradually heat the saturated steam generated by the drum into high-temperature superheated steam, and the temperature of the high-temperature superheated steam is as high as possible. At the same time, the high-temperature molten salt is sent to the first superheater 200, and the waste heat molten salt is sent to the second superheater 300. The molten salt flows out of the superheater after fully releasing heat in the superheater, and enters the evaporator 400 and the economizer 500 in turn, and flows out after cooling, so that the waste heat of the molten salt can be fully utilized, and the cascade utilization of the waste heat molten salt and the high-temperature molten salt energy is effectively realized, and high-quality high-temperature superheated steam is generated.
[0039] In a specific implementation, the molten salt boiler heat exchange method further includes: transporting the low-temperature molten salt obtained after heat exchange in the economizer 500 to a low-temperature molten salt tank 600 .
[0040] Furthermore, in order to realize the recycling of low-temperature molten salt with a relatively low temperature, the molten salt boiler heat exchange method further includes:
[0041] transporting at least part of the low-temperature molten salt in the low-temperature molten salt tank 600 to the molten salt furnace 100;
[0042] At least part of the low-temperature molten salt in the low-temperature molten salt tank 600 is transported to the process equipment of the steel plant.
[0043] The high-temperature molten salt mentioned above comes from the molten salt furnace 100 .
[0044] The molten salt furnace 100 heats the molten salt by introducing coal gas to obtain high-temperature molten salt. It should be noted that the solution of this embodiment is mainly applicable to the working condition where the flow rate of high-temperature molten salt is not sufficient and saturated steam cannot be superheated to high-temperature superheated steam alone. Generally, there is surplus coal gas in a steel plant, and the amount of surplus coal gas determines the amount of high-temperature molten salt that can be obtained by using the molten salt furnace 100. When there is less surplus coal gas in the steel plant, the high-temperature molten salt produced by the molten salt furnace 100 is also less, and it is impossible to heat saturated steam to high-temperature superheated steam alone.
[0045] Therefore, in this embodiment, two superheaters are provided. After the high-temperature molten salt enters the molten salt inlet of the first superheater 200, the superheated steam that has been preliminarily superheated (i.e., the slightly superheated steam delivered by the second superheater 300) is first heated to further increase the temperature of the superheated steam to obtain high-temperature superheated steam. After the high-temperature molten salt is absorbed, the temperature is reduced to form a sub-high-temperature molten salt. The temperature of the sub-high-temperature molten salt is set to be consistent with the temperature of the waste heat molten salt (the two temperatures are close). The waste heat molten salt is connected to the second superheater 300, and the waste heat molten salt is evenly delivered to the second superheater 300. After that, the sub-high-temperature molten salt and the waste heat molten salt heat the saturated steam together to heat the saturated steam into slightly superheated steam.
[0046] In this embodiment, the temperature of the high-temperature molten salt is 500-580°C, the temperature of the waste heat molten salt is 400-500°C, the temperature of the low-temperature molten salt is less than 300°C, the temperature of the high-temperature superheated steam is greater than 450°C, and the temperature of the slightly superheated steam is less than 450°C.
[0047] Waste heat molten salt can also be called medium temperature molten salt, which can be transported intermittently or continuously according to actual working conditions. Waste heat molten salt is obtained by heat exchange of molten salt with steel mill process equipment, and the steel mill process equipment includes the converter flue of the steel mill, the waste heat boiler of steel rolling and the cooling equipment of the steel rolling process. That is, the waste heat molten salt in this embodiment is a molten salt with waste heat formed by heat exchange between molten salt and steel mill process equipment, and the steel mill process equipment transfers waste heat to molten salt, so that the molten salt is heated. For example, the steel mill process equipment can be the converter flue of the steel mill, and the molten salt is heat exchanged with the flue gas in the converter flue to obtain waste heat molten salt; for another example, the steel mill process equipment can also be the waste heat boiler of steel rolling, and the molten salt is heat exchanged with the waste heat of the waste heat boiler to obtain waste heat molten salt; for another example, the steel mill process equipment can also be the cooling equipment of the steel rolling process, and the molten salt is heat exchanged with the high temperature material in the equipment to obtain waste heat molten salt, and the cooling effect on the high temperature material is achieved at the same time.
[0048] Generally, the two superheaters are made of high temperature resistant materials, and the evaporator 400 is generally made of carbon steel pipe.
[0049] Further, see Figure 1The present application also provides a dual-channel molten salt boiler system, comprising a molten salt furnace 100, a first superheater 200, a second superheater 300, an evaporator 400, an economizer 500, a low-temperature molten salt tank 600 and a steam drum; the molten salt inlet and the molten salt outlet of the first superheater 200 are respectively connected to the outlet of the molten salt furnace 100 and the first molten salt inlet of the second superheater 300, the steam inlet and the steam outlet of the first superheater 200 are respectively connected to the micro-superheated steam pipeline 201 and the high-temperature superheated steam pipeline 202, and the second molten salt inlet of the second superheater 300 is connected to the micro-superheated steam pipeline 201 and the high-temperature superheated steam pipeline 202. The inlet, molten salt outlet, saturated steam inlet and steam outlet are respectively connected to the waste heat molten salt pipeline 301, the molten salt inlet of the evaporator 400, the saturated steam pipeline 302 and the slightly superheated steam pipeline 201. The waste heat molten salt pipeline 301 is used to transport waste heat molten salt; the molten salt outlet of the evaporator 400 is connected to the molten salt inlet of the economizer 500, and the circulating liquid inlet and circulating liquid outlet of the evaporator 400 are both connected to the steam drum; the molten salt outlet, feed water inlet and sub-saturated water outlet of the economizer 500 are respectively connected to the low-temperature molten salt tank 600, the feed water pipeline and the steam drum.
[0050] The entire system can make full use of the heat of molten salt, realize the cascade utilization of energy, and generate high-temperature superheated steam.
[0051] Furthermore, the end of the waste heat molten salt pipeline 301 extending into the second superheater 300 is connected to a plurality of branched pipelines, so that the waste heat molten salt can be transported to the second superheater 300 more evenly.
[0052] In order to realize the recycling of low-temperature molten salt with a lower temperature, the outlet of the low-temperature molten salt tank 600 is also connected to a first outlet pipeline 601 and a second outlet pipeline 602. The first outlet pipeline 601 is connected to the molten salt furnace 100; the second outlet pipeline 602 is used to connect to the steel plant process equipment to heat the low-temperature molten salt again to form waste heat molten salt for recycling.
[0053] The system in this embodiment can use the above-mentioned heat exchange method to perform heat exchange.
[0054] In more detail, the working process of the dual heat source molten salt boiler structure in this embodiment is as follows:
[0055] Two steam superheaters are set up, and the high-temperature molten salt obtained from the outlet of the molten salt furnace 100 is introduced into the molten salt inlet of the first superheater 200 to heat the slightly superheated steam, and further increase the superheat of the slightly superheated steam to obtain high-temperature superheated steam. The medium-temperature molten salt (that is, the waste heat molten salt) recovered from waste heat is introduced into the second molten salt inlet of the second superheater 300, and after mixing with the cooled high-temperature molten salt (that is, the sub-high temperature molten salt) obtained from the first superheater 200, the saturated steam transported from the steam drum through the saturated steam pipeline 302 is heated to heat the saturated steam into slightly superheated steam (because the temperature of the sub-high temperature molten salt and the waste heat molten salt is not high enough, the superheat of the saturated steam is not enough, and high-temperature superheated steam cannot be obtained. At this time, slightly superheated steam with a lower temperature than the high-temperature superheated steam is obtained), and the system is improved. Efficiency. The steam superheater is an indirect heat exchanger, with one side being the molten salt side and the other side being the steam side.
[0056] The intermediate molten salt obtained from the second superheater 300 is transported to the evaporator 400, and the saturated water in the steam drum enters the evaporator 400 through the circulating liquid inlet. The intermediate molten salt heats the saturated water entering the evaporator 400, so that the saturated water becomes a steam-water mixture and enters the steam drum through the circulating liquid outlet. The steam-water mixture is separated into steam and water in the steam drum, and the saturated steam generated after the separation enters the second superheater 300 through the saturated steam pipeline 302. The saturated water generated after the separation drops to the steam drum and then returns to the evaporator 400 through the circulating liquid inlet to enter the next cycle.
[0057] After heat exchange, the intermediate molten salt is converted into heat exchange molten salt with a lower temperature. The heat exchange molten salt enters the economizer 500 to heat the feed water entering the economizer 500. The heated feed water becomes sub-saturated water, which enters the steam drum to replenish the steam drum. After heat exchange, the heat exchange molten salt becomes low-temperature molten salt with a lower temperature, which enters the low-temperature molten salt tank 600.
[0058] The above are only exemplary embodiments of the present invention and are not intended to limit the scope of the present invention. Any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the present invention shall fall within the scope of protection of the present invention.
Claims
1. A molten salt boiler heat exchange method, characterized in that: include: The high-temperature molten salt is transported to the first superheater (200), and the high-temperature molten salt can exchange heat with the slightly superheated steam obtained from the second superheater (300) to obtain sub-high-temperature molten salt and high-temperature superheated steam; The sub-high temperature molten salt is transported into the second superheater (300), and the waste heat molten salt is transported into the second superheater (300), and the sub-high temperature molten salt and the waste heat molten salt can exchange heat with the saturated steam transported from the drum to the second superheater (300), so as to obtain intermediate molten salt and slightly superheated steam; The intermediate molten salt is transported into the evaporator (400) and heat-exchanged with saturated water transported into the evaporator (400) by the steam drum to obtain a heat-exchanged molten salt and a steam-water mixture, and the steam-water mixture is returned and transported into the steam drum; The heat exchange molten salt is transported into the economizer (500) and heat exchanged with the feed water transported into the economizer (500) to obtain low-temperature molten salt and sub-saturated water; The sub-saturated water is transported to the steam drum as makeup water.
2. The molten salt boiler heat exchange method according to claim 1, characterized in that: The molten salt boiler heat exchange method also includes: The low-temperature molten salt obtained after heat exchange in the economizer (500) is transported to a low-temperature molten salt tank (600).
3. The molten salt boiler heat exchange method according to claim 2, characterized in that: The molten salt boiler heat exchange method also includes: transporting at least part of the low-temperature molten salt in the low-temperature molten salt tank (600) to the molten salt furnace (100); At least a portion of the low-temperature molten salt in the low-temperature molten salt tank (600) is transported to process equipment in a steel plant.
4. The molten salt boiler heat exchange method according to claim 1, characterized in that: The high-temperature molten salt comes from a molten salt furnace (100).
5. The molten salt boiler heat exchange method according to claim 1, characterized in that: The temperature of the high-temperature molten salt is 500-580°C, the temperature of the waste heat molten salt is 400-500°C, the temperature of the low-temperature molten salt is less than 300°C, the temperature of the high-temperature superheated steam is greater than 450°C, and the temperature of the slightly superheated steam is less than 450°C.
6. The molten salt boiler heat exchange method according to claim 1, characterized in that: The waste heat molten salt is obtained by heat exchange of molten salt through steel plant process equipment, and the steel plant process equipment includes the converter flue of the steelmaking plant, the waste heat boiler of steel rolling and the steel rolling process cooling equipment.
7. A molten salt boiler system, characterized in that: It includes a molten salt furnace (100), a first superheater (200), a second superheater (300), an evaporator (400), an economizer (500), a low-temperature molten salt tank (600) and a steam drum; The molten salt inlet and the molten salt outlet of the first superheater (200) are respectively connected to the outlet of the molten salt furnace (100) and the first molten salt inlet of the second superheater (300); the steam inlet and the steam outlet of the first superheater (200) are respectively connected to the slightly superheated steam pipeline (201) and the high-temperature superheated steam pipeline (202); the second molten salt inlet, the molten salt outlet, the saturated steam inlet and the steam outlet of the second superheater (300) are respectively connected to the waste heat molten salt pipeline (301), the evaporator (400) and the evaporator (400). The molten salt inlet, the saturated steam pipeline (302) and the slightly superheated steam pipeline (201) are connected to the evaporator (400), and the waste heat molten salt pipeline (301) is used to transport waste heat molten salt; the molten salt outlet of the evaporator (400) is connected to the molten salt inlet of the economizer (500), and the circulating liquid inlet and circulating liquid outlet of the evaporator (400) are both connected to the steam drum; the molten salt outlet, the feed water inlet and the sub-saturated water outlet of the economizer (500) are respectively connected to the low-temperature molten salt tank (600), the feed water pipeline and the steam drum.
8. The molten salt boiler system according to claim 7, characterized in that: The end of the waste heat molten salt pipeline (301) extending into the second superheater (300) is connected to a plurality of branch pipelines.
9. The molten salt boiler system according to claim 7, characterized in that: The outlet of the low-temperature molten salt tank (600) is also connected to a first outlet pipeline (601) and a second outlet pipeline (602), wherein the first outlet pipeline (601) is connected to the molten salt furnace (100), and the second outlet pipeline (602) is used to connect to steel plant process equipment.
10. The molten salt boiler system according to claim 7, characterized in that: The molten salt boiler system performs heat exchange using the molten salt boiler heat exchange method according to any one of claims 1 to 6.
Citation Information
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