Smoke escape prevention device for sintering machine
By designing a smoke-proof and dust escape device for sintering machines, and using a siphon mechanism and transmission mechanism to collect and process the flue gas, the problem of flue gas dissipation during the sintering machine is solved, and the effect of effectively preventing air pollution is achieved.
Patent Information
- Application Number
- CN202510048012.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The flue gas produced by the sintering machine during the mineral firing process will dissipate during the material addition process, resulting in air pollution in the factory.
A smoke-proof dust escape device for sintering machines is designed, including the body, fan shell, connecting shell, smoke exhaust pipe, siphon mechanism, transmission mechanism, fixing frame and check valve. The flue gas escaped from the inlet is collected through the siphon mechanism, and the transmission mechanism provides power. The check valve prevents the flue gas from flowing backwards, ensuring that the flue gas is effectively collected and processed.
Effectively prevent flue gas from dissipating, improve the efficiency of flue gas collection and treatment, and avoid air pollution in the factory.
Smart Images

Figure CN119687687A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of smoke and dust emission prevention devices for sintering machines, and in particular to a smoke and dust emission prevention device for sintering machines. Background Art
[0002] Sintering machines are suitable for sintering operations in large-scale ferrous metallurgical sintering plants, and are mainly suitable for the sintering of iron ore powder in large and medium-sized sintering plants. A large amount of flue gas will be generated during the sintering process of the minerals.
[0003] Since the existing sintering machine will generate a large amount of smoke during the process of burning minerals, and the sintering machine will generate a small amount of fugitive smoke during the feeding process due to the particularity of its feed port, the smoke will diffuse into the factory building, which can easily cause air pollution in the factory building. Therefore, a smoke and dust escape prevention device for a sintering machine is proposed to solve the above-mentioned problems. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the present invention provides a smoke and dust prevention device for a sintering machine, which has the advantages of preventing smoke and gas from escaping, and solves the problem that a small amount of escaping smoke will be generated during the feeding process of the sintering machine due to the particularity of its feed inlet, and the smoke will diffuse into the factory building, easily causing air pollution in the factory building.
[0006] (II) Technical solution
[0007] The technical solution of the present invention to solve the above technical problems is as follows: a smoke and dust escape prevention device for a sintering machine, comprising a machine body, the top of the machine body is connected to a fan shell, the top of the fan shell is connected to a connecting shell, the top of the connecting shell is connected to a smoke exhaust pipe, the right side of the machine body is fixedly connected to a siphon mechanism connected to the smoke exhaust pipe, the left side of the smoke exhaust pipe is fixedly connected to a transmission mechanism with one end extending to the inside of the connecting shell, the inside of the connecting shell is fixedly connected to a fixing frame, the inside of the fixing frame is rotatably connected to an auxiliary mechanism connected to the transmission mechanism, and the inside of the smoke exhaust pipe is fixedly connected to a one-way valve;
[0008] The siphon mechanism comprises a siphon tube, which is fixedly connected to the right side of the machine body, the bottom of the siphon tube is fixedly connected to a collecting bucket with one end extending to the inner side of the machine body, and the inside of the smoke exhaust pipe is fixedly connected to a check shell located on the left side wall of the inner cavity of the siphon tube;
[0009] The one-way valve includes a valve housing, which is fixedly connected to the inside of the smoke exhaust pipe. Two fixed shafts are fixedly connected to the inside of the valve housing. Two movable plates are rotatably connected to the outer sides of the two fixed shafts. Torsion springs are fixedly connected between the two movable plates and the fixed shafts on the same side.
[0010] The beneficial effects of the present invention are: preventing smoke backflow through a one-way valve, improving the efficiency of smoke collection and treatment through an auxiliary mechanism, and collecting smoke escaping from the feed port through a siphon mechanism during the smoke suction process into a smoke exhaust pipe for collection, thereby preventing smoke from escaping.
[0011] The smoke and dust prevention device for the sintering machine has the advantage of preventing smoke and gas from escaping.
[0012] Based on the above technical solution, the present invention can also be improved as follows.
[0013] Furthermore, the machine body is a belt sintering machine, a conveyor belt with one end extending into the interior of the machine body is arranged on the right side of the machine body, and a support plate is arranged on the inner side of the conveyor belt.
[0014] The beneficial effect of adopting the above further solution is that the support plate is used to provide support force to the conveyor belt, thereby improving the carrying capacity of the conveyor belt.
[0015] Furthermore, the fan shell is arranged in a funnel shape, and the fan shell is adapted to the auxiliary mechanism.
[0016] The beneficial effect of adopting the above further solution is that the fan shell arranged in a funnel shape facilitates the collection of smoke.
[0017] Furthermore, the connecting shell is used to install the fixing frame, and the upper and lower sides of the connecting shell are respectively connected to the fan shell and the smoke exhaust pipe.
[0018] The beneficial effect of adopting the above further solution is that the connecting shell is arranged as a straight cylinder, which is convenient for installing the fixing frame.
[0019] Furthermore, the other end of the smoke exhaust pipe is connected to the smoke treatment equipment, the smoke exhaust pipe is used to guide the smoke generated by the machine body, and the check shell is arranged in an L shape.
[0020] The beneficial effect of adopting the above further solution is that the L-shaped check shell can prevent smoke from flowing back into the interior of the siphon.
[0021] Furthermore, the inner side of the valve housing is arranged in a trapezoidal shape, and the two movable plates are arranged in a semicircular shape, and the two movable plates are adapted to the valve housing.
[0022] The beneficial effect of adopting the above further solution is that the trapezoidal valve housing facilitates limiting the position of the flap when the flap is closed.
[0023] Furthermore, the transmission mechanism includes a mounting frame, which is arranged in an L shape and fixedly connected to the left side of the smoke exhaust pipe. A motor is fixedly connected to the top of the mounting frame, and a first bevel gear is fixedly connected to the output end of the motor. A swivel is arranged inside the smoke exhaust pipe, and the front and rear sides of the swivel are fixedly connected to fixing rods fixedly connected to the front and rear inner cavity of the smoke exhaust pipe. The interior of the swivel is rotatably connected to a transmission shaft, and both ends of the transmission shaft are fixedly connected to second bevel gears, one of the second bevel gears is meshed with the first bevel gear, and the top of the other second bevel gear is meshed with a third bevel gear.
[0024] The beneficial effect of adopting the above further solution is that the transmission mechanism can easily transmit power from the outside to the auxiliary mechanism, thereby providing power for the auxiliary mechanism.
[0025] Furthermore, the fixing frame includes four cross bars, the four cross bars are all fixedly connected to the inner side of the connecting shell, and the same fixing shell is fixedly connected between the four cross bars.
[0026] The beneficial effect of adopting the above further solution is that the fixing frame is used to fix the transmission mechanism.
[0027] Furthermore, the auxiliary mechanism includes a fan shaft, which is rotatably connected to the inside of the fixed shell, the bottom of the fan shaft is fixedly connected to the fan blades located on the inside of the fan shell, the top of the fan shaft is fixedly connected to the bottom of the third bevel gear, and the outer side of the fan shaft is fixedly connected to a limit plate rotatably connected to the inside of the fixed shell.
[0028] The beneficial effect of adopting the above further solution is that the auxiliary mechanism can provide auxiliary air extraction from the end to improve the smoke exhaust efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the structure of the present invention;
[0030] Figure 2 It is a front view of the connection structure between the conveyor belt and the support plate of the present invention;
[0031] Figure 3 It is a partial enlarged view of the connection structure between the transmission mechanism and the auxiliary mechanism of the present invention;
[0032] Figure 4 This is an enlarged view of the structure at location A of the present invention.
[0033] In the figure: 1. body; 2. fan shell; 3. connecting shell; 4. smoke exhaust pipe; 5. siphon mechanism; 501. siphon tube; 502. collecting bucket; 503. check shell; 6. transmission mechanism; 601. mounting frame; 602. motor; 603. first bevel gear; 604. swivel; 605. fixing rod; 606. transmission shaft; 607. second bevel gear; 608. third bevel gear; 7. fixing frame; 701. cross bar; 702. fixing shell; 8. one-way valve; 801. valve shell; 802. fixing shaft; 803. flap; 9. auxiliary mechanism; 901. fan shaft; 902. fan blade; 903. limit plate; 10. conveyor belt; 11. support plate. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] In the embodiment, Figure 1-4 A smoke and dust emission prevention device for a sintering machine is provided, the present invention comprises a machine body 1, the top of the machine body 1 is connected with a fan shell 2, the top of the fan shell 2 is connected with a connecting shell 3, the top of the connecting shell 3 is connected with a smoke exhaust pipe 4, the right side of the machine body 1 is fixedly connected with a siphon mechanism 5 connected with the smoke exhaust pipe 4, the left side of the smoke exhaust pipe 4 is fixedly connected with a transmission mechanism 6 with one end extending to the inside of the connecting shell 3, the inside of the connecting shell 3 is fixedly connected with a fixing frame 7, the inside of the fixing frame 7 is rotatably connected with an auxiliary mechanism 9 connected to the transmission mechanism 6, and the inside of the smoke exhaust pipe 4 is fixedly connected with a one-way valve 8;
[0036] The siphon mechanism 5 includes a siphon tube 501, which is fixedly connected to the right side of the body 1. The bottom of the siphon tube 501 is fixedly connected to a collecting bucket 502 with one end extending to the inner side of the body 1. The inside of the smoke exhaust pipe 4 is fixedly connected to a check shell 503 located on the left side wall of the inner cavity of the siphon tube 501.
[0037] The one-way valve 8 includes a valve housing 801, which is fixedly connected to the inside of the smoke exhaust pipe 4. Two fixed shafts 802 are fixedly connected to the inside of the valve housing 801. Two movable plates 803 are rotatably connected to the outer sides of the two fixed shafts 802. Torsion springs are fixedly connected between the two movable plates 803 and the fixed shafts 802 on the same side.
[0038] The machine body 1 is a belt sintering machine. A conveyor belt 10 with one end extending into the interior of the machine body 1 is arranged on the right side of the machine body 1. A support plate 11 is arranged on the inner side of the conveyor belt 10.
[0039] The support plate 11 is used to provide support force to the conveyor belt 10 to improve the carrying capacity of the conveyor belt 10;
[0040] The fan housing 2 is arranged in a funnel shape, and the fan housing 2 is adapted to the auxiliary mechanism 9;
[0041] The fan housing 2 is arranged in a funnel shape to facilitate the collection of smoke;
[0042] The connecting shell 3 is used to install the fixing frame 7, and the upper and lower sides of the connecting shell 3 are respectively connected to the fan shell 2 and the smoke exhaust pipe 4;
[0043] The connecting shell 3 is a straight tube, which is convenient for installing the fixing frame 7;
[0044] The other end of the smoke exhaust pipe 4 is connected to the smoke treatment device. The smoke exhaust pipe 4 is used to guide the smoke generated by the body 1. The check shell 503 is set in an L shape.
[0045] The L-shaped check housing 503 can prevent smoke from flowing back into the interior of the siphon 501;
[0046] The inner side of the valve housing 801 is arranged in a trapezoidal shape, and the two movable plates 803 are arranged in a semicircular shape, and the two movable plates 803 are adapted to the valve housing 801;
[0047] The beneficial effect of adopting the above further solution is that the trapezoidal valve housing 801 is convenient for limiting the position of the flap 803 when the flap 803 is closed;
[0048] The transmission mechanism 6 includes a mounting frame 601, which is arranged in an L shape and fixedly connected to the left side of the smoke exhaust pipe 4. A motor 602 is fixedly connected to the top of the mounting frame 601, and a first bevel gear 603 is fixedly connected to the output end of the motor 602. A swivel 604 is arranged inside the smoke exhaust pipe 4, and the front and rear sides of the swivel 604 are fixedly connected to fixed rods 605 fixedly connected to the front and rear inner cavity of the smoke exhaust pipe 4. The inside of the swivel 604 is rotatably connected to a transmission shaft 606, and both ends of the transmission shaft 606 are fixedly connected to second bevel gears 607, one of which is meshed with the first bevel gear 603, and the top of the other second bevel gear 607 is meshed with a third bevel gear 608;
[0049] The transmission mechanism 6 is convenient for transmitting power from the outside to the auxiliary mechanism 9, providing power for the auxiliary mechanism 9;
[0050] The fixing frame 7 includes four cross bars 701, and the four cross bars 701 are fixedly connected to the inner side of the connecting shell 3, and the same fixing shell 702 is fixedly connected between the four cross bars 701;
[0051] The fixing frame 7 is used to fix the transmission mechanism 6;
[0052] The auxiliary mechanism 9 includes a fan shaft 901, which is rotatably connected to the interior of the fixed housing 702, a fan blade 902 located inside the fan housing 2 is fixedly connected to the bottom of the fan shaft 901, a top of the fan shaft 901 is fixedly connected to the bottom of the third bevel gear 608, and a limit plate 903 rotatably connected to the interior of the fixed housing 702 is fixedly connected to the outer side of the fan shaft 901;
[0053] The auxiliary mechanism 9 can provide auxiliary air extraction from the end to improve the smoke exhaust efficiency.
[0054] Working principle:
[0055] Step 1: The mineral raw materials are transported to the machine body 1 through the conveyor belt 10 for firing.
[0056] Step 2: During the firing process, the smoke treatment device extracts the smoke generated in the machine body 1 through the smoke exhaust pipe 4 to the smoke treatment device for harmless treatment. When the smoke in the machine body 1 is extracted through the smoke exhaust pipe 4, the negative pressure thrust generated by the smoke lifts the flap 803 upward through the fixed shaft 802 to form a one-way channel. At the same time, the negative pressure in the smoke exhaust pipe 4 sucks out the gas in the siphon pipe 501, so that the siphon pipe 501 also forms a negative pressure, thereby sucking the smoke escaping from the vicinity of the feed port through the collection bucket 502 and into the smoke exhaust pipe 4 through the siphon pipe 501;
[0057] Step 3: While extracting the smoke, start the motor 602, which drives the fan shaft 901 to rotate through gear transmission, thereby driving the fan blades 902 to rotate, so that upward wind is generated in the fan shell 2, and auxiliary wind force is generated at the bottom of the smoke exhaust pipe 4, which assists the body 1 to generate smoke that enters the smoke exhaust pipe 4, avoiding large smoke accumulation in the body 1.
[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A smoke and dust prevention device for a sintering machine, comprising a machine body (1), characterized in that: The top of the machine body (1) is connected to a fan shell (2), the top of the fan shell (2) is connected to a connecting shell (3), the top of the connecting shell (3) is connected to a smoke exhaust pipe (4), the right side of the machine body (1) is fixedly connected to a siphon mechanism (5) connected to the smoke exhaust pipe (4), the left side of the smoke exhaust pipe (4) is fixedly connected to a transmission mechanism (6) with one end extending into the interior of the connecting shell (3), the interior of the connecting shell (3) is fixedly connected to a fixing frame (7), the interior of the fixing frame (7) is rotatably connected to an auxiliary mechanism (9) connected to the transmission mechanism (6), and the interior of the smoke exhaust pipe (4) is fixedly connected to a one-way valve (8); The siphon mechanism (5) comprises a siphon tube (501), the siphon tube (501) being fixedly connected to the right side of the machine body (1), the bottom of the siphon tube (501) being fixedly connected to a collecting bucket (502) having one end extending to the inner side of the machine body (1), and the interior of the smoke exhaust pipe (4) being fixedly connected to a check shell (503) located on the left side wall of the inner cavity of the siphon tube (501); The one-way valve (8) comprises a valve housing (801), wherein the valve housing (801) is fixedly connected to the interior of the smoke exhaust pipe (4), wherein two fixed shafts (802) are fixedly connected to the interior of the valve housing (801), wherein two movable plates (803) are rotatably connected to the outer sides of the two fixed shafts (802), and a torsion spring is fixedly connected between the two movable plates (803) and the fixed shaft (802) on the same side.
2. The smoke and dust prevention device for a sintering machine according to claim 1, characterized in that: The machine body (1) is a belt sintering machine. A conveyor belt (10) having one end extending into the interior of the machine body (1) is arranged on the right side of the machine body (1), and a support plate (11) is arranged on the inner side of the conveyor belt (10).
3. The smoke and dust prevention device for a sintering machine according to claim 1, characterized in that: The fan shell (2) is arranged in a funnel shape, and the fan shell (2) is compatible with the auxiliary mechanism (9).
4. The smoke and dust prevention device for a sintering machine according to claim 1, characterized in that: The connecting shell (3) is used to install the fixing frame (7), and the upper and lower sides of the connecting shell (3) are respectively connected to the fan shell (2) and the smoke exhaust pipe (4).
5. The smoke and dust prevention device for a sintering machine according to claim 1, characterized in that: The other end of the smoke exhaust pipe (4) is connected to the smoke treatment equipment, and the smoke exhaust pipe (4) is used to guide the smoke generated by the machine body (1).
6. The smoke and dust prevention device for a sintering machine according to claim 1, characterized in that: The inner side of the valve housing (801) is arranged in a trapezoidal shape, and the two movable plates (803) are arranged in a semicircular shape. The two movable plates (803) are adapted to the valve housing (801).
7. The smoke and dust prevention device for a sintering machine according to claim 1, characterized in that: The transmission mechanism (6) comprises a mounting frame (601), the mounting frame (601) is arranged in an L shape, the mounting frame (601) is fixedly connected to the left side of the smoke exhaust pipe (4), the top of the mounting frame (601) is fixedly connected to a motor (602), the output end of the motor (602) is fixedly connected to a first bevel gear (603), a rotating ring (604) is arranged inside the smoke exhaust pipe (4), the front and rear sides of the rotating ring (604) are fixedly connected to fixing rods (605) fixedly connected to the front and rear inner cavity of the smoke exhaust pipe (4), the inside of the rotating ring (604) is rotatably connected to a transmission shaft (606), and the two ends of the transmission shaft (606) are fixedly connected to second bevel gears (607), one of the second bevel gears (607) is meshed with the first bevel gear (603), and the top of the other second bevel gear (607) is meshed with a third bevel gear (608).
8. The smoke and dust prevention device for a sintering machine according to claim 7, characterized in that: The fixing frame (7) comprises four cross bars (701), the four cross bars (701) are all fixedly connected to the inner side of the connecting shell (3), and the same fixing shell (702) is fixedly connected between the four cross bars (701).
9. The smoke and dust prevention device for a sintering machine according to claim 1, characterized in that: The auxiliary mechanism (9) comprises a fan shaft (901), wherein the fan shaft (901) is rotatably connected to the interior of the fixed shell (702), the bottom of the fan shaft (901) is fixedly connected to a fan blade (902) located inside the fan shell (2), the top of the fan shaft (901) is fixedly connected to the bottom of the third bevel gear (608), and the outer side of the fan shaft (901) is fixedly connected to a limit plate (903) rotatably connected to the interior of the fixed shell (702).